READ THE FOLLOWING INSTRUCTIONS THOROUGHLY AND CAREFULLY BEFORE UNPACKING, INSPECTING, OR INSTALLING THE HTB-TUBE-HONING-MACHINE.

Transcription

1 X-HTC-1001 Repair Parts CATALOG for SUNNEN TUBE HONING MACHINES HTC SERIES HTC-1121 (Linear Feed) & HTC-2121 Version: VCS11/21 Date: 12 April, 2006 READ THE FOLLOWING INSTRUCTIONS THOROUGHLY AND CAREFULLY BEFORE UNPACKING, INSPECTING, OR INSTALLING THE HTB-TUBE-HONING-MACHINE. SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY. SUNNEN PRODUCTS COMPANY 7910 MANCHESTER ROAD SAINT LOUIS, MO 63143, U.S.A. PHONE: SUNNEN AG Fabrikstrasse ENNETAACH SWITZERLAND PHONE:

2 TABLE OF CONTENTS VCSS11 TABLE OF CONTENTS 1 INTRODUCTION 2 HOW TO ORDER 2 HOW TO USE THIS PARTS LIST 2 DRIVE MECHANISM LFS DRIVE MECHANISM Spindle Nose Cover 6 DRIVE MECHANISM 2 7 STROKE MECHANISM 1 9 STROKE MECHANISM 2 11 MOVING SUPPORT 12 COVERS AND COOLANT 13 TOOL SUPPORT 15 HOLDING FIXTURE 16 ELECTRICAL 1, Drives (Diagram VCSS11) 18 ELECTRICAL 1, Drives (Diagram VCSS11) 19 ELECTRICAL 2, Upper Side (Diagram VCSS11) 20 ELECTRICAL 2, Upper Side (Diagram VCSS11) 21 ELECTRICAL 3, IPC-Control (Diagram VCSS11) 22 ELECTRICAL 4 (Diagram VCSS11) 23 PNEUMATIC SYSTEM (HTC-2) 25 PF-401 FILTER UNIT (Optional) 27 Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow the instructions for the operation of the equipment. 1

3 INTRODUCTION Illustrations show all major components in exploded detail. Item numbers on each illustration are keyed to he s corresponding parts list, providing a descriptive identification of each part. The parts list includes assemblies as well as detail parts. Items listed without a part number can be optioned as a component of the complete assembly of which it is a part. SUNNEN AG reserves the right to make changes, without ice, to materials, specifications, colors, designs and accessories includes with units. HOW TO ORDER When ordering replacement parts are sure to include the following information to insure prompt shipment of correct parts: 1. The part number and description of each part desired, obtained from this parts catalog. 2. The quantity of each part desired. 3. The voltage, frequency and phases, when ordering electrical parts. 4. The model and serial number of the honing machine, obtained from the nameplate, when there is any question concerning a part. HOW TO USE THIS PARTS LIST Step 1. - Locate desired part on illustration. Note item number. Step 2. - Locate item number in the parts list. Step 3. - If the item has a part number listed, order by part number and the description. Part numbers lightface type indicates that it is a component of the last preceding part number in bolt face type. ORDER ONLY BY PART NUMBER AND DESCRIPTION - NOT by item number. Step 2 ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 SR Movable Fixture (including Item 2-10) 2 SR T-Slide Step 3 3 SR Holder 4 SR Positions Plate 5 SR Hole Plate 2

4 3

5 DRIVE MECHANISM LFS-110 PARTS LIST COVERING FIGURE Drawing LFS-110 ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 LFS Gear Housing 2 LFS Wheel Z54 3 LFS Housing 4 LFS Ball Screw Housing 5 LFS Ball Screw Housing Cover 6 LFS Ball Screw Adapter 7 LFS Inner Disk 8 LFS Outer Disk 10 LFS Holder Sensor 11 LFS Axial Bearing Housing 12 LFS Axial Bearing Cover 13 LFS Ring 14 LFS Bar 15 LFS Spindle 16 LFS Feed Adapter 17 LFS Ring 18 LFS Ring 19 LFS Ring 20 LFS Spindle Housing 21 LFS Distance Ring 22 LFS Bearing Cover 23 LFS Ring 24 LFS Belt Cover 28 LFS Adapter Axial Bearing 29 LFS Tube 30 LFS Holder BG 2 Bearing B.TVP.UA 2 Bearing RS 1 Bearing Z 2 Bearing Feed Spindle KGT D=20 5/0.052 T7, Length 198mm Flansh Nut D=20x Bearing Ball Bearing ø 26/16x Feed Motor Coupling ø 10/11 (MK ) M-20 5F ST TB Tooth Belt Wheel Z32 4

