Catalog Little Champ Hydraulic Power Units

Transcription

1 Catalog Little Champ Hydraulic Power Units

2 3 AND 5 Gallon Capacity General Specifications/Table of Contents Little Champ Power Units are designed for use in locations where space is limited and larger, noiser power units are not needed. They re ideal for applications requiring moderate fluid volume and flow rate, short hydraulic lines and quick cycling. Typical applications include use with: Machine Tools Packing Machinery Food Processing Material Handling Little Champ Power Units are the perfect choice for applications involving frequent stops and starts, where localized power is needed, or where the noise and vibration of a large power unit would be distracting. GENERAL SPECIFICATIONS* 3V 5V Reservoir Capacity 3 Gal. (11.4 liters) 5 Gal.(18.9 liters) Surface Area For Heat Transfer 2.22 sq. ft. ( cm²) 3.16 sq. ft. ( cm²) Heat Dissipation At DT Sq. Ft. of Vertical Steel x DT / 1000 asic Weight (Less Oil, Pump, and Motor) 41 lbs. (18.6 kg) 47 lbs. (21.3 kg) Usable Gallons 2.02 Gal. (7.6 liters) 3.44 Gal. (13.0 liters) Gallons Per Inch Rise.36 Gal. (1.4 liters).36 Gal. (1.4 liters) Capacity, Full to Top Plate 4.37 Gal. (16.5 liters) 5.81 Gal. (22.0 liters) Capacity, High on Sight Gauge 2.91 Gal. (11.0 liters) 4.88 Gal. (18.5 liters) Capacity, Low on Sight Gauge 1.80 Gal. (6.8 liters) 3.78 Gal. (14.3 liters) Pump Data (See VANE PUMP CATALOG for complete codes and specifications.) Flow Range Up to 3.4 gpm (12.9 lpm) Up to 4.0 gpm (15.1 lpm) Pressure Range Up to 3000 psi (207 bar) Up to 3000 psi (207 bar) Power Range Up to 2 HP (1.5 kw) Up to 2 HP (1.5 kw) * 10 to 40 gallon capacity power units start on page 8. Table of Contents 3 to 5 Gallon Capacity General Specifications / Table of Contents to 5 Gallon Capacity Features Dimension Drawing - 3 to 5 Gallon Capacity Power Unit with Pressure lock Dimension Drawing - 3 to 5 Gallon Capacity Power Unit with Manifold to 5 Gallon Capacity asic Schematics to 5 Gallon Capacity Ordering Information to 40 Gallon Capacity General Specifications/Table of Contents

3 psi F P C Little Champ Power Units 3 AND 5 Gallon Capacity Features Electric Motor Junction ox Floor Mounting Holes, Qty 4 Foam Gasket Keeps Airorne Particles Out And Reduces Vibration Machine Identification Tag Oil Level/Temperature Indicator With Glass Tube And Protective Aluminum Housing TEFC 56C Frame Electric Motor Rotation Arrow Combination Filler/Air reather (10 Micron) Warning Tag 10 GPM Return Filter With 25 PSI ypass In Head Return Plumbing Liquid Filled Pressure Gauge In A Non-Corrosive Housing With uilt-in Snubber Colored Dirty Filter Indicator Snubber/Shut-Off Valve Two Pressure Connections: 1.) "PR" lock -8 Female SAE Pressure Port -8 Female SAE Return Port 2.) Multi-Station D03 Manifold (4 Stations Max) -8 Female SAE "A" Port -8 Female SAE "" Port Neoprene Channel Gasket, Keeps Air-orn Particles Out And Reduces Vibration Fixed Displacement Gear Pump P T 10 Micron Nominal Spin On Element Relief Valve PSI Adjustable (Standard On "PR" lock, And On Multi-Station Manifolds) Removable Top Plate (3/16" HRPO 1020 Steel) Flexible Drive Couplings And Pump/Motor Adapter Epoxy Power Flow lue 11 Ga. HRPO 1020 Material Inlet Plumbing Strainer Sized To Pass 2-3 Times The Pump's Maximum Minimum Pressure Drop Plug 3

