2001 MX400 Parts Catalog - 07/01

Transcription

1 00 MX00 Parts Catalog - 0/0 FRONT WHEEL REAR WHEEL HUBS FRONT FORK FRONT FORK PARTS LIST STEERING COLUMN BRAKE GUIDES HANDLEBAR & CONTROLS FRONT BRAKE MASTER CYLINDER FRONT BRAKE CALIPER REAR BRAKE PEDAL REAR BRAKE MASTER CYLINDER REAR BRAKE CALIPER MAINFRAME SUBFRAME FRAME RAILS FOOTPEGS SWINGARM REAR SHOCK SEAT & PLATES RADIATOR SHROUDS FRONT FENDER & FRONT PLATE REAR FENDER & GLIDE PLATE BATTERY PLATE ELECTRICAL EXHAUST RADIATOR AIRBOX AIR FILTERS THROTTLE BODY FUEL TANK FUEL PUMP FUEL INJECTORS FUEL PRESSURE REGULATOR CAM COVER & SPARK PLUG CYLINDER HEAD VALVE TRAIN VALVE TRAIN PARTS LIST CAM DRIVE CRANKCASE CRANKCASE PARTS LIST CRANKSHAFT PISTON CRANKSHAFT CARTRIDGE PLATE CRANKCASE COVER STARTER CLUTCH CLUTCH TRANSMISSION CARTRIDGE PLATE, REAR MAINSHAFT COUNTERSHAFT TRANSMISSION CARTRIDGE PLATE, FRONT..... COUNTERSHAFT SPROCKET GENERATOR STATOR WATER COVERS ENGINE OIL PICKUP ASSEMBLY SCAVENGE PUMP ENGINE OIL PUMP OIL SUPPLY TUBES TRANSMISSION OIL PUMP DECALS

2 Front Wheel FRONT WHEEL ASSEMBLY 0-00 FRONT SPOKE KIT INCLUDED IN NUT, FLANGE, MX FHCS, MX,NYLKZINC FRONT ROTOR FRONT WHEEL RIM INCLUDED IN FRONT RIM LOCK FRONT RIM STRIP FRONT INNER TUBE FRONT TIRE AXLE, FRONT WHEEL SEE FRONT HUB FRONT HUB ASSEMBLY INCLUDED IN FRONT WHEEL PARTS LIST

3 Rear Wheel REAR WHEEL ASSEMBLY -00 REAR SPOKE KIT INCLUDED IN FLAT WASHER, M LOCKNUT, M -000 FHCS, MX ZINC -000 REAR SPROCKET, T -000 REAR SPROCKET, T -000 REAR SPROCKET, T -000 REAR SPROCKET, 0 T 0-00 MASTER LINK -000 DRIVE CHAIN ( LINKS) -000 FHCS, MX, NYLKZINC REAR ROTOR REAR WHEEL RIM INCLUDED IN REAR RIM LOCK REAR RIM STRIP REAR INNER TUBE REAR TIRE SEE REAR HUB REAR HUB ASSEMBLY INCLUDED IN REAR WHEEL PARTS LIST

4 Hubs FRONT WHEEL SPACER FRONT HUB FRONT HUB BEARING SPACER FRONT WHEEL SPACER-DISC SIDE -000 SEALED BEARING, 0XX -000 DOUBLE LIP SEAL, XX -000 REAR WHEEL SPACER REAR HUB REAR HUB BEARING SPACER REAR WHEEL SPACER-DISC SIDE DEA LER PART HUBS PARTS LIST

5 Front Fork FRONT FORK PAR PAR P TS LIST

6 Front Fork Parts List 0-00 FRONT FORK SET EXCLUDES FORK GRDS AR OHLINS FORK FLUID, LITER AR 0-00 FORK SERVICE KIT FORK INNER TUBE ASSY-RIGHT COMPRESSION ADJUSTER ASSY COMPRESSION ADJUSTER O-RING COMPRESSION SHIM SET FORK COMPRESSION PISTON FORK COMPRESSION PISTON O-RING COMPRESSION PISTON SHIM COMPRESSION PISTON WAVE WSHR FRONT WHEEL AXLE PINCH BOLT FORK INNER TUBE ASSY-LEFT FORK GUARD BOLT SEE TABLE FORK GUARD SET FORK INNER TUBE BUSHING DAMPING CARTRIDGE TUBE LOCKNUT WASHER MID VALVE SHIM SET FORK REBOUND PISTON RING FORK REBOUND PISTON REBOUND SHIM SET REBOUND ADJUSTER BODY REBOUND ADJNEEDLE SPRING REBOUND ADJ NEEDLE REBOUND ADJ NEEDLE O-RING FORK TOP OUT SPRING FORK DAMPER ROD FORK TOP OUT SPRING WASHER FORK DAMPER ROD BUSHING FORK DAMPER ROD SLEEVE O-RING FORK DAMPER ROD SLEEVE DAMPING CARTRIDGE TUBE CAP DAMPER ROD CIRCLIP HYDRAULIC STOP COLLAR CIRCLIP FORK HYDRAULIC STOP FORK HYDRAULIC STOP COLLAR FORK SPRING GUIDE REBOUND ADJUSTER ASSY REBOUND ADJUSTER O-RING FORK REBOUND ADJUSTER ROD FORK WIPER FORK SEAL RETAINING CIRCLIP FORK SEAL FORK SEAL RETAINING WASHER FORK OUTER TUBE BUSHING SLEEVE FORK OUTER TUBE BUSHING FORK OUTER TUBE BUSHING CIRCLIP FORK OUTER TUBE FORK OUTER TUBE DECAL SEE TABLE FORK SPRING FORK SPRING WASHER FORK SPRING SPACER FORK OUTER TUBE CAP O-RING FORK GUARD SET - BLACK FORK OUTER TUBE CAP 0-00FORK GUARD SET - WHITE FORK AIR BLEED SCREW O-RING FORK SPRING -. N/mm OPTIONAL FORK AIR BLEED SCREW FORK SPRING -. N/mm STANDARD FORK OUTER TUBE CAP NUT FORK SPRING -. N/mm OPTIONAL. REQ DEALER PART. DEALER PART. FRONT FORK PARTS LIST ADDITIONAL PARTS TABLE

