MF100BH (BASIC HYDRAULICS TRAINER) PARTS LIST CATALOG APRIL 2013
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1 MF100BH (BASIC HYDRAULICS TRAINER) PARTS LIST CATALOG APRIL 2013
2 MF100BH (BASIC HYDRAULICS TRAINER) PARTS LIST NOTE: Asterisk (*) in front of a part number indicates a component required to construct the most basic circuit. WORKSTATION ASSEMBLY FRAME ASSEMBLY NOTE: SINGLE station and DUAL station trainers use the same frame assembly (shown without trays and hose caddy) Includes: Four (4) wheel casters w/brakes Component storage compartment Writing station/tray Hose caddy(s) Electrical connections and boxes All-aluminum frame finished with satin black powder-coating *MF100BH-FA WORKSTATION PANEL (Includes all mounting hardware and handles) *MF100BH-02 Dimensions: 50.0 x 35.0 (1270mm x 889mm) Weight: 28 lbs (12.7 kg) NOTE: Items shown in this catalog may be different to those actually offered. FPTI reserves the right to substitute items shown with items of similar or higher quality. 1
3 POWER SUPPLY *MF100BH-1B-2B-3H-4E-5A-6F Electric motor: Pump: Reservoir: 1.0 HP 110/220V AC Single phase 3450 RPM 60 Hz TEFC Gear-type 1.0 GPM (3.785 Lpm) 6.0 qt Steel construction Horizontal mount Safety pressure relief valve: Pre-set at 1000 PSI (69 bar) Return line filter: 10 micron Dimensions: 28 x 8 x 10 (711mm x 203mm x 254mm) Weight: 40 lbs (18.14 kg) MOST VALVES & COMPONENTS INCLUDE: FPTI s unique Quick-mount adaptor Specialized mounting plate for each valve Quick-disconnects ANSI/ISO symbol tags Electrical connections (where applicable) Toggle switches (where applicable) 2
4 DIRECTIONAL CONTROL VALVES OPEN-CENTER - HANDLEVER-OPERATED (3-position, 4-way) *MF100BH-DCV-OC-LO-3/4 Type of actuation: Spool centering: Valve size: Handlever-operated Spring-centered D03 Sub-plate mounted Four (4) zero-leak, Open-center Handlever-operated 3-position 4-way Spring-centered Subplate-mounted Four (4) quick-disconnects TANDEM-CENTER - HANDLEVER-OPERATED (3-position, 4-way) MF100BH-DCV-TC-LO-3/4 Type of actuation: Spool centering: Valve size: Handlever-operated Spring-centered D03 Sub-plate mounted Four (4) zero-leak, Tandem-center Handlever-operated 3-position 4-way Spring-centered Subplate-mounted Four (4) quick-disconnects 3
5 DIRECTIONAL CONTROL VALVES TANDEM-CENTER - SOLENOID-OPERATED (3-position, 4-way) *MF100BH-DCV-TC-SO-3/4 Type of actuation: Spool centering: Valve size: Voltage: Solenoid-operated Spring-centered D03 24VDC Sub-plate mounted Four (4) zero-leak, Open-center Solenoid-operated 3-position 4-way Spring-centered Subplate-mounted Four (4) quick-disconnects CLOSED-CENTER - SOLENOID-OPERATED (3-position, 4-way) MF100BH-DCV-CC-SO-3/4 Type of actuation: Spool centering: Valve size: Voltage: Solenoid-operated Spring-centered D03 24VDC Sub-plate mounted Four (4) zero-leak, Closed-center Solenoid-operated 3-position 4-way Spring-centered Subplate-mounted Four (4) quick-disconnects 4