4 3 AND 5 Gallon Capacity Dimension Drawing - Power Unit With Pressure lock Dimensions shown in: Inches (±.125) (millimeters (± 1 mm) Dimensions A and.44 (11.1) Holes 4 Places 4.07 (103.3) (375.2) Motor Code A Frame (±.125) 56C 005T 9.92 (252.0) 56C 005S (265.2) 56C 007T 9.92 (252.0) 56C 007S 9.92 (252.0) 56C 010T 9.92 (252.0) 56C 010S (277.4) 56C 015T (277.4) 56C 015S (329.7) 56C 020T (304.3) (254.0) (307.1).38 (9.5) 2.60 (66.0) Reservoir 3V (316.0) 5V (417.6) Max. Frame Size - 145TC Gauge and Snubber Relief Valve PSI Adjustable Return Filter 1.56 (39.6) A Female SAE -8 Pressure and Return Ports (390.3) Approx. 3V Shown A+ Filler- reather 1/2 FNPT Sight Guage.38 (9.5) 9.25 (235.0) (254.0).38 (9.5) 9.25 (235.0) (254.0) 1.18 (30.0) 4

5 3 AND 5 Gallon Capacity Dimension Drawing - Power Unit With Manifold Dimensions shown in: Inches (±.125) (millimeters (± 1 mm) Dimensions A and Ø.44 (11.1) Holes Max. Frame Size - 145TC 1.27 (32.3) 2.86 (71.9) (254.0) (307.1).38 (9.5) Gauge and Snubber (375.2) Motor Code A Frame (±.125) 56C 005T 9.92 (252.0) 56C 005S (265.2) 56C 007T 9.92 (252.0) 56C 007S 9.92 (252.0) 56C 010T 9.92 (252.0) 56C 010S (277.4) 56C 015T (277.4) 56C 015S (329.7) 56C 020T (304.3) Reservoir 3V (316.0) 5V (417.6) Relief Valve PSI Adjustable No. of C Stations (260.3) (314.5) (368.3) (422.4) Return Filter 2.00 (50.8) TyP. A C D03 Mounting Pattern (400.0) Approx. Female SAE -8 "A" & "" Ports A+ 3V Shown 1.44 (36.4) Filler- reather 1/2 FNPT Sight Gauge.38 (9.5) 9.25 (235.0) (254.0).38 (9.5) 9.25 (235.0) (254.0) 1.18 (30.0) 5

6 D03 Pattern D03 Pattern Little Champ Power Units 3 and 5 Gallon Capacity asic Schematics With Pressure lock -8 SAE Pressure And Return Ports Gauge & 1/2" Snubber P FRC10 Relief Valve PSI Adjustable T 3/8" 1" With Manifold Gauge & Snubber 1/2" A Relief Valve PSI Adjustable -8 SAE "A" & "" Ports FRC10 A 3/8" 1" 6

