7750 Series Installation Instructions

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1 FLOW MEER LIMIED WARRANY Meters are warranted against defects in materials and workmanshi to the original user for a eriod of thirteen () months from the date of factory shiment, rovided the meter is installed, oerated and maintained in accordance with King Instrument Comany s instructions and recommendations. his warranty does not aly if failure is caused or contributed to by any of the following: imroer handling, imroer storage, abuse, unsuitable alication of the roduct, lack of reasonable and necessary maintenance, use exceeding suggested ressure and temerature maximums, imroer ackaging for return, or reairs made or attemted to be made by anyone other than King Instrument Comany, Inc. KING INSRUMEN COMPANY, INC. MAKES NO WARRANY AS O HE FINESS OF IS PRODUCS FOR SPECIFIC APPLICAIONS. his warranty is valid for the original end-user only and does not aly to roducts that have been damaged or modified. his warranty is non-transferrable and is limited to relacement or reair. he liability of King Instrument Comany arising out of its suly of the roducts, or their use, shall not in any case exceed the cost of correcting defects in the roducts as set forth above. HIS WARRANY IS A LIMIED WARRANY AND SHALL BE IN LIEU OF ANY OHER WARRANIES, EXPRESSED OR IMPLIED, INCLUDING BU NO LIMIED O ANY IMPLIED WARRANY OR MERCHAN- ABILIY OR FINESS FOR A PARICULAR PURPOSE. HERE ARE NO OHER WARRANIES WHICH EXIS BEYOND HE DESCRIPION OR FACE HEREOF. IN NO EVEN SHALL KING INSRUMEN COMPANY BE LIABLE FOR LOSS OF PROFIS, INDIREC, CONSE- QUENIAL OR INCIDENAL DAMAGES. Products should be returned, reaid, to King Instrument Comany, Inc. with roof of urchase. Call factory for Return Merchandise Authorization (RMA) number and return instructions. HIS IS IMPORAN INFORMAION. READ I CAREFULLY BEFORE BEGINNING WORK. ) Insect meter for damage that may have occurred during shiing. Reort any damage to the container to the freight carrier immediately. ) Remove any shiing material laced in the inlet and outlet of the meter. (his is done to revent damage caused by movement of the float during shiing) ) Make sure your ressure, temerature, fluid and other requirements are comatible with the meter and comonents. ) Select a suitable location for installation to revent excess stress on the meter which may result from: a) Misaligned ie. b) he weight of related lumbing. c) Water Hammer which is most likely to occur when flow is suddenly stoed as with quick closing solenoid oerated valves. (If necessary, a surge chamber should be installed. his will also be useful in ressure start-u situations.) d) hermal exansion of liquid in a stagnated or valve isolated system. e) Instantaneous ressurization which will stress the meter and could result in tube failure. NOE: In closed thermal transfer or cooling systems, install the meter in the cool side of the line to minimize meter exansion and contraction and ossible fluid leaks at the threaded connections. ) Handle the meter carefully during installation. a) Use an aroriate amount of teflon tae on external ie threads before making connections. Do not use aste or stick tye thread sealing roducts. ) Install the meter vertically with the inlet ort at the bottom. 7) Meters with stainless steel fittings will suort several feet of ie as long as significant vibration or stress resulting from misaligned ie are not factors. 8) Meters used in gas service should have suitable valves lumbed in at the inlet and outlet of the meter. hese valves should be no more than -/ ie diameters from the meter orts. he valve at the outlet should be used to create back ressure as required to revent float bounce. It should be set initially and then left alone. he inlet valve should be used for throttling uroses. Deending on the installation, valves may not be essential, but they are most useful in many installations. Remember: o get a correct reading of flow in gas service, it is necessary to know the ressure right at the outlet of the meter (before the valve). When it comes to flow...we re instrumental. (7)

