P M K N S H TOOLING NEWS E-95. New Uncoated General Purpose Cermet for Steel Turning T1500A

Transcription

1 TOOLING NEWS E-95 P M K N S H New Uncoated General Purpose for Steel Turning

2 For Steel Turning General Features A tough, high strength grade produced from an optimised balance of tough hard and ultra-hard grains. A wear resistant hard phase that minimises reaction with the work-piece material through improved oxidation resistance coupled with a smooth edge treatment generates an excellent mirror like surface finish. Application Range 4 T11A 3 T2Z Advantages Uncoated general purpose for steel finish turning Excellent surface finish 5% higher wear resistance 5% higher toughness Cutting Speed (m/min) 2 1 T12A Improved productivity and processing cost reduction Maintains Work-piece Dimensional Accuracy T3Z Advantageous "Rare Metal" resource conservation Continuous Light interrupted Heavy interrupted Features Alloy Structure () W-rich, tough hard phase Tough composite phase Edge Treatment Ti-rich, highly wearresistant hard phase Harder dual phase Smooth edge treatment Common edge treatment Recommended Chipbreakers Negative Type D. O. C. Large Fine Finish Finishing Light Cut Positive Type D. O. C. Large Finishing Medium Cut High-quality surface finishes Sharp Edge Strong Edge Sharp Edge Strong Edge 2

3 For Steel Turning Wear Resistance 15% higher wear resistance enables a reduction in production costs to be achieved. Flank Wear Width (mm) 5,5 T12A 1,5 times better wear reisistance Cutting Time (min) Insert type: Cutting data: CNMG1248NSU Holder: PCLNL v c =23m/min, f=mm/rev, a doc =1,mm, Wet Toughness Roughness Comparison Improved Toughness T12A T12A 2, 4, 6, 8, No. of Impacts Work material: Insert type: Cutting data: 34CrMo4 CNMG1248NSU v c =28m/min, f=mm/rev, a doc =1,mm, Wet generates mirror type surface finish Work material: Insert type: Cutting data: C45 CNMG1248NSU v c =1m/min, f=5mm/rev, a doc =1,mm, Wet Application Examples - M-Class Insert 15CrMo5, Arbor, Peripheral Machining 34CrMo4, Shaft Machining x Tool Life Deterioration ,5 x Tool Life Deterioration Insert type: DNMG1568NSU =2m/min, f=5mm/rev, a doc =,3mm, Wet 5 Insert type: DNMG1568NFA =2m/min, f=8mm/rev, a doc =5mm, Wet - G-Class Insert SAPH4, Press Material, Facing 5 25 Insert type: TPGT1642LSD =18m/min, f=5mm/rev, a doc =5mm, Wet 3 2 x Tool Life Wear 15 3 C45, Transmission Facing ,6 x Tool Life 4 Roughness>Rz3, 25 Insert type: TPGT1642LW =3m/min, f=,5mm/rev, a doc =mm, Wet

4 Insert Selection Positive Type For Steel Turning 8 Diamond Type, M-Class 5 Diamond Type, G-Class CCMT622NFP CCMT624NFP 6,35 2,38 2,8 CCMT628NFP,8 CCMT9T32NFP CCMT9T34NFP CCMT9T38NFP,8 CCMT1244NFP 12,7 4,76 5,5 CCMT1248NFP,8 CCMT622NSU CCMT624NSU 6,35 2,38 2,8 CCMT628NSU,8 CCMT9T32NSU CCMT9T34NSU CCMT9T38NSU,8 DCGT721LFX DCGT722LFX 6,35 2,38 2,8 DCGT724LFX DCGT11T31LFX DCGT11T32LFX DCGT11T34LFX DCGT721RFX DCGT722RFX 6,35 2,38 2,8 DCGT724RFX DCGT11T31RFX DCGT11T32RFX DCGT11T34RFX DCGT724LSD 6,35 2,38 2,8 8 Diamond Type, G-Class CCGT621LFX CCGT622LFX 6,35 2,38 2,8 CCGT624LFX CCGT9T31LFX CCGT9T32LFX CCGT9T34LFX CCGT621RFX CCGT622RFX 6,35 2,38 2,8 CCGT624RFX CCGT9T31RFX CCGT9T32RFX CCGT9T34RFX CCGT621NSC CCGT622NSC 6,35 2,38 2,8 CCGT624NSC CCGT9T31NSC CCGT9T32NSC CCGT9T34NSC CCGT9T38NSC,8 CPGT934NSD 9,525 3,18 4,4 DCGT721NSC DCGT722NSC 6,35 2,38 2,8 DCGT724NSC DCGT1132NSC 9,525 3,18 4,4 DCGT11T31NSC DCGT11T32NSC DCGT11T34NSC DCGT11T38NSC,8 Square Type, M-Class, with Hole SCMT9T34NFP SCMT9T38NFP,8 SPMT934NFK 9,525 3,18 3,4 Square Type, G-Class, with Hole SPGW934T 9,525 3,18 3,4 5 Diamond Type, M-Class DCMT722NFP 6,35 2,38 2,8 DCMT724NFP DCMT11T32NFP DCMT11T34NFP DCMT11T38NFP,8 DCMT11T312NFP 1,2 DCMT722NSU 6,35 2,38 2,8 DCMT724NSU DCMT11T34NSU DCMT11T38NSU,8 Square Type, M-Class, without Hole SPMR934NFK 9,525 3,18 - Square Type, G-Class, without Hole SPGN934T 9,525 3,18 - SPGN938T,8 4