7 3 AND 5 Gallon Capacity Ordering Information Gear Pump gpm Max. Code 1725 rpm Pressure Max. Press. psi (bar) G (2.4) 3625 (250) G (3.6) 3625 (250) G (4.8) 3625 (250) G (6.1) 3625 (250) G (7.1) 3625 (250) G (8.9) 3335 (230) G (10.9) 3335 (230) G (13.1) 2900 (200) G (7.8) 3625 (250) G (11.0) 3625 (250) G (14.3) 3625 (250) G (19.8) 3335 (230) G (24.3) 3335 (230) G (30.9) 3045 (210) Select gear pump from the Power Unit Accessories Catalog. NOTE: Pump and motor ranges listed for each reservoir size are standard combinations. For special combinations, please discuss your application with your Continental Hydraulics distributor or the factory. Pressure Manifold Code PR V1R V2R V3R V4R Description Pressure lock With uilt-in Relief SAE-8 P & T Female Ports Single Station Manifold D03 With uilt-in Relief, SAE-8 A & Female Ports Two Station Manifold D03 With uilt-in Relief, SAE-8 A & Female Ports Three Station Manifold D03 With uilt-in Relief, SAE-8 A & Female Ports Four Station Manifold D03 With uilt-in Relief, SAE-8 A & Female Ports Code Omit G1 G1.5 G2 G3 G5 N FRC10 Options Description No Options psi psi psi psi psi Relief Valve SAE-4 Return Filter 10 gpm, 10 Micron With Indicator Code Heat Exchanger Description Omit No Cooler Option Air-to-Oil Cooler HEA42R HEA42 For Return Line, SAE-8 Select valves as required from the appropriate Continental Hydraulics Catalogs. For manifold dimensions and specifications, see the Daman Products LC Manifold Catalog. Motor Code H.P. Voltage* Frame Size 005T /230/460/60/3 56C 005S /208/230/60/1 56C 007T /230/460/60/3 56C 007S /208/230/60/1 56C 010T 1 208/230/460/60/3 56C 010S 1 115/208/230/60/1 56C 015T /230/460/60/3 56C 015S /208/230/60/1 56C 020T 2 208/230/460/60/3 56C *1800 rpm Code Reservoir Gallon Size 3V 3 5V 5 Typical Ordering Code G T-5V-V2R-G3N-FRC10 (Power Unit) VSD03M-3A-G-60L (Directional Control Valve - Qty. 2) F03MSV-NDC-AA (Flow Control Valve - Qty. 2) D (olt Kit - Qty. 2) 7

8 5 TO 40 Gallon Capacity General Specifications/Table of Contents GENERAL SPECIFICATIONS 5VS 10V 20V 30V 40V Reservoir Capacity 5 Gallons 10 Gallons 20 Gallons 30 Gallons 40 Gallons (18.9 liter) (37.8 liters) (75.7 liters) (113.5 liters) (151.4 liters) Surface Area For Heat Transfer 3.16 sq. ft sq. ft sq. ft sq. ft sq.ft. ( cm 2 ) ( cm²) ( cm²) ( cm²) ( cm²) Heat Dissipation At DT Sq. Ft. of Vertical Steel x DT / 1000 asic Weight (Less Oil, Pump, and Motor) Usable Gallons Gallons Per Inch Rise Capacity, Full to Top Plate Capacity, High on Sight Gauge Capacity, Low on Sight Gauge 47 Pounds (21.3 kg) 3.00 Gallons (11.4 liters) 0.60 Gallons (2.3 liters) 6.02 Gallons (22.8 liters) 4.74 Gallons (17.9 liters) 2.93 Gallons (11.1 liters) 77 Pounds 103 Pounds 120 Pounds 145 Pounds (34.9 kg) (46.7 kg) (54.4 kg) (65.8 kg) 6.25 Gallons Gallons Gallons Gallons (23.7 liters) (60.6 liters) (95.6 liters) (138.1 liters) 1.09 Gallons 1.33 Gallons 1.33 Gallons 1.33 Gallons (4.1 liters) (5.0 liters) (5.0 liters) (5.0 liters) Gallons Gallons Gallons Gallons (61.9 liters) (90.6 liters) (130.9 liters) (171.2 liters) Gallons Gallons Gallons Gallons 38.4 liters) (78.0 liters) (113.3 liters) (156.1 liters) 6.75 Gallons Gallons Gallons Gallons (25.4 liters) (62.9 liters) (98.2 liters) (141.0 liters) Pump Data (See VANE PUMP CATALOG for complete codes and specifications.) Flow Range Up to 11 GPM Up to 11 GPM Up to 11 GPM Up to 11 GPM Up to 11 GPM (41.6 liters) (41.6 liters) (41.6 liters) (41.6 liters) (41.6 liters) Pressure Range Up to 3150 PSI Up to 3150 PSI Up to 3150 PSI Up to 3150 PSI Up to 3150 PSI (Up to 217 bar) (Up to 217 bar) (Up to 217 bar) (Up to 217 bar) (Up to 217 bar) Power Range Up to 5 HP Up to 20 HP Up to 20 HP Up to 20 HP Up to 20 HP (Up to 3.7 kw) (up to 14.9 kw) (up to 14.9 kw) (up to 14.9 kw) (up to 14.9 kw) Table of Contents 5 to 40 Gallon Capacity General Specifications Gallon Capacity Features Dimension Drawing - 5 Gallon Capacity Power Unit with Pressure Connection Dimension Drawing - 5 Gallon Capacity Power Unit with Pressure lock Dimension Drawing - 5 Gallon Capacity Power Unit with Manifold to 40 Gallon Capacity Features Dimension Drawing - 10 to 40 Gallon Power Unit with Pressure Connection Dimension Drawing - 10 to 40 Gallon Power Unit with Pressure lock Dimension Drawing - 10 to 40 Gallon Power Unit with Manifold to 40 Gallon Capacity asic Schematics - Pressure Connection/Pressure lock to 40 Gallon Capacity asic Schematics - Manifold Dimension Drawing - 5 to 40 Gallon Capacity Heat Exchanger Locations to 40 Gallon Capacity Ordering Information

