Illustrated Parts Manual

Transcription

1 Illustrated Parts Manual Hydrostatic Lawn Tractor LTX04 & LTX04 CUB CADET LLC, P.O. BOX 363 CLEVELAND, OHIO Printed In USA Form No November, 03

2 To The Owner Thank You Thank you for purchasing a Cub Cadet Lawn Tractor. It was carefully engineered to provide excellent performance when properly operated and maintained. All information in this manual is relative to the most recent product information available at the time of printing. Please be aware that this Illustrated Part s Manual may cover a range of product specifications for various models. Components listed and/or illustrated in this manual may not be applicable to all models. We reserve the right to change product specifications, designs and equipment without notice and without incurring obligation. Throughout this manual, all references to right (RH) and left (LH) are observed from the operating position. Table of Contents Front and Rear Wheels... 3 Steering... 4 Frame, Electrical and PTO... 6 Seat, Fender and Lift... 8 Fuel Tank, Hood and Dash...0 Drive System (Tuff Torq)... 4-inch Deck inch Deck...6 Hydrostatic Transmission (Tuff-Torq ).8 Record Product Information To ease in ordering replacement parts, please locate the model plate on the equipment and record the information in the provided area to the right. You can locate the model plate by looking beneath the seat. Engine Accessories (Kohler Single)... Engine Accessories (Kawasaki)... 3 LTX 04KW Labels... 4 LTX 04 Labels... Electrical Schematic (7-0476B)... 6 Kohler SV Kawasaki FR600V-AS Kohler SV Model Number Serial Number Painted Parts When ordering painted service parts, a four digit color suffix must be added to the part number (e.g. 783-XXXXX-0637). Please refer to the table below for current color codes: 0637 Black 40 Yellow (Cub Cadet) 0499 Beige (Cub Cadet) 068 Blue (Cub Cadet) 069 Black Jack (Cub Cadet Commercial)

3 Front and Rear Wheels Wheel Ass y, Complete, x 6 x Rim Ass y, 6.0 x 4., Plastic Bearings B Bearing, Flange,.760 ID w/ Fitting B Bearing, Flange,.760 x.00 x Valve, Tubeless Air Tire, x 6 x 6 Sq Shoulder Wheel, Complete, 0 x 8 x Rim Ass y, 8.0 x 7.0 x.70 ID Tire, 0 x 8 x 8 Sq Shoulder 3

4 Steering

5 Steering Hex Screw, 3/8-6,.00, Gr, Spec Hex Screw, 3/8-6,.00, Gr, Std Hex Screw, /6-8,.87, Gr, Lock Link, Drag LH Link, Drag RH Nut, Jam, 7/6-0, Gr Nut, Flange Lock, 3/8-6, Grf, Nut, Flange Lock, 7/6-0, Grb, Lock A Nut, Flange Lock, /6-8, Gr, Sd Lk F Gear, Steering, /90 Ratio Gear, Pinion, Steering A Ball Joint, 7/6-0, Lock Washer, Flat,.406 x.87 x Washer, Flat,. x. x Shaft, Steering,.6 OD x, Cub Spacer, Shoulder,.38x. x B Cover, Steering Wheel, Cub Cadet B Bearing, Flange, Hex /8 Pm Bracket, Support, Steering Axle Ass y, RH.70 Dia. (4 Deck) Axle Ass y, RH.70 Dia. (46 Deck) Axle Ass y, LH.70 Dia. (4 Deck) Axle Ass y, LH.70 Dia. (46 Deck) Hex Screw, /6-8,., Gr, Std Hex Screw, 3/8-6,.0, Gr, Std Hex Screw, /6-8,.7, Gr, Std Nut, Hex Lock, 3/8-4, Grb Nut, Flange Lock, /6-8, Grf Pin, Cotter, /3, A Axle, Pivot Bar, Cast Steering, Block Spacer,.7 ID x. OD x Spacer,.38 x.00 x Cap, Bumper A Washer, Flat,.30 x.9 x A Wheel, Steering, 3 Spoke, Softgrip Screw, Self-tapping, /6-8,.70, Flat Washer,.406 x.87 x.09

6 Frame, Electrical and PTO To Deck To PTO Lever

7 Frame, Electrical and PTO Handle Ass y, PTO A Hex Screw, 7/6-0, 3.0, Gr, Lock Screw, Self-tapping, /4-0, Pin, Cotter, Bow-Tie B Grip, Handle, Cub Spring, Ext,.38 Dia x Cable, Tie, 3/6 X.0 X Washer, Flat,.40 x.0 x D Battery A Screw, Shoulder, #0-3, A Bearing, PTO C Cable, Engag, Deck A Pulley, Engine, 3.6 x 6. Dia Switch, Plunger, Snap Mount D Frame Ass y, Lower Screw, Self-tapping, /6-8,.70, Hex Screw, 3/8-6,., Gr Nut, Flange Lock, 3/8-6, Grf, Spacer, Shoulder,.38 x.0 x A Rod, Battery Tray, Battery Bracket, Frame, Seat Switch, 3-Pole Hex Flange Screw, /4-0,.7, Gr Nut, Sems, / Switch, Interlock Screw, Self-tapping, /4-0, 0.37, Nut, Flange Lock, /4-0, Grf, Solenoid, V, 00 Amp, 4 term A Rod, Keeper Spacer,.00 x.40 x B Bumper Assembly, Universal Hex Lock Nut, 3/ Cap, Bumper Bolt, Shoulder,.496 x.336, 3/ Pin, Quick Release, / Dia x Wire Harness, Main 7

