MARINE BOILER SOLAREKS - MARINE BOILER BOILERS & ELECTRIC WATER HEATERS FOR SHIPS SI UNIT CATALOGUE

Size: px

Start display at page:

Download "MARINE BOILER SOLAREKS - MARINE BOILER BOILERS & ELECTRIC WATER HEATERS FOR SHIPS SI UNIT CATALOGUE"

Rebecca Wells
5 years ago
Views:

1 MARINE BOILER We want every product which we manufacture to be the best quality...i put my name on it SOLAREKS ALPER UYSAL SI UNIT CATALOGUE BOILERS & ELECTRIC WATER HEATERS FOR SHIPS

2 Boiler is designed to be used in ships, water can be heated by electric heating elements and engine coolant. While the engine is working engine coolant passes through the serpentine in the boiler and heats the water storaged in the tank where energy is saved. When the engine is not working the water will be heated by the thermostatically controlled electric heating elements. Cathodic Protection Mains Water Outlet Temperature Relief Valve Thermometer Service Circulation Serpentine Inlet Control Panel Service Hole Electric Heating Element Pressure Safety Valve Temperature Sensor Mains Water Inlet Serpentine Outlet SOLAREKS Drain Technical Details 1- Boiler and Electric Heater in one Product Serpentine and electrical heaters are situated in the boiler. While the engine is working the water will be heated by the engine coolant to save energy, when the engine is not working water can be heated by the electric heating elements 2- Corrosion Protection and Hygiene Boilers inner tank is produced by high quality stainless steel for a longer useful life. Additional corrosion protection is obtained by magnesium anods. (Cathodic Protection) 3- Insulation Boiler is insulated with rockwool against heat losses. 4- Digitally Controlled Heaters Boilers heaters are controlled by digital thermostat which easy to use and safe by its coding system. 5- Aesthetic Outer coverage of the boiler is made by brushed stainless steel has an aesthetic view. 6- Long Useful Life The boilers are produced by stainless steel to have a useful long life. Serpentine is designed to work as a compensator against heat tensions. EWH - Electric Water Heater Ship boilers and EWH, p.1

7- Perfect Heat Transfer Pipes where the heat transfer fluid passes works like a turbulator, higher heat convection and heat convection coefficients are obtained to have a perfect heat transfer 8-

3 7- Perfect Heat Transfer Pipes where the heat transfer fluid passes works like a turbulator, higher heat convection and heat convection coefficients are obtained to have a perfect heat transfer 8- Installation Boiler can be connected to ground by welding or bolts. Wall hanging equipments lets to do secure installation. 9- Material in a High Quality and Production High quality stainless steel is used for production. Products are shipped after conducting pressure, electrical and packing controls. 10- Safety Boiler is equipped with a digital thermostat and additional analog thermostat, If digital thermostat is broken safety thermostat will switch off the electric heating elements at 80 C. Non-return valve is used not to let electric heating elements work without water. Pressure safety valve is used to protect the tank against high pressures. 11- Packing 12- Warranty Woodbox is used to pack the products For the areas which has hard road conditions products are packed in woodboxes. Tank Model: 5 years Hot Dip Galvanized Steel Tank Model: 2 years Electrical Equipment: 2 years Note: Electric heating elements are not under warranty. Technical Details 100 L 1000 x Ø x Ø Test Pressure Electric heating element 440 V- 3 Phase - 60 Hz Time of the heating by electrical heater (min.) considering heating from 10 C up to 50 С Heat Transfer Fluid Temperature L 400 L 500 L 600 L 1300 x Ø x Ø bar 9 bar 3x4,5 kw 13,5 kw 1500 x Ø x Ø x Ø 850 3x6 kw 18 kw x7,5 kw 3x7,5 kw 22,5 kw 22,5 kw 400 L 500 L 600 L Serpentine Continous Working 100 L 160 L 200 L 300 L 80 C 490 L/h 845 L/h 885 L/h 12 L/h 1630 L/h 2000 L/h 1760 L/h C 385 L/h 665 L/h 0 L/h 1000 L/h 1280 L/h 10 L/h 1400 L/h 60 C 305 L/h 495 L/h 525 L/h 0 L/h 960 L/h 1180 L/h 1030 L/h Heating (L/h) 200 L / Cathodic Protection Rockwool Corrosion Protection Insulation Dimensions (mm) Weight (kg) Working Pressure considering heating from 10 C up to 50 С 160 L Ship boilers and EWH, p.2

