Quick Start Guide FOR SUNNEN HORIZONTAL HONING MACHINE MODEL: SH-4000 SERIES I-SH-10001

Transcription

1 I-SH Quick Start Guide FOR SUNNEN HORIZONTAL HONING MACHINE MODEL: SH-4000 SERIES READ THE FOLLOWING INSTRUCTIONS THOROUGHLY AND CAREFULLY BEFORE UNPACKING, INSPECTING, OR INSTALLING THE SUNNEN TUBE HONE. SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.

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3 TOOL INSTALLATION 1. If ASC unit is attached to machine, loosen clamp and slide unit out away from spindle. Unit can also be removed from machine entirely. 2. From Manual Run menu, select Setup, select Stroker Setup, and Stroker Disable function keys. Then, pull stroker carriage forward to provide access to spindle. 3. Select correct honing unit and stone from Sunnen Products Company Honing Supplies Catalog. 4. Assemble honing unit according to instructions. 5. Pull mandrel wedge straight back as far as possible. 6. If required, install spindle sleeve (LN-570A, not supplied with machine) on honing unit. 7. Rotate spindle by hand until large setscrew is up (12 o clock position). Refer to Figure 1, Spindle. LARGE SETSCREW SPINDLE Figure 1, Spindle 8. With setscrew indentation on honing unit in 9 o clock position, insert honing unit as far as it will go. Rotate honing unit 1/4 turn clockwise to engage wedge with feed rod, then push honing unit all the way in until it bottoms. Refer to Figure 2, Honing Unit. SPINDLE SETSCREW INDENTATION LARGE SETSCREW HONING UNIT Figure 2, Honing Unit 9. Test wedge hookup by pulling honing unit straight out (do not rotate). If wedge is hooked up, it will not allow unit to come out. If honing unit comes out, repeat previous step. Push honing unit back in until it bottoms. 10. Tighten large setscrew in spindle.

4 SETUP TOOL FEED POSITION To switch between Stroker and Feed Setup, toggle the Setup button. 1. From Feed Setup menu, select Tool Selection function key, then select the correct mandrel from pull-down menu. 2. Press Feed Force function key, then select appropriate Feed Force based on application. 3. Place un-honed work piece on mandrel. 4. Press Full Expand function key. 5. Press Center Scale function key. 6. Using arrow keys, adjust Bore Adjustment until red needle on indicator gauge is at the appropriate stock removal amount. Refer to Figure 3, Indicator Gauge. Figure 3, Indicator Gauge 7. Press Retract function key. 8. Reduce mandrel run out as required. 9. If truing in the mandrel/stone is necessary, proceed to Manual Honing/Truing. 4

5 MANUAL HONING/TRUING To enter the Manual Run Screen, toggle the Run button. This window is for MANUAL honing, truing of mandrels and/or stones. It is used in conjunction with the foot pedal, which is used to start the operation. When in this window, the stroker will not move when the pedal is depressed. 1. Set spindle speed. Use on-screen chart on operator station as a guideline for determining speed. WARNING Recommended speeds may not be suitable for all applications. For manual honing, always start with a spindle speed that is no more than half speed recommended on chart, then increase speed in small increments only when job seems to be running safely. Never exceed recommended speed when manually honing. A broken tool could cause harm. Always start with a low feed force for safety. 2. Remove any fixturing components that do not provide adequate clearance for manual honing. 3. Position stroker carriage for manual honing: Push stroker carriage back until it stops. 4. Install and position torque bar on stroker carriage so that workholding fixture can bear against it to resist honing torque. 5. Turn the key switch to the left, manual position. 6. Slide the part/bushing over the mandrel and then push down on the foot pedal to start the spindle. 7. True mandrel and stone.

6 SETUP STROKE POSITION 1. Use joystick to jog the stroker to the desired front stroke position and select Set Front of Stroke. 2. Move the stroker to the desired back position and select Set Back of Stroke. 3. The current stroke length will then be shown under L. 4. Hold down the Check Stroke button. Ensure there is no interference while the stroker moves from the front to back of stroke. 5. Select where you want the stroker to stop at the end of the cycle. Under Stop Position, select Front or Back. 6

7 POWER STROKER RUN SCREEN 1. Select appropriate spindle speed based on bore diameter. 2. Select appropriate stroke rate based on stroke length. 3. Select feed force based on application. 4. Ensure the Ok to Start Cycle light is green on the run screen. If not, go to Diagnostic. 5. Push green button for cycle start. 6. Enter bore adjustments to correct size. 7. Enter position adjustments to correct taper. 8. If stroke length adjustments are needed, select the more options icon. Refer to Figure 4, More Options Icon. Figure 4, More Options Icon 9. Select Adjust Stroke Length and adjust as necessary.

8 FRACTION / DECIMAL / MILLIMETER EQUIVALENTS CHART INCH INCH INCH MILLIMETER MILLIMETER FRACTION DECIMAL FRACTION DECIMAL FRACTION DECIMAL MILLIMETER ,1000 9/ , / , , / , , ,3000 5/ , / ,0656 1/ , ,000 11/ , , / , / , , / , , , , / , , / , / ,6531 1/ ,7938 3/ , , , / ,9219 3/ , , , / , , / , / ,8438 3/ , / , ,0000 1/ , ,000 51/ ,2406 5/ ,9844 7/ , / , , / , ,0000 3/ , / , / ,0344 7/ , , / , , / , / ,8281 1/ ,1750 1/ , ,0000 9/ , ,0000 7/ ,2250 5/ , / , / , , / , , / , / , / ,0188 3/ , , / , ,0000 9/ , / , / , / , ,0000 7/ , / , / , / , / , , / , ,0000 1/ ,3500 5/ , / , / , , , , / , / ,9880 FORMULAS: MULTIPLY BY TO GET MULTIPLY BY TO GET INCHES (in) x 25.4 = MILLIMETERS (mm) MILLIMETERS (mm) x = INCHES (in) FEET (ft) x = METERS (m) METERS (m) X = FEET (ft) SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY. Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify discrepancy with Sunnen before proceeding. SUNNEN PRODUCTS COMPANY 7910 Manchester Road, St. Louis, MO U.S.A. Phone: Fax: U.S.A. Toll-Free Sales and Service: International Division Fax: sunnen@sunnen.com Austria Sunnen do Austria GMBH Phone: +43 (0) Fax: +43 (0) sales@sunnen.eu Brazil Sunnen do Brasil LTDA Phone: Fax: Sbrasil@sunnen.be Belgium Sunnen Benelux BVBA Phone: Fax: info@sunnen.be China Shanghai Sunnen Mechanical Co., Ltd. Phone: Fax: shsunnen@sunnensh.com Czech Republic Sunnen S.R.O. Phone: Fax: sunnen@sunnen.cz France Sunnen SAS Phone: +33 (0) Fax: +33 (0) info@sunnen.fr India - Sunnen India PVT. LTD. Phone: Fax: sales@sunnen.in Italy - Sunnen Italia S.R.L. Phone: Fax: sunnen@sunnenitalia.com Poland Sunnen Polska Sp. Z o.o. Phone: Fax: sunnen@sunnen.pl Russia Sunnen RUS Phone: Fax: sunnen@sunnen-russia.ru Switzerland Sunnen AG Phone: Fax: info@sunnen.ch UK Sunnen Products Ltd. Phone: Fax: hemel@sunnen.co.uk PRINTED IN U.S.A COPYRIGHT SUNNEN PRODUCTS COMPANY 2015, ALL RIGHTS RESERVED