8 Seat, Fender and Lift B 6 C B 3 8 C /

9 Seat, Fender and Lift Shaft Ass y, Lift Nut, Flange Lock, /6-8, Grf Nut, Flange Lock, 3/8-6, Grf Pin, Cotter,.07 Dia. x Pin, Cotter, Bow-Tie 7 (4 ) A Ring, E Type,.6 Dia. Shaft B Grip, Handle, Cub,.0 ID Spring, Torsion Washer, Spring,.40 x.870 x A Screw, Shoulder,.437 x.470, / Bolt, Shoulder,.6, 3/8-6 (4 ) Bolt, Shoulder,.0, 3/8-6 (46 ) Bearing, Hex Flange Cable, Lift, A Handle, Lift, Pulley, Roller, Cable C Arm, Lift, RH (4 ) C Arm, Lift, LH (4 ) Screw, Self-tapping, /6-8,.70, A Nut, Flange Lock, /6-8, Gr, Sd Lk Spring, Comp,.68 x.06 x Cable, Tie, 3/6 x.0 x Spring, Comprs,.0 x 3.90 x Screw, Shoulder,.437 x.68, / Bracket, Mounting, Seat A Bracket, Pivot, Seat Lever, Seat Adjustment Clip, Retaining, Switch Hex Screw, /6-8,., Gr, Std Screw, Self-tapping, /4-0, 0.00, Screw, HL, /4-, 0.70, Cover, Fender, RH Cover, Fender, LH Grommet,.437 ID x Washer, Flat.344 x.00 x Spacer, Flange,.3 x.437 x Fender, Cub Hydro Clip, Ratchet,.0 Dia Pad, Foot, LH Pad, Foot, RH Seat, High Back Cloth, Cub Switch, Seat Bracket, Lift, Man PTO, 6 Pos Hex Flange Screw, 3/8/6,.87, Gr Pin, Cotter, Bow-Tie 7 (46 ) A Link, Lift (46 ) Door, Cover, Fender Pin, Door 9

10 Fuel Tank, Hood and Dash A A

11 Fuel Tank, Hood and Dash Screw, Self-tapping, /6-8, Screw, Self-tapping, /4-0, Screw, HL, /4-, Screw, Ab, /4-4, 0.6,. 70-6B Screw, Self-tapping, /6-8, 0.70, Screw, Self-tapping, /4-0 x Screw, Mach, #8-3, Nut, Hex, # Pin, Cotter, Bow-Tie Clip, Ratchet,.0 Dia A Lever, Dash, Cruise/Brake Knob, Throttle Dash Panel, A-Style, Man PTO A Bumper,.6 Dia X Net B Rod, Control, Latch Cub Rod, Lever, Bent Support, Dash, Plate LH Support, Dash, Plate RH Socket, Lamp Screw, /4 Dia, Tie, Cable, Push Mount 7. Lg Grille Ass y (Incl. 6, 7, 3 & 33) B Scoop, Hood, RH A-Style B Scoop, Hood, LH A-Style Lens, Hood, RH A-Style Lens, Hood, LH A-Style Hood, A-Style Meter, Indicator Washer, Flat,.7,.630, A Screw, Shoulder,.43x.9, / X440 Reflector, Cub A Style, LH X4406 Reflector, Cub A Style, RH Bracket, Pivot, Hood A-Style Tank, Fuel, 3.30 Gal Screw, Self-tapping, /4-0, A Rod, Support, Fuel Tank Cnstr, Carbon, Gallon (CA) Filter, Vent, Canister (CA) Bracket, Adapter, Canister (CA) Hose, Fuel, Low Perm, 3/6 Wht (CA) Hose, Fuel, Low Perm, 7/3 Yel (CA) Valve, Rollover Grommet Grommet, Rubber, 3.0 ID B Cap, Fuel 9-46A Cap, Fuel Carb Key, Assembly Gasket, Fuel Tank Lamp, v Plug, Choke Choke Control (Kaw.) Module Switch, Ignition Cable, Throttle/Choke, Cable, Throttle, 39 (Kaw.) Hood Plate Plenum

12 Drive System (Tuff Torq)

13 Drive System (Tuff Torq) Transmission, Tuff Torq K Hex Screw, /6-8,.0, Gr, Std Screw, Self-tapping, /4-0, Screw, Self-tapping, /6-8, Screw, Self-tapping, /6-8, Hex Screw, /6-8,.7, Gr Screw, Self-tapping, 3/8-6, Screw, Self-tapping, /4-0, Hex Screw, 3/8-6,., Gr Nut, Jam, 7/6-0, Gr Pin, Cotter, 3/3, Nut, Flange Lock, /6-8, Nylon Nut, Flange Lock, 3/ Pin, Cotter, 3/3, Jumper Harness, Ground & Reverse Rod, Control, Tuff-Torq Rod, Hydro Bypass Rod, Brake, NX9 Tuff-Torq Spacer,.330 x.7 x Belt, V-Type Bracket, Mount, Tuff-Torq Bracket, NX9 Tuff Torq Bracket, Belt Keeper Spring, Extension,.00 Dia x D Spring, Extension,.9 Od x Screw, Self-tapping, /4-0 x Washer, Flat,.37 x.738 x A Pad, Pedal, Forward Pad, Pedal, Reverse Wash, Flat,.38 x.00 x Scr, Shldr,.0 x.68 3/ Washer, Bell,.340 x.87 x Screw, /6-4 x Spacer, Shoulder,.37 x.380 x Washer, Flat,.30 x.9 x A Rod, Transmission, Bypass Spacer,.60 x.37 x Pulley, Idler, Flat.7 OD A Cap, Hub Bolt, Shoulder,.00 x.70, 3/ Bearing, Flange,.630 x.69 x Latch, Cruise Pulley, Idler, V-Type x B Bracket, Idler, Center Double Bracket, Support, Pedal Strap Bracket, Support, Pedal Strap / A Bracket, Pedal, Brake D Control Assembly, Brake Bracket Assembly, Pedal, Hydro A Screw, Self-tapping, /6-8, 0.6, A Pin, Clevis, /6 x Nut, Flange Lock, 3/8-6, Nylon Pin, Cotter, Bow-Tie Bracket, Pedal, Hydro Cap, Push / Spring, Extension,.63 Dia x Pad, Pedal, Brake A Sleeve,.76 Id x Hex Cap Screw, 3/8-6 x Bracket, Mount Bracket, Belt Bracket, Support Flat Washer,.344 x.688 x.06 3