9 5 Gallon Capacity Features Liquid Filled Pressure Gauge In A Non-Corrosive Housing With uilt-in Snubber Three Pressure Connections: 1.) "P"-Port -8 Male JIC 2.) "PR"-lock -8 Female SAE Pressure Port -8 Female SAE Return Port 3.) Multi-Station D03 Parallel Manifold (4 Stations Max) -8 Female SAE "A" Port(s) -8 Female SAE "" Port(s) Rotation Arrow Relief Valve PSI Adjustable (standard On "PR"-lock, On Multi-Station Manifolds) 10 GPM Return Filter/Filler reather With 22 PSI ypass (Take The Top Off And The Element Out To Fill The Reservoir) TEFC C-Face Electric Motor Power Flow lue Paint Air reather (10 Micron) Colored Dirty Filter Indicator Electric Motor Junction ox Return Plumbing (Plumbed On "PR"-lock And Multi-Station Manifolds) Snubber/Shut-off Valve 10 Micorn Nominal Submerged Element Removable Top Plate (1/4" HRPO 1020 Steel) Pressure Compensated Variable Volume Continental Vane Pump Or A Fixed Displacement Gear Pump Oil Level/Temperature Indicator With Glass Tube And Protective Aluminum Housing Foam Gasket Keeps Airborne Particles Out And Reduces Vibration Flexible Drive Couplings And Pump/Motor Adapter Plug Floor Mounting Holes, Qty 4 Strainer Sized To Pass 2-3 Times The Pump's Maximum Minimum Pressure Drop DRAWING #

10 5 Gallon Capacity Dimension Drawing - Power Unit With Pressure Connection 0.68" (17.2) 3.03" (77.0) 12.50" (317.5) SQ. 2.63" (66.7) Ø0.56" (14.3) Holes 4 Places reather Remove Cover & Element to Fill Reservoir With Oil Dimensions shown in: Dimension A Inches (±.125) (millimeters (± 1 mm) Motor Code A Frame (±.125) 56C 005T 9.92 (252.0) 56C 005S (265.2) 56C 007T 9.92 (252.0) 56C 007S 9.92 (252.0) 56C 010T 9.92 (252.0) 56C 010S (277.4) 56C 015T (277.4) 56C 015S (329.7) 56C 020T (304.3) 145TC 020S (329.4) 182TC 030T (339.6) 184TC 030S (366.5) 184TC 050T (382.5) Max Frame Size 182TC/184TC (Shown) Gauge And Snubber -8 JIC Male Pressure Connection 0.82" (20.8) A A " (266.7) Return Filter 1.12" (28.55) 5VS Shown Sight Gauge 10.50" (266.7) External Pressure ( For Vane Pumps) 3.00" (76.2) Max Typ. External Volume ( For Vane Pumps) 1.06" (26.8) 0.50" (12.7) 7.25" (184.2) 13.50" (342.9) 1.44" (36.5) 10.00" (254.0) 12.88" (327.0) 14.50" (368.3) DRAWING #

