Sunnen CRT Production Rod Reconditioning Tools

Transcription

1 Catalog No. X-CGT-1001A ABOVE AND BEYOND HONING Sunnen CRT Production Rod Reconditioning Tools Tooling & Abrasive (FOR USE WITH SUNNEN & OTHER MANUFACTURERS HIGH-PRODUCTION HONING MACHINES)

2 How To Use Select Diameter Range Locate Tool Part Number: PRODUCTION TOOL TOOL FAMILY NOMINAL SIZE GRIT SIZE (D - DIAMOND) COMPLETE TOOL CRT D* C Grit Sizes Available (See D* in the following ): D1-70 Grit D7-320 Grit D3-100 Grit D8-400 Grit D5-220 Grit DOO Grit CRT Tooling Sunnen's "CRT" Production Rod Reconditioning Tools are for use with Sunnen's High-Production Rod Reconditioning Machines. The CRT Tools listed in the following table are the most commonly specified sizes. (Allow 2-4 weeks for processing). Other sizes available on request. Replacement sleeve & wedge assemblies are available for all CRT Tools. Customer MUST send old sleeve & wedge assembly to Sunnen Products Company for processing. Sleeve & wedge MUST remain as a matched set. For additional information contact your local Sunnen Field Engineer or call Sunnen Customer Service. The Sunnen CRT Production Rod Reconditioning Tools are protected by the following Patents: China # Great Britain # Italy # Spain # Switzerland # United States # Other Patents Pending xx xx xx xx inches (34,8-66,8 millimeters ) ** Diameter Range * Grit Size Family Groups CRT44-[**]-D[*]C ,8-38,1 CRT44-C CRT44-[**]S-D[*]CA CRT44-[**]-P PHSM-805 CRC-[**] CRT48-[**]-D[*]C ,8-41,4 CRT48-C CRT48--[**]S-D[*]CA CRT48--[**]-P PHSM-714 CRC-[**] CRT52-[**]-D[*]C ,1-44,5 CRT52-C CRT52-[**]S-D[*]CA CRT52--[**-P PHSM-714 CRC-[**] CRT56-[**]-D[*]C ,2-47,8 CRT56-C CRT56-[**]S-D[*]CA CRT56-[**]-P PHSM-714 CRC-[**] CRT60-[**]-D[*]C ,5-50,8 CRT60-C CRT60-[**]S-D[*]CA CRT60-[**]-P PHSM-714 CRC-[**] CRT64-[**]-D[*]C ,5-54,1 CRT64-C CRT64-[**]S-D[*]CA CRT64-[**]-P PHSM-714 CRC-[**] CRT68-[**]-D[*]C ,8-57,2 CRT68-C CRT68-[**]S-D[*]CA CRT68-[**]-P PHSM-601 CRC-[**] CRT72-[**]-D[*]C ,9-60,5 CR172-C CRT72-[**]S-D[*]CA CRT72-[**]-P PHSM-601 CRC-[**] CRT76-[**]-D[*]C ,2-63,5 CRT76-C CRT76-[**]S-D[*]CA CRT76-[**]-P PHSM-601 CRC-[**] CRT80-[**]-D[*]C ,2-66,8 CRT80-C CRT80-[**]S-D[*]CA CRT80-[**]-P PHSM-602 CRC-[**] 2

