CF-II M40, M40.1 TK Printed (January 8, 2007) Copyright Thermo King Corp. - Minneapolis, MN U.S.A. Electronically printed in U.S.A.

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1 CF-II M40, M40.1 TK Printed (Monday, January 08, 2007) Copyright Thermo King Corp. - Minneapolis, MN, U.S.A. Printed (January 8, 2007) Copyright Thermo King Corp. - Minneapolis, MN U.S.A. Electronically printed in U.S.A.

2 General Information Tables of Contents This Parts Manual contains a numerical table of contents listing each assembly name, its associated Grid number and page number. The numerical table of contents is arranged numerically by Grid number. There are references in a parts list referring to other Grid numbers, the numerical table of contents is arranged to facilitate finding the referenced illustrations. At the rear of this parts manual are two indexes, a numerical and alphabetical. The indexes contain all of the part numbers and descriptions which appear in this manual. Assemblies and Subassemblies When parts are indented in the description list, they are preceded with a bullet ( ). This indicates that the part(s) is available separately or included in an assembly. GRID NO. 67D6 SWITCH PANEL ASSEMBLY REF PART# DESCRIPTION QTY PANEL - assy, switch PANEL NAMEPLATE - panel GASKET 1 For example: the switch panel nameplate ( ) is available separately, available as part of the switch panel ( ) and with the panel assembly ( ). ABBREVIATIONS A B C D E AC alternating current A/R as required accum accumulator adj adjusting al aluminum alt alternator A or amp.... ampere assy assembly bd board brg bearing brkr breaker brkt bracket C Celsius cw clockwise ccw counterclockwise cam camshaft compr compressor cond condenser conn connecting, connector cyl cylinder def defrost deg degree dehyd dehydrator dia diameter DC direct current disch discharge diff differential EMI Extended Maintenance Interval EEC European Economic Community eng engine The following abbreviations appear in parts manuals E F H I L M N (continued) evap evaporator exch exchanger exp expansion ext external F Farenheit fill fillister fi fuel injection fl flare fpt female pipe thread ft feet ftg fitting hex hexagon hh hexagon head hd head hp horsepower hsg housing id inside diameter in inch (2.54 centimeters) incl includes inj injection int internal int th internal tooth liq liquid lg long mm milimeter mpt male pipe thread mod modulating neg negative No number NS not supplied NSS not sold separately O P R S T U V W os oversized od outside diameter pcb printed circuit board pkg package ph phase pos positive psi pounds per square inch rad radiator rcvr receiver ref reference reg regulator req required rpm revolutions per minute sec second sld solder soc hd socket head sol solenoid spl special sq square ss stainless steel std standard stl steel suct suction sw switch term terminal temp temperature thk thick us undersize vib vibrasorber W watt w/ with w/o without

3 CF-II M40, M40.1 Contents Name Grid Page CF-II M40, M40.1 REFERENCE SHEET U RECORDING THERMOMETER ASSEMBLY - 31 DAY G THERMOMETER GROUP F DEFROST GROUP B WEATHER PACK CONNECTORS D COMPRESSOR JUNCTION BOX F CONTACTOR ASSEMBLY (PHASE CORRECTION, 460V) G BOARD ASSEMBLY - PC/LED G MODULATION VALVE ASSEMBLY A VALVE ASSEMBLY - SOLENOID E SOLENOID VALVE - NORMALLY CLOSED B CONDENSER - WATER COOLED G CIRCUIT BREAKER ASSEMBLY C MICROPROCESSOR CONTROLLER (M40) C HIGH VOLTAGE TRAY C CONTROL BOX (M40) C ELECTRICAL COMPONENTS C REFRIGERATION COMPONENTS C COMPRESSOR GROUP C COMPRESSOR C EVAPORATOR COIL, MOTOR & FAN GROUP (M40) C CONDENSER COIL & MOTOR GROUP C AIR EXCHANGER GROUP C STRUCTURAL COMPONENTS (M40) C NAMEPLATES C REMOTE MONITOR BOX C USDA HARNESS GROUP (M40) E DOOR ASSEMBLY SENSOR F HARNESS GROUP - REMOTE MONITOR G USDA HARNESS GROUP (M40.1) A STRUCTURAL COMPONENTS (M40.1) A MICROPROCESSOR CONTROLLER (M40.1) C EVAPORATOR COIL, MOTOR & FAN GROUP (M40.1) C COMPRESSOR OIL FILTER GROUP F CONTROL BOX (M40.1) G

4 2U44 CF-II M40, M40.1 REFERENCE SHEET Revised 12/13/96 CF-II M40, M40.1 REFERENCE SHEET 2U44 12/13/96 3

5 Revised 12/13/96 CF-II M40, M40.1 REFERENCE SHEET 2U44 B/M DESCRIPTION Date CF-II M40 1/ CF-II M40.1 5/95 4

6 126C11 AIR EXCHANGER GROUP Revised 10/2/95 AIR EXCHANGER GROUP 126C11 10/2/95 5

7 Revised 10/2/95 AIR EXCHANGER GROUP 126C11 REF PART# DESCRIPTION QTY DOOR - evaporator DOOR - air exchanger (M38, M40, M41) DOOR - air exchanger (M40.1) SCREW - door FLATWASHER LOCKWASHER COVER - air exchanger COVER - air exchanger GASKET - air exchanger BRACKET - air exchanger WASHER - special PIN - cotter SCREW - wing DUCT - air exchanger STRIP - gasket (door, 25 ft) A/R NAMEPLATE - Fresh Air Exchange GASKET - air exchanger NAMEPLATE - arrow BRACKET - duct SCREW - duct FLATWASHER STRIP - gasket (duct, 25 ft) A/R SCREEN - cap (duct, optional) RIVET - screen WASHER - special 2 6