11 5 Gallon Capacity Dimension Drawing - Power Unit With Pressure lock Dimensions shown in: Inches (±.125) (millimeters (± 1 mm) 0.63" (16.0) Relief Valve PSI Adjustable 12.50" (317.5) SQ. Ø0.56" (Ø14.3) Holes 4 Places reather Remove Cover & Element To Fill Reservoir With Oil Dimension A Motor Code A Frame (±.125) 56C 005T 9.92 (252.0) 56C 005S (265.2) 56C 007T 9.92 (252.0) 56C 007S 9.92 (252.0) 56C 010T 9.92 (252.0) 56C 010S (277.4) 56C 015T (277.4) 56C 015S (329.7) 56C 020T (304.3) 145TC 020S (329.4) 182TC 030T (339.6) 184TC 030S (366.5) 184TC 050T (382.5) 2.34" (59.4) Gauge & Snubber 3.81" (96.7) Max Frame Size 182TC/184TC (Shown) Female SAE -8 Return Connection Female SAE -8 Pressure Connection 1.06" (26.8) 1.56" (39.6) 5VS Shown 0.50" (12.7) 7.25" (184.1) 13.50" (342.9) 14.50" (368.3) A Sight Gauge 10.50" (266.7) A " (266.7) Return Filter External Pressure ( For Vane Pumps) 3.00" (76.2) Max Typ. 1.44" (36.5) 10.00" (254.0) 12.88" (327.0) DRAWING # External Volume ( For Vane Pumps) 11

12 5 Gallon Capacity Dimension Drawing - Power Unit With Manifold 2.80" (71.0) 1.21" (30.6) 1.53" (38.9) 12.50" (317.5) SQ. Relief Valve PSI Adjustable Ø0.56" (Ø14.3) Holes 4 Places reather Dimensions shown in: Remove Cover & Element to Fill Reservoir With Oil Inches (±.125) (millimeters (± 1 mm) Dimension A Motor Code A Frame (±.125) 56C 005T 9.92 (252.0) 56C 005S (265.2) 56C 007T 9.92 (252.0) 56C 007S 9.92 (252.0) 56C 010T 9.92 (252.0) 56C 010S (277.4) 56C 015T (277.4) 56C 015S (329.7) 56C 020T (304.3) 145TC 020S (329.4) 182TC 030T (339.6) 184TC 030S (366.5) 184TC 050T (382.5) No. of Stations (260.3) (314.5) (368.3) (422.4) Female SAE -8 "A" & "" Ports Gauge & Snubber D03 Mounting Pattern Max Frame Size 182TC/184TC (Shown) 2.00" (50.8) Typ. A Return Filter A " (266.7) 5VS Shown 1.06" (26.8) 1.44" (36.4) 0.50" (12.7) 7.25" (184.2) 13.50" (342.9) 10.50" (266.7) Sight Gauge External Pressure ( For Vane Pumps) 3.00" (63.6) Max Typ. 1.44" (36.5) 10.00" (254.0) 12.88" (327.0) External Volume ( For Vane Pumps) 14.50" (368.3) DRAWING #

13 10 to 40 Gallon Capacity Features Three Pressure Connections: 1.) "P"-Port -8 Male JIC 2.) "PR"-lock -8 Female SAE Pressure Port -8 Female SAE Return Port 3.) Multi-Station D03 Parallel Manifold (4 Stations Max) -8 Female SAE "A" Port -8 Female SAE "" Port Liquid Filled Pressure Gauge In A Non-Corrosive Housing With built-in Snubber Rotation Arrow Relief Valve PSI Adjustable (Standard On "PR"-lock, On Multi-Station Manifolds) 14 GPM Return Filter/Filler reather With 25 PSI ypass (Take The Top Off And The Element Out To Fill The Reservoir) TEFC C-face Electric Motor Power Flow lue Paint 12 Ga. HRPO 1020 Material Colored Dirty Filter Indicator Air reather (10 Micron) Electric Motor Junction ox Machine Identification And Warning Tags Return Plumbing (Plumbed On "PR"-lock And Multi-Station Manifolds) Snubber/Shut-off Valve 10 Micron Nominal Submerged Element Removable Top Plate (1/4" HRPO 1020 Steel) Pressure Compensated, Variable Volume Continental Vane Pump Or A Fixed Displacement Gear Pump Foam Gasket Keeps Airborne Particles Out And Reduces Vibration Flexible Drive Couplings And Pump/Motor Adapter Oil Level/Temperature Indicator With Glass Tube And Protective Aluminum Housing Inlet Plumbing Plug Floor Mounting Holes, Qty 4 Strainer Sized To Pass 2-3 Times The Pump's Maximum Minimum Pressure Drop DRAWING #