4 Technical Details 750 L 1250 L 1500 L 1750 L 2000 L 2500 L / Cathodic Protection Rockwool Corrosion Protection Insulation Dimensions (mm) Weight (kg) Working Pressure 1850 x Ø Test Pressure Electric Heating Element 440 V- 3 Phase - 60 Hz Time of the heating by electrical heater (min.) considering heating from 10 C up to 50 С 2090 x Ø x10 kw 30 kw 3x15 kw 45 kw 2250 x Ø x Ø 1300 x Ø x Ø x Ø bar 9 bar 3x15 kw 3x20 kw 45 kw 60 kw 3x20 kw 60 kw 81 3x30 kw 90 kw 3x30 kw 90 kw Serpentine Continous Working Heat Transfer Fluid Temperature 750 L 1000 L 1250 L 1500 L 1750 L 2000 L 2500 L 80 C 2200 L/h 3540 L/h 4250 L/h 4950 L/h 5850 L/h 6780 L/h 8475 L/h C 1750 L/h 2800 L/h 3350 L/h 3900 L/h 50 L/h 5400 L/h 6750 L/h 60 C 1280 L/h L/h 2500 L/h 20 L/h 3400 L/h 3950 L/h 4920 L/h Heating (L/h) considering heating from 10 C up to 50 С 1000 L Technical Details 3000 L 4000 L 5000 L / Cathodic Protection Rockwool Corrosion Protection Insulation Dimensions (mm) Weight (kg) Working Pressure 2190 x Ø x Ø x Ø Test Pressure Electric Heating Element 440 V- 3 Phase - 60 Hz Time of the heating by electrical heater (min.) 948 4x30 kw 120 kw 6 bar 9 bar 5x30 kw 150 kw x30 kw 150 kw considering heating from 10 C up to 50 С Heat Transfer Fluid Temperature Serpentine Continous Working 3000 L 5000 L 80 L/h 100 L/h L/h C 6380 L/h 8500 L/h L/h 60 C 4730 L/h 6300 L/h 80 L/h Heating (L/h) considering heating from 10 C up to 50 С 4000 L 80 C Ship boilers and EWH, p.3

Material Specifications Material ASTM EN (USA) (Europe) Inner Tank 1.

4432 - X5 CrNiMo 17-12-3 S31603 316S13 SUS Z 3 CND 17-12-03 2353 03Ch17N14M3 Elec. Heating Elem. 1.4432 - X5 CrNiMo 17-12-3 S31603 316S13 SUS Z 3 CND 17-12-03 2353 03Ch17N14M3 Cathodic Protection Magnesium ASTM - B843AZ63(H-1) Insulation Rockwool EN - 131 1.

5 Material Specifications Material ASTM EN (USA) (Europe) Inner Tank X12 CrNi Serpentine BS JIS NF (Great (Japan) (France) Britain) S S11 SUS Z 3 CN UNS (USA) SIS GOST (Sweden) (Russia) X5 CrNiMo S S13 SUS Z 3 CND Ch17N14M3 Elec. Heating Elem X5 CrNiMo S S13 SUS Z 3 CND Ch17N14M3 Cathodic Protection Magnesium ASTM - B843AZ63(H-1) Insulation Rockwool EN X12 CrNi S S11 SUS Z 3 CN Mounting Parts X12 CrNi S S11 SUS Z 3 CN Hanging Hook Cathodic Protection Inner Tank 304 Quality Brushed Steel Rockwool Insulation Polyethylene Coverage Against Scratching Serpentine Phase Indicator Lights Control Panel Ventilation Digital Controller/Thermostat Control Panel Emergency Stop Electric Heating Element Reset Button Electric Heating Element On/Off Switches Main Switch Connection Analog Temperature Gauge Service Hole Ship boilers and EWH, p.4

