for SUNNEN TUBE HONING MACHINES HTB-S SERIES HTB-1000S, -2000S, -3000S, -4000S, -5000S, -6000S, -8000S, S1

Transcription

1 X-HTB-1001A Repair Parts CATALOG for SUNNEN TUBE HONING MACHINES HTB-S SERIES HTB-1000S, -2000S, -3000S, -4000S, -5000S, -6000S, -8000S, S1 Version: HTB-S100, S101, S201 File: htbsr-s101.doc Date: 18 October, 2006 READ THE FOLLOWING REPAIR PARTS THOROUGHLY AND CAREFULLY BEFORE PREFORMING ANY SERVICE ON THE HTB-S SERIES TUBE-HONING-MACHINES. SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY. SUNNEN PRODUCTS COMPANY 7910 MANCHESTER ROAD SAINT LOUIS, MO 63143, U.S.A. PHONE: SUNNEN AG Fabrikstrasse ENNETAACH SWITZERLAND PHONE:

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3 TABLE OF CONTENTS TABLE OF CONTENTS 1 INTRODUCTION 2 SPINDLE DRIVE 3 CARRIAGE 5 STROKE MECHANISM 1 7 STROKE MECHANISM 2 9 MOVING SUPPORT 10 COVERS AND COOLANT 11 TOOL SUPPORT (TS-405) 13 SAFETY UNITS 14 SAFETY ARCH (US Version) 15 HOLDING FIXTURE 16 FEED UNIT 18 PNEUMATIC SYSTEM (HTB) 20 ELECTRICAL Main Enclosure 22 ELECTRICAL Operator Panel 25 PF-401 FILTER UNIT (Optional) 27 Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow the instructions for the operation of the equipment. 1

4 INTRODUCTION Illustrations show all major components in exploded detail. Item numbers on each illustration are keyed to he s corresponding parts list, providing a descriptive identification of each part. The parts list includes assemblies as well as detail parts. Items listed without a part number can be optioned as a component of the complete assembly of which it is a part. SUNNEN AG reserves the right to make changes, without ice, to materials, specifications, colors, designs and accessories includes with units. HOW TO ORDER When ordering replacement parts are sure to include the following information to insure prompt shipment of correct parts: 1. The part number and description of each part desired, obtained from this parts catalog. 2. The quantity of each part desired. 3. The voltage, frequency and phases, when ordering electrical parts. 4. The model and serial number of the honing machine, obtained from the nameplate, when there is any question concerning a part. HOW TO USE THIS PARTS LIST Step 1. - Locate desired part on illustration. Note item number. Step 2. - Locate item number in the parts list. Step 3. - If the item has a part number listed, order by part number and the description. Part numbers lightface type indicates that it is a component of the last preceding part number in bolt face type. ORDER ONLY BY PART NUMBER AND DESCRIPTION - NOT by item number. Step 2 ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 SR Movable Fixture (including Item 2-10) 2 SR T-Slide Step 3 3 SR Holder 4 SR Positions Plate 5 SR Hole Plate 2

5 SPINDLE DRIVE S717, S718 9 FIGURE; Spindle Motor 3

6 SPINDLE DRIVE PARTS LIST COVERING FIGURE Spindle Motor ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 R B 1 STANDARD, RPM Range: RPM Gearbox + Spindle Motor (RPM ), 400V, 50Hz 1 R OPTIONAL 1, RPM Range: RPM Gearbox + Spindle Motor (RPM ), 400V, 50Hz 1 R OPTIONAL 2, RPM Range: RPM Gearbox + Spindle Motor (RPM ), 400V, 50Hz Friction Ring R47 (see STÖBER Spare Parts List /34, Item 11) Drive Cone R47 for Gear Boxes with Standard Motor Coupling (see STÖBER Spare Parts List , Item 66) shown PEC-139A PEC-144 PEC Connector MPS...CLAMP (Spindle Drive)...SOCKET (Spindle Drive)...PLUG (Spindle Drive) PEC-139A PEC-141 PEC CLAMP (MPS-100)...PIN (MPS-100)...PLUG (MPS-100) shown Plug male X Speed Changing Wheel shown Plug female X131 7 MPS Spindle Nose 8 MPS Remote Feed Unit 9 HT Safety Block (Pkg. of 1) S717 XCMD2515L1 1 Safety Switch S717 S718 XCMD2515L1 1 Safety Switch S718 4

