FXS 2020 Filling and sealing machine for nested syringes

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Charla Walters
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1 FXS 2020 Filling and sealing machine for nested syringes

FXS 2020 the perfect packaging solution A fully automatic filling and sealing machine for pre-sterilized nested syringes in a tub such as BD Hypak SCF Clinical trial line: FXS 2020 in line with semi

ml up to 50 ml - All product contact parts of AISI 316L - Operated by means of a touch panel - Transportation system and each pump are individually controlled by servo motors Nest feeding The nest

2 FXS 2020 the perfect packaging solution A fully automatic filling and sealing machine for pre-sterilized nested syringes in a tub such as BD Hypak SCF Clinical trial line: FXS 2020 in line with semi automatic bag opening (MBO) and fully automatic tub opening (ATO) FXS 2020 at a glance - Performance up to 4800 syringes per hour - Specifically designed for filling syringes with volumes between 0,5 ml up to 50 ml - All product contact parts of AISI 316L - Operated by means of a touch panel - Transportation system and each pump are individually controlled by servo motors Nest feeding The nest with empty syringes is manually removed from a tub and inserted into the nest holder of the machine. With complete automation, the nest of syringes is filled and sealed. The nest is then manually removed from the nest holder to allow for insertion of another nest. Optional supplementary equipment: As an option, a feeding table can be added. The feeding table allows for the loading on an empty nest while a nest is being filled and sealed resulting in higher machine throughput. As a another option a fully automatic station is availabe (see overview options for automatic nest supply ) Filling The filling is done with two rotary piston pumps which are driven by individual servo motors. The filling needle motion follows a cam movement which is height adjustable. The cam movement is adjustable to adapt the filling stroke according to the size of the syringes being processed. The filling needles have a monitored overload mechanism. Stopper feeding The stopper sorting and orientation is done by a 300 mm diameter vibrator feeder. Stoppers are then fed in multiple lanes to the stopper insertion station. All stopper contact parts are constructed of AISI 316L. Stopper insertion Stoppers are inserted into the syringes by utilizing the tube and rod method. The motion of these devices follows a cam movement. The depth of the stopper inside the syringe can be set or changed with the height adjustable device. The maximum depth is 50 mm, The insertion tubes have a monitored overload mechanism. 2 3

Excellent cost-performance ratio and Bosch quality FXS 2020 front view Feeding table loading Feeding table unloading FXS 2020 inside view Stopper precence: The presence of each

The feeding table is equipped with four positions, each opposite one another. Two positions for syringe tubs and two positions for syringe nests.

Feeding table operation In a clockwise rotation each syringe nest is positioned in front of the filling station through automatic engaging of the roller bearings.

Technical Specifications Syringes Syringes Cycle Time per Nest changing Nest Output Theoretical per nest time nest time per hour Output s s s 1/h 1/h (Syringes per nest / time

3 Excellent cost-performance ratio and Bosch quality FXS 2020 front view Feeding table loading Feeding table unloading FXS 2020 inside view Stopper precence: The presence of each stopper is monitored by a sensor. Feeding table Manual operated feeding table with rotary motion for simplified and efficient nest feeding. Height adjustable via handwheel. The feeding table is equipped with four positions, each opposite one another. Two positions for syringe tubs and two positions for syringe nests. The syringe nest position is equipped with a fixture or with a centering plate for the precise positioning of syringes. Feeding table operation In a clockwise rotation each syringe nest is positioned in front of the filling station through automatic engaging of the roller bearings. In this position each nest is pushed to the filling station. While the filling process is in operation another nest is prepared for filling resulting in higher machine throughput. Technical Specifications Syringes Syringes Cycle Time per Nest changing Nest Output Theoretical per nest time nest time per hour Output s s s 1/h 1/h (Syringes per nest / time per nest x 3600) 0,5ml 160 1, ,5ml 100 1, ml-long 160 1, ml-long 100 1, ml 100 1, ml 64 1, ml 42 3, ml 30 5,

4 Options for automatic nest supply Linear L shape Perpendicular Reverse L shape U shape U shape 6 7

5 Subject to technical modifications. All measurements specification in mm. Locations world-wide Bosch Packaging Technology PA/MKT 12/07 2,0 E werbung@iorio.de Bodensee Medienzentrum Paper: natural white, without chlorine All rights reserved Headquarters Robert Bosch GmbH Packaging Technology Division Waiblingen Phone: Fax: pa@boschpackaging.com Brazil Sigpack Tecnologia de Embalagem Ltda. São Paulo Phone: Fax: sigpackbrazil@sigpack.com China Bosch Packaging Technology (Hangzhou) Co., Ltd. Hangzhou Phone: Fax: saleschina@boschpackaging.com Denmark Moeller & Devicon A/S Sandved Phone: Fax: info@m-d.dk France Bosch Techniques d Emballage S.A.S. Reichstett Phone: Fax: pafr@boschpackaging.com Germany Robert Bosch GmbH Packaging Technology Division Product Division Pharma Liquid Crailsheim Phone: Fax: pa@boschpackaging.com Great Britain Bosch Packaging Services Ltd. Derby Phone: Fax: uk-hub@sigpack.com India Motor Industries Co.Ltd. Bangalore Phone: Fax: vtin@in.bosch.com Japan Bosch Packaging Technology K.K. Tokyo Phone: Fax: vtjp@boschpackaging.com Bosch Packaging Technology K.K. Chiba Phone: Fax: vtjp@boschpackaging.com Singapore Bosch Packaging Technology (Singapore) Pte. Ltd. Singapore Phone: Fax: sigpackasia@sigpack.com USA Bosch Packaging Technology Inc. Pharma Divison Minneapolis, MN Phone: Fax: sales@boschpackaging.com

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