Illustrated Parts Manual

Transcription

1 Illustrated Parts Manual TANK LZ CUB CADET LLC, P.O. BOX CLEVELAND, OHIO Printed In USA Form No January 31, 2012

2 To The Owner Thank You Thank you for purchasing a Cub Cadet Zero-Turn Tractor. It was carefully engineered to provide excellent performance when properly operated and maintained. All information in this manual is relative to the most recent product information available at the time of printing. Please be aware that this Illustrated Part s Manual may cover a range of product specifications for various models. Table of Contents Battery Choke Control Consoles/Control Panels... 8 Control Assembly...12 Deck Assembly, Deck Assembly, Deck Assembly, Deck Lift Assembly...16 Electrical Electrical Schematic Engine Accessories, Kohler...18 Engine Accessories, Kawasaki Engine Accessories, Briggs Engine, Briggs 44M G Engine, Kawasaki FX850V-S Record Product Information To ease in ordering replacement parts, please locate the model plate on the equipment and record the information in the provided area to the right. You can locate the model plate by looking beneath the seat. Components listed and/or illustrated in this manual may not be applicable to all models. We reserve the right to change product specifications, designs and equipment without notice and without incurring obligation. Throughout this manual, all references to right (RH) and left (LH) are observed from the operating position. Engine, Kohler CV Engine, Kohler CV Frame... 3 Front Axle...14 Fuel Tank Hydro Controls... 6 Labels Meter, Hour Muffler PTO Knob ROPS... 4 Seat... 4 Throttle Control Wheels, Front...14 Wheels, Rear... 6 Model Number Serial Number Painted Parts When ordering painted service parts, a four digit color suffix must be added to the part number (e.g. 83-XXXXX-063). Please refer to the table below for current color codes: 063 Black 4021 Yellow (Cub Cadet) 0499 Beige (Cub Cadet) 0685 Blue (Cub Cadet) 0691 Black Jack (Cub Cadet Commercial) 2

3 Frame Ref Part Number Description Front Axle Bracket Assembly B Frame Assembly Rear Bumper Hex Cap Screw, 3/8-16 x Carriage Bolt, 3/8-16 x Screw, 3/8-16 x Carriage Bolt, 3/8-16 x Nylock Nut, 3/ Rivet Nut, 3/ Slide Cap A Bumper,.62 Dia. x Washer,.406 x 1.00 x.105 3

4 4 Seat Assembly

5 Seat Assembly P Torsion Spring,.25 x 1.0 x P Cable Support Folding ROPS Assembly Seat Mounting Bracket Deck Reinforcement Plate Seat Mounting Bracket Floor Panel Tray Floor Panel Seat Lever Latch Control Panel Cover Storage Box Storage Box Lid Storage Box Side Panel Front Panel Cover Carriage Bolt, 3/8-16 x Screw, x Hex Flange Screw, 1/4-20 x Hex Cap Screw, 3/8-16 x Hex Cap Screw, 1/4-20 x A Clevis Pin,.25 x Nut, 5/16-18, Flangelock Nut, 1/4-20, Flangelock Nut, 3/8-16, Flangelock Nut, 3/8-16, Hex Cotter Pin, Bow Tie Clip,.250 Dia Adhesive Pad Rivet, 3/16 x A Bumper,.62 Dia. x Rubber Bumper, 2.5 x A Shoulder Bolt,.50 x.925, 3/ A Shoulder Bolt,.500 x 2.23, 3/ Seat 5

6 Hydro Controls B A A B

7 Hydro Controls Transmission, LH Transmission, RH Hydro Tank Assembly Transmission Bracket Assembly Transmission Brake Bracket Screw, x Carriage Bolt, 3/8-16 x Carriage Bolt, 3/8-16 x Hex Cap Screw, 1/2-13 x Nut, 3/8-16, Flangelock Nut, 1/2-13, Flangelock Cable Tie Hose Clamp, Fan Cover Hose, 5/8 ID x LG Wheel Assembly, 24 x (48 ) Wheel Assembly, 24 x (54 & 60 ) Lug Nut, 1/2-13

8 Control Group

9 Control Group Brake Handle Weldment LH Control Panel Boot Brake Bracket Pivot Brake Bracket Brake Switch Bracket RH Control Panel Carriage Bolt, 3/8-16 x Screw, 3/8-16 x Machine Screw, #10-32 x Hex Flange Screw, 1/4-20 x Nut, 3/8-16, Flangelock B Grip,.50 ID Cable Tie Rivet, Cup Holder Washer,.510 x 1.00 x Washer,.531 x 1.00 x A Shoulder Bolt,.50 x.925, 3/ Shoulder Screw,.50 x.50, 3/ Brake Cable Switch, NC/NO/NO 9

10 Fuel Tank Assembly Fuel Tank Assembly, RH Fuel Tank Assembly, LH Rear Fuel Bracket, RH Rear Fuel Bracket, LH Hex Cap Screw, 3/8-16 x Carriage Bolt, 3/8-16 x Nut, 3/8-16, Flangelock Cable Tie A Hose Clamp,.500 Dia Fuel Hose., 1/ Fuel Switch Fuel Hose Assembly includes: - - Hose, 3/16 Fuel Line (in inches) Tee Fitting, Fuel Grommet, Fuel Tank Rubber Grommet Grommet, 1.58 OD x 1.21 ID x Fuel Pickup Valve Fuel Rollover Valve Fuel Gauge Fuel Cap 10

11 9 16 Fuel Tank Assembly (Cal.) Fuel Tank Assembly, RH Fuel Tank Assembly, LH Rear Fuel Bracket, RH Rear Fuel Bracket, LH Hex Cap Screw, 3/8-16 x Carriage Bolt, 3/8-16 x Nut, 3/8-16, Flangelock Cable Tie A Hose Clamp,.500 Dia Fuel Hose., 1/ Fuel Switch Carbon Canister Grommet, Fuel Tank Rubber Grommet Grommet, 1.58 OD x 1.21 ID x Fuel Pickup Valve Fuel Rollover Valve Fuel Gauge Fuel Cap Canister Bracket Screw, 1/4-20 x Fuel Hose Assembly includes: - - Hose, 3/16 Fuel Line (in inches) Tee Fitting, Fuel 11