6 Control Panel Specifications Products are shipping with all needed equipment. Below are the main elements of control panel: - Electric Heating Element: Due to usage of 316 quality stainless steel in production products have a long useful life in hard working conditions, heaters are designed for low energy output per square meter. Electric heaters can be operated seperately. When one of the heaters is broken the others can be operated. - Emergency Stop Button - Reset Button: If the system is stopped because of unsafety conditions it should be reset before operating. - Digital Controller/Thermostat: Easy to adjust temperature. Due to its coding system limit sets can be done only by authorized person. - Safety Thermostat: Safety thermostat is used as an additional when the digital thermostat is out of order. It switches off the heating elements when the water temperature is 80 C. It is used to prevent boiler producing steam and to prevent users from scalding. - Residual-current circuit breaker device: When there is leakage current in system residual-current device switches off the system. - Magnetic Contactors are heavy duty resistive load type rated for cycles. - Water proof control case is used. - Easy&Secure to change electrical heaters: Control panel has two gates, second is a flat type gate (service gate) which is easy to open and change the electrical heaters. For additional safety to open gate cut off switch is used which turns off heaters when the service gate is open Volt AC Control Circuit Voltage. Safety Specifications - Adjustable Safety Valve: Protects boiler against high mains water pressure. Can be adjusted between 3 bars to 12 bars. - Non-Return Valve: Prevents boilers against dry fire. - Boiler is equipped with a digital thermostat and additional analog thermostat, If digital thermostat is broken safetythermostat will switch off the electrical heaters at 80 C. - Temperature Relief Valve: Protects users against high temperature&scalding (Additional). - Thermostatic Mixing Valve: Mixes hot water with cold water to deliver tempered water at a controlled temperature (Additional). - Boiler Mounting Equipments: Special hanging apparatus are use against boiler falling over. - Emergency Lamp: Lamp is turned on in water temperature which exceeds the adjusted value, or when leakage current occurs (Additional). - Low Water cutout device (water level controller) to prevent dry firing of electric heating elements (Additional). Ship boilers and EWH, p.5

7 Product Dimensions K Cathodic Protection - J Mains Water Outlet - A Temperature Relief Valve - D Thermometer - H L Circulation System - C Serpentine Inlet- B Service Hole- M Control Panel Pressure Safety Valve - E Temperature Sensor - F Mains Water Inlet - A Serpentine Outlet- B Electric Heating Element Drain - G SOLAREKS 100 L 160 L 200 L 300 L 400 L 500 L 600 L 750 L 1000 L 1250 L A- Mains Water Inlet/Outlet B- Serpentine Inlet/Outlet C- Circulation System D- Temperature Relief Valve E- Pressure Safety Valve F- Temperature Sensor G- Drain H- Thermometer I- Electrical Heater- 440 V - 60 Hz - 3 phase 3x4,5 kw 3x6 kw 3x7,5 kw 3x7,5 kw 3x10 kw 3x15 kw 3x15 kw J- Cathodic Protection - Ø 26 (mm) K- Diameter (mm) L- Height (mm) M- Service Hole N- Weight (kg) L 1750 L 2000 L 2500 L L000 L 3000 L A- Mains Water Inlet/Outlet B- Serpentine Inlet/Outlet C- Circulation System D- Temperature Relief Valve E- Pressure Safety Valve F- Temperature Sensor G- Drain H- Thermometer I- Electrical Heater- 440 V - 60 Hz - 3 phase 3x20 kw 3x20 kw 3x30 kw 3x30 kw 4x30 kw 5x30 kw 5x30 kw J- Cathodic Protection - Ø 26 (mm) 1400 K- Diameter (mm) L- Height (mm) M- Service Hole N- Weight (kg) Ship boilers and EWH, p.6