6 DIRECTIONAL CONTROL VALVES FLOAT-CENTER - HANDLEVER-OPERATED (3-position, 4-way) MF100BH-DCV-FC-LO-3/4 Type of actuation: Spool centering: Valve size: Handlever-operated Spring-centered D03 Sub-plate mounted Four (4) zero-leak, Float-center Handlever-operated 3-position 4-way Spring-centered Subplate-mounted Four (4) quick-disconnects SOLENOID-OPERATED NORMALLY OPEN (2-position, 3-way) MF100BH-DCV-NO-SSO-2/3 Type of actuation: Spool centering: Single solenoid-operated Spring-return Three (3) zero-leak, Normally open Single solenoid-operated 2-position 3-way Spring-return Three (3) quick-disconnects 5
7 DIRECTIONAL CONTROL VALVES NORMALLY CLOSED (2-position, 3-way) MF100BH-DCV-NC-SSO-2/3 Type of actuation: Spool centering: Single solenoid-operated Spring-return Three (3) zero-leak, Normally closed Single solenoid-operated 2-position 3-way Spring-return Three (3) quick-disconnects NORMALLY OPEN (2-position, 2-way) MF100BH-DCV-NO-SSO-2/2 Type of actuation: Spool centering: Single solenoid-operated Spring-return Two (2) zero-leak, Normally open Single solenoid-operated 2-position 2-way Spring-return Two (2) quick-disconnects 6
8 DIRECTIONAL CONTROL VALVES NORMALLY CLOSED (2-position, 2-way) MF100BH-DCV-NC-SSO-2/2 Type of actuation: Spool centering: Single solenoid-operated Spring-return Two (2) zero-leak, Normally closed Single solenoid-operated 2-position 2-way Spring-return Two (2) quick-disconnects MOBILE DIRECTIONAL CONTROL VALVE MF100BH-MDCV Type of actuation: Spool centering: Hand-lever operated Spring-return Four (4) zero-leak, (PHOTO UNAVAILABLE) Closed-center Hand-lever operated Spring-return Four (4) quick-disconnects 7
9 PRESSURE CONTROL VALVES DIRECT-OPERATED RELIEF VALVE *MF100BH-DORV Construction: Adjustment range: Adjustment type: Cartridge 200 PSI to 1000 PSI (13.8 bar - 69 bar) Knob Two (2) zero-leak, PILOT-OPERATED RELIEF VALVE *MF100BH-PORV Construction: Adjustment range: Adjustment type: Standard option: Cartridge 200 PSI to 1000 PSI (13.8 bar - 69 bar) Knob Remote pilot Three (3) zero-leak, 8
10 PRESSURE CONTROL VALVES SEQUENCE VALVE *MF100BH-SV Construction: Adjustment range: Adjustment type: Cartridge 200 PSI to 1000 PSI (13.8 bar - 69 bar) Knob Three (3) zero-leak, PRESSURE REDUCING VALVE *MF100BH-PRV Construction: Adjustment range: Adjustment type: Standard option: Cartridge 200 PSI to 1000 PSI (13.8 bar - 69 bar) Knob Remote pilot Three (3) zero-leak, 9
11 PRESSURE CONTROL VALVES DIFFERENTIAL PRESSURE UNLOADING VALVE MF100BH-DPUV Construction: Adjustment range: Adjustment type: Cartridge 200 PSI to 1000 PSI (13.8 bar - 69 bar) Knob Three (3) zero-leak, CROSS-PORT RELIEF VALVE MF100BH-CPRV Construction: Adjustment range: Adjustment type: Cartridge 200 PSI to 1000 PSI (13.8 bar - 69 bar) Knob Four (4) zero-leak, 10
12 FLOW CONTROL VALVES NEEDLE VALVE *MF100BH-NV Construction: Adjustment type: Cartridge Knob Two (2) zero-leak, FLOW CONTROL VALVE *MF100BH-FCV Construction: Adjustment type: Cartridge Knob Two (2) zero-leak, 11
13 FLOW CONTROL VALVES PRESSURE-COMPENSATED FLOW CONTROL VALVE (Restrictor-Type) *MF100BH-PC-FCV-R Construction: Valve type: Adjustment type: Cartridge Spool Knob Two (2) zero-leak, PRESSURE-COMPENSATED FLOW CONTROL VALVE (Bypass-Type) MF100BH-PC-FCV-B Construction: Valve type: Adjustment type: Cartridge Spool Knob Three (3) zero-leak, 12
14 FLOW CONTROL VALVES SHUTTLE VALVE MF100BH-SHV Construction: Valve type: Adjustment type: Cartridge Spool Knob Three (3) zero-leak, (PHOTO UNAVAILABLE) PILOT-OPERATED CHECK VALVE (Pilot-to-Open) MF100BH-POCV Construction: Valve type: Adjustment type: Cartridge Spool Knob Three (3) zero-leak, 13