8 126C10 CONDENSER COIL & MOTOR GROUP Revised 6/3/97 CONDENSER COIL & MOTOR GROUP 126C10 6/3/97 7

9 Revised 6/3/97 CONDENSER COIL & MOTOR GROUP 126C10 REF PART# DESCRIPTION QTY COIL - condenser (complete, incl 7, 12, 13, 17, 18) SCREW - coil LOCKWASHER FLATWASHER STRIP - gasket (condenser, 50 ft) A/R BRACKET - condenser motor WASHER - special NUT INSERT - threaded (1/4-20) MOTOR - condenser BEARING - motor PROTECTOR - motor SCREW - motor WASHER - special FLATWASHER NUT HARNESS - condenser SLEEVING - hose (25 ft, pvc) A/R FAN - condenser SCREW - hub LOCKWASHER FLATWASHER NUTSTRIP RIVET - nutstrip BRACKET - orifice SCREW - bracket FLATWASHER LOCKWASHER ORIFICE GRILLE - condenser SCREW - grille WASHER - special FLATWASHER LOCKWASHER INSERT - threaded STRIP - gasket (grille) BRACKET - coil SCREW - bracket LOCKWASHER FLATWASHER ANGLE - condenser coil SCREW - angle 4 8

10 126C10 CONDENSER COIL & MOTOR GROUP Revised 6/3/97 9

11 Revised 6/3/97 CONDENSER COIL & MOTOR GROUP 126C10 REF PART# DESCRIPTION QTY LOCKWASHER FLATWASHER NUT - speed CONNECTOR - barb (1/2 mpt) FITTING - barb (3/4 mpt) NUT - connector (3/4 mpt) KEY - motor INSULATION - coil (mylar pad) INSULATOR - bracket INSULATOR - angle INSULATOR - nutstrip 1 10

12 126C9 EVAPORATOR COIL, MOTOR & FAN GROUP (M40) Revised 2/14/97 EVAPORATOR COIL, MOTOR & FAN GROUP (M40) 126C9 2/14/97 11

13 Revised 2/14/97 EVAPORATOR COIL, MOTOR & FAN GROUP (M40) 126C9 REF PART# DESCRIPTION QTY SHROUD - evaporator SCREW - shroud FLATWASHER NUT MOUNT - cable tie RIVET - mount FAN - evaporator MOTOR - evaporator fan BEARING - motor PROTECTOR - low speed PROTECTOR - high speed SCREW - motor FLATWASHER NUT PLATE - motor MOUNT - motor SCREW - mount FLATWASHER NUT COIL - evaporator SCREW - coil NUT FLATWASHER CONNECTOR - barb (1/2 mpt) FITTING - barb (3/4 mpt) NUT - fitting (3/4 mpt) NAMEPLATE - arrow ANGLE - coil support NUT - angle FLATWASHER SCREW - angle SCREEN - evaporator GASKET - shroud RETAINER - gasket RIVET - retainer PLATE - switch access SCREW - plate SUPPORT - screen/shroud RIVET - support GROMMET (3/4 id) STRIP (neoprene) A/R BLOCK - air (neoprene, 5 wide x 62 lg) 1 12

14 126C9 EVAPORATOR COIL, MOTOR & FAN GROUP (M40) Revised 2/14/97 13

15 Revised 2/14/97 EVAPORATOR COIL, MOTOR & FAN GROUP (M40) 126C9 REF PART# DESCRIPTION QTY STRIP (neoprene, 1 in wide x 50 ft lg) A/R PLUG (black poly) 1 14

16 128C3 EVAPORATOR COIL, MOTOR & FAN GROUP (M40.1) Revised 2/14/97 EVAPORATOR COIL, MOTOR & FAN GROUP (M40.1) 128C3 2/14/97 15

17 Revised 2/14/97 EVAPORATOR COIL, MOTOR & FAN GROUP (M40.1) 128C3 REF PART# DESCRIPTION QTY SHROUD - evaporator SCREW - shroud FLATWASHER NUT MOUNT - cable tie RIVET - mount FAN - evaporator MOTOR - evaporator fan BEARING - motor PROTECTOR - low speed PROTECTOR - high speed SCREW - motor FLATWASHER NUT PLATE - motor MOUNT - motor SCREW - mount FLATWASHER NUT COIL - evaporator SCREW - coil NUT FLATWASHER CONNECTOR - barb (1/2 mpt) FITTING - barb (3/4 mpt) NUT - fitting (3/4 mpt) NAMEPLATE - arrow ANGLE - coil support NUT - angle FLATWASHER SCREW - angle SCREEN - evaporator GASKET - shroud PANEL - shroud (right) RIVET - panel PLATE - switch access SCREW - plate PANEL - shroud (center) RIVET - panel GROMMET (3/4 id) STRIP (neoprene) A/R BLOCK - air (neoprene, 5 wide x 62 lg) 1 16

18 128C3 EVAPORATOR COIL, MOTOR & FAN GROUP (M40.1) Revised 2/14/97 17

19 Revised 2/14/97 EVAPORATOR COIL, MOTOR & FAN GROUP (M40.1) 128C3 REF PART# DESCRIPTION QTY STRIP (neoprene, 1 in wide x 50 ft lg) A/R GROMMET (1/2 id) PANEL - shroud (left) RIVET - panel 1 18