7 Steering Column HEADSET BEARING -000 HEADSET SEAL -000 STEERER WASHER SLOTTED LOCKNUT -000 STEERER NUT FHB, MX mm FHB, MX mm, NLK UPPER HANDLEBAR CLAMP LOWER HANDLEBAR CLAMP LOWER TRIPLE CLAMP ASSY UPPER TRIPLE CLAMP FRONT BRAKE GUIDE, UPPER ASSEMBLY SEE FRONT BRAKE GUIDE, UPPER FRONT BRAKE GUIDE, LOWER ASSEMBLY SEE FRONT BRAKE GUIDE, LOWER STEERING HEAD PARTS LIST

8 Brake Guides -00 FLNG HD BLT, MX, NLK -000 BRAKE LINE GUIDE TOPHAT BRAKE GUIDE CLAMP BRAKE GUIDE MOUNT ASSY -000 FLNG HD BLT, MX, NLK FRONT BRAKE GUIDE MOUNT, UPPER FRONT BRAKE GUIDE FRONT BRAKE GUIDE MOUNT, LOWER BRAKE GUIDES PARTS LIST

9 Handlebar & Controls SHCS,MX ZINC ENGINE STOP SWITCH ENGINE START SWITCH -000 SWITCH CAP -00 SWITCH CLAMP CROSSBAR PAD - RED -000 CROSSBAR PAD - BLACK HANDLEBAR CLUTCH CABLE -000 CLUTCH LEVER PIVOT BOLT NUT INCLUDED IN CLUTCH LEVER PIVOT BOLT INCLUDED IN CLUTCH LEVER PERCH CLAMP INCLUDED IN FLANGE HEAD BOLT, Mx0 INCLUDED IN CLUTCH LEVER PERCH INCLUDED IN CLUTCH CABLE ADJUSTER INCLUDED IN CLUTCH CABLE ADJUSTER BOOT INCLUDED IN CLUTCH LEVER BOOT INCLUDED IN CLUTCH LEVER INCLUDED IN CLUTCH LEVER ASSEMBLY -000 THROTTLE CABLE -000 FLANGE HEAD BOLT, MX0 mm INCLUDED IN THROTTLE HOUSING BOOT INCLUDED IN THROTTLE CABLE ADJ BOOT INCLUDED IN THROTTLE CABLE ADJUSTER INCLUDED IN THROTTLE PULLEY COVER SCRW INCLUDED IN THROTTLE PULLEY COVER INCLUDED IN THROTTLE PULLEY BUSHING INCLUDED IN THROTTLE PULLEY INCLUDED IN THROTTLE HOUSING SET INCLUDED IN THROTTLE TUBE INCLUDED IN HANDLEBAR GRIP SET -000 THROTTLE ASSEMBLY DEALER PART HANDLEBAR & CONTROLS PARTS LIST

10 Front Brake Master Cylinder 0 AR NISSIN BRAKE GREASE, GRAM AS REQUIRED FT BRA KE LEV ER RETURN SPRING INCLUDED IN FT BRAKE LEVER INCLUDED IN FT BRA KE LEV ER RUBBER COV ER INCLUDED IN FT BRAKE MSTR CYL BOOT INCLUDED IN / FT BRAKE MSTR CYL CIRCLIP INCLUDED IN / FT BRAKE MSTR CYL KIT INCLUDED IN FT BRAKE LEVER ADJ BOLT KIT INCLUDED IN FT BRAKE LEVER PIVOT BOLT KIT INCLUDED IN FT BRAKE MSTR CYL CLAMP KIT INCLUDED IN FT BRAKE MASTER CYL CAP KIT INCLUDED IN BRAKE LINE BANJO BOLT -00 CRUSH WA SHER FT BRAKE LINE FT BRAKE MASTER CYL ASSY FRONT BRAKE MASTER CYLINDER PARTS LIST 0

11 Front Brake Caliper BRAKE CALIPER BLEEDER KIT SLIDE PIN BOOT - LARGE FRONT BRAKE PAD PIN KIT FRONT BRAKE PAD SPRING AR NISSIN BRAKE GREASE, GRAM AS REQURIED SLIDE PIN BOOT - SMALL -000 FLANGE HEAD BOLT, MX0 mm FRONT BRAKE CALIPER PAD KIT FRONT BRAKE CALIPER PISTON KIT FRONT BRAKE CALIPER BRACKET FRONT BRAKE CALIPER ASSEMBLY FRONT BRAKE CALIPER PARTS LIST

12 Rear Brake Pedal -000 SEAL, XX INCLUDED IN BOLT, BRAKE PEDAL RR BRAKE COTTER PIN BRAKE PEDAL YOKE PIN INCLUDED IN SPRING, BRAKE PEDAL -00 REAR BRAKE PEDAL REAR BRAKE PEDAL PARTS LIST

13 Rear Brake Master Cylinder NUT, FLANGE, M -000 FLANGE HEAD BOLT, M X -000 SHCS, M X 0-00 CRUSH WA SHER -000 BRAKE LINE BANJO BOLT -00 RR BRAKE MSTR CYL GUARD REAR BRAKE LINE RR BRAKE MSTR CYL ASSY AR NISSIN BRAKE GREASE, GRAM AS REQUIRED RR BRAKE RESERVOIR ASSY RR BRA KE RESERV OIR HOSE KIT RR BRAKE MSTR CYL ELBOW KIT RR BRAKE MSTR CYL BOOT -000 RR BRAKE MSTR CYL PISTON CIRCLIP RR BRAKE MSTR CYL PUSHROD KIT RR BRAKE MASTER CYL KIT REAR BRAKE MASTER CYLINDER PARTS LIST