14 4 4-inch Deck

15 4-inch Deck A Spindle Ass y, Pulley, 6.3 Dia B Bracket Ass y, Deck, Hanger LH Brake Ass y, Deck, 4/ Brake Ass y, Deck, A Deck Ass y, Offset, Screw, Self-tapping, /6-8,.70, Hex Screw, 3/8-6,., Gr, Std Hex Screw, /6-8,., Gr, Std Screw, Self-tapping, /4-0, 0.00, Hex Cap Screw, /6-8 x Screw, Self-tapping, /4-0,.70, Hex Screw, 3/8-6,.00, Gr, Std Bolt, Carriage, 3/8-6, 0.7, Gr Nut, Push, 3/ Nut, Flange Lock, /6-8, Grf, Nut, Flange Lock, 3/8-6, Grf, A Nut, Flange, / Hex Nut, / Cap,.90 x Pin, Lynch, Pin, Cotter, /8 x Gear, Deck, Adjustment Spring, Extension,.6 Dia x Spring, Comp,.3 OD x Spring, Torsion,.99 I.D x.7 O.D Wheel, Deck,.0 Dia Ball Washer, Lock, /6, Regular Duty Bolt, Shoulder,.496 x., 3/ Washer, Flat,.3 x. x Deck Wash Nozzle Shoulder Screw, /4-0 x Washer, Flat,.38 x.870 x Washer, Bell,.63 x. x Pulley Cap Adapter, Water Port C Spacer, Shoulder,.8840 x A Screw, Self-tapping, /6-8, 0.70, Bolt, Shoulder,.496 x.0, 3/ Blade, Cut,.3 -In-, Cub Rod, Keepr, Belt 4 Idler B Rod, Lift, Deck, Frt, B Rod, Control, Brake Chute Ass y, Deflector 4 Offset Rod, Handle, Deck Rel.37 Dia Spacer, Shoulder,.0 x Wheel, Deck B Belt, V Type, A Sec x Pulley, Idler, 4. Dia B Pin, Hinge, Dia.3 x Bracket, Cable, Deck Engage Spring, Torsion,.44 I.D. x Bracket, Idler, Pivot, Bracket, Cable, Deck Engage A Bracket, Guard, Belt, 4. Pulley Cover, Belt, Universal Stop, LH, 4 Deck Bracket, Support, Stationary Idler A Shoulder Spacer, Idler Washer, Flat,.760 Idx.0 OD A Shift, Spindle, B Bearing, Ball,.787id x.8 Odx Spacer,.79 x.060 x Pulley, Deck, 6.3 Dia A Bkrt, Chute, Rod, Keeper, Belt Screw, B, #0-6, B3 Clamp, Casing

16 6 46-inch Deck

17 46-inch Deck A Spindle Assembly, Pul 6.93 Dia B Bracket Assembly, Deck Hanger, LH B Deck Assembly, Offset, Brake Assembly, Deck, 4/ Brake Assembly, Deck, Screw, Self-tapping, /6-8,.70, Hex Screw, 3/8-6,.00, Gr, Std Hex Screw, /6-8,., Gr, Std Screw, Self-tapping, /4-0, Pulley Cap Screw, Self-tapping, /4-0, Screw, B, #0-6, Hex Screw, 3/8-6,.00, Gr, Std Bolt, Carriage, 3/8-6, 0.7, Gr Nut, Push, 3/ Nut, Flange Lock, /6-8, Nylon Nut, Flange Lock, 3/8-6, Nylon A Nut, Flange, / Hex Nut, / Hex Cap Screw, /6-8 x Pin, Lynch, Bow-Tie Cotter Pin, Gear, Deck Adjustment Adapter, Water Port Belt Cover, Universal Spring, Extension,.6 x Spring, Compression,.3 x Spring, Torsion,.99 I.D x.7 O.D Wheel, Deck,.0 Dia Ball Wheel, Deck.0 x Washer, Lock, /6, Regular Duty A Bracket, Chute, Washer, Flat,.3 x. x Cap,.90 x Washer, Flat,.38 x.870 x Washer, Bell,.63 x. x Washer, Flat,.38 x.0 x A Self Tapping Screw, /6-8 x Spacer,.79 x.060 x.860 Lg Bolt, Shoulder,.496 x., 3/ C Spacer, Shoulder,.8840 x Spacer, Shoulder,.0 x Bolt, Shoulder,.496 x.0, 3/ A Blade, Cut, 3. -In-, Cub Rod, Belt Keepr, 4 Idler B Rod, Lift, Deck, Frt, Rod, Keeper, Belt A Rod, Control, Brake Chute Assembly, 46 Offset Cub Rod, Deck Release Deck Wash Nozzle Shoulder Screw, /4-0 x B3 Clamp, Casing Belt, V-Type, A-Sec Pulley, Idler, 4. Dia Spring, Torsion,.44 I.D. x B Pin, Hinge, Bracket, Idler, Pivot, Bracket, Cable, Deck Engagement A Bracket, Guard, Belt, 4. Pulley Bracket, Support, Deck Idler Pulley, Deck, 6.93 Dia Lube Fitting, 3/ A Shaft, Spindle, 6. Lg A Bearing, Ball,.787 x.8 x A Shoulder Spacer, Idler 7