12 Control Assembly A A

13 Control Assembly Pivot Housing Weldment, RH Pivot Housing Weldment, LH Lower Pivot Tube Weldment Lapbar Tube Weldment Return to Neutral Control Bracket Hex Cap Screw, 3/8-24 x Carriage Bolt, 5/16-18 x Hex Cap Screw, 3/8-16 x Hex Cap Screw, 3/8-24 x Hex Cap Screw, 3/8-16 x Hex Cap Screw, 5/16-18 x Carriage Bolt, 3/8-16 x Bolt, 5/16-18 x Nut, 5/16-18, Flangelock Nut, 3/8-16, Flnagelock Nut, 1/2-13, Flangelock Nut, 5/16-18, Centerlock Jam Nut, 3/ Jam Nut, 3/ Roll Pin,.188 x Handle Adjustment Pivot Control Pivot Cam Lever Grip, 1.0 ID Ball Joint, 3/ Ball Joint, 3/8-24, LH Damper Control Cylinder Bevel Washer,.525 x 1.00 x Washer,.330 x.630 x Grease Fitting, 1/ Shoulder Bolt,.5 x 3.25, 1/ Shoulder Screw,.35 x 1.813, 5/ Bearing,.5 x 1.00 x Control Rod Spacer,.500 x.85 x Spacer,.385 x.5000 x

14 Front Axle Assembly Front Axle

15 Front Axle Assembly Wheel Assembly, 13 x Front Axle (54 & 60 ) Front Axle (48 ) Yoke, Caster Wheel Hex Cap Screw, 1-14 x A Hex Cap Screw, 1/2-13 x Hex Cap Screw, 3/8-16 x Nut, 1/2-13, Flangelock Nut, , Flangelock Retainer Ring Axle Grease Cap Washer,.411 x 1.25 x Bell Washer, 1.25 x 2.50 x Washer, 1.00 x 2.00 x Grease Fitting, 1/ Grease Fitting, 1 39/ Bearing, x Spacer, x 1.24 x Spacer, Spacer, x 2.45 x Spacer,.812 ID x.218 LG Spacer,.515 x.49 x

16 Deck Lift Assembly

17 Deck Lift Assembly Deck Lift Foot Pedal Traillink Pivot Rod Lift Lock Mount A Deck Lift Shaft Deck Lift Shaft, Front Latch Lock Bracket Lift Link Arm Deck Adjustment Lift Link Arm Deck Lift Bar, Front Deck Lift Bellcrank Deck Lift Foot Pedal Deck Index Link Arm A Lift Index Slider Arm Hex Cap Screw, 1/2-13 x Screw, #10-24 x Hex Cap Screw, 5/8-11 x Eye Bolt, 5/8-18 x Hex Cap Screw, 1/4-20 x Screw, 5/16-18 x Clevis Pin,.500 x Clevis Pin,.438 x Nut, 1/4-20, Flangelock Nut, 5/8-11, Flangelock Nut, 3/8-16, Flangelock Jam Nut, 5/ Jam Nut, 5/ Click Pin,.092 x B Internal Cotter Pin Lynch Pin, Cotter Pin, 3/32 x Lift Handle Grip Ball Joint,.625 ID x 5/ Extension Spring,.969 OD x Compression Spring,.656 OD x Bevel Washer,.340 x.82 x Washer,.510 x 1.00 x Shoulder Bushing,.320 ID x Washer,.510 x 1.00 x Washer,.640 x 1.20 x Washer,.531 x 1.25 x Washer,.640 x 1.25 x Washer,.531 x.85 x Shoulder Screw,.43 x.50, 1/ Shoulder Screw,.625 x.442, 3/ Bushing, 1.00 x 1.50 x Bearing,.385 ID Lift Lock Rod Deck Rod,.625 Dia Hex Flange Bearing Spacer, 1.2 x 1.5 x Spacer,.635 x x A Spacer,.635 x 1.25 x.445 1

18 Engine Accessories (Kohler)

19 Engine Accessories (Kohler) A Idler Bracket Clutch Retainer Bracket Hex Cap Screw, 3/8-16 x Screw, #10-24 x Hex Cap Screw, /16-20 x Carriage Bolt, 3/8-16 x Hex Cap Screw, 5/16-18 x Carriage Bolt, 3/8-16 x Screw, #8-32 x Stud, Pivot Ball Joint Nut, #8-32, Hex Nut, #10-24, Hexlock Nut, /16-14, Hexlock Nut, 5/16-18, Flangelock Nut, 3/8-16, Flangelock Nut, 3/8-16, Flangelock Nut, M8-1.25, Hexlock Jam Nut, 3/ Key, 1/4 x Electric PTO Clutch Cable Tie Clip,.40 x Throttle Control Knob A Extension Spring, 1.5 x Washer,.344 x.688 x Washer,.41 x 1.50 x Washer,.406 x 1.00 x A Washer,.41 x 1.50 x Grease Fitting Shoulder Screw,.625 x.302, 3/ Shoulder Bolt,.625 x 1.94, / bearing,.638 x.53 x Choke Control Cable Throttle Cable Transmission Spring Hook A Oil Drain Hose Muffler Belt Drive Pulley Idler Pulley 19

20 20 Engine Accessories (Kawasaki)

21 Engine Accessories (Kawasaki) A Idler Bracket Clutch Retainer Bracket Hex Cap Screw, 3/8-16 x Screw, #10-24 x Hex Cap Screw, /16-20 x Carriage Bolt, 3/8-16 x Hex Cap Screw, 3/8-16 x Carriage Bolt, 3/8-16 x Screw, #8-32 x Stud, Pivot Ball Joint Nut, #8-32, Hex Nut, #10-24, Hexlock Nut, /16-14, Hexlock Nut, 5/16-18, Flangelock Nut, 3/8-16, Flangelock Nut, 3/8-16, Flangelock Nut, M8-1.25, Hexlock Jam Nut, 3/ Key, 1/4 x Electric PTO Clutch Cable Tie Clip,.40 x Throttle Control Knob A Extension Spring, 1.5 x Washer,.344 x.688 x Washer,.41 x 1.50 x Washer,.406 x 1.00 x A Washer,.41 x 1.50 x Grease Fitting Shoulder Screw,.625 x.302, 3/ Shoulder Bolt,.625 x 1.94, / bearing,.638 x.53 x Choke Control Cable Throttle Cable Transmission Spring Hook A Oil Drain Hose Muffler Belt Drive Pulley Idler Pulley Hex Cap Screw, M8 x 1.25 x 16MM 21