6 41 TB Taper Lock MGT-20 1 Tooth Belt, GATES PowerGrip GT2, L= 720mm 43 18/11x32 1 Key 44 A12x1 1 Seeger Ring 45 I26x1.2 1 Seeger Ring 46 BN218 M40x1.5 1 Nut 47 BN x16/M10 2 Screw Servo Motor Feed Servo Motor Spindle DBL4 N BES E5-D-S49 2 Sensor for max/min Feed Stroke 53 AT-32-PUR-90 2 Plug for Sensor 54 6 Cap Head Screw M8x Cap Head Screw M5x Cap Head Screw M5x Cap Head Screw M8x16 58 LFS Hood 59 LFS Cover 60 LFS Cover Feed Screw 61 2 Cap Head Screw M6x Cap Head Screw M6x Cap Head Screw M6x Cap Head Screw M8x Cap Head Screw M8x Worm Screw M6x Pin hardened 8m6 x Worm Screw M6x Pin hardened 10m6 x Worm Screw M6x Worm Screw M5x ABS- Housing 80x175x57mm 73 2 VULKAN Thermostat 0-85 C 74 shown shown shown LFS Heather Wire Spindle Motor 230 Volt, 150 Watt Length = 5650mm LFS Heather Wire Spindle Housing 230 Volt, 110 Watt Length = 3000mm LFS Heather Wire Axial Bearing 230 Volt, 30 Watt Length = 1000mm 5

7 DRIVE MECHANISM Spindle Nose Cover FIGURE; Spindle Nose Cover PARTS LIST COVERING FIGURE Spindle Nose Cover ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION BN1359-8x50/M6 1 Shoulder Screw M6x LFS-1156 Cover 78 LFS-1157 Alu Holder for Cover 6

8 DRIVE MECHANISM FIGURE; Spindle Retractor Carriage 7

9 DRIVE MECHANISM 2 PARTS LIST COVERING FIGURE Spindle Retractor Carriage ITEM NO. ORDER BY PART NUMBER QT Y. DESCRIPTION 1 HT Lock Bolt Plate 2 HT Lock Bolt and Taper Sleeve 3 HT Lock Bolt Sleeve 4 HT Piston 5 JZK M10x20 1 Cap Head Screw Airzet Seal ø Airzet Seal ø 40 8 HT Air Cylinder Housing shown HT Air Cylinder Cover shown 60x2 1 O-Ring Plug male (X121) shown Plug female (X121) shown XCM-B515 2 Safety Switch S716L / S716R (Pkg. of 1) shown Linear Bearings (Pkg. of 1) shown AT-32-PUR-90 1 Plug for Sensor shown I3N-M8TIS-PO6 1 Sensor Initialization 8

10 STROKE MECHANISM FIGURE; Chain Adjuster 9

11 STROKE MECHANISM 1 PARTS LIST COVERING FIGURE Chain Adjuster ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 HT Duplex Chain Wheel with two Bearings 2 HT Spacer 3 HT Bolt 4 HT Duplex Chain Adjuster 6 MF-30x2x200 1 Spindle 7 HT Washer 8 MF-30x2-M 2 Nut 9 HT Chain Guard shown HT Damper Holder shown HT Back Stop Washer shown Damper shown JZK-M12x80 1 Cap Head Screw 10

12 STROKE MECHANISM 2 FIGURE; Stroke Drive ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 RLD Clamp Sleeve ø 55 / 71 2 HT Duplex Chain Wheel 3 HT Gear Flansh with Screws 4 16B-2 Duplex Chain 1 x17mm (Pkg. of 1 meter) 5 16B-2NR3 1 Chain Locker 6 C9DE0026/CYD32615 Stroke Gear MT ø 55x80 (i=26) ZHAA 1 Coupling ø 24/ Servomotor Stroke 3,0 kw (6SM 71K-3,000) 11

13 MOVING SUPPORT FIGURE; Moving Support ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 SR Guide-Shells ø 5mm 1 SR Guide-Shells ø 7mm 1 SR Guide-Shells ø 7mm 1 SR Guide-Shells ø 13mm 1 SR Guide-Shells ø 16mm 2 SR Holder for LFS-Guide 3 SR Guide Holder 4 GN617-6-AK 1 Position Bolt Rail Linear Bearing shown VK332-5DO-M5 1 3/2 Air Valve Y2001 (Moving Support) shown K33 1 Plug (Moving Support) shown EVM130-F /2 Air Valve mechanical 7 C85N25-10C00 1 Air Cylinder (Moving Support) shown EAR-2000_F01 2 Regulator (Moving Support) 12