7 CARRIAGE S1022 S115/S116 9 Carriage under side FIGURE; Carriage 5

8 CARRIAGE PARTS LIST COVERING FIGURE Carriage ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 HT Lock Bolt Plate 2 HT Lock Bolt and Taper Sleeve 3 HT Lock Bolt Sleeve 4 HT Piston 5 JZK M10x20 1 Cap Head Screw Airzet Seal ø Airzet Seal ø 40 8 HT Air Cylinder Housing 9 HT Air Cylinder Cover shown 60x2 1 O-Ring shown Linear Bearing (Pkg. of 1) DIAGRAM NO. ORDER BY PART NUMBER QTY. DESCRIPTION S1022 XCMD 2510L1 1 Position switch S115, S116 BES S49-C 2 Sensor BKS-S49-1-PU0.3 2 Plug for Sensor 6

9 STROKE MECHANISM FIGURE; Chain Adjuster 7

10 STROKE MECHANISM 1 PARTS LIST COVERING FIGURE Chain Adjuster ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 HT Duplex Chain Wheel with two Bearings 2 HT Spacer 3 HT Bolt 4 HT Duplex Chain Adjuster 6 MF-30x2x200 1 Spindle 7 HT Washer 8 MF-30x2-M 2 Nut 9 HT Chain Guard shown HT Damper Holder shown HT Back Stop Washer shown Damper shown JZK-M12x80 1 Cap Head Screw 8

11 STROKE MECHANISM 2 FIGURE; Stroke Drive ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 RLD Clamp Sleeve ø 55 / 71 2 HT Duplex Chain Wheel 3 HT Gear Flansh with Screws 4 16B-2 Duplex Chain 1 x17mm (Pkg., of 1 meter) 5 16B-2NR3 1 Chain Locker 6 P822SGR250ME 1 Stroke Gear SERVOFIT ø 55x80 (i=25) Servomotor Stroke DBL5N

12 MOVING SUPPORT (for machines above 5000mm stroke length) FIGURE; Moving Support 9 10 ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 SR Slide Block 22mm (for Portahone - Extensions) 1 SR-1002 Slide Block 38mm (for MPS - Extensions) 1 SR-1003 Slide Block 60mm (for SUNNEN AG - Extensions) 1 SR-1004 Slide Block 64mm (for Giant - Extensions) 2 SR Slide Block Holder Linear Rail 4 SR T-Slide 5 SR Holder 6 SR Positions Plate Rail Way 8 GN AK 1 Position Bolt 9 SR Sprocket Z9 10 SR Break Pad shown EVM131-F /2 Lever Air Valve mechanical shown CD75E32-20B 1 Air Cylinder 10

13 COVERS AND COOLANT FIGURE; Covers and Coolant 11

14 COVERS AND COOLANT PARTS LIST COVERING FIGURE COVERS AND COOLANT ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 HT Main Splash Guard (Pkg. of 1) shown HT Splash Left side shown HT Splash Right side 2 HT Splash Guard Holder with Screws (Pkg. of 1) 3 HT Rails (Pkg. of 1) shown 626-ZZ 20 Bearings for Rails shown HT Guard Guide green Plastic (Pkg. of 1) shown GN EL 1 Handle shown RB Flow Control Valve shown Tube 0,75m includes Tube Nozzle Fitting 3/4 11 TB 100/270-G1 1 Coolant Pump 12 TEM141/270 1 Coolant Pump (for machines above 5000mm stroke length) 13 F-DMP Magnetic Separator 12

15 TOOL SUPPORT (TS-405) FIGURE; Tool Support ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION TS Tool Support 1 TS Holder 2 TS Arm shown TS Spindle 4 TS Plastic plate 5 TS-4004 / BN Clamp Ring 6 TS Clamp piece 7 SA Stop 8 GN M10-OR 1 Lever 9 BES E5CS49 1 Sensor 10 BKS-S49-1-PU Plug for Sensor 13