22 Engine Accessories (Briggs)

23 Engine Accessories (Briggs) A Idler Bracket Clutch Retainer Bracket Hex Flange Screw, 5/ Screw, #10-24 x Hex Cap Screw, /16-20 x Carriage Bolt, 3/8-16 x Hex Cap Scrw, 5/16-18 x Carriage Bolt, 3/8-16 x Screw, #8-32 x Stud, Pivot Ball Joint Nut, #8-32, Hex Nut, #10-24, Hexlock Nut, /16-14, Hexlock Nut, 5/16-18, Flangelock Nut, 3/8-16, Flangelock Nut, 3/8-16, Flangelock Jam Nut, 3/ Key, 1/4 x Electric PTO Clutch Cable Tie Throttle Control Knob A Extension Spring, 1.5 x Washer,.344 x.688 x Washer,.41 x 1.50 x Washer,.406 x 1.00 x A Washer,.41 x 1.50 x Grease Fitting Shoulder Screw,.625 x.302, 3/ Shoulder Bolt,.625 x 1.94, / bearing,.638 x.53 x Choke Control Cable Throttle Cable Transmission Spring Hook Muffler Belt Drive Pulley Idler Pulley 23

24 Deck

25 48 Deck Deck Roller Mount Bracket P Chute Deflector Roller Mount Bracket Chute Baffle Baffle, 48 Adjustment Complete Wheel, 5.00 Dia Deck Assembly Deck Belt Cover Chute Deflector Bracket Deck Support Plate Chute Extension Bracket Carriage Bolt, 3/8-16 x Carriage Bolt, 3/8-16 x A Hex Cap SCrew, 1/2-13 x Screw, 3/8-16 x Carriage Bolt, 3/8-16 x Pin, 1/2-13 x.625 x J-Hook w/ Threaded Roller Push Nut, 3/ Nut, 3/8-16, Flangelock Nut, 1/2-13, Flangelock Nut, 3/8-16, Flangelock Hex Nut, M Nut, 1/2-13, Hexlock Water Nozzle Adaptor Pop Rivet, 3/ Front Roller Torsion Spring, x T-Handle Latch Draw Washer,.395 x 1.12 x Lock Washer, 1 x 23.8 x D Deck Water Nozzle Chute Deflector Rod Wheel Spacer Spindle Support Plate P Spindle Assembly Hi-Lift Blade, Idler Pulley A Deck Idler Arm Idler Assembly Spacer,.535 x 2.5 x Carriage Bolt, 3/8-16 x Hex Cap Screw, 1/2-13 x Carriage Bolt, 3/8-16 x Hex Cap Screw, 3/4-16 x Hex Cap Screw, 3/4-16 x Nut, 1/2-13, Hexlock Nut, 3/4-16, Flangelock Bow Tie Cotter Pin Extension Spring, x Washer,.93 x 1.24 x Washer,.406 x 1.92 x Washer,.406 x 1.00 x Grease Fitting Shoulder Bolt,.5 x 3.25, 1/ Shoulder Bolt,.50 x 2.23, 1/ Flange Bearing,.5 x Spring Rod Hook Spacer,.812 x Spacer,.60 x 2.00 x Spacer,.405 x.5 x Deck Belt V-Belt Idler Pulley Drive Pulley Spindle Pulley Grease Fitting, 45 degree, 1/ Spindle Shaft Seal, Oil Cup Bearing Cone Bearing Washer, 1.05 x 2.52 x Ring, Seal Straight Adapter Fitting 25

26 26 54 Deck

27 54 Deck Roller Mount Bracket P Chute Deflector Chute Baffle Baffle, 54 Adjustment Complete Wheel, 5.00 Dia Deck Assembly Deck Belt Cover Chute Deflector Bracket Deck Support Plate Chute Extension Bracket Carriage Bolt, 3/8-16 x Carriage Bolt, 3/8-16 x A Hex Cap SCrew, 1/2-13 x Screw, 3/8-16 x Carriage Bolt, 3/8-16 x Pin, 1/2-13 x.625 x J-Hook w/ Threaded Roller Push Nut, 3/ Nut, 3/8-16, Flangelock Nut, 1/2-13, Flangelock Hex Nut, M Nut, 1/2-13, Hexlock Water Nozzle Adaptor Pop Rivet, 3/ Front Roller Torsion Spring, x T-Handle Latch Draw Lock Washer, 1 x 23.8 x D Deck Water Nozzle Chute Deflector Rod Wheel Spacer Spindle Support Plate P Spindle Assembly Hi-Lift Blade, Idler Pulley A Deck Idler Arm Idler Assembly Spacer,.535 x 2.5 x Carriage Bolt, 3/8-16 x Hex Cap Screw, 1/2-13 x Screw, 3/8-16 x Hex Cap Screw, 3/4-16 x Hex Cap Screw, 3/4-16 x Nut, 1/2-13, Hexlock Nut, 3/4-16, Flangelock Bow Tie Cotter Pin Extension Spring, x Washer,.93 x 1.24 x Washer,.406 x 1.92 x Washer,.406 x 1.00 x Grease Fitting Shoulder Bolt,.5 x 3.25, 1/ Shoulder Bolt,.50 x 2.23, 1/ Flange Bearing,.5 x Spring Rod Hook Spacer,.812 x Spacer,.60 x 2.00 x Spacer,.405 x.5 x Deck Belt V-Belt Pulley, 6.96 OD x.50 ID Idler Pulley Spindle Pulley Grease Fitting, 45 degree, 1/ Spindle Shaft Seal, Oil Cup Bearing Cone Bearing Washer, 1.05 x 2.52 x Ring, Seal Straight Adapter Fitting Nut, 3/8-16, Flangelock 2