20 126C6 REFRIGERATION COMPONENTS Revised 3/8/01 REFRIGERATION COMPONENTS 126C6 3/8/01 19

21 Revised 3/8/01 REFRIGERATION COMPONENTS 126C6 REF PART# DESCRIPTION QTY COIL - evaporator (see 126C9) VALVE - expansion (M40) ELEMENT - expansion valve (M40) VALVE - expansion (M40.1) SCREEN - inlet ELEMENT - power TUBE - equalizer TUBE - exchanger to expansion valve HEAT EXCHANGER (incl 6, 7, 8) STRIP - sealing (0.12 x 1 x 50 ft) A/R TUBE - exchanger to coil TUBE - suction TUBE - liquid TUBE - dehydrator to solenoid NUT - tube VALVE - dehydrator inlet DEHYDRATOR GASKET - flare nut TUBE - tank to dehydrator NUT TANK - water cooled condenser (see 125G3) TUBE - condenser to tank FITTING VALVE - relief O-RING - relief valve TUBE - exchanger to modulation FITTING - saddle TUBE - exchanger to coil TUBE - valve to coil VALVE - service (discharge, see 126C7) CLAMP - suction tube (plastic) CLAMP - suction tube (ss) SPACER - clamp SCREW - clamp FLATWASHER LOCKWASHER COMPRESSOR - service (see 126C8) CLAMP - tube (liquid injection) SCREW - clamp FLATWASHER LOCKWASHER 4 20

22 126C6 REFRIGERATION COMPONENTS Revised 3/8/01 21

23 Revised 3/8/01 REFRIGERATION COMPONENTS 126C6 REF PART# DESCRIPTION QTY NUT VALVE - suction (see 126C7) TUBE - suction (see 126C7) O-RING - suction COIL - condenser (see 126C10) SWITCH - hpco (for connectors see 115D14) SWITCH - only SWITCH - lpco (for connectors see 115D14) GASKET - flare ELBOW - lpco HANGER - dehydrator SCREW - dehydrator SCREW - hanger FLATWASHER NUT TUBE - tank to valve FITTING - saddle FITTING - charge port (highside) CAP - fitting VALVE - solenoid (for connectors see 115D14) COIL - valve TUBE - tee to solenoid valve VALVE - solenoid (see 124E2, for connectors see 115D14) TUBE - solenoid to tee TEE (1/2 x 3/8 x 1/2) CLAMP - exchanger RIVET - clamp U-BOLT - valve FLATWASHER - U-bolt NUT - u-bolt BRACKET - valve SCREW - bracket FLATWASHER LOCKWASHER INSERT ADAPTER (o-ring seal) O-RING VALVE - solenoid (for connectors see 115D14) VALVE - solenoid (see 125B11) VALVE - modulation (for connectors see 115D14) VALVE & COIL (see 123A8) ELBOW 2 22

24 126C6 REFRIGERATION COMPONENTS Revised 3/8/01 23

25 Revised 3/8/01 REFRIGERATION COMPONENTS 126C6 REF PART# DESCRIPTION QTY TEE TUBE - compound gauge FITTING - tube 1 24

26 123A8 MODULATION VALVE ASSEMBLY Revised 9/20/95 MODULATION VALVE ASSEMBLY 123A8 9/20/95 25

27 Revised 9/20/95 MODULATION VALVE ASSEMBLY 123A8 REF PART# DESCRIPTION QTY KIT - repair COIL SCREEN - inlet strainer (1.375 dia tube) SCREEN - inlet strainer (1.125 dia tube) 1 26

28 125B11 SOLENOID VALVE - NORMALLY CLOSED Revised 5/19/95 SOLENOID VALVE - NORMALLY CLOSED 125B11 5/19/95 27

29 Revised 5/19/95 SOLENOID VALVE - NORMALLY CLOSED 125B11 REF PART# DESCRIPTION QTY VALVE - solenoid (normally closed) KIT - repair COIL 1 28

30 124E2 VALVE ASSEMBLY - SOLENOID Revised 2/16/96 VALVE ASSEMBLY - SOLENOID 124E2 2/16/96 29

31 Revised 2/16/96 VALVE ASSEMBLY - SOLENOID 124E2 REF PART# DESCRIPTION QTY VALVE - solenoid (complete) KIT - valve repair (incl 1, 2, 3, 4, 5, 6, 7, 8) 1 1 NSS RETAINER - coil 1 2 NSS PLATE - voltage 1 3 NSS COIL - assembly 1 4 NSS TUBE - enclosing 1 5 NSS SPRING - plunger 1 6 NSS PLUNGER 1 7 NSS GASKET 1 8 NSS PISTON - assembly 1 9 NSS BODY 1 30

32 125G3 CONDENSER - WATER COOLED Revised 9/10/97 CONDENSER - WATER COOLED 125G3 9/10/97 31

33 Revised 9/10/97 CONDENSER - WATER COOLED 125G3 REF PART# DESCRIPTION QTY TANK - water cooled condenser SCREW - tank FLATWASHER LOCKWASHER PAD (plastic) ELBOW VALVE - angle TUBE - condenser to dehydrator SWITCH - water valve (for connectors see 115D14) PLUG - inlet SEALER - thread A/R FITTING - switch INDICATOR - liquid CAP - valve TUBE - tank to valve TUBE ELBOW BRACKET - coupling SCREW - bracket FLATWASHER LOCKWASHER ELBOW COUPLING - outlet U-BOLT FLATWASHER NUT CAP - dust cover CAP - dust cover 1 32

34 126C7 COMPRESSOR GROUP Revised 12/5/02 COMPRESSOR GROUP 126C7 12/5/02 33

35 Revised 12/5/02 COMPRESSOR GROUP 126C7 REF PART# DESCRIPTION QTY COMPRESSOR - service (see 126C8) SWITCH - hpco (blue band, for connectors see 115D14) SWITCH - only ELBOW - switch SENSOR - heat (liquid injection) ADAPTER (o-ring seal) BRACKET - injection valve LOCKWASHER NUT - bracket VALVE - discharge CAP - valve (brass) CAP - valve (plastic) GASKET - brass cap GASKET - plastic cap GASKET - discharge valve ADAPTER - elbow SCREW - valve WASHER - belleville FITTING - charge port (highside) CAP - fitting SCREW - compressor LOCKWASHER FLATWASHER PAD (plastic) CHANNEL - compressor NUTSTRIP - compressor RIVET - nutstrip SCREW - channel FLATWASHER WASHER - spacer O-RING BOX - junction (see 117F5) CABLE - power ANGLE - lifting SCREW - angle LOCKWASHER TUBE - suction VALVE - suction CAP - valve GASKET - cap GASKET 1 34