14 COVERS AND COOLANT FIGURE; Covers and Coolant 13

15 COVERS AND COOLANT PARTS LIST COVERING FIGURE Covers and Coolant ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 HT Main Splash Guard left(pkg. of 1) shown HT Splash Left side 2 HT Splash Guard Holder with Screws (Pkg. of 1) 3 HT Rails (Pkg. of 1) shown 626-ZZ 10 Bearings for Rails shown HT Guard Guide green Plastic (Pkg. of 1) shown GN EL 2 Handle shown RB Flow Control Valve shown Tube 0,75m includes Tube Nozzle Fitting 3/4 11 TB 100/270-G1 1 Coolant Pump 13 F-DMP Magnetic Separator 14

16 TOOL SUPPORT FIGURE; Tool Support ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 TS Holder 2 TS Arm shown TS Spindle 4 TS-4004 / BN Clamp Ring 5 GN M10-OR 1 Lever 6 TS Plastic Plate 15

17 HOLDING FIXTURE FIGURE; Holding Fixture 16

18 HOLDING FIXTURE PARTS LIST COVERING FIGURE Holding Fixture ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 HT Prism Clamp Shims with Screws (Pkg. of 2) 3 HT Chain Anchors (Pkg. of 2) 4 JSS-M8x12 2 Set Screws 5 HT Chain Roller 6 ZSG-10x80 1 Pin ø 10 mm 7 HT Clamp Screw Block 8 JZK-M8x80 2 Cap Head Screw 9 E Spindle 10 E-3171X 1 Handle 11 RZK 1922-V 1 Chain (Pkg. of 1,3m) 12 HT-2037 / HT Prism Plate and Spindle Assembly TR JZK-M10x20 4 Cap Head Screws 14 DIN-580/M20 1 Eyebolt 15 HT Adjusting Nut TR HT-2036 / HT Base Plate Assembly ø HT Clamp Locks (Pkg. of 1) 18 JZK-M12x30 4 Cap Head Screw (Pkg. of 1) 19 JZK-M12x80 1 Cap Head Screw 20 HT Sleeve shown A Chuck Clamping System 17

19 ELECTRICAL 1, Drives (Diagram VCSS11) K706 K2016 T410 A110 A120 A130 FIGURE; Electrical 1 18

20 ELECTRICAL 1, Drives (Diagram VCSS11) PARTS LIST COVERING FIGURE Electrical 1 DIAGRAM NO. ORDER BY PART NUMBER QTY. DESCRIPTION A110 (Stroke) Speed Regulator SERVOSTAR 610-AS A120 (Feed) Speed Regulator SERVOSTAR 603 A130 (Stroke) Speed Regulator SERVOSTAR 610-AS T410 6EP14363BA00 1 SITOP Power 24 Volt /??A K706 DIL 1M-G(24VDC) 1 Contactor K DIL M 1 Sub Contactor K2016 DIL EM-10-G(24VDC) 1 Contactor Outside of ELECTRICAL ENCLOSURE ITEM NO. DIAGRAM NO. ORDER BY PART NUMBER QTY. DESCRIPTION S711, S S 1 Sender of Light Barrier SLA25 S711A, S712A 10721E 1 Receiver of Light Barrier SLA25 with LED 19

21 ELECTRICAL 2, Upper Side (Diagram VCSS11) A711 A403 S100 K2011 K2014 K2026 K2027 K2028 K2008 A K2009 K705 F414 F413 A702 X2009 Q103a Q411 Q.. F402 F401 Q110 Q311 Q312 Q314 F317 K2022 FIGURE; Electrical 2 20