28 Deck

29 60 Deck P Chute Deflector Roller Mount Bracket Chute Baffle Baffle, 60 Adjustment Complete Wheel, 5.00 Dia Deck Assembly Deck Belt Cover Chute Deflector Bracket Deck Support Plate Chute Extension Bracket Carriage Bolt, 3/8-16 x Carriage Bolt, 3/8-16 x A Hex Cap SCrew, 1/2-13 x Screw, 3/8-16 x Carriage Bolt, 3/8-16 x Pin, 1/2-13 x.625 x J-Hook w/ Threaded Roller Push Nut, 3/ Nut, 1/4-20, Flangelock Nut, 3/8-16, Flangelock Nut, 1/2-13, Flangelock Nut, 3/8-16, Flangelock Hex Nut, M Nut, 1/2-13, Hexlock Water Nozzle Adaptor Pop Rivet, 3/ Front Roller Torsion Spring, x Extension Spring,.969 x T-Handle Latch Draw Lock Washer, 1 x 23.8 x D Deck Water Nozzle Shoulder Bolt,.43 x.50, 1/ Chute Deflector Rod Wheel Spacer Spindle Support Plate P Spindle Assembly Hi-Lift Blade, Idler Pulley A Deck Idler Arm Idler Assembly Spacer,.535 x 2.5 x Carriage Bolt, 3/8-16 x Hex Cap Screw, 1/2-13 x Carriage Bolt, 3/8-16 x Hex Cap Screw, 3/4-16 x Hex Cap Screw, 3/4-16 x Nut, 1/2-13, Hexlock Nut, 3/4-16, Flangelock Bow Tie Cotter Pin Extension Spring, x Washer,.93 x 1.24 x Washer,.406 x 1.92 x Washer,.406 x 1.00 x Grease Fitting Shoulder Bolt,.5 x 3.25, 1/ Shoulder Bolt,.50 x 2.23, 1/ Flange Bearing,.5 x Spring Rod Hook Spacer,.812 x Spacer,.60 x 2.00 x Spacer,.405 x.5 x V-Belt Deck Belt Idler Pulley Spindle Pulley A Drive Pulley Grease Fitting, 45 degree, 1/ Spindle Shaft Seal, Oil Cup Bearing Cone Bearing Washer, 1.05 x 2.52 x Ring, Seal Straight Adapter Fitting 29

30 Electrical (Kawasaki & Kohler) PTO Switch Bracket Battery Bracket Carriage Bolt, 3/8-16 x Hex Cap Screw, 1/4-20 x Nut, 1/4-20, Flangelock Nut, 3/8-16, Flangelock Battery Strap Cable Tie Electric PTO Switch Key Switch Switch, NC/NO/NO Plunger Switch, NO/NC Hour Meter D Battery A Key Rubber Grommet,.5 x x.50 NS Wire Harness NS Hour Meter Harness NS Wire Harness Adaptor, (Kaw. only) 30

31 Electrical (Briggs) battery Cable, Red PTO Switch Bracket Battery Bracket Carriage Bolt, 3/8-16 x Hex Flange Screw, 1/4-20 x Hex Cap Screw, 1/4-20 x Nut, 1/4-20, Flangelock Nut, 3/8-16, Flangelock Battery Strap Cable Tie Electric PTO Switch Key Switch Switch, NC/NO/NO Solenoid Plunger Switch, NO/NC Hour Meter D Battery A Key Rubber Grommet,.5 x x.50 NS Wire Harness NS Hour Meter Harness NS Wire Harness Adaptor 31

32 32 Electrical Schematic

33 TANK LZ Labels D16523 COMMERCIAL D16523 D I23694 D16558 STARTING INSTRUCTIONS Throttle set properly, CHOKE To START, PARK BRAKE must be set, push down to latch. position if "cold". P.T.O. switch in OFF (down) position. Turn key to ON, then START, release when engine runs. Foot pedals in NEUTRAL. OFF I Push Down On Deck Lift Pedal 2. Pull Up on Lever To Release OFF START L D160 Use folding ROPS in its fully upright and locked position except in low clearance situations. Always wear seat belt when ROPS is upright PARK BRAKE and locked. Do not wear seat belt when ROPS is folded down Do not modify or remove any ROPS components including seat belt. Watch where you are going, especially on slopes, when turning, and maneuvering around or underneath obstacles Go across slopes, not up and down. Use extra caution on slopes. Avoid sudden turns. Use low speed. Do not operate where machine could tip or slip. P R I23694 OFF I23688 READ OPERATOR S MANUAL ON TANK LZ COMMERCIAL S34199 TO AVOID SERIOUS INJURY OR DEATH: RIGHT FUEL TANK LEFT FUEL TANK DECK LIFT RELEASE LEVER To Release the Deck From Transport Position: THIS MACHINE IS EQUIPPED WITH A ROLL OVER PROTECTION SYSTEM (ROPS). RUN S34199 D160 TO AVOID SERIOUS INJURY OR DEATH MAX 15 S34200 Do not operate this machine unless you are trained Remove objects which could be thrown by the blades. Know location and function of all controls. Keep safety devices (guards, shields, switches, etc.) in Go across slopes, not up and down. place and working. Use extra caution on slopes. Do not mow slopes greater than Be sure engine and blades are stopped before placing 15. Avoid sudden turns. Use low speed. hands or feet near blades. If machine stops going uphill, stop blades and back down slowly. Before leaving operator position, disengage blades, engage Do not mow when children or others are around. parking brake, shut off and remove key. Never carry children even with blades off. When using optional grass bagging attachment, the appropriate Look down and behind before and while backing. Use low speed. front counter weight kit for this unit must be installed. Mowing in reverse is not recommended. READ OPERATOR S MANUAL Operation Of This Equipment May Create Sparks That Can Start Fires Around Dry Vegetation. A Spark Arrestor May Be Required. The Operator Should Contact Local Fire Agencies For Laws Or Regulations Relating To Fire Prevention Requirements. S34200 D1656 Right Side Panel I2301 D " 3.25" 4.50" 2.25" 3.50" 1.25" 2.50" 1.50" 4.5" 3.5" 2.5" 1.5" 3" 5" 4" 2" 1" D165 Left Side Panel D165 UP DEC LIFT K SLO W DOW N LIG ON HTS 1231 FAS T D13929 OFF AUX. PIVOTING FRONT AXLE D1654 D160 TANK LZ D1654 COMMERCIAL D16530 D160 EXTREME DUTY RAIL FRAME D16530 X45530 X45529 EMISSION CONTROL INFORMATION MTD CONSUMER GROUP INC. MTD CONSUMER GROUP INC. This equipment meets U.S. EPA EVP regulations for 2012 model year. X45530 X45529 EVP Family: CMTDPNHEQCC1 California Models I Deck I23524 EVP Family: CMTDPNHEQNC1 49-State Models Belt Routing 54 / 60 Deck Belt Routing 48 Deck PTO Drive Belt D16524 EMISSION CONTROL INFORMATION This equipment meets U.S. EPA EVP regulations for 2012 model year. I2364 PTO Drive Belt I2363 D D16524 D16563 I & 60 Deck D16562 D D16563 D16562 D16562 D16523 D16524 D16523 D1652 FULL FLOATING COMMERCIAL DECK D1652 S34226 S33832 DANGER AVOID SERIOUS INJURY OR DEATH KEEP HANDS AND FEET AWAY FROM ROTATING PARTS. S34226 READ OPERATOR S MANUAL. KEEP SAFETY DEVICES IN PLACE AND WORKING. D15402 TO REDUCE THE RISK OF INJURY,DO NOT OPERATE UNLESS DISCHARGE COVER OR GRASS CATCHER IS IN ITS PROPER PLACE. IF DAMAGED, REPLACE IMMEDIATELY. SMART JET DECK WASH SYSTEM see operator s manual for instructions SHIELD MISSING DO NOT OPERATE S3382 DANGER KEEP HANDS AND FEET AWAY. DO NOT OPERATE MOWER UNLESS CHUTE DEFLECTOR OR ENTIRE GRASS CATCHER IS IN ITS PROPER PLACE. S30503 ASSEMBLE CHUTE DEFLECTOR TO THIS UNIT BEFORE OPERATING. S

