Pump Station. Ama-Porter CK Pump Station. Type Series Booklet

Transcription

1 Pump Station Ama-Porter CK Pump Station Type Series Booklet

2 Legal information/copyright Type Series Booklet Ama-Porter CK Pump Station All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. KSB Aktiengesellschaft, Frankenthal

3 Contents Contents Building Services: Drainage Ama-Porter CK Pump Station...4 Main applications... 4 Fluids handled... 4 Operating data...4 Designation... 4 Design details... 4 Configuration and function... 4 Materials...5 Product benefits... 5 Related documents... 5 Programme overview / selection tables...6 Off-the-shelf range... 6 Features of control units / switchgear...8 Technical data... 9 Ama-Porter CK pump station: off-the-shelf range... 9 Ama-Porter CK pump station 5 : combination with control units / switchgear... 9 Ama-Porter CK pump station 6 : combination with control units / switchgear Characteristic curves...11 Ama-Porter CK pump station PF 50-1/2/3/4; n = 2900 rpm; F impeller Ama-Porter CK pump station PF 65-1/2/3; n = 2900 rpm; F impeller...12 Dimensions and connections...13 Tank dimensions...13 Installation information Accessories Unit accessories...15 Alarm switchgears for pumps, non-atex Accessories for control units / switchgear, non-atex

4 Building Services: Drainage Ama-Porter CK Pump Station Code Description 50 = Ama-Porter 5 65 = Ama-Porter 6-1 Impeller code E Type of current for the pump E = Single-phase AC motor D = Three-phase motor Design details Design Ready-to-connect single-pump or dual-pump unit Compact design For installing one or two submersible waste water pumps with free-flow impeller Main applications Waste water disposal Renovation of premises Pumped drainage Fluids handled Faecal-free waste water Grey water Rainwater (not containing abrasive substances) Operating data Operating properties Characteristic Value Flow rate Q Up to 40 m 3 /h (11 l/s) Head H Up to 16 m Fluid temperature t Up to 40 C Motor rating P 2 Up to 1.5 kw Designation Example: CK E PF 50-1 E pump station Key to the designation (off-the-shelf range) Code Description CK Packaged pump station made of plastic E Station type E = Single-pump station D = Dual-pump station PF Pump with free-flow impeller 50 Pump size Configuration and function Ready-to-connect packaged single-pump or dual-pump station with polyethylene collecting tank for buried installation. With one or, for dual-pump units, with two powerful Ama- Porter submersible waste water pumps without explosion protection. Tank design to DIN and EN 752/EN 476/EN Complete discharge line with ball valve and ball check valve integrated in the collecting tank, with connection for flushing option. Includes a clamped connection made of PE-HD for connecting a discharge line. Collecting tank made of polyethylene with inserted concrete foot plate, with anti-lift protection, with manhole. Tank diameter 1000 mm Tank depth 1700 mm (including cover), with tank extensions up to 2500 mm Storage volume 360 l (floor to bottom edge of the inlet) Tank cover 600 mm to DIN 1229/EN 124, class A15 (tread-proof) Inlet 6 inlet nozzles, DN 150, closed Discharge line connection DN 50/DN 65, clamped connection Venting and cable entry 2 DN 100 connection nozzles, closed (opposite each other) Collecting tank Collecting tank for up to two tank extensions. Anti-lift protection of the collecting tank without tank extension has been tested and confirmed by an independent expert. Installation parts and piping Installation parts and piping with duckfoot bend, ball check valve, socket ball valve, flexible hose connection and connection for flushing option. Clamped discharge line connection (Plasson system). Discharge line and valves with additional finish coat (alkyd resin basis). Pumps One or two Ama-Porter submersible motor pumps with freeflow impeller made of grey cast iron. Control units / switchgear MSE/MSD for single-pump station or LevelControl Basic 2 type BC/BS for dual-pump station with automatic alternate, standby and peak-load operation. Rated voltage 1/N/PE AC 230 V, 50 Hz or 3/N/PE AC 400 V, 50 Hz 4 Ama-Porter CK Pump Station