22 ELECTRICAL 2, Upper Side (Diagram VCSS11) PARTS LIST COVERING FIGURE Electrical 2 DIAGRAM NO. ORDER BY PART NUMBER QTY. DESCRIPTION A403 IPC HTC MKV-0 1 IPC-Control SK Air Van S100 P3-63/EA/SVB-SW/N 1 Main Switch A711 SLVA-4K 1 Light Barrier Control 24VDC A1000, A1010, A1020, A1030 A1000, A1010, A1020, A1030 DC8I8O50 4 I/O OPTO-Conditioner FBK26P 4 Flat Wire to OPTO-Conditioner A702 PNOZ/ Emergency Stop Control K2011, K2014, K2026, K2027, K2028, K2008, K2022 C9-A41DX (24VDC) 7 Relays (COMAT) K2009 DIL ER-22-G(24VDC) 1 Contactor X2009 DEK-OE- 24DC/48DC/100 1 Optokoppler F413, F414 FAZNC10 2 Circuit Breaker 10A Q103A CL-PKZO 1 Supply Limiter Q411 PKZM Manual Starter 1.6A Q110 PKZM Manual Starter 25A Q311 PKZM Manual Starter 1,0A Q312 PKZM Manual Starter 0,63A (Machines 1 up to 3 Meters) Q312 PKZM Manual Starter 1,0A (Machines with 500 Liter Coolant Reservoir) Q311, Q312, Q314 NHI 11-PKZ0 3 Contactor to Manual Starters F317, F401, F402 FAZNC10-N 3 Circuit Breaker C10A&NT 21

23 ELECTRICAL 3, IPC-Control (Diagram VCSS11) J170 J160 J150 J7, J122 J1 / J2 4 J11, J FIGURE; Electrical 3 PARTS LIST COVERING FIGURE Electrical 3 DIAGRAM NO. ORDER BY PART NO. QTY. DESCRIPTION A403 IPC HTC MKV-0 1 IPC-Control 2 IBMM IBM-Motherboard 3 STDMO STD-Motherboard 4 IBMSTD IBM-STD-Adapter 5 STD/CPU PENTIUM CPU AP-545V 233MHz 6 IBM-VGA 1...VGA-Controller J1 / J2 STD/IO I/O-Interface J150 STD/4AD Digital-Analog Interface (Spindle Torque Controller) Version: WAAGAD10 J170 STD/SODA Digital-Analog Interface (Feed Torque Control) J160 STD/SODA Digital-Analog Interface (Spindle Speed Control) J7, J122 STD/SMCIO 422-S 1...Motor controller inc. Interrupt (Feed Control) J11, J112 STD/SMCIO 422-S 1...Motor controller inc. Interrupt (Stroke Control) 13 C LCD-Sender SIL (new) 14 IPC-Netzteil 1...IPC-Supply 15 HDD 350M 1...Harddisk drive 16 FD 1.44M 1...Floppy drive 22

24 ELECTRICAL 4 (Diagram VCSS11) FIGURE O; Electrical 4 23

25 ELECTRICAL 4 (Diagram VCSS11) PARTS LIST COVERING FIGURE O ITEM NO. DIAGRAM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 A401 Panel HTC-VC-45 1 Operator Panel 2 FP HTC MKV-1 1 Front plate with Foil and Frame 3 A7005 LQ10D321 1 Color LCD-Display TFT 4 A7003 LQ10D321 IN 1 Back light Inverter S/N until A7003 CXA-LO612-VSL 1 Back light Inverter S/N 1748 and up 5 LQOB128 1 Back light 6 E274HL-683 (OBSOLETE) 1 Touch screen 6 HTC-TOUCH4 1 Touch screen including Frame 7 A7007 E Touch Controller 8 A7008 STC3TG10 1 Numeric Keyboard 9 STC3TK10 1 Functions Keyboard F1 F10 10 PPCKBW10 1 Keyboard Point 11 T402 SNP Panel-Power Supply 12 C LCD-Receiver SIL 13 K2021 C9-A41X (24VDC) 1 Relays (COMAT) 14 S717 ZB4-BS54 1 Emergency Stop Switch 14 S717 ZB4-BZ104 1 Contacts 15 S1031 XB4-BD53 1 Feed Switch Including Contacts 16 S1033, S1034 ZB4-BA38 2 Key Left / Right GREEN 16 S1033, S1034 ZB4-BZ101 2 Contact 17 S1035, S1036 ZB4-BA38 2 Acknowledge Key GREEN 17 S1035, S1036 ZB4-BZ101 2 Contact 18 S1037 ZB4-BA38 1 Start Key GREEN 18 S1037 ZB4-BZ101 1 Contact 19 S1038 ZB4-BA48 1 Stop Key RED 19 S1038 ZB4-BZ102 1 Contact 20 S1039 ZB4-BA68 1 Reset Key BLUE 20 S1039 ZB4-BW0B61 1 Contact 24