3 * Grit Size Sunnen CRT Production Rod ReconditioningTools inches (34,8-43,2 millimeters ) CRT D[*]C ,8-35,3 CRT44-C CRT S-D[*]CA CRT P PHSM-805 CRC-1380 CRT D[*]C ,1-35,6 CRT44-C CRT S-D[*]CA CRT P PHSM-805 CRC-1390 CRT D[*]C ,3-35,8 CRT44-C CRT S-D[*]CA CRT P PHSM-714 CRC-1400 CRT D[*]C ,6-36,1 CRT44-C CRT S-D[*]CA CRT P PHSM-714 CRC-1410 CRT D[*]C ,8-36,3 CRT44-C CRT S-D[*]CA CRT P PHSM-714 CRC-1420 CRT D[*]C ,1-36,6 CRT44-C CRT S-D[*]CA CRT P PHSM-714 CRC-1430 CRT D[*]C ,3-36,8 CRT44-C CRT S-D[*]CA CRT P PHSM-714 CRC-1440 CRT D[*]C ,6-37,1 CRT44-C CRT S-D[*]CA CRT P PHSM-714 CRC-1450 CRT D[*]C ,8-37,3 CRT44-C CRT S-D[*]CA CRT P PHSM-714 CRC-1460 CRT D[*]C ,1-37,6 CRT44-C CRT S-D[*]CA CRT P PHSM-714 CRC-1470 CRT D[*]C ,3-37,8 CRT44-C CRT S-D[*]CA CRT P PHSM-714 CRC-1480 CRT D[*]C ,6-38,1 CRT44-C CRT S-D[*]CA CRT P PHSM-714 CRC-1490 CRT D[*]C ,8-38,4 CRT48-C CRT S-D[*]CA CRT P PHSM-714 CRC-1500 CRT D[*]C ,1-38,6 CRT48-C CRT S-D[*]CA CRT P PHSM-714 CRC-1510 CRT D[*]C ,6-38,9 CRT48-C CRT S-D[*]CA CRT P PHSM-714 CRC-1520 CRT D[*]C ,6-39,1 CRT48-C CRT S-D[*]CA CRT P PHSM-714 CRC-1530 CRT D[*]C ,9-39,4 CRT48-C CRT S-D[*]CA CRT P PHSM-714 CRC-1540 CRT D[*]C ,1-39,6 CRT48-C CRT S-D[*]CA CRT P PHSM-714 CRC-1550 CRT D[*]C ,4-39,9 CRT48-C CRT S-D[*]CA CRT P PHSM-714 CRC-1560 CRT D[*]C ,6-40,1 CRT48-C CRT S-D[*]CA CRT P PHSM-714 CRC-1570 CRT D[*]C ,9-40,4 CRT48-C CRT S-D[*]CA CRT P PHSM-714 CRC-1580 CRT D[*]C ,1-40,6 CRT48-C CRT S-D[*]CA CRT P PHSM-714 CRC-1590 CRT D[*]C ,4-40,9 CRT48-C CRT S-D[*]CA CRT P PHSM-714 CRC4 600 CRT D[*]C ,6-41,1 CRT48-C CRT S-D[*]CA CRT P PHSM-714 CRC-1610 CRT D[*]C ,9-41,4 CRT48-C CRT S-D[*]CA CRT P PHSM-714 CRC-1620 CRT D[*]C ,1-41,7 CRT52-C CRT S-D[*]CA CRT P PHSM-714 CRC-1630 CRT D[*]C ,4-41,9 CRT52-C CRT S-D[*]CA CRT P PHSM-714 CRC-1640 CRT D[*]C ,7-42,2 CRT52-C CRT S-D[*]CA CRT P PHSM-714 CRC-1650 CRT DE1C ,9-42,4 CRT52-C CRT S-D[*]CA CRT P PHSM-714 CRC-1660 CRT D[*]C ,2-42,7 CRT52-C CRT S-D[*]CA CRT P PHSM-714 CRC-1670 CRT D[*]C ,4-42,9 CRT52-C CRT S-D[*]CA CRT P PHSM-714 CRC-1680 CRT D[*]C ,7-43,2 CRT52-C CRT S-D[*]CA CRT P PHSM-714 CRC

4 inches (42,9-51,3 millimeters ) * Grit Size CRT D[*]C ,9-43,4 CRT52-C CRT S-D[*]CA CRT P PHSM-714 CRC-1700 CRT D[*]C ,2-43,7 CRT52-C CRT S-D[*]CA CRT P PHSM-714 CRC-1710 CRT D[*]C ,4-43,9 CRT52-C CRT S-D[*]CA CRT P PHSM-714 CRC-1720 CRT D[*]C ,7-44,2 CRT52-C CRT S-D[*]CA CRT P PHSM-714 CRC-1730 CRT D[*]C ,9-44,5 CRT52-C CRT S-D[*]CA CRT P PHSM-714 CRP-1740 CRT D[*]C ,2-44,7 CRT56-C CRT S-D[*]CA CRT P PHSM-714 CRC-1750 CRT D[*]C ,5-45,0 CRT56-C CRT S-D[*]CA CRT P PHSM-714 