15 FLOW CONTROL VALVES CHECK VALVE *MF100BH-CV Construction: Adjustment type: Cartridge Not adjustable Two (2) zero-leak, 14
16 ACTUATORS HYDRAULIC CYLINDER Double-acting, single rod *MF100BH-DAC-S12 Bore: Stroke: Safety Feature: Standard Option: Mounting: 1.5 (38mm) 12 (305mm) Moving parts covered with transparent cover Pressure gauge ports Four (4) zero-leak, flatfaced, quick-connect/ disconnect HYDRAULIC CYLINDER Double-acting, double rod *MF100BH-DAC-D12 Bore: Stroke: Safety Feature: Standard Option: Mounting: 1.5 (38mm) 12 (305mm) Moving parts covered with transparent cover Pressure gauge ports Four (4) zero-leak, flatfaced, quick-connect/ disconnect 15
17 ACTUATORS HYDRAULIC MOTOR Gear Type *MF100BH-HM-GEA Displacement: Drain type: Safety feature: Standard option:?? cu.in./rev External Moving parts covered with transparent cover Spinner on shaft Two (2) zero-leak, flatfaced, quick-connect/ disconnect COMPONENTS T-CONNECTOR ASSEMBLY *MFTS-002-TA Two (2) female and one (1) male zero-leak, flat-faced, quick-connect/disconnect attached to an aluminum manifold. For use in attaching extra components or hoses to the simulator when/where necessary. 16
18 COMPONENTS ISOLATOR VALVE Ball Valve *MF100BH-BV Two (2) zero-leak, flatfaced, quick-connect/ disconnect HYDRO-PNEUMATIC ACCUMULATOR Bladder Type with Safety Bleed-off Valve MF100BH-ACC-1.0 Size: Gas precharge pressure: Safety feature: One (1) quart (0.95 liters) Max. 350 PSI (24 bar) Safety valve to de-energize if connector is inadvertently removed while accumulator is under pressure One (1) zero-leak, flatfaced, quick-connect/ disconnect 17
19 COMPONENTS PRESSURE GAUGE 1500 PSI (103.45bar) *MF100BH-1500-P1-WG *MF100BH-1500-P2-WG *MF100BH-1500-P3-WG Gauge type: Size: Case material: Bourdon Tube, Glycerine-filled 2.5 (64mm) dia. face Stainless steel One (1) zero-leak, flatfaced, quick-connect/ disconnect FLOW METER 2.0 GPM (7.57 LPM) *MF100BH-FM-2.0 Flow rate: 2.0 GPM (7.57 LPM) Two (2) zero-leak, flatfaced, quick-connect/ disconnect 19
20 COMPONENTS HYDRAULIC HOSE 24 (610mm) Length *MF100BH-HA-24 Hose type: Size: Hose end : Quantity: SAE100R1 1/4 (6.35mm) #6 SAE O-ring Two (2) zero-leak, flatfaced, quick-connect/ disconnect Six (6) recommended HYDRAULIC HOSE 40 (1016mm) Length *MF100BH-HA-40 Hose type: Size: Hose end : Quantity: SAE100R1 1/4 (6.35mm) #6 SAE O-ring Two (2) zero-leak, flatfaced, quick-connect/ disconnect Ten (10) recommended 23
21 TRAINING LITERATURE and MATERIALS Student Workbook Binder Includes Student Trainer Activities *MF100BH-100B (one per student recommended) Instructor Answer Book (one per instructor recommended) *MF100BH-TAi Classroom CD-Rom Module (Powerpoint format) (One complete CD-Rom package required) *MF100BH-PP Titles Included on CD-Rom: How To Work Safely with Hydraulics Basic Hydraulic Laws and Principles Pressure Control Valves Hydraulic Pumps Check Valves, Actuators and Accumulators Hydraulic Reservoirs and Coolers Directional Control Valves Flow Control Valves Proactive Maintenance and Filtration Trainer Activities Introduction to Closed-Loop Oil Systems How To Interpret Fluid Power Symbols interactive CD-Rom HC-FPTI-002CD The Lethal Strike - Procedures for Properly Managing Injection Injures DVD HC-FPSI-001DVD 24