14 Rear Brake Caliper REAR BRAKE PAD SET SLIDE PIN BOOT - LARGE BRAKE CALIPER BLEEDER KIT AR NISSIN BRAKE GREASE, GRAM AS REQUIRED SLIDE PIN BOOT - SMALL REAR BRAKE CALIPER ASSEMBLY REAR BRAKE CALIPER BRACKET REAR BRAKE PAD PIN KIT REAR BRAKE PAD SPRING REAR BRAKE CALIPER PISTON KIT REAR BRAKE CALIPER PARTS LIST

15 Mainframe BREATHER HOSE,.0X.X. IN -000 O-RING, O-RING, O-RING, FLAT WASHER, M LOCKNUT, M LOCKNUT, M -000 FHCS, MX ZINC -00 FLNG HD BLT, MX,NLK -000 FLNG HD BLT, MX0,NYLK -000 FLNGE HEAD BOLT, MX -000 FLNG HD BLT, MX0 NYLK -00 SHCS, MX, ZINC RT SWNGRM MOUNT PLUG CHAIN ROLLER SPACER Before VIN #, use as required 0-00 STRUT,FORGED ENGINE OIL FILLER PLUG DRIVE CHAIN ROLLER E ENGINE OIL FITTING DRAIN FITTING THREADED INSERT, M -00 INSERT, M -000 RIVNUT, M MAIN FRAME MAINFRAME PARTS LIST

16 Subframe U-SHAPE ISOLATION BLOCK -000 BOLT, SHOULDER, MX mm efore VIN #, Use SHLDR SS,M0X,NLKZC -00 THREADED INSERT, M INCLUDED IN RIVNUT, M INCLUDED IN SUBFRAME WELDMENT SUBFRAME PARTS LIST

17 Frame Rails -000 FLNG HD BLT, MX, NYLK -000 SHCS DGPT. MX0, ZNCNLK -000 FLNG HD BLT, M0X0, NLK THREADED INSERT, M INCLUDED IN 0-000/ RIVNUT, M INCLUDED IN 0-000/ FRAME RAIL, LEFT FRAME RAIL, RIGHT FRAME RAIL PARTS LIST

18 Footpegs -00 BHCS, M0X, NYLKZNC FOOTPEG BRACKET, LEFT FOOTPEG, LEFT -000 FLAT WASHER, M INCLUDED IN COTTER PIN,.X0 INCLUDED IN FOOTPEG SPRING, LEFT INCLUDED IN FOOTPEG PIVOT PIN INCLUDED IN LEFT FOOTPEG HARDWARE KIT LEFT FOOTPEG PARTS LIST -00 BHCS, M0X, NYLKZNC FOOTPEG BRACKET, RIGHT FOOTPEG, RIGHT -000 FLAT WASHER, M INCLUDED IN COTTER PIN,.X0 INCLUDED IN FOOTPEG SPRING, RIGHT INCLUDED IN FOOTPEG PIVOT PIN INCLUDED IN RIGHT FOOTPEG HARDWARE KIT DEA LER PART RIGHT FOOTPEG PARTS LIST

19 Swingarm HEX HEAD SET SCREW MX0 mm -000 SWINGA RM PIV OT THRUST WA SHER INCLUDED IN SWINGA RM PIV OT BRNG, INR SPCR INCLUDED IN SWINGARM PIVOT NEEDLE BEARING INCLUDED IN BEA RING, THRUST INCLUDED IN SWINGA RM PIV OT OUTER SEA L INCLUDED IN SWINGA RM PIV OT INNER SEA L INCLUDED IN TOP-HAT WASHER, BUFFER, M -000 DRIVE CHAIN GUIDE BLOCK -000 WASHER, REAR AXLE -000 NUT, REAR AXLE REAR BRAKE LINE GUIDE - FRONT REAR BRAKE LINE GUIDE - REAR REAR AXLE BLOCK AXLE, REAR WHEEL -000 SWINGARM WELDMENT -000 DRIVE CHAIN GUIDE SHELL -000 SWINGARM BUFFER -000 SWINGA RM PIV OT OUTER SPA CER INCLUDED IN SWINGA RM PIV OT INNER SPA CER INCLUDED IN REAR AXLE ADJUSTER BLOCK SWINGARM PIVOT BOLT COTTER PIN, X FLAT WASHER, M -000 FLANGE-HEAD BOLT, MX0 - NYLOK -00 FLANGE-HEAD BOLT, MX -00 NUT, HEX FLANGE, M -000 NUT, HEX FLANGE, M -00 PHILLIPS HD SCREW, MX,NYLOK -000 PHILLIPS HD SCREW, MX,NYLOK -000 THREADED INSERT, M -000 LOCKNUT, M X SWINGARM BEARING & SEAL KIT SWINGARM PARTS LIST

20 Rear Shock FLANGE BOLT, M0 X -000 FLANGE BOLT, M0 X FLAT WASHER, M0-000 LOCKNUT, M REAR SHOCK ABSORBER SHOCK SPRING RETAINER see table REAR SHOCK SPRING 0-00 SHOCK SPRING SLEEVE SHOCK SPRING SLEEVE CIRCLIP 0-00 SHOCK SPRING SEAT WASHER SHOCK SPRING SEAT 0-00 SHOCK SPRING PRELOAD LOCK RING RESERVOIR BODY OHLINS DECAL 0-00 RESERVOIR BODY WRNG DECAL RR SHOCK SPRING - N/mm OPTIONAL 0-00 SHOCK MOUNT BEARING RR SHOCK SPRING - 00 N/mm OPTIONAL 0-00 SHOCK MOUNT BEARING CIRCLIP RR SHOCK SPRING - 0 N/mm OPTIONAL 0-00 SHOCK MOUNT BEARING SEAL 0-00RR SHOCK SPRING - 0 N/mmSTANDARD SHOCK MOUNT BEARING SPACER 0-00RR SHOCK SPRING - N/mm OPTIONAL. REQ DEALER PART. REAR SHOCK PARTS LIST DEALER PART. ADDITIONAL PARTS TABLE 0