18 Hydrostatic Transmission (Tuff-Torq ) K46CA Transmission #9 #0 #6 #30 #9 K46CA Seal Kit Kit Includes #7 #8 #9 #99 K46CA Repair Kit Kit Includes #4 #38 #3 #00 - Seal Kit

19 Hydrostatic Transmission (Tuff-Torq ) K46CA Transaxle TT-A Kit, Upper Case 3 TT-A Lower Case 7 TT-68T040 Vent Valve 8 TT Magnet TT-9478 Spring TT-A Bypass Shaft A 3 TT-A63090 Bypass Lever 4 TT Snap Ring 0 TT-68T Sealing Cap 30 6 TT Snap Ring C 3 9 TT O-Ring A P0A 0 TT Seal TC 307 TT Tapping Screw 8 x TT Tapping Screw 8 x 30 4 TT-A Kit, Center Case C TT Pin 3 x TT-68T00 Filter 0 7 TT-68T Bolt 0 x 7 8 TT-A IDS Valve. 9 TT-A IDS Spring 30 TT-A IDS Filter TT-68T0090 Kit, Cylinder Block (Pump) 3 TT-A Spring 33 TT-A Pump Shaft 34 TT E-Ring 3 TT Bearing 60C3 36 TT Motor Housing 37 TT-A Thrust Bearing TT-68T0080 Kit, Cylinder Block 39 TT Washer x 4 x 40 TT-A64607 Motor Shaft 4 TT-9430 Snap Ring C 4 TT-A Brake Disc/Motor Gear (T) 43 TT-68T080 Bearing 60 RSR C3 44 TT-87T Thrust, Plastic 4 TT-68T08430 Swash Plate Assembly 46 TT Kit, Thrust Bearing (Pump) 47 TT-A Magnet Holder 49 TT-A Control Shaft 0 TT-68T0990 Fulcrum TT-68T09800 Torsion Spring, Standard TT-A Control Arm A 3 TT-A Control Lever F 4 TT-68T09360 Jerky Plate TT Washer 6 TT-A Cotter Pin /8" x 3/4" 7 TT Spring Pin 6 x 36 8 TT Roll Pin 6 x 40 9 TT O-Ring P4 60 TT Nut 6 TT-A Diff Gear Kit 6 TT-A Final Gear (4T) 63 TT-A Final Pinion Collar 64 TT-A Reduction Shaft 6 TT Washer x 3 x TT-A Reduction Gear (37T) 67 TT-68T03340 Final Pinion Gear (0T) 68 TT-A Axle Shaft, Left 69 TT-A Axle Shaft, Right 70 TT Thrust Washer 7 TT Ring 7 7 TT Seal 9 x 3 x 8 73 TT Bushing 9 x 74 TT Bushing TT-A Brake Shoe 76 TT-A Brake Lever 77 TT-A Brake Shaft 78 TT-68T03680 Brake Return Spring 79 TT-A Brake Actuator 80 TT Spring Pin x 3 8 TT O-Ring A P 8 TT Spring Pin 4 x 6 83 TT-A Spline Collar 84 TT-A Pulley B 8 TT-A Fan, Black 90 TT Spring Pin 3.0A x 0 9 TT-A Oil Seal 6 x x 03 Continued on next page 9

20 Hydrostatic Transmission (Tuff-Torq ) 9 TT Spring Pin 3.0A x 6 96 TT Roll Pin 3. x N/A Sealant 4 TT-A Bolt TT-A Lock Washer 6 TT-A Washer 0 TT-A Pump Shaft/Bearing Kit 00 TT-A Kit,Seal Incl. 9, 0, 6, 30, 9, 7, 8, 9 & 99 0 TT-A Repair Kit, Incl. 4, 3, 38 & 00 0

21 Page Left Blank Intentionally

22 Engine Accessories (Kohler Single) Used to secure slack of headlight harness to hood hinge Shield Ass y, Muffler Screw, Ab, #8-8, 0.00, A Screw, Self-tapping, 3/8-6,.000, Screw, Self-tapping, /4-0, 0.00, A Screw, Socket Head, /6-8, Hose, Vent Nut, Sems, / KH S Gasket, Exhaust Cable, Tie, 3/6 x.0 x Clamp, Hose,.490 Dia Hose, Extension, Oil Drain A Muffler, Single, Kohler Hose, Fuel, Low Permeation, / A Deflector, Muffler, Long. 9-07A Drain, Oil

23 Engine Accessories (Kawasaki) For Choke 3 4 A A Shield Ass y, Muffler Screw, Ab, #8-8, 0.00, Screw, Self-tapping, 3/8-6,.0, Screw, Self-tapping, /4-0, 0.00, Nut, Sems, / Cable, Tie, 3/6 x.0 x Clamp, Hose,.490 Dia Clamp,.0 Dia Hose, Fuel, Low Permeation, / A Deflector, Muffler, Long. 7-47A Muffler, Twin, Kawasaki 7-78 Muffler, Twin, kawasaki (CA) Hose, Vent Hose, Extension, Oil Drain A Heat Shield Nut, 3/8-6, Flangelock 3

