UPGRADE PROJECT SAMIR- MOROCCO BY MADHOUNI BOUCHAIB HEAD OF THE DEPARTMENT OF LABORATORIES ARA, 2-3 JULY 2009, ACCRA, GHANA

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1 UPGRADE PROJECT SAMIR- MOROCCO BY MADHOUNI BOUCHAIB HEAD OF THE DEPARTMENT OF LABORATORIES ARA, 2-3 JULY 2009, ACCRA, GHANA 1

2 UPGRADE Increase of the quantity of diesel oil produced Environmental protection and improvement of air quality through the production of clean fuel Reduction of production cost by way of increasing the value of VGO Reach the same on-line competitiveness level like that of modern European refineries. 2

3 NEW CONFIGURATION OF THE REFINERY 3

4 NEW UNITS UNITS CAPACITY PRODUCTS HYDROTREATING KEROSINE, NAPHTA, DIESEL PRODUCTION OF HYDROGEN HYDROGREN AT 99% VACCUM DISTILLATION AMINE REGENERATION SULFUR RECOVERY PURE LIQUID SULPHUR 4

5 SAMIR s MARKET FROM 2008 TO 2012 PRODUCTS (1000 Tons /yr) Propane Butane Gasoline Jet A Diesel Oil Diesel oil 1% Diesel oil 350ppm Diesel oil 50ppm GOP Fuel-oil Oils Bitumen Paraffin wax TOTAL

6 EXPORT PRODUTCS in 1000 Tons /year Naphtha Jet Diesel oil 1%S Diesel oil 10ppm Fuel Oil Distillates VGO Lubricants/ oils 150/300/600/BSS Bitumen Sulphur TOTAL

7 NUMBER OF WEEKLY ANALYSES UNIT PROCESSING UNIT NUMBER OF ANALYSES/WEEK UNITÉ UNITÉ DE TRAITEMENT NOMBRE D ANALYSE / SEMAINE TOP I/ II / III Distillation 100 PLAT I II Platforming 20 ATK/MEROX/HD S Désulfuration Desulphurization 8 U 12/13/14/15/16 Les Oilshuiles 100 U31 Distillation Vacuum distillation sous vide 50 U33 Hydrotraitement Hydrotreating 100 U34 & U35 hydrocracking 180 U36 Production d hydrogène of hydrogen 90 U37 Régénération Amine Regeneration d Amine 20 U39 Récupération Sulfur recovery soufre 20 U38 Sour Water Treatment 20 AUTRES OTHERS Contrôles inspections 22 TOTAL 730 7

8 SAMIR LABORATORY ISO 9001 v 2000 certified since 2004 ; the 2008 version was obtained during the progress monitoring conducted in March Construction of a new Laboratory & Renovation of the former one in 2005 taking into consideration the same model as the control laboratory of the Sweden-based refinery SCANRAFF - PREEM. Purchase of new state-of-the-art equipment (EURO 2 Millions) that allows our lab carry out all the analyses required for latest analysis specifications; especially :(Diesel oil 50ppm ; unleaded premium. Update of LIMS software (LABORATORY INFORMATION MANAGEMENT SYSTEM) for better communication with our customers, products quality control & traceability of analyses. 8

9 PERSONNEL STATUS FROM 2000 TO 2008 & 2012 FORECAST operators operators operators operators operators 9

10 SPECIFICATIONS OF 50 PPM DIESEEL OIL SPECIFICATIONR METHODES CARACTERISTIQUES FEATURES UNITES UNITS MIN MAX ASTM AFNOR T Densité 15 C D 1298 EN ISO 3765 Couleur D 1500 T Soufre ppm - 50 DISTILLATION: At At 95 % V %V 65 %V 85 C 380 NF EN EN ISO EN ISO 8754 EN ISO D 86 M FLASH POINT C T EN ISO 2719 VISCOSITY at 40 C cst 2 6 D 445 T EN ISO 3104 CETANE INDEX 46 D 976 M EN ISO 4264 CETANE NUMBER 50 NFEN ISO 5165 WATER ppm D 1744 EN ISO ASH %wt D 974 T POUR POINT Winter (01/10-31/03) Summer (01/04-30/09) C C METHODS D 97 T C CFPP Oct 1st to Marsh 31th - -3 NF EN 116 April 1st to Sept 30 th C - +3 OXYDATION STABILITY g/m 3-25 NF EN ISO CARBON RESIDU (on 10% of (Distillate) % EN ISO TOTAL CONTAMINATION mg/kg - 24 EN LUBRICITY AT 60 C µm EN ISO COPPER CORROSION Rating - CLASS 1 EN ISO HOURS AT 100 C 10 CONDUCTIVITY ps/m IP 274 / D 2624

11 50 PPM DIESEL OIL AND LUBRICITY 11

12 PRINCIPE DE LUBRICITE PRINCIPLE OF LUBRICITY NORM: ISO / ASTM D6079 Mass Chamber Vibrator Heater Wire Ball Fuel A ball that is underwater and lubricated inside a sample of gasoline undergoes a reciprocating motion of 50Hz sub-charge on a 200 g streak plate for 75 minutes at 60 C in a wetland ( > 30%). 12

13 TESTING DIESEL OIL50PPM+40PPM ADDITIVE Lubricity= 536.5µm 13

14 LUBRICATING POWER OF SULFUR Attrition diameter depending of the % in S attrition %S Attrition diameter in µm

15 ADDITIVE LUBRICATING POWER QUANTITÉ Quantity DE of L ADDITIF additive in EN PPM PPM DIAMÈTRE ATTRITION DE DIAMETER L USUREIN EN µm

16 DIESEL ENGINE INJECTOR CAMSHAFT VALVE ASSEMBLIES PISTON CONNECTING ROD BRACE The four-stroke Diesel cycle has : 1. Air inlet 2. Air compression 3. Injection-explosionexpansion (T= 600 C) 4. Exhaust of burnt gases 16

17 IMPACT ENVIRONMENTAL ENVIRONNEMENTAL IMPACT POLUTTANTS AND TYPE OF DIESEL OIL CONTENT IN UG/N m3 17

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36 PICTURES OF EQUIPMENT 36

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49 THANKS FOR YOUR KIND ATTENTION 49