8 SOLAREKS STANDARD SPECIFICATIONS Products are shipped at the specifications which are written below, if needed options should be note down. Material Specifications BS JIS NF (Great (Japan) (France) Britain) S S11 SUS Z 3 CN Material ASTM EN (USA) (Europe) Inner Tank X12 CrNi Serpentine X5 CrNiMo S S13 SUS Z 3 CND Ch17N14M3 Electrical Heater X5 CrNiMo S S13 SUS Z 3 CND Ch17N14M3 UNS (USA) SIS GOST (Sweden) (Russia) Cathodic Protection Magnesium ASTM - B843AZ63(H-1) Insulation Rockwool EN X12 CrNi S S11 SUS Z 3 CN Mounting Parts X12 CrNi S S11 SUS Z 3 CN Control Panel Specs. Electrical Heater Capacities 440 V - 60 Hz - 3 Phase Phase Indicator Lights Heater Main Circuit Breaker Total Heater Heating Time* (minute) Heater L 160 L L 300 L 3x4,5 kw 13,5 kw 400 L 3x6 kw 500 L 3x7,5 kw 600 L 750 L 1000 L 3x15 kw 100 L Emergency Stop Button Heaters Can be Operated Seperately Digital Controller/Thermostat (Coding System) Safety Thermostat Analog Temperature Gauge Residual-current circuit breaker device Flap Type Gate Reset Button Total Heater Heating Time* (minute) 3x15 kw 45 kw 1500 L 3x20 kw 60 kw 1750 L 3x20 kw 60 kw L 3x30 kw 90 kw 18 kw 2500 L 3x30 kw 90 kw 22,5 kw 3000 L 4x30 kw 120 kw 3x7,5 kw 22,5 kw 4000 L 5x30 kw 150 kw 3x10 kw 30 kw 5000 L 5x30 kw 150 kw 45 kw Standard Accessories * Considering heating from 10 C up to 50 С Adjustable Pressure Safety Valve Non-Return Valve Electric Heater Wrench Material Options Optional Feature Optional Code Explanation Inner Tank More durable in acidic water conditions than Stainless steel. Inner Tank Hot Dip Galvan Steel GD Electrical Heater 316 Ti Is more durable than quality stainless steel. 430 Corrosion durability is less than 304, has cost advantage. Paited Hot Dip Galvanized Steel BS Hot dip galvanized steel hass the nearly same durability with 430 quality steel which has cost advantage. Has cost advantage compared to stainless steel. Control Panel Options Optional Feature Optional Code Explanation Cooling Fan PF Cools the electrical equipments in control case. Low Water Cutout Device (Water level controller) SS Is used to prevent dry firing of heating elements. Open door cut off switch AA Switches off the electricity when the service door is opened while changing the electrical heater against getting an electric shock. Warning light SL Three coloured lamp indicates that system is on/off or broken down. Circulation Pump/Valve Automation SP Serpentine circuit pump or Automatic Valve can be controlled by control case. Additional Option XX Customized features, please consult factory. Ship boilers and EWH, p.7

9 Optional Accessories Optional Feature Optional Code Explanation Temperature Relief Valve SEV Protects users against high scalding. Mixing Valve KV Mixes hot water with cold water to deliver tempered water at a controlled temperature. Additional Anod KK Cathodic Protection Element which should be changed every two years Additional Heating Element T - Flange Connections F Flanged inlet and outlet connections (Please specify size). Additional Option XX Customized features, please consult factory. HEATING TIMES for DIFFERENT CAPACITIES OF HEATING ELEMENTS 440 V - 3 Phase - 60 Hz Electrical Heater Capacities 2 x 4,5 kw 2 x 6kW 12 kw 3 x 4,5 kw 2 x 7,5 kw 15 kw 13,5 kw 3 x 6 kw 18 kw 100 L L L L L x 7,5 kw 22,5 kw 4 x 6 kw 24 kw 3 x 10 kw 3 x 15 kw 3 x 20 kw 30 kw 60 kw 45 kw L L L L L L L L L 4000 L 5000 L 1 Heating Time *(minute) 500 L 4 x 20 kw 80 kw Electrical Heater Capacities 3 x 30 kw 4 x 30 kw 120 kw 90 kw 5 x 30 kw 150 kw 1750 L 2000 L 2500 L L L L 155 Heating Time *(minute) 1500 L * Considering heating from 10 C up to 50 С Ship boilers and EWH, p.8