CRC-1760 CRT D[*]C ,7-45,2 CRT56-C CRT S-D[*]CA CRT P-, PHSM-714 CRC-1770 CRT D[*]C ,0-45,5 CRT56-C CRT S-D[*]CA CRT P PHSM-714 CRC-1780 CRT D[*]C ,2-45,7 CRT56-C CRT S-D[*]CA CRT P PHSM-714 CRC-1790 CRT D[*]C ,5-46,0 CRT56-C CRT S-D[*]CA CRT P PHSM-714 CRC-1800 CRT D[*]C ,7-46,2 CRT56-C CRT S-D[*]CA CRT P PHSM-714 CRC-1810 CRT D[*]C ,0-46,5 CRT56-C CRT S-D[*]CA CRT P-- PHSM-714 CRC-1820 CRT D[*]C ,2-46,7 CRT56-C CRT S-D[*]CA CRT P PHSM-714 CRC-1830 CRT D[*]C ,5-47,0 CRT56-C CRT S-D[*]CA CRT P PHSM-714 CRC-1840 CRT D[*]C ,7-47,2 CRT56-C CRT S-D[*]CA CRT P PHSM-714 CRC-1850 CRT D[*]C ,0-47,5 CRT56-C CRT S-D[*]CA CRT P PHSM-714 CRC-1860 CRT D[*]C ,2-47,8 CRT56-C CRT S-D[*]CA CRT P PHSM-714 CRC-1870 CRT D[*]C ,5-48,0 CRT60-C CRT S-D[*]CA CRT P PHSM-714 CRC-1880 CRT D[*]C ,8-48,3 CRT60-C CRT S-D[*]CA CRT P PHSM-714 CRC-1890 CRT D[*]C ,0-48,5 CRT60-C CRT S-D[*]CA CRT P PHSM-714 CRC-1900 CRT D[*]C ,3-48,8 CRT60-C CRT S-D[*]CA CRT P PHSM-714 CRC-1910 CRT D[*]C ,5-49,0 CRT60-C CRT S-D[*]CA CRT P PHSM-714 CRC-1920 CRT D[*]C ,8-49,3 CRT60-C CRT S-D[*]CA CRT P PHSM-714 CRC-1930 CRT D[*]C ,0-49,5 CRT60-C CRT S-D[*]CA CRT P PHSM-714 CRC-1940 CRT D[*]C ,3-49,8 CRT60-C CRT S-D[*]CA CRT P PHSM-714 CRC-1950 CRT D[*]C ,5-50,0 CRT60-C CRT S-D[*]CA CRT P PHSM-714 CRC-1960 CRT D[*]C ,8-50,3 CRT60-C CRT S-D[*]CA CRT P PHSM-714 CRC-1970 CRT D[*]C ,0-50,5 CRT60-C CRT S-D[*]CA CRT P PHSM-714 CRC-1980 CRT D[*]C ,3-50,8 CRT60-C CRT S-D[*]CA CRT P PHSM-714 CRC-1990 CRT D[*]C ,5-51,1 CRT64-C CRT S-D[*]CA CRT P PHSM-714 CRC-2000 CRT D[*]C ,8-51,3 CRT64-C CRT S-D[*]CA CRT P PHSM-714 CRC

5 * Grit Size Sunnen CRT Production Rod ReconditioningTools inches (51,1-59,4 millimeters ) CRT D[*]C ,1-51,6 CRT64-C CRT S-D[*]CA CRT P PHSM-714 CRC-2020 CRT D[*]C ,3-51,8 CRT64-C CRT S-D[*]CA CRT P PHSM-714 CRC-2030 CRT D[*]C ,6-52,1 CRT64-C CRT S-D[*]CA CRT P PHSM-714 CRC-2040 CRT D[*]C ,8-52,3 CRT64-C CRT S-D[*]CA CRT P PHSM-714 CRC-2050 CRT D[*]C ,1-52,6 CRT64-C CRT S-D[*]CA CRT P PHSM-714 CRC-2060 CRT D[*]C ,3-52,8 CRT64-C CRT S-D[*]CA CRT P PHSM-714 CRC-2070 CRT D[*]C ,6-53,1 CRT64-C CRT S-D[*]CA CRT P PHSM-714 CRC-2080 CRT D[*]C ,8-53,3 CRT64-C CRT S-D[*]CA CRT P PHSM-714 CRC-2090 CRT D[*1C ,1-53,6 CRT64-C CRT S-D[*]CA CRT P PHSM-714 CRC-2100 CRT D[*]C ,3-53,8 CRT64-C CRT S-D[*]CA CRT P PHSM-714 CRC-2110 CRT D[*]C ,6-54,1 CRT64-C CRT S-D[*]CA CRT P PHSM-714 CRC-2120 CRT D[*]C ,8-54,4 CRT68-C CRT