34 Kawasaki FX850V Cylinder/Crankcase KM Gasket-Head KM Head-Comp-Cylinder 11008A KM Head-Comp-Cylinder KM Case-Rocker 11022A KM Case Rocker KM Gasket, Case Rocker 11061A KM Gasket, Breather 1322 KM Plate, Breather KM Cover, Breather KM Valve, Breather KM Pipe KM Cover-Crankcase KM Crankcase-Comp 5901 KM Joint KM Pin KM Seal-Oil,So 8x14x5 HS 92049A KM Seal, Oil, x15x B KM Seal-Oil,SD 40x54x9 R HS 92049C KM Seal-Oil,SD 40x62x8 L VS KM Plug KM Bolt, 6x KM-130BA0650 Bolt-Flanged, 6x50 130A KM-130CA1050 Bolt-Flanged, 10x50 130B KM-130CA1060 Bolt-Flanged, 10x60 12 KM-12BA0818 Bolt-Stud, 8x KM-214AA0408 Screw-Pan+-,4x8 411 KM-411AA1000 Washer, 10MM 601 KM-601A6308 Bearing-Ball 60 KM-60B2011 O Ring, 11MM 34

35 Kawasaki FX850V Piston/Crankshaft KM Piston-Engine KM Pin-Piston KM Ring-Set-Piston KM Crankshaft-Comp KM Rod-Assy-Connecting KM Ring-Snap KM Bolt,x

36 Kawasaki FX850V Valve/Camshaft KM Bracket KM Vavle-Intake KM Valve-Exhaust KM Retainer-Valve Spring KM Collet KM Arm-Rocker KM Tappet 1300 KM Guide KM Rod-Push 1322 KM Plate 1322A KM Plate,Governor KM Sleeve 4908 KM Spring-Engine Valve KM Camshaft-Comp KM Ring-Snap KM Ball KM Spring KM Collar KM Bolt, 6x KM Washer, 8.1x18x A KM Washer, 20.3x29x B KM Washer, 20x46x KM-130AA0814 Bolt-Flanged, 8x KM-312AA0600 Nut-Hex, 6MM 36

37 Kawasaki FX850V Lubrication Equipment 1310 KM Shaft 1322 KM Plate 1405 KM Cap-Assy KM Rotor-Pump,Outer 16154A KM Rotor-Pump,Inner 16154B KM Rotor-Pump KM Filter Oil 49065A KM Filter Oil KM Gear-Spur 5901 KM Joint KM Filler KM Pin KM Plug 92066A KM Plug KM Ball KM Spring KM Bolt, 6x12 60 KM-60D2016 O-Ring, 16MM 3

38 Kawasaki FX850V Cooling Equipment KM Bracket 1322 KM Plate, Fan 1403 KM H Screen 2012 KM Hook, Lift 3906 KM Cooler-Oil KM Shroud-Engine 49089A KM Shroud-Engine 49089B KM Shroud-Engine, Rear 49089C KM Shroud-Engine, V-Bank KM H Guard KM Fan KM Housing-Fan KM Bolt, 6x KM Bolt 92153A KM Bolt 92153B KM Bolt, 6x C KM Bolt 9211 KM Clamp KM Tube 92192A KM Tube 130 KM-130AA0620 Bolt-Flanged, 6x20 38

39 Kawasaki FX850V Electric Equipment KM Regulator-Voltage 2111 KM Coil-Assy-Ignition KM Flywheel-Assy KM Harness 26031A KM Harness KM Coil-Charging KM Plug 9200 KM-BPR4ES Plug-Spark,RCJ8Y,Solid 9202 KM Band KM Bolt KM Bolt, 12x KM Screw, 5x KM Washer, 12.2x46x3 130 KM-130AA0620 Bolt-Flanged, 6x KM-510A5100 Key-Woodruff 39

40 40 Kawasaki FX850V Carburetor

41 Kawasaki FX850V Carburetor KM Gasket KM Gasket 11061A KM Gasket 11061B KM Gasket 11061C KM Gasket, Head/Manifold 11061D KM Gasket, Carburetor/Pipe 11061E KM Gasket, Carburetor/Manifold KM Cover KM Carburetor - Assy KM Valve-Throttle KM Valve-Float KM Float KM Shaft-Carburetor 16041A KM Shaft-Carburetor 1603 KM Insulator KM Valve KM Chamber - Assy - Float 1618 KM Needle-Jet KM Solenoid 5906 KM Manifold-Intake KM Stud, 6x KM Screw 92009A KM Screw 92009B KM Screw, Drain KM Spacer KM Pin KM Ring-O 92055A KM Ring-O 92055B KM Ring-O 92055C KM Ring-O KM Jet-Main,# A KM Jet-Main, # B KM Jet-Main, # C KM Jet-Main, # D KM Jet-Main, # E KM Jet-Main, # KM Plug, Expansion KM Seal 92093A KM Seal KM Spring 92145A KM Spring KM Collar 9212 KM Screw 9212A KM Screw 130 KM-130AA0635 Bolt-Flanged, 6x35 41