36 126C7 COMPRESSOR GROUP Revised 12/5/02 35

37 Revised 12/5/02 COMPRESSOR GROUP 126C7 REF PART# DESCRIPTION QTY COUPLING COLLAR SCREW - collar FITTING - charge port (lowside, incl cap) FITTING - adapter CAP - fitting PLUG - pipe SCREW - valve LOCKWASHER FLATWASHER 2 36

38 126C8 COMPRESSOR Revised 3/10/04 COMPRESSOR 126C8 3/10/04 37

39 Revised 3/10/04 COMPRESSOR 126C8 REF PART# DESCRIPTION QTY COMPRESSOR - service (see note) HEAD - cylinder 1 2 * GASKET - cylinder head KIT - valve plate (incl 2, 4) 1 4 * GASKET - valve plate to body TEE - oil pump (Schrader) KIT - oil pump 1 7 * GASKET - oil pump 1 8 NSS COVER - housing 1 9 * GASKET - housing cover 1 10 NSS CRANKSHAFT - assembly 1 11 NSS PISTON, PIN & ROD - group 1 12 NSS COVER - oil screen 1 13 * GASKET - oil screen cover plate SCREEN - oil (behind plate) KIT - sight glass (incl glass, gaskets & mounting screws) 1 * O-RING - oil sight glass 1 * GASKET - oil sight glass (flat) KIT - bottom plate 1 17 * GASKET - bottom plate SCREEN - suction strainer (internal behind suction valve) COVER - stator 1 20 * GASKET - stator cover PLATE - terminal (incl terminal fusite, gaskets, bolts) PLATE - terminal (incl terminal fusite, gaskets, bolts) 1 * GASKET - terminal plate 1 * O-RING - terminal fusite PROTECTOR - motor 1 * KIT - gasket (incl all compressor gaskets) OIL - compressor (gallon) A/R NOTE: Compressor has been replaced with the Delta reed compressor ( ), see 133D7. 38

40 128F8 COMPRESSOR OIL FILTER GROUP Revised 2/20/04 COMPRESSOR OIL FILTER GROUP 128F8 2/20/04 39

41 Revised 2/20/04 COMPRESSOR OIL FILTER GROUP 128F8 REF PART# DESCRIPTION QTY ADAPTER - tee ELBOW SEALER - thread (red) A/R VALVE (Schrader) TUBE - pump to filter VALVE - check STRAP - filter SCREW - strap LOCKWASHER NUT - captive FILTER - oil O-RING O-RING PLATE - oil filter NUT LOCKWASHER LOCKWASHER NUT STUD - bracket STUD - bracket TUBE - filter to compressor ADAPTER O-RING FLATWASHER COMPRESSOR (see 126C8) 1 40

42 117F5 COMPRESSOR JUNCTION BOX Revised 2/16/96 COMPRESSOR JUNCTION BOX 117F5 2/16/96 41

43 Revised 2/16/96 COMPRESSOR JUNCTION BOX 117F5 REF PART# DESCRIPTION QTY BOX - junction (compressor) GASKET SCREW - box LOCKWASHER FLATWASHER BOARD - terminal SCREW - block FLATWASHER LOCKWASHER COVER SCREW - cover LOCKWASHER FLATWASHER GASKET NUT CONNECTOR SCREW - ground LOCKWASHER FLATWASHER PAD (neoprene) NAMEPLATE - danger 1 42

44 126C5 ELECTRICAL COMPONENTS Revised 1/11/99 ELECTRICAL COMPONENTS 126C5 1/11/99 43

45 Revised 1/11/99 ELECTRICAL COMPONENTS 126C5 REF PART# DESCRIPTION QTY MOTOR - evaporator fan (M40 see 126C9; M40.1 see 2 128C3) SENSOR - defrost SENSOR - return air SENSOR - discharge air HEATER - evaporator coil (see 102B10) HEATER - drip pan (see 102B10) BOX - remote monitor (see 126C14) SWITCH - hpco (see 126C7) MOTOR - condenser fan (see 126C10) VALVE - modulation (for connectors see 115D14) VALVE & COIL (see 123A8) HARNESS - evaporator motor (#1) HARNESS - evaporator motor (#2) COMPRESSOR - service (see 126C8) BRACKET - cable restraint SCREW - bracket FLATWASHER NUT 3 14 NSS BOX - control (see 126C4) VALVE - solenoid (liquid refrigerant, for connectors see 115D14) COIL CABLE - power (69 ft) BUSHING - cable PLUG - power cable (MIPCO) PLUG - power (Minnekes) PLUG - power (ESL) TERMINAL - pin (cable end) TERMINAL - pin (plug end) HARNESS - sensor (see 126E1) HARNESS - heater HARNESS - main (for connectors see 115D14) SENSOR - head temperature BRACKET - sensor SCREW - bracket LOCKWASHER FLATWASHER CLAMP - sensor SCREW - clamp FLATWASHER LOCKWASHER 1 44

46 126C5 ELECTRICAL COMPONENTS Revised 1/11/99 45

47 Revised 1/11/99 ELECTRICAL COMPONENTS 126C5 REF PART# DESCRIPTION QTY BRACKET - sensor SCREW - bracket SWITCH - water valve (see 125G3) SWITCH - lpco (for connectors see 115D14) SWITCH - only VALVE - solenoid (see 124E2) VALVE - solenoid VALVE - solenoid (see 125B11) THERMOMETER - recording (see 56G6) SWITCH - hpco SWITCH - only 1 46