10 OPTIONAL FEATURE Optional Feature Optional Code Electrical Heater ( Volt - Phase - Hz ) Code Temperature Relief Valve SEV Mixing Valve KV Additional Anod KK Additional Heating Element T Cooling Fan PF Low Water Cutout Device SS Open door cut off switch AA Warning light SL / /60 Circulation Pump/Valve Automation SP / /60 Flange Connections F Additional Option XX Quality Inner Tank Hot Dip Galvanized Steel Inner Tank GD 316 Ti Quality Electrical Heater 316 Ti 430 quality 430 Painted Hot Dip Galvanized Steel Outer Coverage BS HOW to ORDER PRODUCT Electrical Heating Volt / Phase / Hz Electrical Heater Material Optional Features Inner Tank Material Material Example: 500 / 3 x 7,5 kw / / / / 304 / T x 3 - SEV - KK A 500 liters tank with three piece of 7,5 kw electric boiler is ordered. Inner tank material is quality stainless steel, electric heater material is quality stainless steel, outer coverage is 304 quality stainless steel. 3 piece of additional electrical heater, temperature relief valve, additional anod is ordered as option. Note: If not indicated the features of the boiler it will be as Solareks standard production as written in catalogue. If different electric heating element s capacity will be ordered the values in page 8 can be used to determine the heating capacities. SI-METRIC Conversions Liters x 0,2641 = US Gallons kg x 2,2 = Lbs Liters x 0, = Great Britain Gallons m3 x 264,2 = Gallons Watt x 3,41214 = BTU/hr m x 39,37 = Inch F = ( C x 1,8) + 32 m x 3,28084 = Foot Bar x 14,5 = psi Ship boilers and EWH, p.9

PACKING&SHIPPING DETAILS Packing Method Packing 100-5000 lt Nylon + Wood Box Packed Product Dimensions Y Volume (m3 ) Weight (kg) X x Y x Z (mm) 100 lt 160 lt 200 lt 300 lt 400 lt 500 lt 600 lt 750

594 685 760 995 1285 840 x 1190 x 660 890 x 1490 x 710 940 x 1490 x 760 990 x 1750 x 810 1120 x 1690 x 940 1120 x 2020 x 940 1190 x 1890 x 1010 1240 x 2040 x 1060 1330 x 2280 x 1150 1440 x 2440 x

11 PACKING&SHIPPING DETAILS Packing Method Packing lt Nylon + Wood Box Packed Product Dimensions Y Volume (m3 ) Weight (kg) X x Y x Z (mm) 100 lt 160 lt 200 lt 300 lt 400 lt 500 lt 600 lt 750 lt 1000 lt 1250 lt 1500 lt 1750 lt 2000 lt 2500 lt 3000 lt 4000 lt 5000 lt 0,66 0,94 1,06 1,40 1,78 2,12 2,27 2,68 3,48 4,42 5,37 5, 6,38 7,99 8,48 10,92 13, x 1190 x x 1490 x x 1490 x x 1750 x x 1690 x x 2020 x x 1890 x x 2040 x x 2280 x x 2440 x x 2240 x x 2290 x x 2380 x x 2340 x x 2380 x x 2390 x 2050 X Z 2430 x 2390 x 2250 Container&Truck Dimensions 20 Container 40 Container 40 High Cube Container Truck (Euro Norm) Height x Width x Length Volume (m3 ) 2335 x 2290 x 5890 mm 2335 x 2260 x mm 2580 x 2260 x mm 2500 x 2450 x mm 33,3 66, SOLAREKS Contact Details Address: İmes Sanayi Sitesi A Blok 106. Sokak No: 48 Yukarı Dudullu / İstanbul TURKİYE Zip code: 3 Ph: (0090) Fax: (0090) For English: (0090) info@solareks.com.tr info@solareks.com All Rights Reserved. No part of this technical catalog may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of the Copyright owner. For information regarding permission, write to: info@solareks.com Solareks Güneş Enerjisi Sistemleri Alper Uysal 2005 Ship boilers and EWH, p.10

SOLAR ENERGY SYSTEMS. PV Energy Systems & Solar Thermal Systems

SOLAR ENERGY SYSTEMS. PV Energy Systems & Solar Thermal Systems PV Energy Systems & Solar Thermal Systems PV ENERGY SYSTEMS Performance Guarantee: 00% 97% 95% 90% Added value from the warranty Linear performance warranty Standard linear warranty 85% 80% 75% 0% 2 3