5 Control voltage AC 230 V DOL starting The level is controlled via float switches depending on the water level. Function The CK pump station collects waste water in a plastic tank. When a set water level is reached, the system discharges the waste water into the sewer system. Materials Overview of available materials Component Material Collecting tank Polyethylene Flanged bend Grey cast iron JL 1040 Flange Cast steel C 50 Discharge pipe, connecting Stainless steel pipe Adapters, fittings Malleable cast iron, highquality hot-dip galvanised Ball valve CuZn gal. Ni, high-quality nickel-plated Product benefits Low weight pump station, ready to plug in, minimal installation work Installation depths of up to 2500 mm, with anti-lift protection Variable pipe connections Related documents CK 800 pump station for submersible motor pumps with cutter, with and without explosion protection, see Type Series Booklet CK 800 pump station for submersible motor pumps with free-flow impeller, with and without explosion protection, see Type Series Booklet Pump stations with collecting tanks made of concrete available on request. Ama-Porter CK Pump Station 5

6 Programme overview / selection tables Off-the-shelf range The scope of supply for the off-the-shelf range includes all switchgear and control units required for operating the pump station. B E ZE A F6 C3 C1 C2 2334:1015 Scope of supply for the off-the-shelf range Ama-Porter, F impeller, without explosion protection, 1~230 V Pump code Single-pump station Pump size Dual-pump station Pump size Mat. No. Ama-Porter 5.. NE PF 50-1 CK E PF 50-1 E PF CK D PF 50-1 E PF 50-2 CK E PF 50-2 E PF CK D PF 50-2 E PF 50-3 CK E PF 50-3 E PF CK D PF 50-3 E PF 50-4 CK E PF 50-4 E PF CK D PF 50-4 E Ama-Porter 6.. NE PF 65-1 CK E PF 65-1 E PF CK D PF 65-1 E PF 65-2 CK E PF 65-2 E PF CK D PF 65-2 E PF 65-3 CK E PF 65-3 E PF CK D PF 65-3 E [kg] Ama-Porter, F impeller, without explosion protection, 3~400 V Pump code Single-pump station Pump size Dual-pump station Pump size Mat. No. Ama-Porter 5.. ND PF 50-1 CK E PF 50-1 D PF CK D PF 50-1 D PF 50-2 CK E PF 50-2 D PF CK D PF 50-2 D PF 50-3 CK E PF 50-3 D PF CK D PF 50-3 D PF 50-4 CK E PF 50-4 D PF CK D PF 50-4 D Ama-Porter 6.. ND PF 65-1 CK E PF 65-1 D PF CK D PF 65-1 D [kg] 6 Ama-Porter CK Pump Station

7 Pump code Single-pump station Pump size Dual-pump station Pump size Mat. No. PF 65-2 CK E PF 65-2 D PF CK D PF 65-2 D PF 65-3 CK E PF 65-3 D PF CK D PF 65-3 D [kg] Scope of supply Scope of supply Single-pump station Dual-pump station A Collecting tank Installation parts and piping, discharge line, clamped connection (Plasson system) PF 50 - piping DN 50, discharge outlet DN 50 - Rp 2 PE-HD 63 PF 65 - piping DN 65, discharge outlet DN 65 - Rp 2 1/2 PE-HD 75 B Tank cover Ø 600, class A Ø 600, class A C1 Submersible motor pump without explosion 1 Ama-Porter 2 Ama-Porter protection PF with free-flow impeller PS with cutter 1) C2 Claw 1 2 C3 Chain (2 m) and shackle 1 2 E Explosion-proof control unit / switchgear MSE.., 1~230 V MSD.., 3~400 V LevelControl Basic 2, 1~230 V / 3~400 V E6 Float switch, 10 m On/Off 1 2 Alarm contactor 1 1 Recommended electrical accessories ZE Alarm equipment See alarm switchgear (must be ordered for single-pump stations) ( Page 16) The system is supplied in 2 parts (off-the-shelf range) which must be assembled on site. 1 pallet with CK packaged pump station with fitted duckfoot bend, gate valve, non-return valve and piping (including fitted clamped connection and float switch) 1 pallet with cover plate and seat ring, 1 cardboard box per pump, 1 cardboard box with claw per pump, 1 cardboard box with control system, 1 cardboard box with alarm switchgear (accessories) 1) The single-phase version includes a control cabinet with integrated capacitor. Ama-Porter CK Pump Station 7