S-D[*]CA CRT P PHSM-714 CRC-2130 CRT D[*]C ,1-54,6 CRT68-C CRT S-D[*]CA CRT P PHSM-714 CRC-2140 CRT D[*]C ,4-54,9 CRT68-C CRT S-D[*]CA CRT P PHSM-714 CRC-2150 CRT D[*]C ,6-55,1 CRT68-C CRT S-D[*]CA CRT P PHSM-714 CRC-2160 CRT D[*]C ,9-55,4 CRT 68-C CRT S-D[*]CA CRT P PHSM-714 CRC-2170 CRT D[*1C ,1-55,6 CRT68-C CRT S-D[*]CA CRT P PHSM-714 CRC-2180 CRT D[*]C ,4-55,9 CRT68-C CRT S-D[*]CA CRT P PHSM-714 CRC-2190 CRT D[*]C ,6-56,1 CRT68-C CRT S-D[*]CA CRT P PHSM-601 CRC-2200 CRT D[*]C ,9-56,4 CRT68-C CRT S-D[*]CA CRT P PHSM-601 CRC-2210 CRT D[*]C ,1-56,6 CRT68-C CRT S-D[*]CA CRT P PHSM-601 CRC-2220 CRT DI*1C ,4-56,9 CRT68-C CRT S-D[*]CA CRT P PHSM-601 CRC-2230 CRT D[*]C ,6-57,2 CRT68-C CRT S-D[*]CA CRT P PHSM-601 CRC-2240 CRT D[*]C ,9-57,4 CRT72-C CRT S-D[*]CA CRT P PHSM-601 CRC-2250 CRT D[*]C ,2-57,7 CRT72-C CRT S-D[*]CA CRT P PHSM-601 CRC-2260 CRT D[*]C ,4-57,9 CRT72-C CRT S-D[*]CA CRT P PHSM-601 CRC-2270 CRT D[*]C ,7-58,2 CRT72-C CRT S-D[*]CA CRT P PHSM-601 CRC-2280 CRT D[*]C ,9-58,4 CRT72-C CRT S-D[*]CA CRT P PHSM-601 CRC-2290 CRT D[*]C ,2-58,7 CRT72-C CRT S-D[*]CA CRT P PHSM-601 CRC-2300 CRT D[*]C ,4-58,9 CRT72-C CRT S-D[*]CA CRT P PHSM-601 CRC-2310 CRT D[*]C ,7-59,2 CRT72-C CRT S-D[*]CA CRT P PHSM-601 CRC-2320 CRT D[*]C ,9-59,4 CRT72-C CRT S-D[*]CA CRT P PHSM-601 CRC

6 inches (59,2-66,8 millimeters ) * Grit Size CRT D[*]C ,2-59,7 CRT72-C CRT S-D[*]CA CRT P PHSM-601 CRC-2340 CRT D[*]C ,4-59,9 CRT72-C CRT S-D[*]CA CRT P PHSM-601 CRC-2350 CRT D[*]C ,7-60,2 CRT72-C CRT S-D[*]CA CRT P PHSM-601 CRC-2360 CRT D[*]C ,9-60,5 CRT72-C CRT S-D[*]CA CRT P PHSM-601 CRC-2370 CRT D[*]C ,3-63,8 CRT76-C CRT S-D[*]CA CRT P PHSM-601 CRC-2380 CRT D[*]C ,5-64,0 CRT76-C CRT S-D[*]CA CRT P PHSM-601 CRC-2390 CRT D[*]C ,8-64,3 CRT76-C CRT S-D[*]CA CRT P PHSM-601 CRC-2400 CRT D[*]C ,0-64,5 CRT76-C CRT S-D[*]CA CRT P PHSM-601 CRC-2410 CRT D[*]C ,3-64,8 CRT76-C CRT S-D[*]CA CRT P PHSM-601 CRC-2420 CRT D[*]C ,5-65,0 CRT76-C CRT S-D[*]CA CRT P-' PHSM-601 CRC-2430 CRT D[*]C ,8-65,3 CRT76-C CRT S-D[*]CA CRT P PHSM-601 CRC-2440 CRT D[*]C ,0-65,5 CRT76-C CRT S-D[*]CA CRT P PHSM-601 CRC-2450 CRT D[*]C ,3-65,8 CRT76-C CRT S-D[*]CA CRT P PHSM-601 CRC-2460 CRT D[*]C ,5-66,0 CRT76-C CRT S-D[*]CA CRT P PHSM-601 CRC-2470 CRT D[*]C ,8-66,3 CRT76-C CRT S-D[*]CA CRT P PHSM-601 CRC-2480 CRT D[*]C ,0-66,5 CRT76-C CRT S-D[*]CA CRT P PHSM-601 CRC-2490 CRT D[*]C ,3-66,8 CRT80-C CRT S-D[*]CA CRT P PHSM-602 