5 Insert Selection Positive Type For Steel Turning Triangle Type, M-Class, with Hole TCMT922NFP TCMT924NFP 5,56 2,38 2,5 TCMT928NFP,8 TCMT1122NFP TCMT1124NFP 6,35 2,38 2,8 TCMT1128NFP,8 TCMT16T34NFP 9,525 3,97 4,3 TCMT16T38NFP,8 TPMT1134NFK TPMT1138NFK,8 TPMT1644NFK TPMT1648NFK,8 TPMT1134NSU TPMT1138NSU,8 TPMT1644NSU TPMT1648NSU,8 Triangle Type, G-Class, with Hole TBGT612LW TBGT614LW 3,97 1,59 2,2 TBGT612RW TBGT614RW 3,97 1,59 2,2 Triangle Type, G-Class, without Hole TPGR1134LW 6,35 3,18 - TPGR1634LW 9,525 3,18 - TPGR1638LW,8 TPGR1134RW 6,35 3,18 - TPGR1634RW 9,525 3,18 - TPGR1638RW,8 3 Diamond Type, M-Class, with Hole VBMT1122NFP 6,35 2,38 2,8 VBMT1124NFP VBMT1644NFP VBMT1648NFP,8 3 Diamond Type, G-Class, with Hole VCGT1131LFX VCGT1132LFX 6,35 3,18 2,8 VCGT1131RFX VCGT1132RFX 6,35 3,18 2,8 TCGT922NSC 5,56 2,38 2,5 TCGT1122NSC 6,35 2,38 2,8 TCGT1124NSC TPGT822LW 4,76 2,38 2,4 TPGT824LW TPGT1132LW TPGT1134LW TPGT1642LW TPGT1644LW TPGT822RW 4,76 2,38 2,4 TPGT824RW TPGT1132RW TPGT1134RW TPGT1644RW TPGT1132LSD TPGT1134LSD TPGT1642LSD TPGT1644LSD TPGT1132RSD TPGT1134RSD TPGT1644RSD TPGT1648RSD,8 Trigon Type, G-Class, with Hole WBGT612LW WBGT614LW 3,97 1,59 2,2 WBGT612RW WBGT614RW 3,97 1,59 2,2 Triangle Type, M-Class, without Hole TPMR1132NFK TPMR1134NFK 6,35 3,18 - TPMR1138NFK,8 TPMR1634NFK 9,525 3,18 - TPMR1638NFK,8 5

6 For Steel Turning Insert Selection Negative Type 8 Diamond Type, M-Class Hole-Ø Nose CNMG1242NFA CNMG1244NFA 12,7 4,76 5,16 CNMG1248NFA,8 CNMG1244NSU CNMG1248NSU 12,7 4,76 5,16,8 CNMG12412NSU 1,2 Triangle Type, M-Class, with Hole Hole-Ø Nose TNMG1644NFA 9,525 4,76 3,81 TNMG1648NFA,8 TNMG1644NSU TNMG1648NSU 9,525 4,76 3,81,8 TNMG16412NSU 1,2 5 Diamond Type, M-Class DNMG1564NFA DNMG1568NFA 12,7 6,35 5,16,8 DNMG1564NSU DNMG1568NSU 12,7 6,35 5,16,8 DNMG15612NSU 1,2 Trigon Type, M-Class, with Hole WNMG844NFA WNMG848NFA 12,7 4,76 5,16,8 WNMG844NSU WNMG848NSU 12,7 4,76 5,16,8 Euro stock Japan stock (Germany) SUMITOMO ELECTRIC Hartmetall GmbH Siemensring 84, D Willich Tel. +49() , Fax +49() Info@SumitomoTool.com Internet: (UK and Ireland) SUMITOMO ELECTRIC Hardmetal Ltd. Summerleys Road, Princes Risborough Buckimghamshire HP27 9PW, UK Tel. +44() , Fax: +44() enquiries@sumitomo-hardmetal.co.uk Internet: Distributed by: E95-8/11-MD