21 Seat & Number Plates -00 TOP-HAT WASHER, PLASTIC -00 TOP-HAT WASHER, PLASTIC -000 FLNG HD BLT, MX,NLK FLNG HD BLT, MX,NYLK 0-00 PANEL, RIGHT, RED 0-00 PANEL, RIGHT, BLACK 0-00 PANEL, LEFT, RED 0-00 PANEL, LEFT, BLACK SEAT-BLACK SEAT & PLATES PARTS LIST

22 Radiator Shrouds 0-00 RADIATOR SHROUD, RIGHT, RED 0-00 RADIATOR SHROUD, RIGHT, BLACK RADIATOR SHROUD, LEFT, RED 0-00 RADIATOR SHROUD, LEFT, BLACK -00 TOP-HAT WASHER,PLASTIC -00 PHLPS HD SCRW, MX FHB, MX0, NYLK RADIATOR SHROUDS PARTS LIST

23 Front Fender & Front Number Plate 0-00 FRONT FENDER, RED 0-00 FRONT FENDER, BLACK 0-00 FRONT PLATE, RED 0-00 FRONT PLATE, BLACK -00 TOP-HAT WASHER,PLASTIC -00 FLNG HD BLT, MX, NLK -00 TOP-HAT WASHER -000 FLAT WASHER, M -00 FENDER NUT, M -000 FLNG HD BLT, MX, NLK FRONT FENDER & FRONT PLATE PARTS LIST

24 Rear Fender & Glide Plate GLIDE PLATE 0-00 REAR FENDER, RED 0-00 REAR FENDER, BLACK -00 TOP-HAT WASHER -00 GUIDE PLATE NUT -000 FENDER NUT, M -00 FLNG HD BLT, MX, NLK REAR FENDER & SKID PLATE PARTS LIST

25 Battery Plate MUD FLAP TENSIONER -00 TOP HAT WASHER -00 RIVET WASHER -00 WASHER, M -00 WASHER, M 0-00 FENDER NUT, M -000 FENDER NUT, M -00 LOCKNUT, M -00 HCS, MX0-00 FLNG HD BLT, MX -00 FHB, MX FHB, MX FHB, MX0-000 BHCS, MX ZINC FUSE HOLDER RIVET 0-00 ECM MOUNT PLATE -00 ELECTRONIC CONTROL MODULE -000 BATTERY -000 VOLTAGE RECTIFIER/REGULATOR -00 FUSE HOLDER -000 FUSE, 0 AMP 0-00 BATTERY BRACKET MUD FLAP ISOLATION STRIP, X. mm 0-00 BATTERY PLATE BATTERY PLATE PARTS LIST

26 Electrical 0 As Required AR -00 WASHER, M AS REQUIRED -000 ETHS MX mm STARTER MOTOR V 0.KW MA IN WIRE HA RNESS -000 MAIN RELAYS MOUNTING PLATE -000 MAIN POWER RELAY FHCS, MX mm, ZINC NUT, HEX FLANGE, M -000 POSITIVE BATTERY CABLE -000 NEGATIVE BATTERY CABLE -000 STARTER MOTOR CABLE STARTER SOLEID -000 NUT, HEX FLANGE, M FLANGE-HEAD BOLT, MX mm -000 FLANGE-HEAD BOLT, MX mm -000 FLANGE-HEAD BOLT, MX mm ELECTRICAL PARTS LIST

27 Exhaust 0-00 LOCK WASHER, M, ZINC -000 EXHAUST ASSEMBLY -000 HEA DER SHROUD WA SHER, FIBER INCLUDED IN HEADER SHROUD BOLTS INCLUDED IN EXHA UST, HEA DER SHROUD INCLUDED IN NUT, HEX FLANGE, M-PT -000 FLANGE BOLT, MX GROMMET, SILENCER -00 TOP-HAT WASHER, SILENCER -00 FENDER WASHER, M -00 EXHAUST CRUSH WASHER FLANGE BOLT, MX0-000 EXHAUST, SILENCER INCLUDED IN EXHAUST, HEADER PIPE INCLUDED IN SPRING, EXHAUST INCLUDED IN -000 EXHAUST PARTS LIST

28 Radiator C RADIATOR OVERFLOW TUBE -000 HOSE CLAMP, -MM TP-HT WASHER -000 FLAT WASHER, M TINNERMAN CLIP -00 FLNG HD BLT, MX,NLK FLNG HD BLT, MX,NYLK GROMMET, / ID 0-00 RADIATOR DRAIN PLUG 0-00 COOLANT HOSE, RAD TO WATER PUMP 0-00 COOLANT HOSE, RAD TO OUTLET CVR RADIATOR CAP 0-00 RADIATOR GUARD Before VIN #, Use RADIATOR RADIATOR PARTS LIST

29 Airbox O-RING, CLAMP, BAND -000 FLAT WASHER, M FLNG HD BLT, MX0, NYLK 0-00 RIVET AB-CLD INCLUDED IN INTAKE END RETAINING RING INCLUDED IN SEALING TAPE AIRBOX AIR FUNNEL INCLUDED IN AIR TEMPERATURE SENSOR AIRBOX PARTS LIST

30 Air Filters -000 FLAT WASHER,M -000 FHB, MX AIR FLTR HLD DOWN RIVET MAIN AIR FILTER MAIN AIR FILTER HOLD DOWN DEA LER PART MAIN AIR FILTER PARTS LIST -000 FLAT WASHER,M -000 FHB, MX AIRBOX FILTER AIRBOX FILTER PARTS LIST 0