CRC-2500 CRT D[*]C ,5-67,0 CRT80-C CRT S-D[*]CA CRT P PHSM-602 CRC-2510 CRT D[*]C ,8-67,3 CRT80-C CRT S-D[*]CA CRT P PHSM-602 CRC-2520 CRT D[*]C ,0-67,5 CRT80-C CRT S-D[*]CA CRT P PHSM-602 CRC-2530 CRT D[*]C ,3-67,8 CRT80-C CRT S-D[*]CA CRT P PHSM-602 CRC-2540 CRT D[*]C ,5-68,0 CRT80-C CRT S-D[*]CA CRT P PHSM-602 CRC-2550 CRT D[*]C ,8-68,3 CRT80-C CRT S-D[*]CA CRT P PHSM-602 CRC-2560 CRT D[*]C ,0-68,5 CRT80-C CRT S-D[*]CA CRT P PHSM-602 CRC-2570 CRT D[*]C ,3-68,8 CRT80-C CRT S-D[*]CA CRT P PHSM-602 CRC-2580 CRT D[*]C ,5-69,0 CRT80-C CRT S-D[*]CA CRT P PHSM-602 CRC-2590 CRT D[*]C CRT80-C CRT S-D[*]CA CRT P PHSM-602 CRC-2600 CRT D[*]C ,0-69,5 CRT80-C CRT S-D[*]CA CRT P PHSM-602 CRC-2610 CRT D[*]C ,3-69,8 CRT80-C CRT S-D[*]CA CRT P PHSM-602 CRC

7 For use with Sunnen CGM, KGM, & KGM-NT Series Rod Reconditioning Machines. The future of connecting rod reconditioning is now! Sunnen's CRT series of honing tools have generated a great deal of interest in the engine manufacturing and rebuilding market... and for good reason. These expandable, diamond-plated tools, are capable of sizing and finishing thousands of connecting rods within 50 millionths of an inch (0,00127 millimeter) size tolerance when used in the Sunnen HighProdution Rod Reconditioning Machines. Now you can recondition connecting rods faster, better and at lower cost per unit. Increased productivity means higher profits for you CGM-1000 Rod Reconditioning Machine For more information, contact your local Sunnen Field Engineer or call Sunnen Customer Service. Alignment Bushing For aligning Tool with adjustable spindle nose, use Sunnen Runout Indicator Assembly (CGM-4005). Accurate centering of Sunnen KROSSGRINDING Tools requires a concentric Alignment Bushing. The ID of the bushing should be the same as the starting diameter of the workpiece when operating in Auto Mode; and the same as the finish diameter when operating in Manual Mode. For workpieces whose ID falls between the bushings diameters listed, the bushing should be honed out to the proper ID as noted above. KGM-1000 Rod Reconditioning Machine For more information, contact your local Sunnen Field Engineer or call Sunnen Customer Service. KGM-1000-NT Rod Reconditioning Machine For more information, contact your local Sunnen Field Engineer or call Sunnen Customer Service. 7