48 115D14 WEATHER PACK CONNECTORS Revised 11/15/02 WEATHER PACK CONNECTORS 115D14 11/15/02 47

49 Revised 11/15/02 WEATHER PACK CONNECTORS 115D14 REF PART# DESCRIPTION QTY TERMINAL - male (14-16 gauge) A/R TERMINAL - male (18-20 gauge) A/R TERMINAL - male (22 gauge) A/R SEAL (red, id) A/R SEAL (green, id, gauge) A/R SEAL (gray, id, gauge) A/R SEAL (blue, id, gauge) A/R PLUG - cavity (green, no hole) A/R SHROUD (1 pin) CONNECTOR - tower (1 pin) TERMINAL (14-16 gauge, female) A/R TERMINAL (18-20 gauge, female) A/R TERMINAL (22 gauge, female) A/R SHROUD (2 pin) CONNECTOR - tower (2 pin) SHROUD (3 pin) CONNECTOR - tower (3 pin) SHROUD (4 pin) CONNECTOR - tower (4 pin) SHROUD (6 pin) CONNECTOR - tower (6 pin) SHROUD (22 pin) CONNECTOR - tower (22 pin) LOCK - secondary CONNECTOR - tower (4 pin) SHROUD (4 pin) TOOL - pin removal TOOL - terminal crimper 1 48

50 126C4 CONTROL BOX (M40) Revised 2/13/01 CONTROL BOX (M40) 126C4 2/13/01 49

51 Revised 2/13/01 CONTROL BOX (M40) 126C4 REF PART# DESCRIPTION QTY BOX - control SCREW - box FLATWASHER LOCKWASHER SOCKET - remote monitor SCREW - socket FLATWASHER LOCKWASHER NUT RELAY SOCKET - relay SCREW - socket WASHER - sealing FLATWASHER NUT SWITCH - on/off (2pdt) SWITCH - defrost (1p) LOCKWASHER ANGLE WASHER - sealing NUT LATCH - door NUT FLATWASHER LOCKWASHER SPACER - tube BRACKET - latch SCREW ANGLE - microcontroller SCREW - angle WASHER - sealing FLATWASHER NUT NUT SPACER SEALER - thread A/R SEALER - antiseize A/R FLATWASHER SCREW - roller WINDOW NAMEPLATE - On/Off Defrost COVER - control box 1 50

52 126C4 CONTROL BOX (M40) Revised 2/13/01 51

53 Revised 2/13/01 CONTROL BOX (M40) 126C4 REF PART# DESCRIPTION QTY STRIP - gasket (25 ft) A/R PIN BOARD - pc/led (see 120G1) SCREW - board (truss head) WASHER - sealing SHIELD - light RIVET - shield (plastic) NAMEPLATE - Lights Display NUT - cover FLATWASHER WASHER - sealing LOCKWASHER NUT - cover NUT - captive CONTROLLER - microprocessor (see 126C2) ROLLER - door latch BOOT - switch ROD - cover 2 36 NSS BREAKER - circuit (see 126C1) 1 37 NSS TRAY - high voltage (see 126C3) 1 52

54 128G11 CONTROL BOX (M40.1) Revised 2/13/01 CONTROL BOX (M40.1) 128G11 2/13/01 53

55 Revised 2/13/01 CONTROL BOX (M40.1) 128G11 REF PART# DESCRIPTION QTY BOX - control SCREW - box FLATWASHER LOCKWASHER 4 2 NSS TRAY - high voltage (see 126C3) RELAY SOCKET - relay SCREW - socket WASHER - sealing FLATWASHER NUT SWITCH - on/off (2pdt) SWITCH - defrost (1p) LOCKWASHER ANGLE WASHER - sealing NUT LATCH - door NUT FLATWASHER LOCKWASHER SPACER - tube BRACKET - latch SCREW ANGLE - microcontroller SCREW - angle WASHER - sealing FLATWASHER NUT NUT SPACER SEALER - thread A/R SEALER - antiseize A/R FLATWASHER SCREW - roller WINDOW NAMEPLATE - On/Off Defrost COVER - control box STRIP - gasket (25 ft) A/R PIN BOARD - pc/led (see 120G1) SCREW - board (truss head) 2 54

56 128G11 CONTROL BOX (M40.1) Revised 2/13/01 55

57 Revised 2/13/01 CONTROL BOX (M40.1) 128G11 REF PART# DESCRIPTION QTY WASHER - sealing SHIELD - light RIVET - shield (plastic) NAMEPLATE - Lights Display NUT - cover FLATWASHER WASHER - sealing LOCKWASHER NUT - cover NUT - captive CONTROLLER - microprocessor (see 128C2) ROLLER - door latch BOOT - switch ROD - cover 2 36 NSS BREAKER - circuit (see 126C1) BRACKET - receptacle PLUG (4 pin) TUBE - receptacle RECEPTACLE (4 pin) CAP & CHAIN - dust SCREW - chain FLATWASHER LOCKWASHER NUT 1 56

58 120G1 BOARD ASSEMBLY - PC/LED Revised 11/22/99 BOARD ASSEM- BLY - PC/LED 120G1 11/22/99 57

59 Revised 11/22/99 BOARD ASSEMBLY - PC/LED 120G1 REF PART# DESCRIPTION QTY BOARD - pc/led (complete) BOARD - pc/led BLOCK - mounting board NAMEPLATE - Mode Lite Indicator SCREW - board to cover WASHER - sealing SCREW - board to block LOCKWASHER FLATWASHER BRACKET - board STANDOFF - bracket 2 58