8 Features of control units / switchgear Features of control units / switchgear Features Single-pump station Control units / switchgear Dual-pump station LevelControl Basic 2 MSE ~230 V 3~400 V = Scope of supply for off-the-shelf range MSD... 1 BC BC Housing H x W x D [mm], IP54 Plastic 170 x 100 x Plastic 400 x 278 x Function Peak load operation function - Pump changeover and stand-by function - On/Off via level Built-in components Manual-0-automatic selector switch - Mains contactor Motor protection relay - Motor protection switch - Shockproof sockets - - Display - Indicators per pump Green "Operation" indicator lamp Red "Fault" indicator lamp Operating hours, pump start-ups - Volt-free contact General fault message (changeover contact) - - Monitoring equipment Integrated mains-independent alert - - Functional check run - - Water level indication and monitoring Ama-Porter CK Pump Station

9 Technical data Ama-Porter CK pump station: off-the-shelf range Ama-Porter, without explosion protection, 1~230 V Ama-Porter pump Single-pump station Dual-pump station Discharge outlet P 1 P 2 I n Cable Mat. No. [kg] [kw] [kw] [A] [m] Ama-Porter 5.. NE, pumps with free-flow impeller, without explosion protection 500 NE CK E PF 50-1 E - DN 50 1,0 0,55 5, CK D PF 50-1 E DN 50 1,0 0,55 5, NE CK E PF 50-2 E - DN 50 1,25 0,75 6, CK D PF 50-2 E DN 50 1,25 0,75 6, NE CK E PF 50-3 E - DN 50 1,8 1,1 8, CK D PF 50-3 E DN 50 1,8 1,1 8, NE CK E PF 50-4 E - DN 50 1,8 1,1 8, CK D PF 50-4 E DN 50 1,8 1,1 8, Ama-Porter 6.. NE, pumps with free-flow impeller, without explosion protection 601 NE CK E PF 65-1 E - DN 65 1,25 0,75 6, CK D PF 65-1 E DN 65 1,25 0,75 6, NE CK E PF 65-2 E - DN 65 1,8 1,1 8, CK D PF 65-2 E DN 65 1,8 1,1 8, NE CK E PF 65-3 E - DN 65 1,8 1,1 8, CK D PF 65-3 E DN 65 1,8 1,1 8, Ama-Porter, without explosion protection, 3~400 V Ama-Porter pump Single-pump station Dual-pump station Discharge outlet P 1 P 2 I n Cable Mat. No. [kg] [kw] [kw] [A] [m] Ama-Porter 5.. ND, pumps with free-flow impeller, without explosion protection 500 ND CK E PF 50-1 D - DN 50 0,9 0,55 2, CK D PF 50-1 D DN 50 0,9 0,55 2, ND CK E PF 50-2 D - DN 50 1,1 0,75 2, CK D PF 50-2 D DN 50 1,1 0,75 2, ND CK E PF 50-3 D - DN 50 1,5 1,1 3, CK D PF 50-3 D DN 50 1,5 1,1 3, ND CK E PF 50-4 D - DN 50 2,05 1,5 3, CK D PF 50-4 D DN 50 2,05 1,5 3, Ama-Porter 6.. ND, pumps with free-flow impeller, without explosion protection 601 ND CK E PF 65-1 D - DN 65 1,1 0,75 2, CK D PF 65-1 D DN 65 1,1 0,75 2, ND CK E PF 65-2 D - DN 65 1,5 1,1 3, CK D PF 65-2 D DN 65 1,5 1,1 3, ND CK E PF 65-3 D - DN 65 2,05 1,5 3, CK D PF 65-3 D DN 65 2,05 1,5 3, Ama-Porter CK pump station 5 : combination with control units / switchgear Pumps without explosion protection, 1~230 V and 3~400 V Ama-Porter pump P 1 P 2 I n Single-pump station Dual-pump station [kw] [kw] [A] Collecting tank piping DN 50 Control unit / switchgear Collecting tank piping DN 50 Control unit LevelControl Basic 2 Ama-Porter 5.. NE, without explosion protection, 1~230 V 500 NE 1,00 0,55 5,00 CK-E MSE 60.1 CK-D BC2 230 DFNO NE 1,25 0,75 6,00 CK-E MSE 80.1 CK-D BC2 230 DFNO NE 1,80 1,10 8,20 CK-E MSE CK-D BC2 230 DFNO NE 1,80 1,10 8,20 CK-E MSE CK-D BC2 230 DFNO 100 Ama-Porter 5.. ND, without explosion protection, 3~400 V 500 ND 0,90 0,55 2,30 CK-E MSD 40.1 CK-D BC2 400 DFNO ND 1,10 0,75 2,80 CK-E MSD 40.1 CK-D BC2 400 DFNO ND 1,50 1,10 3,00 CK-E MSD 40.1 CK-D BC2 400 DFNO ND 2,05 1,50 3,50 CK-E MSD 60.1 CK-D BC2 400 DFNO 063 Ama-Porter CK Pump Station 9