8 Approximate Surface Finish The surface finishes shown in the following chart are approximate. Actual surface finish will vary - depending on your particular operation; the type and hardness of materi-al being finished; and with tool wear. APPROXIMATE SURFACE FINISH SURFACE FINISH IN MICROINCHES - pin & (MICROMETERS pm) Ra MATERIAL GRIT SIZE Dl-70 D3-100 D5-220 D7-320 D8-400 DOO-1200 SOFT ,00-11 STEEL (1,17-2,39) (0,69-1,52) (0,36-0,89) (0,25-0,69) (0,15-0,51) (0,05-0,28) HARD STEEL (0,51-1,52) (0,30-0,97) (0,18-0,53) (0,13-0,41) (0,08-0,21) (0,02-0,10) ALUM (0,97-2,46) (0,61-1,93) (0,30-1,02) (0,25-0,69) (0,18-0,41) (0,08-0,13) CAST IRON (0,61-2,39) (0,38-1,52) (0,23-0,89) (0,15-0,71) (0,10-0,56) (0,03-0,33 BRONZE (0,94-2,84) (0,61-1,80) (0,25-0,99) (0,20-0,71) (0,10-0,53) (0,02-0,20) CARBIDE (0,79-0,97) (0,43-0,61) (0,18-0,36) (0,10-0,28) (0,05-0,18) (0,01-0,03) COPPER (0,94-2,84) (0,61-1,80) (0,25-0,99) (0,20-0,71) (0,10-0,51) (0,02-0,20) BRASS (1,07-2,84) (0,61-1,80) (0,28-0,99) (0,23-0,71) (0,13-0,53) (0,03-0,20) Calculating Stock Removal For Surface Finish The formulas shown in the following chart are provided as an aid in determining how much material to leave in the bore for finishing. These formulas provide you with the amount of material to be removed from the diameter of the part in the finishing operation. SURFACE FINISH SURFACE FINISH IN MICROINCHES (pin) Ra EXISTING FINISH - DESIRED FINISH REQUIRED 100,000 STOCK REMOVAL EXISTING DESIRED Example: FINISH = 50 µin; FINISH = 10 µin = INCH 100,000 SURFACE FINISH IN MICROMETERS (pm) Ra EXISTING FINISH - DESIRED FINISH REQUIRED 100 STOCK REMOVAL EXISTING DESIRED Example: FINISH = 1,25 µm; FINISH = 0,25 µm 1,25-0,25 = 0,01 MILLIMETER 100 SUNNEN WORLDWIDE A Legacy of Excellence since Sunnen Products Company World Headquarters St. Louis, MO USA Phone Fax Toll Free sunnen@sunnen.com Switzerland Sunnen AG Phone Fax info@sunnen.ch Italy Sunnen Italia S.r.l. Phone Fax sunnen@sunnenitalia.com France Sunnen SAS Phone Fax info@sunnen.fr UK Sunnen Products Ltd. Phone Fax hemel@sunnen.co.uk Poland Sunnen Polska Sp. z o.o. Phone Fax sunnen@sunnen.pl Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify the discrepancy with Sunnen before proceeding. Russia Sunnen RUS Phone Fax sunnen@sunnen-russia.ru Czech Republic Sunnen s.r.o. Phone Fax sunnen@sunnen.cz China Shanghai Sunnen Mechanical Co. Ltd. Phone Fax shsunnen@sunnensh.com Sunnen Products Company Printed in USA X-CRT-1001A 7/10 - POD