16 SAFETY UNITS S710 (CE Version only) S706 (US Version only) S711 (CE Version only) FIGURE; Safety Units DIAGRAM NO. ORDER BY PART NUMBER QTY. DESCRIPTION S706 XALK174F 1 Emergency Stop (US Version only) S710 FGSS Light Barrier Transmitter (CE Version only) S711 FGSE Light Barrier Receiver (CE Version only) 14

17 SAFETY ARCH (US Version) ITEM NO. FIGURE; Safety Arch (US Version) ORDER BY PART NUMBER QTY. DESCRIPTION HT Safety Arch with wire protection 1 HT Arch 2 HT Holder 3 HT Cover 4 BN x35/M10 1 Screw 5 GN AK 1 Bolt with Nut M12x1,5 shown NM12RB 1 Limit Swicht S714 7 GN616-M8-S 1 Spring screw M8 shown MR105-ZZ 2 Miniature Bearing shown Spring D= 13.75x1.25/L= 27 mm 15

18 HOLDING FIXTURE FIGURE; Holding Fixture 16

19 HOLDING FIXTURE PARTS LIST COVERING FIGURE Holding Fixture ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 HT Prism Clamp Shims with Screws (Pkg. of 2) 3 HT Chain Anchors (Pkg. of 2) 4 JSS-M8x12 2 Set Screws 5 HT Chain Roller 6 ZSG-10x80 1 Pin ø 10 mm 7 HT Clamp Screw Block 8 JZK-M8x80 2 Cap Head Screw 9 E Spindle 10 E-3171X 1 Handle 11 RZK 1922-V 1 Chain (Pkg. of 1,3m) 12 HT-2037 / HT Prism Plate and Spindle Assembly TR JZK-M10x20 4 Cap Head Screws 14 DIN-580/M20 1 Eyebolt 15 HT Adjusting Nut TR HT-2036 / HT Base Plate Assembly ø HT Clamp Locks (Pkg. of 1) 18 JZK-M12x30 4 Cap Head Screw (Pkg. of 1) 19 JZK-M12x80 1 Cap Head Screw 20 HT Sleeve 17

20 FEED UNIT FIGURE; Feed Unit 18

21 FEED UNIT PARTS LIST COVERING FIGURE FEED UNIT ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION MPS Spindle Nose Adapter 32mm includes Input Hub 2 MPS-R Disassembly Rings (Pkg. of 2) Screw Cap Screw (16mm x 40mm Soc. Flat Head Cap) 5 PHR-341A 1 Retaining Ring 6 MPS-172A 1 V Ring 7 MPS-155A 1 Brush Housing and Cord Assembly includes Set Screws 9 MPS-157A 4...Brush Holders 10 MPS-168A 4 Slip Ring Brushes (Pkg. of 4) 11 MPS-169A 4 Caps (Pkg. of 4) 12 MPS-250A 1 Torque Bracket includes Screw Washer 15 MPS-140A 1 Slip Ring Assembly includes Item 15A 16 MPS-135A 1 Motor Housing includes Item PMO-105A 1 Motor includes shown PMO-105-1A 2...Motor Brushes (Pkg. of 2) MPS-110A 1 Flange Assembly includes Item 22 and Screws (5mm x 12mm Soc. Head Cap) Flange Screws (1/4-20 x 1 ) Wear Ring PHM-101A * 1 Harmonic Drive Gear includes Circular Spline Flexspline and Wave Generator 24 MPS Key shown PHR Seeger Ring Dynamic Spline (Chamfered) MPS 115A 1 Output Shaft Assembly includes Item 21, 25 and Output Shaft Sleeves Screw (5mm x 16mm Soc. Head Cap) 29 MPS-125A 1 Yoke with Bearing (Bearing sold separately) 30 4 Screws (1/4-20 x ½ Soc. Head Cap) 31 4 Screws (10-32 x1½ Soc. Head Cap) 32 MPS-185A 1 Universal Ring includes 33 PBR-24A 2...Inner Races shown PBR-23A 2...Needle Bearings Washers Screws (5/16-24 x 1 But. Head Cap) 36 MPS-175A 1 Universal Joint includes Set Screw (10-32 x ¼ Plain Cup Point) 19