42 Kawasaki FX850V Control Equipment KM Bracket 1310 KM Shaft, Governor 1321 KM Plate KM Link-Choke 1611 KM Link KM Spring-Governor KM Arm-Governor 49103A KM Arm-Governor KM Panel-Comp-Control KM Screw,5x KM Spring 92145A KM Spring KM Bolt,5x KM Bolt,6x A KM Bolt,6x B KM Bolt,6x KM Clamp 9212 KM Screw, 4x8 311 KM-311AA0600 Nut-Hex, 6MM 312 KM-312AA0500 Nut-Hex, 5MM 411 KM-411AA0600 Washer-Plain 42

43 Kawasaki FX850V Air Filter/Muffler KM Filter-Assy-Air KM Case-Air Filter KM Element-Air Filter 11013A KM Element-Air Filter KM X Bracket 11054A KM X Bracket KM X Bracket KM Gasket-Muffler KM Cap 11065A KM Cap 11065B KM Cap KM Pipe-Intake KM Nut KM Plug KM Bolt, 6x KM Clamp 9213 KM Clamp 9213A KM Clamp 9213B KM Clamp KM Tube 92192A KM Tube KM Nut, M8 130 KM-130AA06120 Bolt, Flanged, 6x A KM-130AA0816 Bolt, Flanged, 8x KM-461DA0800 Washer-Spring, 8MM 43

44 Kawasaki FX850V Fuel Tank/Valve KM Bracket-Comp KM Filter-Fuel KM Pump-Fuel KM Bolt, 6x KM Clamp KM Tube, 6.4 x 12.x A KM Tube, 6.35x12.x B KM Tube, 6.35x12.x KM-130AA0620 Bolt-Flanged, 6x20 44

45 Kawasaki FX850V Starter KM Clutch-Assy KM Holder, Brush KM Lever, Shift 1603 KM Insulator KM Coaver-Assy 16146A KM Cover-Assy KM Brush KM Spring-Brush KM Armature KM Starter-Electric 2010 KM Switch 2012 KM Hook, Lift KM Stopper KM Bolt KM Nut 92015A KM Nut KM Ring-Snap KM Nut 130 KM-130AA0830 Bolt-Flanged, 8x30 45

46 Kawasaki FX850V Labels KM Emblem KM Label-Manual 5600 KM Label-Warning 46

47 Briggs & Stratton 44M G5 48 SHORTB LOCK 1329R EPLACMENTE NGINE A B

48 48 Briggs & Stratton 44M G A A A

49 Briggs & Stratton 44M G A A

50 50 Briggs & Stratton 44M G A C 51A

51 Briggs & Stratton 44M G A D A A D A A B

52 Briggs & Stratton 44M G A

53 Briggs & Stratton 44M G5 121 CARBURETOR OVERHAUL KIT A ENGINE GASKET SET V ALVE GASKET SET

54 Briggs & Stratton 44M G5 Ref. Part # Description 1 BS-9908 Cylinder Assembly 2 BS-963 Kit-Bushing/Seal (Magneto Side) 3 BS s Seal-Oil (Magneto Side) 4 BS-9502 Sump-Engine 5 BS Head-Cylinder (Cylinder 1) 5A BS Head-Cylinder (Cylinder 2) BS Gasket-Cylinder Head 8 BS Breather Assembly 9 BS Gasket-Breather 10 BS Screw (Breather Assembly) 11 BS Tube-Breather 12 BS-6922 Gasket-Crankcase 13 BS Screw (Cylinder Head) 16 BS Crankshaft 20 BS-9538 Seal-Oil (PTO Side) 22 BS Screw (Crankcase Cover/Sump) 23 BS Flywheel 24 BS s Key-Flywheel (Aluminum) 25 BS Piston Assembly (Standard) 25 BS Piston Assembly (.020 Oversize) 26 BS Ring Set (Standard) 26 BS-9203 Ring Set (.020 Oversize) 2 BS Lock-Piston Pin 28 BS Pin-Piston 29 BS Rod-Connecting 32 BS Screw (Connecting Rod) 33 BS-6956 Valve-Exhaust 34 BS Valve-Intake 35 BS Spring-Valve (Intake) 36 BS Spring-Valve (Exhaust) 42 BS Keeper-Valve 45 BS-6909 Tappet-Valve 46 BS Gear-Cam 48 BS-9092 Short Block 50 BS-9503 Manifold-Intake 51 BS Gasket-Intake 51A BS-9686 Gasket-Intake Ref. Part # Description 53 BS Stud (Carburetor) 54 BS Screw (Intake Manifold) 3 BS Screen-Rotating 4 BS Screw (Rotating Screen) 5 BS Washer (Flywheel) 95 BS Screw (Throttle Valve) 98 BS Kit-Idle Speed 104 BS Pin-Float Hinge 105 BS-9410 Valve-Float Needle 108 BS Valve-Choke 11 BS Jet-Main (Standard) (Left & Right Jets) 118 BS Jet-Main (High Altitude) (Left & Right Jets) 121 BS Kit-Carburetor Overhaul 122 BS-9859 Spacer-Carburetor 125 BS Carburetor 130 BS Valve-Throttle 131 BS Kit-Throttle Shaft 133 BS Float-Carburetor 135 BS Tube-Fuel Transfer 13 BS Gasket-Float Bowl 141 BS Kit-Choke Shaft 142 BS-9681 Nozzle-Carburetor 146 BS Key-Timing 150 N/A Gasket-Nozzle 163 BS Gasket-Air Cleaner 186 BS Connector-Hose (Oil Drain Hose) 186A BS Connector-Hose (EVAP System) 186B BS Connector-Hose (Oil Cooler Diverter) 186C BS-9483 Connector-Hose (Intake Manifold) 186D BS Connector-Hose (EVAP System) Line-Fuel (Cut to Required Length) 188 BS Screw (Control Bracket) 192 BS Adjuster-Rocker Arm 19 BS Screw (Back Plate) 209 BS-9911 Spring-Governor (Light Blue) 211 BS Spring-Governed Idle (No Color) 54