31 Throttle Body COUPLING, THROTTLE BODY -00 CLAMP, BAND 0-00 IDLE ADJUSTMENT THUMBWHEEL -00 SEAL, DOUBLE LIPPED, XXMM 0-00 CIRCLIP, mm (STAINLESS) -000 LOCK WASHER, M -00 NUT, HEX M X.0-00 IDLE ADJUSTMENT SCREW -00 PHILIPS OVAL SCREW, MX mm -00 BHCS, M X 0. X -00 BHCS, M X 0. X THROTTLE BODY SLEEVE X THROTTLE CABLE STOP 0-00 THROTTLE CABLE STOP 0-00 THROTTLE SPRING SLEEVE SPRING, IDLE ADJUST THUMBWHEEL -00 BEARING, THROTTLE SHAFT 0-00 X THROTTLE CABLE PULLEY MX OPTIONAL THROTTLE CABLE PULLEY WASHER,THROTTLE ROD X THROTTLE CABLE PULLEY STOP PLATE THROTTLE CABLE PULLEY STOP PLATE THROTTLE PLATE THROTTLE PLATE SHAFT 0-00 THROTTLE BODY THROTTLE SPRING THROTTLE POSITION SENSOR X THROTTLE BODY ASSEMBLY DOES T INCLUDE # & # 0-00 X THROTTLE BODY ASSEMBLY DOES T INCLUDE # & # THROTTLE BODY PARTS LIST

32 Fuel Tank FUEL PICKUP FILTER -00 FUEL PICKUP FITTING -000 OETIKER HOSE CLAMP,. mm -000 FUEL HOSE,.MM ID, mm TANK TO REGULATOR -00 HOSE, FUEL,.X.0 MM -00 HOSE, FUEL, FILTER TO PUMP FILTER TO PUMP 0-00 FUEL PICKUP TUBE -000 HOSE CLAMP,.- mm -000 FUEL TANK BREATHER HOSE -00 O-RING, TOP-HAT WASHER, FUEL TANK TAB -000 TOP-HAT WASHER, SEAT PAN -000 FLAT WASHER, M -000 FHCS, MX ZINC -000 FLNG HD BLT, MX0 mm GROMMET, FUEL TANK 0-00 FUEL FILTER -00 SEAT CATCH -000 FUEL TANK CAP GASKET -000 FUEL TANK MALE BARBED INLET -000 BARBED FUEL FITTING, 0 DEG FEMALE QUICK DISCONNECT -000 FUEL TANK CAP FUEL TANK 0-00 ISOLATION STRIP, X mm ISOLATION STRIP, X. mm FUEL TANK PARTS LIST

33 Fuel Pump HOSE CLAMP, - mm -00 WASHER, SERRATED, SIZE 0-00 WA SHER, CRUSH,A LUMINUM -00 WASHER, NYLON -00 NUT, HEX, FLNG HD BLT, MX0,NYLK -00 ISOLATION STRIP, FUEL PUMP -000 BANJO BOLT -000 BANJO FITTING -00 FUEL PUMP PIGTAIL -000 FUEL PUMP BRACKET -000 FUEL PUMP FUEL PUMP PARTS LIST

34 Fuel Injectors -000 FUEL HOSE,. mm ID, mm TO FUEL REGULATOR -000 FUEL HOSE,. mm ID, 0 mm -000 FUEL HOSE,. mm ID, 0 mm TO FUEL PUMP -000 FUEL INJECTOR BASE, RIGHT -000 FUEL INJECTOR BASE, LEFT -00 NUT, HEX FLANGE, M -000 FUEL INJECTOR CLIP -000 FUEL INJECTOR -000 OTKR HOSE CLAMP,.mm FUEL INJECTORS PARTS LIST

35 Fuel Pressure Regulator VACUUM HOSE, /" ID mm AIRBOX TO "T" -00 VACUUM HOSE, /" ID, mm REGULATOR TO "T" -00 VACUUM HOSE, /" ID 0mm ECU TO "T" 0-00 T FITTING -000 FUEL PRESSURE REGULATOR -000 INTERNAL RETAINING RING, mm -00 FUEL REGULATOR HOUSING - PLASTIC 0-00 GROMMET, FUEL REGULATOR -00 TOP HAT WASHER, FUEL REGULATOR FLANGE-HEAD BOLT, MX -000 FUEL HOSE,.MM ID, mm -000 MALE BARBED INLET -000 OETIKER HOSE CLAMP,.mm FUEL PRESSURE REGULATOR PARTS LIST

36 Cam Cover & Spark Plug 0 ATV MX HOSE CLAMP, DOUBLE WIRE -00 HOSE, BREATHER TO STARTER 0-00 HOSE, BREATHER TO FRAME -000 CAM COVER GASKET SET INCLUDES #, #, #, # -000 O-RING, ETHS, MX mm, ZINC -000 IGNITION COIL ASSEMBLY -00 SPARK PLUG - CREK -000 COIL SEAL- UPPER -000 COIL HOLD DOWN X PLUG INCLUDED IN SCKTHD HEX SCREW, MX0.X SCKTHD HEX SCREW, MX0.X -000 CAM COVER RBR LEFT SIDE -000 CAM COVER RBR INTAKE -000 CAM COVER RBR EXHAUST -000 O-RING, SHCS,M X 0. X BREATHER NIPPLE INCLUDED IN SPLIT DOWEL PIN,X0 INCLUDED IN CAM POSITION SENSOR -000 X CAM COVER -00 X CAM COVER CAMSHAFT COVER PARTS LIST

