Louis Dreyfus Claypool Holdings, LLC. Biodiesel Production Plant Claypool, Indiana
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1 Louis Dreyfus Claypool Holdings, LLC Biodiesel Production Plant Claypool, Indiana
2 Soybeans 163,000 Bu. = 48 Railcars = 172 Trucks Electricity 156,695 Kwh Natural Gas 3,049 Dth Claypool Inputs/Outputs Per Day Biodiesel 270,000 Gal. = 10 Tank cars = 39 Trucks Soy bean meal 3500 tons = 35 Railcars = 140 Trucks Methanol 21,867 Gal. = 1 Tank cars = 4 Trucks Glycerin 275,000 Lbs. = 1.5 Tank cars = 5 Trucks
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4 What is Biodiesel? Biodiesel is a clean burning alternative fuel produced from domestic, renewable recourses such as plant oils, animal fats, used cooking oil, or even algae Biodiesel is blended with petroleum diesel to create a biodiesel blend. o B2 = 2% Biodiesel o B5 = 5% Biodiesel o B20 = 20% Biodiesel o B100 = 100% Biodiesel
5 Biodiesel can be used in any diesel engine with little or no modification. Biodiesel is biodegradable, nontoxic, and virtually free of sulfur. Biodiesel (B100) must meet the all of the specifications of ASTM D6751 (formally the American Society for Testing and Materials) to be registered with the EPA as a motor fuel. Biodiesel adds lubricity to ULSD.
6 Biodiesel is not ethanol. Ethanol is made primarily from corn and is used as a fuel in gasoline engines. Biodiesel is not raw vegetable oil. All major U.S. automakers and engine manufacturers accept the use of up to 5% biodiesel with some approving biodiesel blends of up to 20%. Most warranties require that biodiesel meet ASTM 6751 specifications. Some require biodiesel be sourced from a BQ9000 certified plant.
7 BQ-9000 / Louis Dreyfus Quality Management System
8 LDC s Biodiesel Process
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12 Quality assurance: o building an industry o maintaining its existence BQ9000 Biodiesel Quality Assurance Biodiesel will continue to grow with the successful implementation of RFS2, state mandates, and bioheat. With this growth also comes great responsibility to maintain quality. In the Biodiesel industry this is accomplished through BQ-9000 and hard work at ASTM
13 BQ-9000 Quality Management Program The Root of Biodiesel Quality Promotes the commercial success of biodiesel Builds consumer and public confidence in biodiesel Established on the industry standard ASTM D6751
14 Annual External Audits & Quarterly Internal Audits
15 Louis Dreyfus is a BQ-9000 Producer First certified since July Recertified in June 2013.
16 Voluntary Sets guidelines for establishing a quality management system Provides resources to maintain high quality production Provides resources to improve current production methods Maintains customer confidence that Louis Dreyfus is focused on quality
17 ASTM Standards BQ-9000 combines ASTM D6751 into its quality management system. Strong focus on using ASTM testing methods for Certificate of Analysis. Keeps producers informed of proposed changes in ASTM methods.
18 Quality Management System Testing Storage Sampling Blending Shipping Distribution Fuel Management Practices
19 Quality Management System Testing - Lab
20 Each Lot Tested for: Density Visual Appearance Flash Point Oxidative Stability Free Glycerin Monoglyceride % Diglyceride % Triglyceride % Total Glycerin% Acid Number Moisture PPM Sulfur PPM Kinematic Viscosity Cloud Point Methanol % Cold Soak Water & Sediment % Phosphorus Total Contamination Calcium & Magnesium Sodium & Potassium Cold Filter Plugging Point
21 Certificate of Analysis SOY METHYL ESTERS B100 BIODIESEL Lot Number: Manufactured Date: Property Method Specifications Results Source C, kg/l D4052 Report Analysis Visual Appearance D max 1 Analysis Water & Sediment, vol % D max Analysis Flash Point, C D93 93 min 128 Analysis Oxidation C, hours EN min 7.2 Analysis Sulfated Ash, % D max <0.005 Typical Free Glycerin, % D max <0.002 Analysis Monoglyceride content, % D max Analysis Diglyceride content, % D max Analysis Triglyceride Content, % D max Analysis Total Glycerin, % D max Analysis Copper Strip Corrosion D130 No. 3 max 1a Typical Acid Number D max 0.24 Analysis Carbon Residue, % D max <0.01 Typical Cetane D min 47.8 Typical Moisture; Karl Fisher, ppm D max 281 Analysis Kinematic C, mm 2 /sec D Analysis Sulfur, ppm D max 0.45 Analysis Cloud Point, C D2500 Report 0 Analysis Cold Filter Plugging Point, C EN116 Report -2 Analysis Distillation Temp 90%, C D max 353 Typical Methanol content, % EN max 0.03 Analysis Calcium & Magnesium; combined, ppm EN max <1 Analysis Sodium & Potassium; combined, ppm EN max <1 Analysis Phosphorus content, ppm D max <1 Analysis Total Contamination, mg/kg EN max 7.2 Analysis Cold Soak Filterability, seconds D max (Summer) 78 Analysis Ester Content, % mass EN Typical All analytical tests are conducted in accordance with ASTM a and/or EN requirements. Typical denotes tests that were not performed on this particular lot, but are results of the most recent full spec testing. Approval: Date: Daniel W. Blake- Lab Supervisor
22 Quality Management System Storage
23 Louis Dreyfus Tank Management System Each tank represents a unique lot Only laboratory employees can certify a tank for shipment Any operator can decertify a tank
24 Agitated Louis Dreyfus Tank Management System Isolated from non-biodiesel Products Blanketed with Nitrogen
25 Quality Management System Shipping
26 Louis Dreyfus Loadout Procedures Prior Load Documentation Trailer Washing Program Clean Truck Statement Retain Samples 60 days
27 BQ-9000 s Primary Benefits for Louis Dreyfus Increase an already strong commitment to quality Provide tools to document and control our process Improves consumer confidence in the biodiesel Louis Dreyfus produces A resource for the latest biodiesel quality information available
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