55 Briggs & Stratton 44M G5 Ref. Part # Description 212 BS Link-Throttle 213 BS Bracket-Choke 216 BS Link-Choke 21 BS-991 Spring-Choke Return 219 BS Gear-Governor 220 BS-992 Washer (Governor Gear) 221 BS Cup-Governor 222 BS Bracket-Control 22 BS Lever-Governor Control 231 BS Screw (Choke Valve) 240 BS Filter-Fuel 250 BS Retainer-Breather 252 BS Collector-Oil 265 BS Clamp-Casing 26 BS Screw (Casing Clamp) 26 BS Washer-Sealing 28 BS Washer (Governor Control Lever) 28 BS Screw (Dipstick Tube) 304 BS-9995 Housing-Blower 305 BS Screw (Blower Housing) (1 4-20x.68) 305A BS Screw (Blower Housing to Intake Elbow) 306 BS Shield-Cylinder (Cylinder 2) 306A BS Shield-Cylinder (Cylinder 1) 30 BS Screw (Cylinder Shield) (#10-24x.43) 30A BS Screw (Cylinder Shield) (1 4-20x.62) 309 BS Motor-Starter 332 BS Nut (Flywheel) 333 BS Armature-Magneto 334 BS Screw (Magneto Armature) 33 BS Plug-Spark 358 BS-9911 Gasket Set-Engine 385 BS-9409 Screw (Fuel Pump) 38 BS Pump-Fuel 400 BS Cooler-Oil 404 BS Washer (Governor Crank) 415 BS Plug Ref. Part # Description 41 BS Screw (Oil Cooler) (1 4-20x.31) 418 BS Plate-Carburetor 431 BS-9909 Elbow-Intake 445 BS-9889 Filter-Air Cleaner Cartridge 44 BS Screw (Air Guide Cover) 448 BS Bracket-Oil Cooler 46 BS-9069 Knob-Air Cleaner 44 BS Alternator 496 BS Lever-Air Cleaner Filter 501 BS-935 Regulator 505 BS Nut (Governor Control Lever) 512 BS Hose-Oil Drain 523 BS Dipstick 524 BS Seal-Dipstick Tube 525 BS Tube-Dipstick 526 BS Screw (Regulator) 552 BS Bushing-Governor Crank 552A BS Bushing-Governor Crank 562 BS Screw (Governor Control Lever) 53 BS Plate-Back 601 BS Clamp-Hose (Black) 601A BS Clamp-Hose (Oil Cooler Hose) 615 BS Retainer-Governor Shaft 616 BS Crank-Governor 61 BS Seal-O Ring (Intake Manifold) (Red) 633 BS BS Boot-Spark Plug 654 BS Nut (Carburetor) Seal-Choke/Throttle Shaft (Choke Shaft) 62 BS Gasket-Carburetor Plate 691 BS-9054 Seal-Governor Shaft 69 BS Screw (Drive Cap) 03 BS Clip (Fuel Line) 18 BS Pin-Locating 29 BS-9454 Clip-Wire 41 BS Gear-Timing 42 BS Retainer-E Ring (Governor Crank) 55

56 Briggs & Stratton 44M G5 Ref. Part # Description 50 BS Screw (Oil Pump Cover) 89 BS-9424 Harness-Wiring 98 BS Screw (Rocker Arm) 829 BS Hose-Oil Cooler 842 BS Seal-O Ring (Dipstick) 84 BS Dipstick/Tube Assembly 851 BS s Terminal-Spark Plug 865 BS Cover-Air Guide (Valley) 868 BS Seal-Valve 85 BS Base-Air Cleaner 883 BS Gasket-Exhaust 890 BS Plate-Support 914 BS Screw (Rocker Cover) 918 BS Hose-Vacuum 918A BS-9408 Hose-Vacuum (Rocker Cover) 921 BS Cover-Blower Housing 929 BS A BS Screw (Choke Control Bracket) (To Air Cleaner Base) Screw (Choke Control Bracket) (To Manifold) (#10-24x.43) 934 BS Screw (Fan Retainer) 943 BS Seal-O Ring (Oil Pump Cover) 94 BS-989 Solenoid-Fuel 964 BS Cap-Connector 965 BS Cover-Oil Pump 968 BS Cover-Air Cleaner 969 BS Screw (Blower Housing Cover) 95 BS-988 Bowl-Float 98 BS Seal-Throttle Shaft 1005 BS Fan-Flywheel 1006 BS-9850 Retainer-Fan 101 BS Screen-Oil Pump Ref. Part # Description 1022 BS Gasket-Rocker Cover 1023 BS Cover-Rocker (Cylinder 1) 1023A BS Cover-Rocker (Cylinder 2) 1024 BS Pump-Oil 1026 BS Rod-Push (Steel) (Exhaust) 1026A BS Rod-Push (Aluminum) (Intake) 102 BS Filter-Oil 1028 BS Adapter-Oil Filter 1029 BS Arm-Rocker 1036 N/A 1054 BS Tie-Cable Label-Emissions (Available from a Briggs & Stratton Authorized Dealer) 1059 BS Kit-Screw/Washer (Alternator) 1095 BS Gasket Set-Valve 1100 BS Pivot-Rocker Arm 1119 BS Screw (Alternator) 1124 BS Seal-O Ring (Fuel Transfer Tube) 1124A BS Seal-O Ring (Fuel Transfer Tube) 1126 BS Screw (Fuel Transfer Tube) 112 BS Screw (Fuel Bowl) 1128 BS Screw (Carburetor Nozzle) 1169 BS Screw (Carburetor Plate) 1329 BS- 44Q-0036 Replacement Engine 1366 BS Diverter-Oil Cooler 132 BS Stud (Rotating Screen) 133 BS Screw ((Oil Cooler Bracket) 134 BS Seal-O Ring (Oil Cooler Diverter) 1395 BS Screw (Air Cleaner Base) 1406 BS Valve-Debris 1448 BS Washer (Magneto Armature) 56