37 Cylinder Head SHCS, MX mm 0-00 NUT, HEX FLANGE, M FLAT WASHER, M0 STEEL -00 NUT, FLANGE, M -000 FLAT WASHER, M -000 STUD, M -00 FHCS,MX.0X -00 FHTS,MX0.X -00 OIL TRANSFER TUBE -000 O-RING, IDLER GEAR BRACKET O-RING, CAMSHAFT IDLER GEAR T NEEDLE BEARING,XX0-00 THRUST WASHER,X0X.0-00 STUD, M X 0-00 SPLIT DOWEL PIN, X0-00 STUD, M X -00 O-RING, COOLANT TEMPERATURE SENSOR 0-00 CYLINDER HEAD SUB ASSY CYLINDER HEAD PARTS LIST

38 Valve Train 0 0 0

39 Valve Train Parts List 0 SEE TABLE VALVE ADJUSTMENT SHIM 0-00 Valve Shim,.0-00 SEAL, XX mm 0-00 Valve Shim, SOLID DOWEL PIN X 0-00 Valve Shim, NEEDLE BEARING,XX 0-00 Valve Shim, BALL BEARING 0-00 Valve Shim,. -00 OIL SEAL:XX 0-00 Valve Shim, OIL SEAL,XX 0-00 Valve Shim, OIL SEAL,0XX 0-00 Valve Shim,.0-00 SHCS, MX.X Valve Shim, BEARING, ROLLER, X.MM 0-00 Valve Shim, DOWEL PIN, X Valve Shim, IDLER GEAR SHAFT 0-00 Valve Shim, CMSHFT DRV GR SHAFT 0-00 Valve Shim, CAM GEAR Valve Shim, INTAKE CAMSHAFT 0-00 Valve Shim,. -00 EXHAUST CAMSHAFT ASSY 0-00 Valve Shim, RETAINER,BEARING 0-00 Valve Shim, VALVE STEM SEAL 0-00 Valve Shim, VALVE BUCKET 0-00 Valve Shim, VALVE SPRING KEEPER 0-00 Valve Shim, VALVE SPRING RETAINER 0-00 Valve Shim, INNER VALVE SPRING 0-00 Valve Shim, OUTER VALVE SPRING 0-00 Valve Shim, VALVE SPRING SEAT Valve Shim, EXHAUST VALVE Valve Shim, INTAKE VALVE Valve Shim, VALVE GUIDE INCLUDED IN Valve Shim, EXHAUST VALVE SEAT INCLUDED IN Valve Shim, INTAKE VALVE SEAT INCLUDED IN Valve Shim, CYLINDER HEAD SUB ASSY Valve Shim,.0. REQ. VALVE TRAIN PARTS LIST. ADDITIONAL PARTS TABLE

40 Cam Drive SPACER, DRIVE GEAR SPROCKET NEEDLE BEARING, XX DRIVE GEAR SPROCKET T, T -00 WASHER, THRUST, X0X.0-00 CAMSHAFT DRIVE GEAR BRACKET -00 SHCS, MX0.X mm -00 SHCS, MX0.X mm -000 SHCS, MX0.X0 mm -00 SHCS, MX.0X mm -000 CA M CHA IN TENSIONER A SSEMBLY EXTRNL RETANING RING, M CAM CHAIN TENSIONER SHOE -00 SHCS, MX.0X mm TIMING CHAIN GUIDE -00 TIMING CHAIN GUIDE SUPPORT -000 CAM CHAIN TENSIONER PVT BOLT TBHCS, MX0.X0 mm, SS -000 CAM CHAIN TENSIONER SHOE PIVOT -000 O-RING, TIMING CHAIN CAM DRIVE PARTS LIST 0

41 Crankcase 0 0 0

42 Crankcase Parts List -000 CYLINDER HEAD SEAL -000 OETIKER HOSE CLAMP mm -000 HOSE SHEATH -00 OIL INLET HOSE CRANKCASE -00 CYL HEAD STUD, COLD HEADED -000 O-RING, ENGINE OIL INLET FITTING -00 ENGNE OIL INLET SCREEN ASSY -000 TRANSMISSION OIL FILTER -000 WASHER, TRANSMISSION DRAIN TRANSMISSION OIL FILTER PLUG LEE PLUG, mm RR ENGINE MOUNTNG BUSHING FT OUTER ENGINE MOUNTING BUSHING FT INNER ENGNE MOUNTING BUSHING 0-00 SPLIT DOWEL PIN, X0-00 NEEDLE BEARING,XX -000 OIL SEAL, 0X0X HMS -00 ROLLER BEARING,.XX NEDLE BEARING,.X.X. -00 ROLLER BEARING, XX BALL BEARING, 0XX 0-00 HOLLOW DOWEL PIN OIL SEAL, 0X0X -00 INTRNL CIRCLIP, 0mm NEEDLE BEARING, XX NEEDLE BEARING, XX0-000 OIL SEAL, XX. -00 CLUTCH RELEASE LEVER RETAINER -000 BHCS, M X 0. X CLUTCH RELEASE SPRING -000 CLUTCH ACTUATING ARM WELDMENT SOLID DOWEL PIN, X CRANKCASE

43 Crankshaft STARTER CLUTCH FWD 0-00 DOWEL PIN,.0X WOODRUFF KEY -00 BEARING, XX mm, PLSTC -000 FLTHD SCRW, MX.0X -000 BALL BEARING:X0X-SEALED -00 BALANCE SHAFT ASSY -00 BEARING, NEEDLE, 0XX -00 ONE WAY CLUTCH SPACER STARTER GEAR, T -000 BALENCE SHAFT THRUST WASHER -000 CRANKSHAFT ASSEMBLY CRANKSHAFT PARTS LIST

44 Piston 0-00 O-RING, 00X. mm FHTS, MX0 mm -00 SHCS,MX mm -00 SHCS,MX mm O-RING, O-RING, O-RING, PISTON PIN ACCESS COVER -000 QUA D-RING, CY LINDER LINER -00 PISTON, mm,.0-00 CYLINDER LINER, mm -00 PISTON PIN, X. mm -000 PISTON PIN CIRCLIP SET -000 PISTON RING SET PISTON PARTS LIST

