PRODUCT RANGE. Brochure for marine diesel engines

Transcription

1 PRODUCT RANGE Brochure for marine diesel engines

2 NewDealSeals was founded in 1994, and specializes in manufacturing and supplying the highest quality O-Rings and sealing components in the industry. With thousands of standard parts in stock, we strive to deliver the products that you need, when you need them and at the best prices available. A matter of trust Our Business principles define the way we should act to be trusted by all members of society. Through this work we hope to ensure that we strike the correct balance between financial performance and social performance. Honesty and sincerity All business transactions by NewDealSeals are based on honesty, integrity and respect for others. Globalization presents our sales and purchasing employees with new ethical dilemmas when faced with difficult demands from prospective customers and suppliers. Our response is to increase our training and review our policies related to these challenges. Our Goal Our goal is simple: customer satisfaction by providing leading technology and excellent service is the highest priority. We provide you with the products you need to keep your business running and growing along with us. We are determined to be different.

3 Production facilities We have our own production facilities with many years of experience in producing high quality elastomeric O-Rings, moulded rubber parts and high quality end products made of PTFE: Our elastomeric production facility contains: 46 hydraulic presses; Tools for more than 6000 different O-Ring sizes (ranges from inside diameter 0.74 to 1500 mm); More than 450 different rubber compounds available; +/- 80 working people; Specialized mixing facility; Engineering support at all stages of the manufacturing process; 9 Auto inspection machines developed in-house to specific requirements; Fully equipped testing laboratory; Dedicated mixing lines and fully automated batch-off equipment; Specific software to keep the production process under constant statistical control (24 hours a day); Through non standard-production process control, it is possible to lower the qualitative - quantitative fault acceptance there hold AQL 0,65 - AQL 0,40; Zero defect (meant as part per million ppmm). Our PTFE production facility contains: Research & Development center and material laboratory; Mixing facility for PTFE materials; State-of-the-art equipment throughout the process - from CAD and 3D modelling, through PLC controlled processes, to fully automatic equipment; Machines set up flexibly for quick change.

4 Research & Development Research & Development Centre We have our own Research and Development Centre from where we carry out an ongoing programme of new materials and product development. By working in close cooperation with our partners we are able to offer customers distinct competitive advantages. In-house advanced capabilities facilitate extensive testing on both materials and fully finished components to meet increased pressure and temperature demands. Our testing programme results in leading edge performance and elimination of seal failure risk, and it also includes the evaluation of synthetic fluids. Product Development The products in our standard program are suitable for a variety of application cases. Nevertheless, all needs cannot always be fulfilled with an already existing sealing solution. In such cases, NewDealSeals will create special solutions for special requirements, beginning with simple sealing elements and ending with multiple-component parts with integrated additional functions. A wide variety of materials and a broad range of options for the selection of the corresponding production technology are the basis of NewDealSeals product development. The interaction of modern development methodology and experience of simulation and trial lead to the specific development of custom-made products.

5 Quality Management The Quality Management of NewDealSeals is an interdisciplinary key function. The quality of our products, including services, is always the overall result of all activities in every phase of the complete process of performance. Our Philosophy Quality Assurance through long-term partnerships with customers, employees and suppliers is a principle at NewDealSeals. Pragmatic approaches, which are understood and made real at all levels, have priority in the Quality Management System, ahead of striking catchwords or stylish standards. Every customer is absolutely entitled to the performance as promised. Among other things, this includes product features, deadlines and costs/ prices, as well as quality. All employees are committed to our Quality principles and each of us understands himself to be a bearer of the image of our quality principles. This means, that every single one of us renders a contribution to the Quality Objective we have imposed upon ourselves, and which is expected of us by our customers as being the most natural thing in the world, by giving a good example and through qualitatively unobjectionable performance. Certification NewDealSeals quality system fulfills the requirements of international standards. Compliance with the requirements of ISO 9001: 2008 is regularly audited and confirmed by Lloyds Register Quality Assurance with a certificate. Our References CSSC-MES Diesel Kawasaki Heavy Industries Märkisches Werk Hudong Heavy Machinery MAHLE Group Nova Werke Hyundai Heavy Industries MAN Diesel & Turbo Wärtsilä

6 Rubber Seals O-Rings for Wärtsilä engines O-Rings in FKM70 blue Description: O-Ring x 6.99 V70B00E Wärtsilä RTA48T Drawing: O-Rings in VMQ60 yellow Description: O-Ring x 9.00 S60G02E Wärtsilä RTA96C Drawing: O-Rings in FKM75 black steam resistant Description: O-Ring x 9.00 V75N08T Wärtsilä RT-flex50B Drawing:

7 O-Rings for MAN Diesel & Turbo engines O-Rings in NBR70 black Description: O-Ring x MAN Diesel & Turbo S35MC Drawing: EN17M320 O-Rings in FKM70 green Description: O-Ring x MAN Diesel & Turbo S42MC Drawing: O-Rings in VMQ60 red Description: O-Ring x MAN Diesel & Turbo S60MEC Drawing: EN17L650

8 PTFE Seals Back-up rings for Wärtsilä engines Back-up rings spiral wound in PTFE virgin Description: Back-up ring 60.3 x 69.9 x 1.8 PTFE virgin Wärtsilä AL25 Drawing: Back-up rings in PTFE 60% bronze Description: Back-up ring 65 x 74.4 x 1.7 PTFE 60% bronze Wärtsilä RT-flex48TD Drawing: Back-up rings in PCTFE Description: Back-up ring 85 x 94.4 x 1.7 PCTFE Wärtsilä RT-flex68D Drawing:

9 Back-up rings for MAN Diesel & Turbo engines Back-up rings cut in PTFE virgin Description: Back-up ring 71 x 80 x MAN Diesel & Turbo S42MC Drawing: Back-up rings in PTFE 60% bronze with O-Rings in FKM70 green Description: Back-up ring 80 x 90 x with O-Ring x MAN Diesel & Turbo S70MC Drawing: Back-up rings in POM-C with O-Rings in FKM70 green Description: Back-up ring 85 x 95 x with O-Ring x MAN Diesel & Turbo S60MEC Drawing:

10 Piston and rod seals for Wärtsilä engines Rod seals in PTFE 15% glass + 5% MoS 2 with O-Rings in NBR70 Black Description: Rod seal Ø75 PTFE 15% glass + 5% MoS 2 with O-Ring x 3.53 N70N00L Wärtsilä RTA52U Drawing: Piston seals in PTFE 60% bronze with O-Rings in FKM70 green Description: Piston seal Ø160 PTFE 60% bronze with O-Ring x 6.99 V70V00E Wärtsilä RTA48T Drawing: Rotary seals in PTFE 10% carbon fibre with O-Rings in FKM70 green Description: Rotary seal Ø70 PTFE 10% carbon fibre with O-Ring x 3.53 V70V00E Wärtsilä RT-flex68TD Drawing:

11 Piston and rod seals for MAN Diesel & Turbo engines Piston seals in PTFE blue with O-Rings in FKM70 green Description: Sealing ring Ø with O-Ring x MAN Diesel & Turbo S35MC Drawing: Piston seals in PTFE blue with O-Rings in FKM70 green Description: Sealing ring Ø with O-Ring x MAN Diesel & Turbo S70MC Drawing: Rod seals in PTFE blue with O-Rings in FKM70 green Description: Sealing ring Ø with O-Ring x MAN Diesel & Turbo S50MC Drawing:

12 Spring energized seals for MAN Diesel & Turbo engines Spring energized seals in PTFE blue Description: Sealing ring Ø MAN Diesel & Turbo S50MC Drawing: Spring energized seals in PTFE blue Description: Sealing ring Ø MAN Diesel & Turbo S70MC Drawing: Spring energized seals in PTFE 10% carbon fibre Description: Sealing ring Ø68 MAN Diesel & Turbo K80MC Drawing:

13 Special seals for MAN Diesel & Turbo engines Oil seal - axial vib. damper in PTFE 25% carbon Description: Oil seal - axial vib. damper Ø390 MAN Diesel & Turbo S35MC Drawing: Wearing rings in PTFE blue Description: Wearing ring Ø MAN Diesel & Turbo S70MC Drawing: Spacer ring in PTFE 25% carbon Description: Spacer ring Ø113 MAN Diesel & Turbo S50MC Drawing:

14 Insulation material Insulation for Wärtsilä and MAN Diesel & Turbo engines Insulation material in multi-layer design Description: Insulation Ø25 x 275 Wärtsilä RT-flex60C Drawing: Insulation system for bellows Insulation system installed on an engine

15 Service and distribution NewDealSeals is an established supplier in the world. The company s large stock of standard parts, continuous capacity planning and production control of specialist and custom-made parts ensures that deliveries are made on time. For the resellers among our customers we also provide packaging in a neutral or in individual corporate designs. NewDealSeals staff work closely together in an international team. Please contact our head office in the Netherlands for detailed information on our distribution network. Contact NewDealSeals BV Energiestraat DN Warmenhuizen The Netherlands Phone Fax Web info@newdealseals.com

16 Notes

17 Notes

18 Energiestraat DN Warmenhuizen The Netherlands Phone Fax Web info@newdealseals.com