57 Notes 5

58 Kohler CV Crankcase

59 Kohler CV Crankcase 1 KH S Oil Seal 2 N/A Crankcase (Use shortblock or miniblock) 3 KH Fitting 4 KH S Locating Pin 5 KH S Connecting Rod (STD) KH S Connecting Rod (.25) 6 KH S Piston Kit w/ Ring (STD) (Inc. & 8) KH S Piston Kit w/ Ring (.08) KH S Piston Kit w/ Ring (.25) KH S Piston Kit w/ Ring (.50) KH S Piston Ring Set (STD) KH S Piston Ring Set (.08) KH S Piston Ring Set (.25) KH S Piston Ring Set (.50) 8 KH S Piston Pin Retainer 9 KH S Camshaft Kit 10 KH S Cup Plug 11 KH-M Flange Screw, M5 x 0.8 x KH S Breather Reed Retainer 13 KH S Breather Reed 14 KH S Lower Oil Fill Tube O-Ring 15 KH Oil Fill Tube Bracket 16 KH S Oil Fill Assembly Tube 1 KH-M S Flange Screw, M5 x 0.8 x KH S Upper Oil Fill Tube O-Ring 19 KH S Dipstick Assembly (Inc. 20 & 21) 20 KH S Dipstick O-Ring 21 KH Oil Fill Cap Kit (Yellow) 22 KH S Ring Retainer 23 KH-M S Flat Washer, 9 mm 24 KH S Governor Cross Shaft Seal 25 KH S Flat Washer, 1 4" 26 KH S Governor Cross Shaft 2 KH S Camshaft Shim (White.028 ) KH S Camshaft Lubricant (Not Shown) 59

60 Kohler CV Crankshaft KH S Crankshaft (Includes 2) 2 KH S Cup Plug 60

61 Kohler CV Oil Pan/Lubrication 1 KH S Kit Oil Pan Assembly (Inc. 2-13) 2 KH-M S Flange Screw, M6 x 1.0 x 25 3 KH-M Flat Washer, 6 mm 4 KH S Oil Pump Assembly Kit (Inc. 5 & 6) 5 KH Oil Pick-Up O-Ring 6 KH S Oil Pick-Up Tube Kit KH S Oil Screen 8 KH Governor Gear Kit w/pin (Inc. 9) 9 KH Governor Regulating Pin 10 KH S Locking Tab 11 KH Governor Gear Shaft 12 KH S Oil Pan Gasket Kit (Select-A-Seal) 13 KH S Oil Seal 14 KH S Thrust Shim (Black.686 mm) 15 KH Tap Screw, M6 x 1. x KH S Oil Cooler Kit (Inc. 1 & 20) 1 KH S Oil Filter Nipple 18 KH S Oil Filter 19 KH S Plastic Nut (Black) 20 KH S Oil Cooler O-Ring 21 KH S Countersink Pipe Plug, KH S Flange Screw, M8 x 1.25 x KH Pipe Plug,

62 62 Kohler CV Head/Valve/Breather

63 Kohler CV Head/Valve/Breather 1 KH Breather Cover Kit w/ Gasket (Inc. 2-4) 2 KH S Gasket 3 KH S Breather Cover Kit 4 KH S Countersink Pipe Plug, KH-M S Flange Screw, M6 x 1.0 x 20 6 KH S Lifter (Inc. KH S) KH Valve Train Kit (Inc. 8, 11 & 12) 8 KH Push Rod 9 KH S Cylinder Head Gasket Kit 10 KH S 11 KH Rocker Arm Cylinder Head Kit, #2 (Inc. KH S) 12 KH S Rocker Arm Pivot 13 KH S Screw 14 KH-M S Flange Screw, M6 x 1.0 x KH S Valve Cover Kit (Plain) (Inc. 15 & 16 (1)) 16 KH S Valve Cover O-Ring 1 KH-M S Flange Screw, M6 x 1.0 x KH S Lifting Strap 19 KH Exhaust Valve (STD) N/A KH Exhaust Valve (.25) 20 KH Intake Valve (STD) N/A KH Intake Valve (.25) 21 KH S Valve Stem Seal 22 KH S Spring Retainer 23 KH Valve Spring 24 KH S Spring Cap Valve 25 KH Retainer Kit 26 KH S Cylinder Head Kit, #1 (Inc. KH S) 2 KH S Valve Cover Kit (Inc. 16 (1), 1 & 28) 28 KH S Rubber Grommet 29 KH S Breather Separator Kit (Inc. 28, 30-33) 30 KH-M S Flange Screw, M5 x 0.8 x KH Breather Strap 32 KH Breather Separator Bracket 33 KH Spacer 34 KH S Breather Hose N/A N/A N/A KH-M S KH-M S KH S Flange Screw, M6 x 1.0 x 16 (Not Shown) Flange Screw, M6 x 1.0 x 20 (Not Shown) Cylinder Head Hardware Kit (Not Shown) (Inc. 8, 11, 12, 14, 19-25) N/A KH S Camshaft Lubricant (Not Shown) N/A KH S Stud (Not Shown) 63

64 Kohler CV Ignition/Electrical 1 KH S 25 Amp Stator Assembly Kit 2 KH S Screw, M5 x 0.8 x 30 3 KH S Flywheel Assembly 4 KH-X Key, 3 16 X KH Flat Washer, KH S Flange Screw, M10 x 1.5 x 45 KH S Fan 8 KH Shoulder Bolt 9 KH Grass Screen Kit 10 KH S Flange Screw, M4 x. X KH S Grass Screen Decal 12 KH S Rectifier Regulator 13 KH S Ground Strap Bracket 14 KH S Hi-Lo Hex Flange Screw 15 KH-X Flat Washer, 1 4 x KH S Spark Plug 1 KH S Grass Screen N/A KH S Wire Tie (Not Shown) N/A KH S Clamp (Not Shown) N/A KH S EFI Ignition Coil (Not Shown) N/A KH S Fuel Line Clip (Not Shown) N/A N/A N/A N/A KH-M S KH-M S KH-X KH-X-22-9 Flange Screw, M5 x 0.8 x 16 (Not Shown) Flange Screw, M6 x 1.0 x 34 (Not Shown) Int. Tooth Lock Washer, 1 4 (Not Shown) Int. Tooth Lock Washer, #10 (Not Shown) N/A KH-X-25-9 Flat Washer, 3 16 (Not Shown) N/A KH S Cable Clip (Not Shown) N/A KH-M S Screw 64