45 Crankshaft Cartridge Plate O-RING, CRA NKSHA FT CA RTRIDGE PLA TE -00 SHCS, M X.X 0 POSITIONS 0-00 SHCS, M X.X POSITIONS -000 CRANKSHAFT CARTRIDGE PLATE SEAL -000 O-RING, O-RING, PRESSURE PUMP SEAL SCAVENGE PUMP LOCATING DOWEL TDC WASHER, XX. mm -000 TDC SCREW IDLR GEAR SHAFT 0X SCAVENGE PUMP IDLER GEAR 0-00 ROLLER BEARING, 0XX -00 THRST WASHER 0.X0X -000 EXTERNAL RETANING RING, M0-000 OIL SEAL, XX -000 INTERNAL RETANING RING, mm -000 X PRIMARY DRIVE GEAR: T X PRIMARY DRIVE GEAR: T -000 SCAVENGE PUMP DRIVE GEAR: 0T -000 TIMING CHAIN SPROCKET: T -000 DISC SPRING,. X. X -000 JAM NUT, MX. CRANKSHAFT CARTRIDGE PLATE PARTS LIST

46 Crankcase Cover Locations 0 Locations BREATHER HOSE -00 THCS, MX0.X TBHCS, XTRL MX0.X0-000 OIL SEAL: XX ( LIP) -000 BUSHING -000 THCS, MX0.X0 ome VIN's may require WASHER, BRASS, XX. mm ome VIN's may require O-RING, TRANSMISSION OIL FILL CAP -00 CRANKCASE COVER HOSE NIPPLE, M -000 CRANKCASE COVER GASKET CRANKCASE COVER PARTS LIST

47 Starter Clutch THCS, MX0.X STARTER CLUTCH COVER -00 O-RING, BUSHING, FLANGE, XX mm -00 EXTERNAL RETANING RING: STARTER CLUTCH BUSHING STARTER CLUTCH PRESSURE PLATE STARTER CLUTCH METALLIC DISC -00 STA RTER CLUTCH FRICTION DISC STARTER CLUTCH BASKET -00 DISC SPRING, 0X. -00 STARTER CLUTCH BUSHING B STARTER CLUTCH SHAFT STARTER CLUTCH PARTS LIST

48 Clutch ETHS, MX0mm 0-00 CLUTCH COVER -000 CLUTCH COVER SEAL -000 BALL BEARING, mm -00 EXTRNL RETANING RING: -000 SEAT, SPRING, CLUTCH -00 SHCS,MX mm -00 HUB, CLUTCH -00 PRESSURE PLATE, CLUTCH 0-00 CLUTCH PLATE, ALUM,.0mm -000 WASHER, SPLINED CLUTCH PUSHROD -00 SPRING, CLUTCH, PK -000 CLUTCH PLATE, FRICTION,.mm -000 X CLUTCH BASKET ASSEMBLY -00 CLUTCH BASKET ASSEMBLY -000 SNAP RING, 0-00 WASHER, THRUST -00 NUT, HEX, M -00 SCREW, SET MX -000 CLUTCH RELEASE COLLAR -000 BEARING,THRUST FNTA 0 DEALER PART CLUTCH PARTS LIST

49 Transmission Cartridge Plate, Rear SPRAYBAR ASSEMBLY -000 O-RING, -0 INCLUDED IN DOWEL PIN, X. INCLUDED IN O-RING, -00 INCLUDED IN BEARING RETAINER PLATE -000 BALL BEARING, 0XX -00 COUNTERSHAFT SHIFT FORK ND -00 COUNTERSHAFT SHIFT FORK & COUNTERSHAFT SHIFT FORK SHAFT -00 BHCS, M X.0 X WSHR.X.0X DETENT LEVER SPRING -000 DETENT LEVER BOLT -000 DETENT LEVER ASSEMBLY -00 WASHER, TRA- -00 SHIFT DRUM ASSEMBLY SOLID DOWEL PIN, X FLTHD TXSCW,MX0.X SHIFT DRUM BEARING RETAINER -000 BALL BEARING, XX -000 SHIFT CAPSTAN SCREW, SHIFT PIN -000 SHIFT FORK ROLLER BUSHING -00 MAINSHAFT SHIFT FORK & -000 MAINSHAFT SHIFT FORK SHAFT -000 SHIFT FORK CENTERING SPRING -000 BALL BEARING, XX -00 TRANSMISSION CARTRIDGE PLATE TRANSMISSION CARTRIDGE PLATE, REAR

50 Mainshaft -00 CONSTANT SECTION RTNG RING -000 EXTERNAL RETANING RING: -000 SPLINED WASHER: -000 MAINSHAFT TH GEAR -000 MAINSHAFT SPLINED BUSHING -000 MAINSHAFT TH GEAR MAINSHAFT RD GEAR MAINSHAFT ND GEAR MAINSHAFT MAINSHAFT PARTS LIST 0

51 Countershaft EXTERNAL RETAINING RING, EXTERNAL RETANING RING, -000 SPLINED WASHER: THRUST WASHER, X.X -000 THRST WASHER,.XX THRUST WASHER, THRUST WASHER:.X0-000 THRST WASHER, MAINSHAFT COUNTERSHAFT TH GEAR COUNTERSHAFT TH GEAR -000 COUNTRSHAFT RD GEAR -000 COUNTRSHAFT ND GEAR BUSHING -000 COUNTERSHAFT ND GEAR -000 COUNTRSHAFT ST GEAR BUSHING -000 COUNTERSHAFT ST GEAR -000 COUNTERSHAFT COUNTERSHAFT PARTS LIST

