MJP 500 / 550 Series - Shaft Seal Mk1 Assembly

Transcription

1 MJP 500 / 550 Series - Shaft Seal Mk1 1 1 Shaft seal (complete seal assy w/o wear sleeve - to shaft diameter 90 mm ) (complete seal assy- to shaft diameter 90 mm ) (complete seal assy- to shaft diameter 100 mm ) 2* Radial Seal 115*140* (to wear sleeve WS-90 and shaft seals 34027, 34029) (to shafts w/o wear sleeve) 3 1 Wear sleeve WS-90 (to 90 mm shaft) WS-100 (to 100 mm shaft) 4 2 O-ring (to 90 mm shaft) 89,5* (to 100 mm shaft) 99,5*3, Shaft seal hose 166*152* HC Hose Clamp (to Shaft Seal Hose 50311) Shaft Seal Housing (incl. bearing and lock ring) Lockwasher (set) M Socket head screw M8* Thordon Bearing d=115 D=146 MJP 550 Series - Shaft Seal Mk Shaft seal (complete seal assy- to shaft diameter 105 mm ) 2* Radial Seal 115*140* WS-105 Wear sleeve (to 105 mm shaft) O-ring 104,5* Shaft seal hose 166*152* HC Hose Clamp (to Shaft Seal Hose 50311) Shaft Seal Housing (incl. bearing and lock ring) Lockwasher (set) M Socket head screw M8* Thordon Bearing d=115 D=146 9

2 MJP 500/550 Series - Pump Unit Mk1 2* Impeller O-ring 129,5*6, Socket head screw M8* Lock washer M Lock ring - coupling O-ring 89,1*5, O-ring 319,3*5,7 9a A Socket head screw M12*35 9b Socket head screw (Catalina Jet -USA only) 10 12/ Lock washer M Lub oil pipe O-ring (3pcs/pipe) 11,0*2,0 16* Diffuser Hex head screw M16* Lock washer M O-ring 315*5, O-ring 302*5, Socket head screw M12* Lock washer M Hex head screw M12* Lock washer M Kit 550 Mk1 - Seal exchange (Needed bolts, washers and o-rings for reassembly after seal change) MJP 550 Series - Pump Unit Mk2 2* Impeller O-ring 129,5*6, Socket head screw M6* Lock washer M Lock ring - coupling O-ring 104,5*3, O-ring 319,3*5, Socket head screw M12* Lock washer M S Lub oil pipe, short 11 b L Lub oil pipe, long O-ring 16,8*2, O-ring (3pcs/pipe) 11,0*2, Hex head screw M8* Lock washer M8 16* Diffuser Hex head screw M16* Lock washer M O-ring 259,3*5, O-ring 269,3*5, Socket head screw M10* Lock washer M Socket head screw M12* Lock washer M O-ring 566,0* 5, Kit 550 Mk2 - Seal exchange (Needed bolts, washers and o-rings for reassembly after seal change) 10

3 MJP 550 Series - Hub Unit Mk Coupling Fits early model Disc Pack part no 42030: 2b Coupling Bolt Set (set of 8 Bolts and nuts M22 - only to Catalina Jet, USA) M22 M22 Fits new model Disc Pack part no 42026: 2c Coupling Bolts (set of 8 pcs) 2c Coupling Nuts (set of 4 pcs) Disc pack (incl. bolts, nuts and washers) new model M22 M22 Part nos: Short, Long and are no longer available Exchange Bearing Unit - tuned and ready for quick exchange - containing all parts from pos 6 to Flange Special -only for Catalina Jet, USA Flange Socket head screw M12* Lock washer M Mechanical Seal 4" (101,6 mm) New R Refurbished (customer must return old seal) Lid Socket head screw M8* Lock washer M O-ring 219,3*5, O-ring 94,5* Stub Shaft Conical Roller Bearing 32024X Bearing Housing Plug for disassemble 1/8" Spherical Roller Bearing 29422E/VU Support Washer Nut KMT Cap Mk Socket head screw M8* Lock washer M O-ring 219,3*5,7 MJP 500/550 Series - Hub Units Model Manufactured /550 Mk / Mk2 From

4 MJP 550 Series - Hub Unit Mk2 Coupling dwg Disc pack (incl. bolts, nuts and washers) Coupling Flanged shaft Washer B Coupling Nuts (set of 8 pcs) B Coupling Bolts (set of 8 pcs) Lock Ring O-ring Screw Lock Washer Support Washer Nut KMT Hub dwg E Lock washer Bearing Housing Conical Roller Bearing Spherical Roller Bearing OK Coupling Lid Socket Head Screw Sealing Strip Seat Mechanical Seal Housing 11 1 Mechanical Seal New R Refurbished (customer must return old seal) Socket head screw Support Washer Nut KMT O-ring Spacer Ring O-ring Plug for disassemble Support Washer Nut KMT Exchange Bearing Unit - tuned and ready for quick exchange containing all parts from pos 1 to 18 12