60 126C3 HIGH VOLTAGE TRAY Revised 11/4/96 HIGH VOLTAGE TRAY 126C3 11/4/96 59

61 Revised 11/4/96 HIGH VOLTAGE TRAY 126C3 REF PART# DESCRIPTION QTY PANEL - high voltage SEALER - tape (roll) A/R NUT FITTING - barb CONTACTOR SCREW - contactor LOCKWASHER FLATWASHER INTERLOCK - contactor TRANSFORMER - power SCREW - transformer LOCKWASHER FLATWASHER TRANSFORMER - current SCREW - transformer LOCKWASHER FLATWASHER CONNECTOR - transformer TERMINAL - fingrip CONNECTOR - cable CONNECTOR - cable SCREW - panel to box WASHER - sealing FLATWASHER NUT SCREW - ground WASHER - sealing LOCKWASHER FLATWASHER NUT CONTACTOR - phase correction (see 119G3) SCREW - contactor LOCKWASHER FLATWASHER JUMPER NAMEPLATE - Caution 460 Volts GROMMET - connector GROMMET HARNESS - high voltage tray to microprocessor SOCKET - liquid injection sensor (2 circuit) 1 60

62 119G3 CONTACTOR ASSEMBLY (PHASE CORRECTION, 460V) Revised 1/14/99 CONTACTOR ASSEMBLY (PHASE CORREC- TION, 460V) 119G3 1/14/99 61

63 Revised 1/14/99 CONTACTOR ASSEMBLY (PHASE CORRECTION, 460V) 119G3 REF PART# DESCRIPTION QTY CONTACTOR - phase correction (complete) CONTACTOR COIL - contactor KIT - points BRACKET - resistor SCREW - bracket LOCKWASHER FLATWASHER BRACKET - capacitor SCREW - bracket CAPACITOR (0.5 UF) BANDWRAP BOARD - phase correction BRACKET - pc board BOARD - pc RIVET - board RECTIFIER RESISTOR SCREW - resistor LOCKWASHER NUT 4 62

64 126C2 MICROPROCESSOR CONTROLLER (M40) Revised 2/13/01 MICROPROCES- SOR CONTROL- LER (M40) 126C2 2/13/01 63

65 Revised 2/13/01 MICROPROCESSOR CONTROLLER (M40) 126C2 REF PART# DESCRIPTION QTY CONTROLLER - microprocessor (A+) RELAY - microprocessor JUMPER - terminal (7 fin) JUMPER - terminal (3 fin) PANEL - microprocessor (rear) SCREW - rear panel LOCKWASHER FLATWASHER HINGE SCREW - hinge LOCKWASHER NUT BLOCK - hinge SCREW - block LOCKWASHER FLATWASHER COVER - assembly NAMEPLATE - cover CONNECTOR & CABLE - data port SCREW - connector BULB - alarm LENS (red) COVER (top) NAMEPLATE - indicator lights COVER - connector SCREW - cover FLATWASHER LOCKWASHER NUT SCREW - assembly SCREW NUT - captive KEYPAD JUMPER BATTERY - lithium (3.5V) STRIP - gasket PLUG - button 1 64

66 126C2 MICROPROCESSOR CONTROLLER (M40) Revised 2/13/01 65

67 Revised 2/13/01 MICROPROCESSOR CONTROLLER (M40) 126C2 REF PART# DESCRIPTION QTY NAMEPLATE - Real Time Clock NAMEPLATE - Caution, Sensitive Electronic Devices HINGE ANGLE - hinge SCREW - angle & hinge WASHER - sealing (angle) FLATWASHER - hinge NUT - hinge INSTALLER - integrated circuit REMOVER - integrated circuit WRIST STRAP - electrostatic 1 NOTE: The printed circuit boards are not sold separately. The microprocessor must be replaced as a complete unit. General Safety Equipment Precautions for Servicing Units Equipped with THERMO- GUARD Microprocessor Controllers The Thermoguard Microprocessor, like all micro-electronic circuits in use today, requires special precautions in handling to avoid damaging sensitive electronic components. While these circuits are extremely reliable and immune to most environmental extremes, they are sensitive to static electricity and damage from certain external causes. Precautions must be taken when servicing units and/or containers with these Controllers installed to ensure that the Controller and other sensitive electronic components are not damaged. If these precautionary measures are not followed, the risk of significant damage to the electronic components of the unit is possible. The primary risk potential results from the failure to wear adequate electrostatic discharge preventative equipment when handling and/or servicing the Controller. The second cause results from electric welding on the unit and/or container chassis without taking precautionary steps. 66

68 128C2 MICROPROCESSOR CONTROLLER (M40.1) Revised 2/13/01 MICROPROCES- SOR CONTROL- LER (M40.1) 128C2 2/13/01 67

69 Revised 2/13/01 MICROPROCESSOR CONTROLLER (M40.1) 128C2 REF PART# DESCRIPTION QTY CONTROLLER - microprocessor (A+) RELAY - microprocessor JUMPER - terminal (7 fin) JUMPER - terminal (3 fin) PANEL - microprocessor (rear) SCREW - rear panel LOCKWASHER FLATWASHER HINGE SCREW - hinge LOCKWASHER NUT BLOCK - hinge SCREW - block LOCKWASHER FLATWASHER COVER - assembly NAMEPLATE - cover CONNECTOR & CABLE - data port SCREW - connector BULB - alarm LENS (red) COVER (top) NAMEPLATE - digital display COVER - connector SCREW - cover FLATWASHER LOCKWASHER NUT SCREW - assembly SCREW NUT - captive KEYPAD 1 17 Not Used BATTERY - lithium (3.5V) STRIP - gasket PLUG - button NAMEPLATE - Real Time Clock 1 68