26 PNEUMATIC SYSTEM (HTC-2) 25

27 PNEUMATIC SYSTEM PARTS LIST COVERING FIGURE Pneumatic System ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 EAW2000-F02D 1 Filter Regulator 2 IS1000E-2FO2Y-X215 1 Air Pressure Switch 3 K Manometer 4 AN200-KM10 1 Filter 5 SX A 1 End-Plate left 6 SX A 1 Supply-Plate 7 SX A-C6 Ground Plate 8 SY5140-5LOU 1 5/2 Air Valve Y2004 (Carriage Release) 11 SY5440-5LOU 1 5/3 Air Valve Y2002/Y2003 (Tool Support) 12 SY5440-5LOU 1 5/3 Air Valve Y2007/Y2008 (Optional Automatic Size Control) 13 SX A 1 End-Plate right 14 VJ10-51-A-20 Plug with LED 15 EVM130-F /2 Air Valve mechanical 26

28 PF-401 FILTER UNIT (Optional) NOTE: The setting of the HIGH PRESSURE RELIEF VALVE is: 45 psi (3.1 bar) The setting of the LOW PRESSURE RELIEF VALVE is: 10 psi (0.7 bar) FIGURE; PF-401 FILTER UNIT 27

29 PF-401 FILTER UNIT PARTS LIST COVERING FIGURE PF-401 FILTER UNIT ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 CK-1279A 3 Street Elbow (3/4 NPT) Pkg. of 1 2 CK-1389A 1 Relief Valve (High Pressure) 3 CK Pump Motor (50Hz) 3 CK Pump Motor (60Hz) 4 PF Canister 5 PF Cover 6 PF-246A 2 Air Vent Pkg. of 1 7 PF Clamp Ring 8 PF Clamp 9 PF-270A 2 Tee Handle Pkg. of 1 10 PF-259A 2 Draincock Pkg. of 1 11 PF-426A 1 Hose 12 PPP-152A 3 Nipple (3/4 NPT) Pkg. of 1 13 PPP-154A 2 Side Outlet Elbow (3/4 NPT) Pkg. of 1 14 PPP-168A 1 Reducer Coupling (3/4 to 1 ) 15 PPP-195A 1 Nipple (3/4 NPT x 4 Long) 16 PPP-196A 2 Street Tee (3/4 NPT) Pkg. of 1 17 PPP-197A 4 Swivel Adapter (3/4-14 NPT) Pkg. of 1 18 PPP-198A 1 Valve (3 Way) 19 PPP-199A 1 Shutoff Valve 20 PPP-200A 1 Nipple (3/4-14 NPT x 3 Long) 21 PPP-201A 1 Tee (3/4-14 NPT) 22 PPP-204A 1 Nipple (3/4-14 NPT x 5-3/4 Long) 23 PPP-205A 1 Nipple (3/4-14 NPT x 6-1/2 Long) 24 PPP-209A 2 Coupling (3/4 NPT) 25 PPP-M445 2 Coupling 26 PPP-208A 1 Relive Valve (Low Pressure) 27 PF-110-4* 1 Filter Elements (10-Micron) Pkg. of 4 28 PPP-37A 1 Hose Assembly 29 PPP-39A 1 Hose Assembly 30 PPP-43A 1 Hose Assembly shown PPP-45A 1 Hose Assembly shown PF-440A 1 Intake Strainer & Hose Assembly Note: If 5 micron filter elements are required, order PF

30 * NOTES 29

31 NOTES

32 SUNNEN reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that the user verify the discrepancy with Sunnen before proceeding. SUNNEN PRODUCTS COMPANY 7910 ManchesterRoad St. Louis, MO U.S.A. Phone: Fax: U.S.A. Toll-Free Sales and Service - Auto: Ind: International Division - Telex: SUNNEN PRODSTL sunnen@sunnen.com SUNNEN PRODUCTS LIMITED No. 1 Centro, Maxted Road Hemel Hempstead, Herts HP2 7EF ENGLAND Phone: Fax: hemel@sunnen.co.uk SUNNEN AG Fabrikstrasse Ennetaach-Erlen, Switzerland Phone: Fax: info@sunnen.ch SHANGHAI SUNNEN MECHANICAL CO., LTD. 889 Kang Qiao East Road, PuDong Shanghai , P.R. China Phone: Fax: SUNNEN ITALIA S.R.L. Viale Stelvio 12/ Ospiate di Bollate (MI) Italy sales@sunnensh.com Phone: Fax: sunnen@sunnenitalia.com PRINTED IN U.S.A COPYRIGHT SUNNEN PRODUCTS COMPANY 2006, ALL RIGHTS RESERVED