10 Ama-Porter CK pump station 6 : combination with control units / switchgear Pumps without explosion protection, 1~230 V and 3~400 V Ama-Porter pump P 1 P 2 I n Single-pump station Dual-pump station [kw] [kw] [A] Collecting tank piping DN 65 Control unit / switchgear Collecting tank piping DN 65 Control unit LevelControl Basic 2 Ama-Porter 6.. NE, without explosion protection, 1~230 V 601 NE 1,25 0,75 6,00 CK-E MSE 80.1 CK-D BC2 230 DFNO NE 1,80 1,10 8,20 CK-E MSE CK-D BC2 230 DFNO NE 1,80 1,10 8,20 CK-E MSE CK-D BC2 230 DFNO 100 Ama-Porter 6.. ND, without explosion protection, 3~400 V 601 ND 1,10 0,75 2,80 CK-E MSD 40.1 CK-D BC2 400 DFNO ND 1,50 1,10 3,00 CK-E MSD 40.1 CK-D BC2 400 DFNO ND 2,05 1,50 3,50 CK-E MSD 60.1 CK-D BC2 400 DFNO Ama-Porter CK Pump Station

11 Characteristic curves Ama-Porter CK pump station PF 50-1/2/3/4; n = 2900 rpm; F impeller Q [US.gpm] Q [IM.gpm] H [ft] 6 20 H [m] 4 PF 50-4 PF PF PF Q [m³/h] Q [l/s] K-AMA-500-5xx/0 Free passage: PF 50-1 = Ama-Porter F 500 = 45 mm PF 50-2 = Ama-Porter F 501 = 45 mm PF 50-3 = Ama-Porter F 502 = 43 mm PF 50-4 = Ama-Porter F 503 = 41 mm Ama-Porter CK Pump Station 11

12 Ama-Porter CK pump station PF 65-1/2/3; n = 2900 rpm; F impeller Q [US.gpm] Q [IM.gpm] H [ft] 3 10 H [m] 2 PF 65-3 PF PF Q [m³/h] Q [l/s] K-AMA-600-6xx/0 Free passage: PF 65-1 = Ama-Porter F 601 = 60 mm PF 65-2 = Ama-Porter F 602 = 58 mm PF 65-3 = Ama-Porter F 603 = 56 mm 12 Ama-Porter CK Pump Station

13 Dimensions and connections Tank dimensions 1 2 Ø *) Ø600 Ø600 Ø *) max S D S D CK E... Ø :1013 Tank dimensions CK D... 1 Standard 2 With tank extension 3 Two (opposite) DN 100 nozzles for venting and cable 4 Six DN 150 inlet sockets for PVC sewer pipe entry, for sewer pipe 5 Discharge line connection 6 Class A 15 cover S Flushing connection and vacuum breaker D Discharge line connection *) Three height compensation rings to DIN AR 625x100 can be used in addition D = Discharge line connection incl. clamped connection Piping Flushing connection S Discharge line connection D DN 50 CK-E Rp 2 PE-HD 63 DN 50 CK-D Rp 2 PE-HD 63 DN 65 CK-E Rp 2 PE-HD 75 DN 65 CK-D Rp 2 PE-HD 75 Ama-Porter CK Pump Station 13