22 PNEUMATIC SYSTEM (HTB) Y2014 CARRIAGE RELEASE Y2012 Y2013 TOOL SUPPORT (Optional) MOVING SUPPORT above 5000 mm length 9 Y Y2015 Y2016 AUTOMATIC SIZE CONTROL (Optional) 4 FIGURE; Pneumatic System R (out) 20

23 PNEUMATIC SYSTEM PARTS LIST COVERING FIGURE PNEUMATIC SYSTEM ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 AW20-F02C 1 Filter Regulator 2 IS1000E-2F02Y-X215 1 Pressure switch 1-6 bar (Optional) 3 K Manometer 4 AN200-KM10 1 Filter 5 SX A 1 End-Plate left 6 SX A 1 Supply-Plate 7 SX A-C6 Ground Plate 8 SY5140-5LOU 5/2 Air Valve Y2014 (Carriage Release) 9 SY5140-5LOU 5/2 Air Valve Y2011 (Moving Support for machines above 5000 mm stroke length) 10 SY5440-5LOU 1 5/3 Air Valve Y2012, Y2013 (Tool Support) 11 SY5440-5LOU 1 5/3 Air Valve Y2015, Y2016 (Optional Automatic Size Control) 12 SX A 1 End-Plate right 13 SY A-20 Plug with wire 14 EVM130-F /2 Air Valve mechanical 21

24 ELECTRICAL Main Enclosure S100 A110 Q311 Q312 Q314 A144 K715 G71 A700 K2006 K2007 K2008 Q100 K705 Q110 Q310 F413/F414 K2002/K2003 M417 T410 T142 A3000 A2520 FIGURE; ELECTRICAL Main Enclosure 22

25 R132 A130 FIGURE; ELECTRICAL Main Enclosure 23

26 ELECTRICAL Main Enclosure PARTS LIST COVERING FIGURE ELECTRICAL Main Enclosure DIAGRAM NO. ORDER BY PART NUMBER QTY DESCRIPTION S100 P3-63/EA/SVB/N 1 Main switch 3L+N A Servo Drive Stroke motor SR-610 Q311 PKZM0-1 1 Motor protection switch Q312 PKZM Motor protection switch Q314, Q411 PKZM Motor protection switch Q100 CL-PKZ0 1 Current limiter Q110, Q132, Q142 PKZM Motor protection switch Q310 PKZM Motor protection switch K705 DILM 32-XH/11 1 Contactor with Auxiliary switch K2006, K2007, K2008 DILEM-10-G 3 Contactor K715, K716 DILER-22-G 2 Auxiliary contactor K2002, K2003 DILER-22-G 2 Auxiliary contactor (CE Version only) A144 CTVIO Feed controller G71 UE401-A Safety monitoring device light barrier (CE Version only) A700 PNOZ/X3 1 Emergency Relays F413, F414 FAZ-C10 2 Circuit Breaker switch 10A T410 6EP14361SH01 1 Power Supply 24VDC A3000 6ES7314-6CF02-0AB0 1 S7-300 CPU314-C-DP2 A3000 Not shown 6ES7953-8LG11-0AA0 1 Memory Card 128 Kbyte S7-300 A2520 6ES7332-5HB01-0AB0 1 Analog output, S7-300 T142 EEJ Phase Transformer Pri V Sec. 115V M Fan for cabinet A130 ATV71HU30N4Z 1 Frequency Changer R132 VW3CHR100W Brake Resistor 24

27 ELECTRICAL Operator Panel H2000 P P2522 S1016 S1014 S707 S1013 S1011 S1012 A3003 H2000 S1014 A S1013 S707 FIGURE; ELECTRICAL Operator Panel 25