24 LTX 04KW Labels 777D S D D I D69 777D68 777S D397 S I94 777I39 777D6948 LTX 04 KW V-TWIN HYDROSTATIC 777D I9 777X4749 LTX 04 KW COMMON PARTS IT EM NUMBER Blade(s) (X) Extreme Blade(s) X (X) Deck belt(s) B Drive belt(s) Spark Plug(s) KM-B PR4E S (X) Air Filter KM Oil Filter KM Fuel Filter KM Amount of oil & weight 7 oz / 0W-30 Battery Voltage Volts ACCESSORIES IT EM NUMBER Bagger 9A Mulch Kit 9A Dozer Blade OEM Snow Thrower OEM Tire Chains Weight Kit M060 Extra Weight M09 Ri ding Mower Cover Oil Si phon Blade Removal Tool LTX 04 KW V-TWIN HYDROSTATIC 777I S396 I9 DE CK ROUTING X

25 LTX 04 Labels 777D D D I D69 777D D43 HYDROSTATIC 777D436 HYDROSTATIC 777D I3490 (Eff. to..3) 777I94 (Eff. from..3) 777I S397 S X46974 LTX 04 COMMON PARTS IT EM NUMBER Blade(s) A (X) Extreme Blade(s) X (X) Deck belt(s) Drive belt(s) Spark Plug(s) Air Filter KH S Oil Filter KH S Fuel Filter KH--00--S Amount of oil & weight 40 oz / 0W-30 Battery Voltage Volts ACCESSORIES IT EM NUMBER Bagger 9A Mulch Kit 9A Dozer Blade OE M Snow Thrower OE M Tire Chains Weight Kit M060 Extra Weight M09 Ri ding Mower Cover Oil Si phon Blade Removal Tool I9 777S I333 DECK ROUTING I9 X

26 6 Electrical Schematic (7-0476B)

27 Notes 7

28 Kohler SV600-3 Crankshaft KH S Crankshaft Assembly Kit (Inc. ) KH S Cup Plug 3 KH-X-4- Key, 3 6 X 8 4 KH S Crankshaft Gear KH S Link Pivot Screw 6 KH S Balance Weight Linkage 7 KH S Shoulder Screw 8

29 Kohler SV600-3 Oil Pan/Lubrication KH S Closure Plate Assembly KH S Oil Seal 3 KH S Closure Plate Gasket 4 KH S Hex Flange Screw, KH Governor Regulating Pin 6 KH S Governor Cross Shaft 7 KH S Governor Gear Assembly 8 KH S Oil Passage Gasket 9 KH S Oil Passage Cover Kit (Includes 7) 0 KH-M-403-S Flg. Thd. Frm. Screw, M X 0.8 X 3 KH S Oil Filter KH S Dipstick Assembly Blade 9

30 Kohler SV600-3 Crankcase CRANKSHAFT

31 Kohler SV600-3 Crankcase KH S Square Head Pipe Plug, 3 8 KH S Oil Seal 3 KH S Connecting Assembly Rod 4 KH S Piston W/ Ring Set Kit, 94mm KH S Piston Pin Retainer 6 KH--4-0 Hitch Pin Clip 7 KH S Governor Cross Shaft 8 KH-M-630 Flat Washer, 6 Mm 9 KH-X--0-S Flat Washer, 4 0 KH S Shd. Thd. Frm. Screw KH S Oil Pump Assembly Kit KH S Cam Lobe Assembly 3 KH S Cam Gear Assembly 4 KH S Acr. Weight and Follower Kit KH S Shd. Thd. Frm. Screw, M6 x x 6 6 KH S Acr. Spring 7 KH S Cam Center Shaft Kit 8 KH S Oil Pump Kit (Shallow 0mm) 9 KH S Thrust -Acr. Washer 0 KH S Thrust Washer KH S Drainback Tube N/A Crankcase (Use: Short Block) 3

32 Kohler SV600-3 Head/Valve/Breather KH Flat Washer, 3 3 KH S Cylinder Head Gasket Kit 3 KH S Flange Screw, M0 X. X 80 4 KH S Cylinder Head Kit KH S Exhaust Valve 6 KH S Intake Valve 7 KH S Valve Stem Seal 8 KH S Retainer Lock 9 KH S Valve Spring 0 KH S Valve Spring Cap KH S Rocker Stud KH S Push Rod Guide Plate 3 KH S Rocker Arm 4 KH S Push Rod KH S Rocker Pivot Assembly 6 KH S Valve Cover Gasket 7 KH S Valve Cover Kit 8 KH S Flg. Thd. Frm. Screw, M6 X.0 X 0 9 KH S Breather Hose 0 KH S Set Screw 3

33 Kohler SV600-3 Blower Housing & Baffles 3 4 KH S Blower Housing Kit KH S Barrel Baffle 3 KH S Shd. Thd. Frm. Screw, M6 X X 6 4 KH-M-6406-S Flg. Thd. Frm. Screw, M6 X.0 X 6 33

34 Kohler SV600-3 Ignition/Electrical

35 Kohler SV600-3 Ignition/Electrical KH Amp Stator Kit KH-M-480-S Thd. Frm. Screw, M X 0.8 X 3 KH S Flywheel 4 KH S Screw, Hex Flange KH S Square Key 6 KH S Flat Washer 7 KH S Ignition Module 8 KH-M-400-S Flg. Thd. Frm. Screw, M X.8 X 0 9 KH S Fan Mounting Plate 0 KH S Fan KH S Grass Screen Spark Plug 3 KH S Regulator/Rectifier 4 KH S Wire Clip KH---4-S Connector KH S Wiring Harness KH S Tie 3