5 MJP 500 Series - Steering Unit Mk Nozzle Steering nozzle Visor Bucket Link arm (sold in pairs) Pin shaft (link arm/visor) 55*30/36* Pin shaft (link arm/bucket) 55*30/36* Pin shaft (bucket) Pin shaft (visor) 60*50/56* Pin shaft (steering nozzle) 75*70/76*5 11a Pin shaft (steering cyl.) 95*30 11a Pin shaft (reversing cyl.) 100*40*3 11b Washer (reversing cyl.) Bushing (bucket) 19* Securing plate SS (to be welded) 100*40* Bushing (steering nozzle) 37*80/ Securing plate (to be welded) 130*40* Bushing (link arm) 25* Securing plate SS (to be welded) 70*20* Bushing (visor) 27* Securing plate SS (to be welded) 48*50/56* Cotter pin (steering cyl.) 6,3* Cotter pin (reversing cyl.) 6,3* Pin Shaft Set Mk Bushing set Mk1 MJP 500 Series - Steering Unit Model Manufactured Description Mk with steering cylinders 13

6 MJP 550 Series - Steering Unit Mk Nozzle Steering nozzle Visor Bucket Link arm (sold in pairs) Pin Shaft (link arm/visor) 83*40/ Pin Shaft (link arm/bucket) 73*40/ Pin Shaft (bucket) 98*70/80* Pin Shaft (visor) 93*70/80* Pin Shaft (steering nozzle) 110*95/105*5 11a Pin Shaft (steering cyl.) 122*22/50 11b Pin Shaft (reversing cyl.) 135*40 11c Washer (reversing cyl.) Bushing (bucket) 45*85/110* Securing plate SS (to be welded) 100*40* Bushing (steering nozzle) 55*110/140* Securing plate (to be welded) 130*40* Bushing (link arm) 32* Securing plate SS (to be welded) 70*20* Bushing (visor) 45*85/110* Securing plate SS (to be welded) 100*40* Cotter pin (steering cyl.) 6,3* Cotter pin (reversing cyl.) 6,3* Pin Shaft Set -550 Mk Bushing Set Mk2 MJP 550 Series - Steering Unit Model Manufactured Description Mk with steering actuators Mk with steering cylinders - Prices to 550 Mk1 on request - Old models can be upgraded with newer steering parts. Contact MJP for information Pin Shaft Set -550 Mk1????? Bushing Set Mk1????? 14

7 Hydraulic Hose Arrangement MJP 500 Series - From A Hydraulic Hose 90º - 90º L= A Hydraulic Hose 90º - 90º L= C Hydraulic Hose 0º - 90º L= A Hydraulic Hose 0º - 90º L= A Protection Hose open - 0º L= A Protection Hose open - 0º L= Connector 3/8" - 3/8" Bonded Seal 3/8" All 450 / 500 Series hoses are 3/8" unless specified Hydraulic Hose Arrangement MJP 550 Series A Hydraulic Hose 90º - 90º L= B Hydraulic Hose 0º - 90º L= A Hydraulic Hose 0º - 90º L= A Hydraulic Hose 0º - 90º L= B Protection Hose 3/8" open - 0º L= A Protection Hose 3/8" open - 0º L= Connector 3/8" - 3/8" Bonded Seal 3/8" Connector 1/2" - 3/8" Bonded Seal 1/2" Clamp 2 x 3/8" NOTE Above is standard. Different lengths may exist - always measure length to avoid faulty purchase orders See reference page. 15

8 Hydraulic Hose Arrangement MJP 550 Series - From A Hydraulic Hose 90º - 90º L= A Hydraulic Hose 0º - 90º L= A Hydraulic Hose 0º - 90º L= A Hydraulic Hose 0º - 90º L= A Protection Hose 3/8" open -90* L= A Protection Hose 3/8" open -90* L= Connector 1/2" Bonded Seal 1/2" Connector 3/8" - 3/8" Bonded Seal 3/8" L Hydraulic connection block 1/2" (PORT side seen from aft) A Protection Hose 3/8" 0º - 90º L= A Protection Hose 3/8" 0º - 90º L= A Protection Hose 3/8" 0º - 90º L=400 (Trim Tab cylinder) R Hydraulic connection block 1/2" (STBD side seen from aft) NOTE Above is standard. Different lengths may exist - always measure length to avoid faulty purchase orders See reference page. 16