70 128C2 MICROPROCESSOR CONTROLLER (M40.1) Revised 2/13/01 69

71 Revised 2/13/01 MICROPROCESSOR CONTROLLER (M40.1) 128C2 REF PART# DESCRIPTION QTY NAMEPLATE - Caution, Sensitive Electronic Devices JUMPER HINGE ANGLE - hinge SCREW - angle & hinge WASHER - sealing (angle) FLATWASHER - hinge NUT - hinge INSTALLER - integrated circuit REMOVER - integrated circuit WRIST STRAP - electrostatic 1 NOTE: The printed circuit boards are not sold separately. The microprocessor must be replaced as a complete unit. General Safety Equipment Precautions for Servicing Units Equipped with THERMOGUARD Microprocessor Controllers The Thermoguard Microprocessor, like all micro-electronic circuits in use today, requires special precautions in handling to avoid damaging sensitive electronic components. While these circuits are extremely reliable and immune to most environmental extremes, they are sensitive to static electricity and damage from certain external causes. Precautions must be taken when servicing units and/or containers with these Controllers installed to ensure that the Controller and other sensitive electronic components are not damaged. If these precautionary measures are not followed, the risk of significant damage to the electronic components of the unit is possible. The primary risk potential results from the failure to wear adequate electrostatic discharge preventative equipment when handling and/or servicing the Controller. The second cause results from electric welding on the unit and/or container chassis without taking precautionary steps. 70

72 126G13 HARNESS GROUP - REMOTE MONITOR Revised 2/28/96 HARNESS GROUP - REMOTE MONI- TOR 126G13 2/28/96 71

73 Revised 2/28/96 HARNESS GROUP - REMOTE MONITOR 126G13 REF PART# DESCRIPTION QTY CONNECTOR & CABLE - remote monitor CONNECTOR (15 pin, female) CONNECTOR (15 pin, male) BRACKET - connector SCREW - connector FLATWASHER LOCKWASHER NUT HARNESS - remote monitor CONNECTOR (15 pin, male) COVER - connector DIODE 1 72

74 126C1 CIRCUIT BREAKER ASSEMBLY Revised 4/22/96 CIRCUIT BREAKER ASSEM- BLY 126C1 4/22/96 73

75 Revised 4/22/96 CIRCUIT BREAKER ASSEMBLY 126C1 REF PART# DESCRIPTION QTY BRACKET - circuit breaker SCREW - bracket WASHER - sealing BREAKER - circuit (25 amp) SCREW - breaker LOCKWASHER FLATWASHER RECTIFIER MASTIC - heat transfer A/R SCREW - rectifier FLATWASHER LOCKWASHER NUT COVER - hourmeter SCREW - cover LOCKWASHER FLATWASHER NUT PLUG - button NAMEPLATE - Circuit Breaker HARNESS - circuit breaker CONNECTOR BREAKER - circuit (1.5 amp) BREAKER - circuit (3.0 amp) BREAKER - circuit (5.0 amp) BREAKER - circuit (1.0 amp) NAMEPLATE - HV Part Identification 1 74

76 102B10 DEFROST GROUP Revised 2/21/96 DEFROST GROUP 102B10 2/21/96 75

77 Revised 2/21/96 DEFROST GROUP 102B10 REF PART# DESCRIPTION QTY PAN - drain (auxilliary) SCREW - pan LOCKWASHER FLATWASHER NUT NUT - captive BRACKET - drain pan HEATER - evaporator coil BRACKET - heater BRACKET - drip pan heater SCREW - bracket HEATER - drip pan HOSE - drain BANDWRAP CLIP - drain tube retainer TUBE - drain 2 76

78 126E1 USDA HARNESS GROUP (M40) Revised 5/19/95 USDA HARNESS GROUP (M40) 126E1 5/19/95 77

79 Revised 5/19/95 USDA HARNESS GROUP (M40) 126E1 REF PART# DESCRIPTION QTY SCREW - connector FLATWASHER LOCKWASHER NUT HARNESS - sensor (USDA) RECEPTACLE CAP - dust (receptacle) STRAIN - relief CHAIN - cap 1 78

80 128A13 USDA HARNESS GROUP (M40.1) Revised 5/19/95 USDA HARNESS GROUP (M40.1) 128A13 5/19/95 79

81 Revised 5/19/95 USDA HARNESS GROUP (M40.1) 128A13 REF PART# DESCRIPTION QTY BRACKET - connectors RIVET - bracket HARNESS - USDA RECEPTACLE (9 pin) PIN - sealing CAP - dust (receptacle) STRAIN - relief CHAIN - cap NAMEPLATE - connectors SCREW - connector FLATWASHER LOCKWASHER NUT 4 80

82 126C14 REMOTE MONITOR BOX Revised 1/18/02 REMOTE MONI- TOR BOX 126C14 1/18/02 81

83 Revised 1/18/02 REMOTE MONITOR BOX 126C14 REF PART# DESCRIPTION QTY BOX - remote monitor SCREW - box FLATWASHER LOCKWASHER INSERT CHANNEL - support LOCKNUT - channel FLATWASHER BREAKER - circuit NAMEPLATE - CB SCREW - ground FLATWASHER LOCKWASHER NUT TRANSFORMER SCREW - transformer FLATWASHER LOCKWASHER MONITOR - remote FUSE (2 amp) NAMEPLATE - Caution STRIP - gasket (door, 25 ft) A/R COVER - box SCREW - cover WASHER - sealing FLATWASHER NAMEPLATE - remote communications NAMEPLATE - Caution 460 Volt STRIP - gasket (25 ft) A/R HARNESS - low voltage (assembly) FLANGE - mounting PLUG - circular HARNESS - high voltage FLANGE - mounting PLUG - circular (6) BOARD - terminal (5 terminal) SCREW - board FLATWASHER LOCKWASHER BOARD - terminal MARKSTRIP MARKSTRIP 1 82

84 126C14 REMOTE MONITOR BOX Revised 1/18/02 83

85 Revised 1/18/02 REMOTE MONITOR BOX 126C14 REF PART# DESCRIPTION QTY NUT - captive CONNECTOR - liquid tite BRACKET - connector retaining LOCKNUT - bracket FLATWASHER BRACKET - monitor LOCKNUT - bracket FLATWASHER 4 84