22 MF100BH (BASIC HYDRAULICS TRAINER) PARTS LIST/ORDER FORM
23 MF100BH BASIC HYDRAULICS TRAINER WORKSTATION ASSEMBLY ITEM DESCRIPTION PART No. QTY FRAME ASSEMBLY Same frame for SINGLE or DUAL station. *MF100BH-FA WORKSTATION PANEL (Includes all mounting hardware) *MF100BH-02 POWER SUPPLY *MF100BH-1B-2B-3H-4E-5A-6F DIRECTIONAL CONTROL VALVES OPEN-CENTER - HANDLEVER-OPERATED 3-position, 4-way TANDEM-CENTER - HANDLEVER-OPERATED 3-position, 4-way TANDEM-CENTER - SOLENOID-OPERATED 3-position, 4-way CLOSED-CENTER - SOLENOID-OPERATED 3-position, 4-way *MF100BH-DCV-OC-LO-3/4 MF100BH-DCV-TC-LO-3/4 *MF100BH-DCV-TC-SO-3/4 MF100BH-DCV-CC-SO-3/4 FLOAT-CENTER - HANDLEVER-OPERATED 3-position, 4-way MF100BH-DCV-FC-LO-3/4 SINGLE SOLENOID (NORMALLY OPEN) 2-position, 3-way MF100BH-DCV-NO-SSO-2/3 SINGLE SOLENOID (NORMALLY CLOSED) 2-position, 3-way MF100BH-DCV-NC-SSO-2/3 SINGLE SOLENOID (NORMALLY OPEN) 2-position, 2-way SINGLE SOLENOID (NORMALLY CLOSED) 2-position, 2-way MF100BH-DCV-NO-SSO-2/2 MF100BH-DCV-NC-SSO-2/2 MOBILE DIRECTIONAL CONTROL VALVE MF100BH-MDCV
24 MF100BH BASIC HYDRAULICS TRAINER PRESSURE CONTROL VALVES ITEM DESCRIPTION PART No. QTY DIRECT-OPERATED RELIEF VALVE *MF100BH-DORV PILOT-OPERATED RELIEF VALVE *MF100BH-PORV SEQUENCE VALVE *MF100BH-SV PRESSURE REDUCING VALVE *MF100BH-PRV DIFFERENTIAL PRESSURE UNLOADING VALVE MF100BH-DPUV CROSS-PORT RELIEF VALVE MF100BH-CPRV FLOW CONTROL VALVES NEEDLE VALVE *MF100BH-NV FLOW CONTROL VALVE *MF100BH-FCV PRESSURE-COMPENSATED FCV (Restrictor-Type) *MF100BH-PC-FCV-R PRESSURE-COMPENSATED FCV (Bypass-Type) MF100BH-PC-FCV-B SHUTTLE VALVE MF100BH-SHV PILOT-OPERATED CHECK VALVE (Pilot-to-Open) MF100BH-POCV CHECK VALVE *MF100BH-CV ACTUATORS HYDRAULIC CYLINDER Double-acting, single rod *MF100BH-DAC-S12 HYDRAULIC CYLINDER Double-acting, double rod HYDRAULIC MOTOR Gear Type *MF100BH-DAC-D12 *MF100BH-HM-GEA
25 MF100BH BASIC HYDRAULICS TRAINER COMPONENTS ITEM DESCRIPTION PART No. QTY T-CONNECTOR ASSEMBLY Qty. 6 required ISOLATOR VALVE Ball Valve HYDRO-PNEUMATIC ACCUMULATOR Bladder-Type with Safety Bleed-off Valve PRESSURE GAUGE (P1) 1000 PSI (69 bar) PRESSURE GAUGE (P2) 1000 PSI (69 bar) PRESSURE GAUGE (P3) 1000 PSI (69 bar) FLOW METER 2.0 GPM (7.57 LPM) HYDRAULIC HOSE 24 Length (610 mm) - Qty. 6 required HYDRAULIC HOSE 40 Length (1016 mm) - Qty. 12 required *MFTS-002-TA *MF100BH-BV MF100BH-ACC-1.0 *MF100BH-250-P1-WG *MF100BH-250-P2-WG *MF100BH-250-P3-WG *MF100BH-FM-2.0 *MF100BH-HA-24 *MF100BH-HA-40
26 MF100BH BASIC HYDRAULICS TRAINER TRAINING LITERATURE & MATERIALS ITEM DESCRIPTION PART No. QTY STUDENT WORKBOOK BINDER Includes Student Trainer Activities INSTRUCTOR ANSWER BOOK for Student Trainer Activities CLASSROOM CD-ROM MODULE How To Interpret Fluid Power Symbols - Interactive CD-Rom *MF100BH-100B *MF100BH-TAi *MF100BH-PP HC-FPTI-002CD THE LETHAL STRIKE - Procedures for Properly Managing Injection Injuries DVD HC-FPSI-001DVD
27 Distributed by: 2170 South 3140 West West Valley City, UT PH: FX:
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