14 Installation information :1014 Installation example 1 Venting out of the roof 2 Lay backflow loop with invert level above flood level 3 Gas-tight seal 4 Flood level 5 Pressurised collecting discharge line 6 Socket plug, pressure-proof up to 0.5 bar We recommend the following alternatives to ensure frostproof laying of the discharge line with backflow loop outside the building: Buried in slopes Underneath planted mounds Inside heatable outdoor control cabinets In auxiliary buildings, etc. Please observe the local regulations as well as DIN , EN 476 and EN 742 when connecting the tank. In areas with high groundwater level or for clay soils, we recommend to backfill the gap around the plastic tank with layers of concrete (min. 1 m 3 ). 14 Ama-Porter CK Pump Station

15 Accessories Unit accessories Item Description Mat. No. [kg] ZK1 Flushing connection, G 1½ - Storz C, galvanised steel Flushing connection, PERROT, 1½ /50, galvanised steel ZK2 Vacuum breaker, G 1/DN 25, galvanised steel ZK3 C3 ZK4 Tank extension 400 mm polyethylene (max. 2 tank extensions) Longer chain for pump and ball valve key extension required! Stainless steel chain, 2 m (short-linked, tested and duly labelled to Directive 2006/42/EC (Machinery Directive)) Stainless steel chain, 3 m (short-linked, tested and duly labelled to Directive 2006/42/EC (Machinery Directive)) Stainless steel chain, 5 m (short-linked, tested and duly labelled to Directive 2006/42/EC (Machinery Directive)) Polypropylene lifting rope, 5 m Up to an immersion depth of 2100 mm For immersion depths > 2100 mm For all immersion depths For all installation depths Height compensation ring, 100 mm, concrete, for base tank without telescopic extension, DIN 4034-AR 625 x 100 (max. 3 height compensation rings) ZK5 Valve key extension for ball valve ET mm ET mm ET mm Ama-Porter CK Pump Station 15

16 Building Services: Drainage Alarm switchgears for pumps, non-atex AS 0/AS 2/AS 4/AS 5 Item Description Mat. No. [kg] E50 Alarm switchgear AS with circuit breaker, piezoceramic signal transmitter, 85 db(a) at a distance of 1 m and 4.1 khz, green equipment-on lamp E51 Plastic housing IP20, 140 x 80 x 57 mm. Use float switch or signal relay of control unit as contactor. Alarm switchgear AS 2 with circuit breaker, piezoceramic signal transmitter, 85 dba at a distance of 1 m and 4.1 khz, green equipment-on lamp, volt-free contact for hook-up to a control station. E52 Plastic housing IP20, 140 x 80 x 57 mm. Use float switch or signal relay of control unit as contactor. Alarm switchgear AS 4 with circuit breaker, piezoceramic signal transmitter, 85 db(a) at a distance of 1 m and 4.1 khz, green equipment-on lamp, volt-free contact for hook-up to a control station, self-charging power supply unit for 5 hours' operation in the event of power failure E53 Plastic housing IP20, 140 x 80 x 57 mm. Use float switch or signal relay of control unit as contactor. Alarm switchgear AS 5 Mains-independent, with self-charging power supply unit for 10 hours' operation in the event of power failure, mains pilot LED, fault indicator light, horn-off push button, voltfree contact for hook-up to a control station, ready for connection with 1.8 m connection cable and plug. (Alarm equipment required in addition) ISO housing IP41, 190 x 165 x 75 mm. Use float switch or signal relay of control unit as contactor. Accessories for control units / switchgear, non-atex Alarm equipment for LevelControl Basic 2 control unit and AS 5 alarm switchgear (item E53) Item Description Mat. No. [kg] ZE7.1 Alarm strobe light, 12 V DC ZE7.2 Horn, 12 V DC, 105 db(a), 1.2 W ZE7.3 Alarm combination, 12 V DC LevelControl Basic 2 installation options (processed via KSB EasySelect)2) Item OE10 B H 2) 16 T Description Outdoor cabinet type 142 for BC control unit up to 10 A IP44 Glass fibre reinforced polyester Colour RAL 7035 Locking device: profile half cylinder Dimensions H x W x D [mm] Outside 1420 x 320 x 225 Inside 600 x 276 x 165 Integrated base Suitable for buried installation including mains-dependent alarm strobe light IP55, 12 V, yellow Installation options must be processed via KSB EasySelect, otherwise they will be supplied but not fitted. Ama-Porter CK Pump Station Mat. No [kg] 15

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18 KSB Aktiengesellschaft Frankenthal Johann-Klein-Str Frankenthal (Germany) Tel Fax /06-EN