52 Transmission Cartridge Plate, Front SHIFT SHAFT SPACER FHB, MX0 mm, NYLK -000 X GEARSHIFT LEVER -000 X GEARSHIFT LEVER -000 SHIFT COLLAR -000 THCS, MX0.X0 mm FLTHD TXSCW, MX0.X0 mm -000 SHIFT DRUM RATCHET SHIFT DRUM RATCHET PLATE -000 SHIFT PAWL PLUNGER -000 SHIFT PAWL B -000 SHIFT PAWL A -000 SHIFT PAWL SPRING SCREW, SHIFT PIN -000 MAINSHAFT END CAP -000 O-RING, EXTRNL RTNING RING, M0-000 EXTRNL RTNNG RNG:mm -000 SHIFT SHAFT SPRING SHIFT SHAFT WELDMENT -000 SHIFT STOP PIN 0-00 HOLLOW DOWEL PIN -00 SHCS,M X.X -00 SHCS,M X.X 0-00 SHCS,M X.X -00 SHCS,M X.X 0 TRANSMISSION CARTRIDGE PLATE, FRONT

53 Countershaft Sprocket -000 FHB, MX0 mm COUNTERSHAFT SPROCKET COVER -000 DRIVE CHAIN GUIDE PLATE -000 RETANING NUT -000 COUNTERSHAFT SPROCKET:T -000 COUNTERSHAFT SPROCKET:T -000 COUNTERSHAFT SPROCKET:T STOCK SPLINED LOCK WASHER -000 COUNTERSHAFT SPROCKET SPACER -000 O-RING, -0 COUNTERSHAFT SPROCKET PARTS LIST

54 Generator Stator THCS, MX0.X0 mm -000 CRANKSHAFT POSITION SENSOR -00 FLAT WSHR, M X BHCS, MX0.X mm -00 X SHCS, MX0.X mm GENERATOR ALIGNMENT COLLAR -000 X GENERATOR STATOR -000 X GENERATOR STATOR -00 ALUM CLAMP -00 BHCS, MX0.X mm -00 FLYWHEEL -000 LOCK WASHER, M -000 FLANGE NUT, MX GENERATOR COVER GASKET -00 PHILIPS HD SCREW, MX0-000 COVER, GENERATOR GENERATOR STATOR PARTS LIST

55 Water Covers 0-00 BHCS, MX0 mm -00 WASHER, BRASS, XX. mm ETHS, MX0.X0 mm OUTLET, WATER -000 O-RING, WSHR,.0X.X.00 in 0-00 WATER PUMP IMPELLER WATER PUMP GASKET WATER PUMP HOUSING FLAT WASHER, M -00 HHCS, MX0 mm -000 ETHS, MX0.X0 mm WATER COVERS PARTS LIST

56 Engine Oil Pickup assembly OETIKER HOSE CLAMP. mm HOSE, OIL OUTLET TO FRAME EHTS, MX mm -000 O-RING, INTRNL RETAINING RING, -000 WASHER, ENGINE DRAIN DOWEL PIN, X. mm -00 ENGINE OIL DRAIN PLUG ENGINE OIL PICKUP SCREEN GASKET, ENGINE OIL PICK-UP -00 ENGINE OIL PICKUP COVER -00 ENGINE OIL PICKUP ENGINE OIL PICKUP ASSY

57 Scavenge Pump O-RING, O-RING, SHCS, MX0 mm -00 SHCS, MX mm 0-00 OIL SEAL:XX -00 E-CLIP, mm -000 THRUST WASHER.X.X DOWEL PIN,. X SCAVENGE PUMP DRIVE PIN -00 GEROTOR ASSY,THICK, 0 X. -00 GEROTOR ASSY,THIN, 0 X SCAVENGE PUMP COVER GEAR, SCAVENGE PUMP SHAFT, SCAVENGE PUMP SCAVENGE PUMP PARTS LIST

58 Engine Oil Pump O-RING, O-RING, O-RING, INTRNL RETAINING RING, -000 INTRNL RETAINING RING, THRST WASHER, XX THCS, MX mm, ZINC -00 SHCS,MX mm -000 GEROTOR ASSY, 0 X PRESSURE BLOW-OFF PLUG -000 OIL CHECK PLUG PRESSURE PUMP SPRING PRESSURE CHECK BALL / GROUND RUBBER BALL -000 COVER, OIL FILTER -000 SEAL, RING, PRESSURE PUMP -00 HOUSING, PRESSURE PUMP -00 OIL FILTER HOUSING -000 O-RING, -0 INCLUDED IN O-RING, -0 INCLUDED IN QUAD-RING SEAL INCLUDED IN FILTER, ENGINE OIL ASSEMBLY ENGINE OIL PUMP PARTS LIST

59 Oil Supply Tubes 0-00 SHCS, MX0 mm -000 O-RING, EXTERNAL RETANING RING, M O-RING, CRANKSHAFT OIL SUPPLY BRIDGE ASSY -000 OIL SEAL: XX -000 SEALING WASHER, mm -000 O-RING, OIL RETURN PIPE -000 OIL RETURN FITTING -000 O-RING, O-RING, TRANSMISSION OIL LINE LEFT ADAPTOR -000 TIMING CHAIN OIL PIPE OIL SUPPLY TUBES PARTS LIST

60 Transmission Oil Pump 0-00 BHCS, MX mm -000 CIRCLIP, mm THRUST WASHER, XX BHCS, M X.0 X mm DOWEL PIN, X DOWEL PIN, X PRESSURE RELIEF SPRING -000 PRESSURE RELIEF BALL -000 TRANS OIL PUMP DRIVE GEAR -00 TRANSMISSION OIL PUMP COVER -000 OIL PUMP DRIVEN GEAR -000 OIL PUMP IDLER SHAFT -000 TRANS OIL PUMP DRIVE SHAFT TRANSMISSION OIL PUMP PARTS LIST 0

61 Decals -00 DECAL KIT, 0 MX 00, RED -00 DECAL KIT, 0 MX 00, BLACK -000 PRE-CUT BACKGROUND KIT -000 SWINGARM SET WARNING SET -000 REAR FENDER WARNING -00 FORK GUARD "C" SET DECALS PARTS LIST