36 Kohler SV600-3 Starting System KH S Starter Assembly (Inc. 3-6) KH S Free Spinning Flg. Nut, #0-4 3 N/A Drive Kit (J.E.) 4 KH---0-S Brush Kit KH S Drive End Cap (J.E.) 6 KH-0--0-S Thru Bolt 36

37 Kohler SV600-3 Fuel System Ref. Part-Number Description KH S Hose Clamp, KH S Carburetor Kit 3 KH S Stud, M6 X.0 X 00 4 KH S Heat Deflector Gasket KH S Carburetor Stud 6 KH S Heat Deflector Kit 7 KH-M S Flange Nut, M6 X.0 8 KH-M-600-S Flange Screw, M6 X.0 X 0 9 KH-X-- Int. Tooth Lock Washer, 4 0 KH--00--S Fuel Filter KH---8-S Fuel Line KH S Tie 37

38 Kohler SV600-3 Engine Controls Ref. Part-Number Description KH S Speed Control Assembly Kit (Inc., 3, 6, 7, 7, 9, 0) KH S Idle Adj. Screw & Spring Kit 3 KH S Speed Control Spring 4 KH Cable Clamp KH-M-406-S Flg. Thd. Frm. Screw, M X 0.8 X 6 6 KH-M S Lbd. Skt. Screw, M6 X.0 X 0 7 KH S Governor Spring 8 KH S Governor Assembly Lever (Inc. 9-) 9 KH S Speed Control Spring (Short) Ref. Part-Number Description 0 KH-X-- Int. Tooth Lock Washer, 4 KH S Hex Flange Nut, 4-0 KH--8- Throttle Linkage Bushing 3 KH S Throttle Linkage 4 KH Linkage Retaining Bushing KH S Linkage Spring 6 KH S Choke Linkage 7 KH S Phl. Thd. Frm. Screw, M4 X 0.7 X 38 9 KH S Phl. Thd. Frm. Screw, M4 X 0.7 X 38

39 Kohler SV600-3 Air Intake/Filtration KH S Air Cleaner Base Stud KH Air Cleaner Base Gasket 3 KH S Air Cleaner Element 4 KH S Air Cleaner Cover Kit KH S Cover Knob 6 KH S Pre-Cleaner Element (Dry) 7 KH S Air Cleaner Base Kit 8 KH----S Evaporative Connector 9 KH S Masking Cap 0 KH S Hose, Evaporative, 0 39

40 Kohler SV600-3 Miscellaneous N/A Decals KH S Clear Laminate Decal KH S 0HP 40

41 Kawasaki FR600V-AS06 Starter 646 KM Cover Assembly 646A KM Cover Assembly 080 KM Armature 63 KM Electric Starter 70 KM Hook 308 KM Stopper 90 KM Gear-Spur 906 KM Spacer 9093 KM Seal 94 KM Spring 94 KM Bolt 90 KM Nut 90A KM Nut 30 KM-30AA0830 Flanged Bolt, 8 X 30 4

42 4 Kawasaki FR600V-AS06 Cylinder/Crankcase

43 Kawasaki FR600V-AS06 Cylinder/Crankcase 004 KM Head Gasket 008 KM Complete Cylinder Head, # 008A KM Complete Cylinder Head, # 0 KM Rocker Case, # 0A KM Rocker Case, # 06 KM Rocker Case Gasket 06A KM Breather Gasket 37 KM Breather Plate 409 KM Breather Cover 66 KM Breather Valve 70 KM Lift Hook 34 KM Pipe 3 KM Breather Pipe 490 KM Crankcase Cover 490 KM Complete Crankcase 907 KM Joint 9004 KM Stud, 8 x KM Pin 9049 KM Oil Seal, RVC, 6 X X A KM Oil Seal, So 8 X 4 X HS 9049B KM Oil Seal, Sd 3 X 48 X 8 R HS 9049C KM Oil Seal, 38 X 6 X 8 MTCLV 9066 KM Plug 9066A KM Plug 93 KM Bolt, 6 X 93A KM Bolt, 8 X 0 30 KM-30CA0870 Flanged Bolt, 8 X 70 4 KM-4AA0408 Pan Screw +-, 4 X KM-670B0 O-Ring, mm 43

44 Kawasaki FR600V-AS06 Piston/Crankshaft 300 KM Engine Piston 300 KM Piston Pin 3008 KM Piston Ring Set 30 KM Piston Ring Set L, KM Engine Piston L, KM Complete Crankshaft 3 KM-3-70 Connecting Rod Assembly 9033 KM Snap Ring 9 KM Bolt, 6 X 3 44

45 Kawasaki FR600V-AS06 Lubrication Equipment 37 KM Rotor Plate 407 KM Oil Gauge Cap Assembly 64 KM Outer Rotor Pump 64A KM Inner Rotor Pump 4906 KM Oil Filter 4906A KM Oil Filter 496 KM Valve Assembly 907 KM Joint 93 KM Filler 90 KM O-Ring, 6mm 9066 KM Plug 940 KM Ball 94 KM Spring 93 KM Bolt 93A KM Bolt, 6 X 90 KM Nut, M KM-A040 Spring Pin, 4 X KM-670D06 O-Ring, 6mm 4