2 ADDIIONALLY 770 Series meters are designed for vertical installation only. (Inlet at bottom, Outlet at to) Do not remove or adjust the screws on the back of the indicator housing. hese screws were ositioned during factory calibration and reresent the zero adjustment. If the ointer is set on zero, roceed with installation. If the ointer is not set at zero, follow these stes: ) Remove front cover with gasket and shield from indicator housing. ) Loosen set screw at the base of the ointer hub. ) Reosition ointer to zero line. ) ighten set screw with a / allen wrench by holding the ointer hub and gently tightening the set screws. ) Relace front cover with gasket and shield on indicator housing. CAUION Zero is factory set when meter is calibrated. DO NO loosen screws that fasten indicator housing to meter body. If indicator housing is moved, the meter will need to be calibrated. Max Non-Shock Pressure and emerature em Stainless Steel Flange Class F 0# sig 00# sig Note: he maximum ambient temerature for the indicator housing is 00 F CAUION *Do not use cleaning agents that will damage float or tube. Meters should be cleaned with a mild soa solution. his will be an effective cleaner of rust stains. Caution must be used so that materials of construction are not damaged by cleaning solutions. Hard water deosits can be removed with % acetic acid solution (vinegar). REPAIR 770 meters that require reair should be sent to the factory. Please call for a Return Merchandise Authorization (RMA) number and return instructions. WARNING Pressure and temerature ratings are based on a study of the engineering data for articular materials used in construction and on the design of individual models. his information is sulemented by destructive test results. Meters with stainless enclosures must never be oerated without shields securely in lace. Meters exosed to difficult environments such as those created by certain chemicals, excessive vibration or other stress inducing factors could fail at or below the suggested maximums. Never oerate meters above ressure and temerature maximums. It is strongly recommended that all meter installations utilize an aroriate ressure relief valve and/or ruture disc. he ressure settings and locations of these devices should be such that meters cannot be over ressurized. Meter failure could result in damage to equiment and serious ersonal injury. Always use suitable safety gear, including OSHA aroved eye rotection when working around meters in service. We are hay to ass along chemical comatibility information that has been ublished by the manufacturer s of raw materials used in our roducts; however, this information should not be construed as a recommendation made by King Instrument Comany, Inc. for a secific alication. OVERALL DIMENSIONS INDICAOR HO Do not loosen nuts that fasten indicator housing to metering tube. If the relationshi of meter tube and indicator housing are changed, meter must be calibrated. Serious roerty damage and great ersonal injury could occur as the result of a meter misused or used in an unsuitable alication. B RECEPACLE CLEANING 9.80 Ø.800 RANSMIER HOUSING Carefully remove the flowmeter from iing system. Remove the inlet float sto and outlet float sto and withdraw float from to of meter. All necessary instrument comonents are now fully accessible for cleaning with a bottle brush and aroriate mild soa solution*. Before the meter is reassembled, insect all arts for damage. o reassemble, carefully guide the magnetic float back into the tube. Reinstall and tighten inlet float sto and outlet float sto. Reinstall the instrument into the lumbing system. A C D.870 Dim. A* B** C D 70-7 /.0/ / *Flange Connection **0#/00# When it comes to flow...we re instrumental. (7)

3 770 SERIES ASSEMBLY PARS LIS:. Shield Retainer. Shield Gasket. Shield. Shield Retainer O-Ring. Indicator Housing/Meter ube Assembly. Pointer Needle Set Screw 7. Float 8. Float Sto Lock Washer 9. Outlet Float Sto 0. Inlet Float Sto RM EPACLE NSMIER SING 9 8 When it comes to flow...we re instrumental. (7)