86 95F11 THERMOMETER GROUP Revised 1/4/96 THERMOMETER GROUP 95F11 1/4/96 85

87 Revised 1/4/96 THERMOMETER GROUP 95F11 REF PART# DESCRIPTION QTY SCREW - bracket SCREW - thermometer FLATWASHER LOCKWASHER BRACKET (upper) THERMOMETER - recording BRACKET (lower) CLAMP - sensor SCREW - clamp FLATWASHER NUT CHART (31 day, C) A/R CHART (31 day, F) A/R BRACKET - capillary tube SCREW - bracket FLATWASHER LOCKWASHER NUT 2 86

88 56G6 RECORDING THERMOMETER ASSEMBLY - 31 DAY Revised 6/16/97 RECORDING THERMOMETER ASSEMBLY - 31 DAY 56G6 6/16/97 87

89 Revised 6/16/97 RECORDING THERMOMETER ASSEMBLY - 31 DAY 56G6 REF PART# DESCRIPTION QTY THERMOMETER - recording (31 day, see note) COVER - thermometer GASKET - cover GLASS - cover GASKET - glass CATCH - cover CLIP - key KEY - clock FLANGE & SCREW - chart drive NUT - chart drive PLATEN - chart SCREW - platen ANGLE SCREW - angle WASHER STAND - chart drive DRIVE - chart (31 day) SCREW - chart drive SCREW - stand STYLUS PLATE - stylus SCREW - stylus KIT - stylus MECHANISM O-RING - mechanism O-RING PUSHROD ELEMENT - thermo (1/2 od, 7.5 in lg bulb, 10 ft capillary) SCREW - element CHART (31 day, F) A/R CHART (31 day, C) A/R NOTE: Thermometer has been replaced with

90 126C12 STRUCTURAL COMPONENTS (M40) Revised 7/31/97 STRUCTURAL COMPONENTS (M40) 126C12 7/31/97 89

91 Revised 7/31/97 STRUCTURAL COMPONENTS (M40) 126C12 REF PART# DESCRIPTION QTY FRAME - unit (foamed, complete) NUTSTRIP - door RIVET - nutstrip SCREEN - air WASHER - special SCREW - screen PANEL - rear (upper) GASKET - panel (rear, top) STRIP - gasket support RIVET PANEL - rear (lower) SCREW - panel WASHER - spacer NUT - captive GASKET - panel (rear, bottom) RIVET - gasket STRIP - sealing (0.12 x 1 x 50 ft) A/R GRILLE - condenser STRIP - gasket (grille) PANEL - compressor SCREW - panel FLATWASHER LOCKWASHER SCREEN - evaporator (rear) SCREEN - evaporator (side) RIVET - container FLATWASHER RIVET - blind CHANNEL - stiffener RIVET - channel SUPPORT - screen 1 90

92 128A14 STRUCTURAL COMPONENTS (M40.1) Revised 7/31/97 STRUCTURAL COMPONENTS (M40.1) 128A14 7/31/97 91

93 Revised 7/31/97 STRUCTURAL COMPONENTS (M40.1) 128A14 REF PART# DESCRIPTION QTY FRAME - unit (foamed, complete) NUTSTRIP - door RIVET - nutstrip SCREEN - air WASHER - special SCREW - screen PANEL - rear (upper) GASKET - panel (rear, top) STRIP - gasket support RIVET PANEL - rear (lower) SCREW - panel WASHER - spacer NUT - captive GASKET - panel (rear, bottom) RIVET - gasket STRIP - sealing (0.12 x 1 x 50 ft) A/R GRILLE - condenser STRIP - gasket (grille) PANEL - compressor SCREW - panel FLATWASHER LOCKWASHER SCREEN - evaporator (rear) SCREEN - evaporator (side) RIVET - container FLATWASHER RIVET - blind CHANNEL - stiffener RIVET - channel 24 92

94 126F5 DOOR ASSEMBLY SENSOR Revised 1/25/96 DOOR ASSEMBLY SENSOR 126F5 1/25/96 93

95 Revised 1/25/96 DOOR ASSEMBLY SENSOR 126F5 REF PART# DESCRIPTION QTY POCKET - door INSULATION - door GASKET - door PANEL - door CONNECTOR - liquid tite NUT - connector SCREW - pocket FLATWASHER SEALER - thread A/R NUT - tube TUBE - sensor CAP & CHAIN - assembly RIVET - chain CLAMP - tube SCREW - clamp LOCKWASHER NUT CLAMP - harness SCREW - panel/clamp FLATWASHER LOCKWASHER 2 94

96 126C13 NAMEPLATES Revised 3/12/98 NAMEPLATES 126C13 3/12/98 95

97 Revised 3/12/98 NAMEPLATES 126C13 REF PART# DESCRIPTION QTY NAMEPLATE - Thermo King NAMEPLATE - Schematic diagram NAMEPLATE - Caution, Sensitive Electronic Devices NAMEPLATE - Lights Display NAMEPLATE - Wiring Diagram NAMEPLATE - Fan Universal NAMEPLATE - American Bureau of Shipping NAMEPLATE - arrow NAMEPLATE - arrow NAMEPLATE - Mode Lite Indicator NAMEPLATE - Operating instructions (M40) NAMEPLATE - Operating instructions (M40.1) NAMEPLATE - Setpoint Temperature Alarm NAMEPLATE - Caution 460 Volts NAMEPLATE - R134a Compressor NAMEPLATE - Unit On/Off NAMEPLATE - Fresh air exchange NAMEPLATE - Liquid Level 1 96

98 , , 16, , , , , 50, 54, , , , , , , , , , , , , , , , , , , , INDEX NUMERICAL BY PART NUMBER , 12, , , , , , , , , , , , , , , INDEX - 1