46 46 Kawasaki FR600V-AS06 Valve & Camshaft

47 Kawasaki FR600V-AS06 Valve & Camshaft 0 KM Bracket 004 KM Intake Valve 00 KM Exhaust Valve 009 KM Valve Spring Retainer 0 KM-0-06 Collet 06 KM Rocker Arm 03 KM Tappet 3070 KM Governor Guide 36 KM Push Rod 37 KM Plate 37A KM Governor Plate 4036 KM Sleeve KM Engine Valve Spring, IN 498 KM Complete Camshaft 9033 KM Snap Ring 940 KM Ball 94 KM Spring 9 KM Collar 93 KM Bolt, 6 X KM-900- Washer, 8. X 8 X A KM Washer, 6 X 4 X B KM Washer, 6.3 X 30 X.8 30 KM-30AA084 Flanged Bolt, 8 X 4 3 KM-3AA0600 Hex Nut, 6mm 47

48 Kawasaki FR600V-AS06 Cooling Equipment 4037 KM H Screen KM Engine Shroud 49089A KM Engine Shroud 904 KM Fan 9066 KM Fan Housing 9009 KM Screw 93 KM Bolt 48

49 Kawasaki FR600V-AS06 Electric Equipment 066 KM Voltage Regulator 7 KM-7-07 Ignition Coil Assembly 93 KM Flywheel Assembly 60 KM Lead Wire, L = KM Harness 603A KM Harness 603B KM Harness 903 KM Charging Coil 9009 KM Screw 9066 KM Plug 9070 KM-BPR4ES Spark Plug, BPR4ES (NGK) 907 KM Band 94 KM Bolt, X KM Screw, X KM Washer 30 KM-30AA060 Flanged Bolt, 6 X 0 0 KM-0A00 Woodruff Key 49

50 Kawasaki FR600V-AS06 Control Equipment 307 KM Shaft 37 KM Plate 67 KM Link 399 KM Governor Spring 4903 KM Governor Arm 493 KM Complete Control Panel 9009 KM Screw 94 KM Spring 94A KM Spring 90 KM-90-8 Bolt, X 8 9 KM Bolt, x KM Bolt, 6 X KM Clamp 4 KM-4AA0408 Pan Screw +-, 4 X 8 3 KM-3AA0600 Hex Nut, 6mm 3 KM-3AA000 Hex Nut, mm 4 KM-4AA0600 Plain Washer, 6mm 0

51 Kawasaki FR600V-AS06 Carburetor 06 KM Chamber Gasket 06A KM Screw Gasket 06B KM Gasket 307 KM Shaft 004 KM Carburetor Assembly 604 KM Pilot Air Screw 600 KM Float Chamber 60 KM Throttle Valve 6030 KM Float Valve 603 KM Float 604 KM Throttle Carburetor Shaft 604A KM Choke Carburetor Shaft 686 KM Choke Valve Assembly 88 KM Solenoid KM Limiter 49 KM Main Nozzle 9076 KM Intake Manifold 9009 KM Screw 9009A KM Screw 90 KM O-Ring, 4mm 9063 KM Main Jet, # A KM Main Jet, # B KM Main Jet, #0 908 KM Spring 9093 KM Seal 94 KM Spring 94A KM Spring 93 KM Bolt 900 KM Washer, 9.8 x. x.0

52 Kawasaki FR600V-AS06 Air Filter/Muffler 0 KM Air Filter Case 03 KM Air Filter Element 060 KM Muffler Gasket 06 KM Air Cleaner Gasket 6060 KM Intake Pipe 9009 KM Screw 90 KM Nut 9066 KM Plug 970 KM Clamp 973 KM Clamp 973A KM Clamp 973B KM Clamp 99 KM Tube,.6 X 8.6 X 8 99A KM Air Filter Tube 90 KM Nut, M8 46 KM-46DA0800 Washer-Spring Washer, 8mm

53 Kawasaki FR600V-AS06 Fuel Tank/Fuel Valve 4036 KM Sleeve 4909 KM Fuel Filter KM Fuel Pump 9009 KM Screw 970 KM Clamp 97 KM Clamp 99 KM Tube, 6.4 X.7 X 0 99A KM Tube, 6.3 X.7 X 8 99B KM Tube, 6.3 X.7 X 360 3

54 Kawasaki FR600V-AS06 Engine Labels 6070 KM Warning Label 4

55 Kohler SV60-3 Crankshaft KH S Crankshaft Assembly Kit KH S Cup Plug 3 KH S Shoulder Screw 4 KH-X-4- Key, 3/6 X /8 KH S Crankshaft Gear 6 KH S Link Pivot Screw 7 KH S Balance Weight Linkage

56 Kohler SV60-3 Crankcase CRANKCASE (USE SHORT BLOCK)

57 Kohler SV60-3 Crankcase KH S Acr. Weight KH S Thrust -Acr. Washer 3 KH S Cam Gear Assembly, Intake 4 KH S Governor Cross Shaft KH-M-630 Flat Washer, 6 Mm 6 KH-X--0-S Flat Washer, 4 7 KH--4-0 Hitch Pin Clip 8 KH S Oil Pump Ass y Kit 9 KH S Oil Pump Screw 0 KH S Drainback Tube KH S Thrust Washer KH S Shd. Thd. Frm. Screw, M6 X X 6 3 KH S Cam Center Shaft Kit 4 KH S Cam ear Assembly KH S Acr. Spring 6 KH S Square Head Pipe Plug, KH S Piston Pin Retainer 8 KH S Piston w/ Ring Set, 94mm 9 KH S Connecting Assembly Rod 0 KH S Oil Seal KH S Ring Set (94mm) KH S Cam Lever Kit 7