4 PEPPERL+FUCHS APPROVALS: 770 Series Installation Instructions INDUCIVE ELECRICAL SLO CONNECIONS 770 SERIES -0 ma RANSMIER rs may be 770 fitted SERIES with one INDUCIVE or two inductive SLO slot o convert INDUCIVE the measured SLO flow -ELECRICAL into a -0 madc signal, SPECIFICAIONS an angle of nsors are -wire, DC, low current devices and are rotation transmitter BLACK- is mounted to the indicator. his device is factory a remote barrier / switch isolator caable of calibrated to ensure accuracy and should only be adjusted by King roviding All the 770 desired Series flowmeters switching may otion(s). be fitted Barrier with one / or two inductive Instrument YPE: Comany. RED- Inductive able with slot 0VAC, sensors. 0VAC Inductive or slot VDC sensors suly are -wire, voltage DC, low current -0 devices ma SUPPLY RANSMIER VOLAGE: SPECIFICAIONS: gle ole -V DC (Switch Isolator) and double are designed throw (SPD) to be used relays, with and a remote are DIN barrier / switch isolator DC units are actually owered by the rail.) See caable of owering the sensor and roviding the desired switching POWER SUPPLY: OUPU: NAMUR -V DC ecifications for electrical connections and further (HIGH) otion(s). Barrier / switch isolators are available with 0VAC, MAXIMUM 0VAC OUPU CURREN LOAD CONSUMPION: CURREN: <= ma-float 0 Present ma or VDC suly voltage requirements, contain single ole double RED- -ELECRICAL EMPERAURE LIMIS: >= ma (ma - F Max.)-Float to 8 F Absent throw (SPD) relays, and are DIN rail mountable. (Only VDC units (- C to 70 C) are actually owered by the rail.) See barrier / switch SWICHING FREQUENCY: khz OUPU: to 0 madc Inductive HOUSING RAING: IP7 (LOW) -V DC (Switch Isolator) ACCURACY: <=0.% LINEARIY: WIRING: Conductor, +/- NAMUR NAMUR 0.% POS= / NEG= N: <= ma-float Present INFLUENCE FROM BEARING: +/- 0.% ERMINALS: #=POS / #=NEG >= ma SINGLE (ma Max.)-Float WIRING Absent DIAGRAM DUAL WIRING DIAGRAM EMPERAURE INFLUENCE (AMBIEN): +/- 0.0% er degree C PEPPERL+FUCHS UL: General Purose CY: khz POWER SUPPLY INFLUENCE: +/- 0.% SEING RIGGER POINS: APPROVALS CSA: General Purose IP7 LOAD RESISANCE INFLUENCE: +/- 0.0% at R max. ) Conductor, Unscrew NAMUR the SHIELD REAINER POS= / NEG= ELECRICAL SEING to remove CONNECIONS: the RIGGER SHIELD POINS and GASKE. ERMINALS: #=POS / #=NEG ) Remove the SHIELD and GASKE. UL: ZERO SPAN SINGLE General Purose ) Unscrew the SHIELD REAINER to remove the SHIELD WIRING DIAGRAM RANSMIER OU V+ V- CSA: General Purose and GASKE. ) Carefully loosen the NU. (Loosen RANSMIER just HOUSING enough to rotate the S ZERO POIN MARK NECIONS BRACKE). ) Remove the SHIELD and GASKE. RANSMIER SHAF + ZERO POIN MARK BLACK- R ext ) Carefully loosen the NU. (Loosen just enough to rotate BLACK- ) Carefully rotate the BRACKE BLACK WIRE (-) to the desired alarm set the BRACKE). RED- RED WIRE (+) oint. If the meter has DUAL S, set the LOW set oint and then H JUMPER WIRE ) Carefully rotate the BRACKE to the desired the HIGH set oint. ( WIRE ONLY) alarm set oint. If the meter has DUAL S, set the LOW (HIGH) set oint and then the HIGH set oint. ) ighten the RED- NU. RANSMIER - REAR VIEW -WIRE CONNECION ZERO: POENIOMEER ) ighten the P NU. FOR R ) Relace the SHIELD and GASKE, ZERO secure POIN with the SHIELD ext: EXERNAL REAINER. RESISANCE = (LOW) ) Relace the SHIELD and GASKE, secure with the SPAN: POENIOMEER P FOR POWER SUPPLY (V) -V MEASURING SHIELD REAINER. RANGE AND OUPU SIGNAL (ma) VALUE G DIAGRAM 770 DUAL SERIES WIRING DIAGRAM ASSEMBLY H: DC POWER SUPPLY S: SWICH FOR REVERSING (V-V) RIGGER POINS: 770 ROAION SERIES ASSEMBLY (NO INDUCIVE SLO INDUCIVE SLO APPLICABLE) REAINER to remove the SHIELD and GASKE. nd GASKE. LARM NU. (Loosen just enough to rotate the PARS LIS: ARM BRACKE to the desired alarm set AL S, set the LOW SHIELD REAINER set oint and then int. 770 SERIES ASSEMBLY INDUCIVE SLO U. SHIELD AND GASKE PARS LIS: nd GASKE, secure with the SHIELD REAINER. INDICAOR HOUSING/. Shield MEER Retainer UBE ASSEMBLY ASSEMBLY. Shield POINER and Gasket HUB AND LO. Indicator POINER Housing/ NEEDLE Meter ube Assembly NU. Pointer Hub and Pointer Needle BRACKE. Alarm Nut. Alarm Sensor Bracket OU UL: CSA: V - General Purose General Purose BLACK- When it comes to flow...we re instrumental. (7) ZE S S M os a re th a u o K AA n In ss L INO P E IN L O P n

5 770 SERIES -0 ma RANSMIER ma RANSMIER o convert the measured flow into a -0 madc signal, an angle of rotation transmitter is mounted to the indicator. his device is factory calibrated to ensure accuracy and should only be adjusted by King Instrument Comany. to a -0 madc signal, an angle of the indicator. his device is factory and should only be adjusted by King SPECIFICAIONS: PION: -V DC 0 ma - F to 8 F (- C to 70 C) to 0 madc ELECRICAL CONNECIONS: <=0.% +/- ZERO 0.% SPAN OU V - RANSMIER RANSMIER HOUSING ZERO POIN MARK +/- 0.% S MBIEN): +/- 0.0% er degree C + +/- 0.% BLACK WIRE (-) RED WIRE (+) E: +/- 0.0% at R max. IONS: RANSMIER SHAF ZERO POIN MARK JUMPER WIRE ( WIRE ONLY) -0 MA RANSMIER SPECIFICAIONS POWER SUPPLY: -V DC MAXIMUM CURREN CONSUMPION: 0 ma EMPERAURE LIMIS: - F to 8 F (- C to 70 C) OUPU: to 0 madc ACCURACY: <=0.% LINEARIY: +/- 0.% INFLUENCE FROM BEARING: +/- 0.% EMPERAURE INFLUENCE (AMBIEN): +/- 0.0% er degree C POWER SUPPLY INFLUENCE: +/- 0.% LOAD RESISANCE INFLUENCE: +/- 0.0% at R max. RANSMIER - REAR VIEW ZERO: POENIOMEER P FOR ZERO POIN SPAN: POENIOMEER P FOR MEASURING RANGE AND VALUE S : SWICH FOR REVERSING ROAION (NO APPLICABLE) 7 INS INS G OU V+ V- -WIRE CONNECION R ext: EXERNAL RESISANCE = R ext POWER SUPPLY (V) -V OUPU SIGNAL (ma) H H: DC POWER SUPPLY (V-V) VIEW FOR FOR ND -WIRE CONNECION R ext: EXERNAL RESISANCE = POWER SUPPLY (V) -V OUPU SIGNAL (ma) KING INSR COMP When it comes to flow...we re instrumental. (7)

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