28 ELECTRICAL Operator Panel PARTS LIST COVERING FIGURE ELECTRICAL Operator Panel DIAGRAM NO. ORDER BY PART NUMBER QTY DESCRIPTION P2522 RQ96M 1 Load Meter (Europe Version only) P V Load Meter (US Version only) A3003 6AV6642-0AA11-0AX0 1 Touch Panel, TP177A S1014 I-HW1M-0202-F20 1 Crossbar-switch complete S1013 ZB4BP Reset Key BLUE with Silicon Cover S1013 ZB4-BW0B61 1 Contact S1011 ZB4BP Start Key GREEN with Silicon Cover S10011 ZB4-BZ101 1 Contacts S707 ZB4BS54 1 Emergency Button red S707 ZB4BZ104 2 Contacts S1012 ZB4BP Stop Key RED with Silicon Cover S1012 ZB4BZ102 1 Contact H2000 XB4BVB3 1 LED Indicator lamp Green complete S1016 XB4BD53 1 Feed Switch complete A Wire for Panel 12x0.75 mm2, Length = 4,6 M 26

29 PF-401 FILTER UNIT (Optional) FIGURE; PF-401 FILTER UNIT 27

30 PF-401 FILTER UNIT PARTS LIST COVERING FIGURE PF-401 FILTER UNIT ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 CK1279A 3 Street Elbow (3/4 NPT) Pkg. of 1 2 CK1389A 1 Relief Valve (High Pressure) 3 CK Pump Motor (50Hz) 3 CK Pump Motor (60Hz) 4 PF405 1 Canister 5 PF243 2 Cover 6 PF246A 2 Air Vent Pkg. of 1 7 PF244 2 Clamp Ring 8 PF261 2 Clamp 9 PF270A 2 Tee Handle Pkg. of 1 10 PF259A 2 Draincock Pkg. of 1 11 PF426A 1 Hose 12 PPP152A 3 Nipple (3/4 NPT) Pkg. of 1 13 PPP154A 2 Side Outlet Elbow (3/4 NPT) Pkg. of 1 14 PPP168A 1 Reducer Coupling (3/4 to 1 ) 15 PPP195A 1 Nipple (3/4 NPT x 4 Long) 16 PPP196A 2 Street Tee (3/4 NPT) Pkg. of 1 17 PPP197A 4 Swivel Adapter (3/4-14 NPT) Pkg. of 1 18 PPP198A 1 Valve (3 Way) 19 PPP199A 1 Shutoff Valve 20 PPP200A 1 Nipple (3/4-14 NPT x 3 Long) 21 PPP201A 1 Tee (3/4-14 NPT) 22 PPP204A 1 Nipple (3/4-14 NPT x 5-3/4 Long) 23 PPP205A 1 Nipple (3/4-14 NPT x 6-1/2 Long) 24 PPP209A 2 Coupling (3/4 NPT) 25 PPPM445 2 Coupling 26 PPP208A 1 Relive Valve (Low Pressure) 27 PF1104* 1 Filter Elements (10-Micron) Pkg. of 4 28 PPP37A 1 Hose Assembly 29 PPP39A 1 Hose Assembly 30 PPP43A 1 Hose Assembly shown PPP45A 1 Hose Assembly shown PF440A 1 Intake Strainer & Hose Assembly * Note: If 5 micron filter elements are required, order PF

31 NOTES

32 SUNNEN reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that the user verify the discrepancy with Sunnen before proceeding. SUNNEN PRODUCTS COMPANY 7910 Manchester Road St. Louis, MO U.S.A. Phone: Fax: U.S.A. Toll-Free Sales and Service - Auto: Ind: International Division - Telex: SUNNEN PRODSTL sunnen@sunnen.com SUNNEN PRODUCTS LIMITED No. 1 Centro, Maxted Road Hemel Hempstead, Herts HP2 7EF ENGLAND Phone: Fax: hemel@sunnen.co.uk SUNNEN AG Fabrikstrasse Ennetaach-Erlen, Switzerland Phone: Fax: info@sunnen.ch SHANGHAI SUNNEN MECHANICAL CO., LTD. 889 Kang Qiao East Road, PuDong Shanghai , P.R. China Phone: Fax: SUNNEN ITALIA S.R.L. Viale Stelvio 12/ Ospiate di Bollate (MI) Italy sales@sunnensh.com Phone: Fax: sunnen@sunnenitalia.com PRINTED IN U.S.A COPYRIGHT SUNNEN PRODUCTS COMPANY 2006, ALL RIGHTS RESERVED