58 Kohler SV60-3 Oil Pan/Lubrication KH S Hex Flange Screw KH S O-Ring 3 KH S Dipstick Ass y-std Yellow (Incl. ) 4 KH S Closure Plate Assembly KH S Oil Passage Gasket 6 KH S Countersink Pipe Plug, /8 7 KH S Oil Filter 8 KH S Oil Seal 9 KH S Closure Plate Gasket 0 KH S Governor Gear Assembly (Incl. -) KH Governor Regulating Pin KH S Governor Regulating Pin 3 KH-M-403-S Flg. Thd. Frm. Screw, M X 0.8 X 3 4 KH S Governor Cross Shaft KH S Oil Passage Cover Kit (Incl. ) 8

59 Kohler SV60-3 Head/Valve/Breather KH S Valve Cover Assembly KH S Valve Cover Gasket 3 KH S Thread Forming Screw 4 KH S Breather Hose KH S Rocker Pivot Assembly (Incl. 6) 6 KH S Set Screw 7 KH S Rocker Arm 8 KH S Rocker Stud 9 KH S Push Rod Guide Plate 0 KH S Retainer Lock KH S Valve Spring Cap KH S Valve Spring 3 KH S Valve Stem Seal 4 KH Flat Washer, 3 3 KH S Flange Screw, M0 X. X 80 6 KH S Kit, Cylinder Head 7 KH S Exhaust Valve 8 KH S Intake Valve 9 KH S Cylinder Head Gasket Kit 0 KH S Rod, Push 9

60 Kohler SV60-3 Ignition/Electrical KH S Grass Screen KH S Hex Flange Screw 3 KH S Flat Washer 4 KH S Fan Mounting Plate KH S Fan 6 KH S Straight Flywheel Key 7 KH S Flywheel 8 KH-M-480-S Thd. Frm. Screw, M X 0.8 X 9 KH S Wire Clip 0 KH S Amp Stator Kit KH---4-S Connector KH-M-400-S Flg. Thd. Frm. Screw, M X.8 X 0 3 KH S Regulator/Rectifier 4 KH S Thread Forming Screw Spark Plug (Std) 6 KH S Ignition Module (CDI Fixed) 7 KH S Relay KH S Wiring Harness KH S Tie 60

61 Kohler SV60-3 Blower Housing & Baffles 4 3 KH S Blower Housing KH S Shd. Thd. Frm. Screw, M6 X X 6 3 KH S Baffle Baarrel 4 KH S Thread Forming Screw 6

62 Kohler SV60-3 Starting System KH S Starter Assembly (Inc. 4-7) 3 KH S Free Spinning Flg. Nut, #0-4 4 N/A Drive Kit (J.E.) KH---0-S Brush Kit 6 KH S Drive End Cap (J.E.) 7 KH-0--0-S Thru Bolt 6

63 Kohler SV60-3 Fuel System KH S Hose Clamp KH S Heat Deflector Kit 3 KH S Carburetor Spacer Kit 4 KH--00--S Fuel Filter KH S Intake Port Insert 6 KH-X-- Int. Tooth Lock Washer, 4 7 KH S Heat Deflector Gasket 8 KH---8-S Fuel Line 9 KH Carburetor Gasket 0 KH-M-600-S Flange Screw, M6 X.0 X 0 KH S Stud KH-M S Flange Nut, M6 X.0 3 KH S Carburetor Kit KH S Jumper Lead (Not Shown) KH S Tie (Not Shown) 63

64 Kohler SV60-3 Controls KH S Speed Control Assembly Kit (Inc., 3, 6, 7, 7, 9, 0) KH S Idle Adj. Screw & Spring Kit 3 KH S Speed Control Spring (Long) 4 KH Cable Clamp KH S Thread Forming Screw 6 KH-M S Lbd. Skt. Screw, M6 X.0 X 0 7 KH S Governor Spring 8 KH S Governor Ass y Lever (Inc. 9-) 9 KH---04-S Rd. Hd. Sq. Nck. Bolt, 4-0 X 0 KH-X-- Int. Tooth Lock Washer, 4 KH S Hex Flg Nut, 4-0 KH--8- Throttle Linkage Bushing 3 KH S Throttle Linkage 4 KH Linkage Retaining Bushing KH S Linkage Spring 6 KH S Choke Linkage 7 KH S Screw, Choke Adj M4 x 0.7 x 38 8 KH S Governor Lever 9 KH S Phl. Thd. Frm. Screw, M4 X 0.7 X 0 KH S Speed Control Spring (Short) 64

65 Kohler SV60-3 Air Intake/Filtration KH S Air Cleaner Cover Kit (Inc. ) KH S Knob Cover 3 KH S Pre-Cleaner Element (Dry) 4 KH S Air Cleaner Element KH S Air Cleaner Base Kit (Inc. 6, 7) 6 KH S Air Cleaner Base Stud 7 KH Air Cleaner Base Gasket 8 KH----S Evaporative Connector 9 KH S Masking Cap 0 KH S Hose, Evaporative 0 KH S Knob w/seal Kit (Not Shown) 6

66 Kohler SV60-3 Decals Artwork is representative. Actual labels may differ depending on model and specification number.. KH S Decal, Clear laminate. KH S Decal 0HP 66

67 Notes 67

68 G E N U I N E FAC TORY PARTS To order replacement parts, call a Customer Support Representative at (800) 96-4CUB. Locate your nearest Cub Cadet dealer at (877) or visit to find the nearest Cub Cadet dealer in your area. CUB CADET LLC, P.O. BOX 363 CLEVELAND, OHIO