14 10 TO 40 Gallon Capacity Dimension Drawing - Power Unit With Pressure Connection 3.31 (84.1) 0.70 (17.8) SQ. (419.1) SQ. (457.2) Ø0.56 (14.3) Holes 4 Places 1-1/4" NPT Full Coupling (No Downpipe, Can e Used for Return or L/T) reather Remove Cover & Element To Fill Reservoir With Oil 3.00 (76.2) 10V 20V, 30V, 40V Dimensions shown in: Inches (±.125) (millimeters (± 1 mm) Frame Size 213TC/215TC Shown Dimension A Motor Code A Frame (±.125) 56C 005T 9.92 (252.0) 56C 005S (265.2) 56C 007T 9.92 (252.0) 56C 007S 9.92 (252.0) 56C 010T 9.92 (252.0) 56C 010S (277.4) 56C 015T (277.4) 56C 015S (329.7) 56C 020T (304.3) 145TC 020S (329.4) 182TC 030T (339.6) 184TC 030S (366.5) 184TC 050T (382.5) 213TC 075T (446.0) 215TC 100T (446.0) 254TC 150T (585.0) 256TC 200T (585.0) Gauge & Snubber A -8 JIC Male Pressure Connection 1.25 (31.7) Retrun Filter 1.00 (25.4) A + Sight Gauge External Pressure ( on Vane Pumps) External Volume ( on Vane Pumps) 10V Shown (26.4) 0.75 (19.0) C D E Dimensions through H 3.00 (76.2) MAX. TyP. Reservoir C D E F G H 10V (392.2) 9.50 (241.3) (444.5) (482.6) 1.25 (31.7) (355.6) (419.1) 20V (468.4) (260.3) (482.6) (520.7) 1.50 (38.1) (381.0) (457.2) 30V (671.6) (260.3) (482.6) (520.7) 1.50 (38.1) (381.0) (457.2) 40V (874.8) (260.3) (482.6) (520.7) 1.50 (38.1) (381.0) (457.2) DRAWING # F G H

15 10 TO 40 Gallon Capacity Dimension Drawing - Power Unit With Pressure lock Female SAE -8 Return Connection Female SAE -8 Pressure Connection 4.09 (103.9) 2.62 (66.5) 0.69 (17.5) Relief Valve PSI Adjustable SQ. (419.1) SQ. (457.2) Dimensions shown in: Ø0.56"(14.3) Holes 4 Places 1-1/4" NPT Full Coupling (No Downpipe, Can e Used For Return Or L/T) reather Remove Cover & Element to Fill Reservoir With Oil 10V 20V, 30V, 40V Inches (±.125) (millimeters (± 1 mm) Dimension A Motor Code A Frame (±.125) 56C 005T 9.92 (252.0) 56C 005S (265.2) 56C 007T 9.92 (252.0) 56C 007S 9.92 (252.0) 56C 010T 9.92 (252.0) 56C 010S (277.4) 56C 015T (277.4) 56C 015S (329.7) 56C 020T (304.3) 145TC 020S (329.4) 182TC 030T (339.6) 184TC 030S (366.5) 184TC 050T (382.5) 213TC 075T (446.0) 215TC 100T (446.0) 254TC 150T (585.0) 256TC 200T (585.0) Frame Size 213TC/215TC Shown Gauge & Snubber A 1.56 (39.6) Retrun Filter A + Sight Gauge External Pressure ( for Vane Pumps) External Volume ( on Vane Pumps) 10V Shown 3.00 (76.2) Max. Typ (26.4) 0.75 (19.0) C Dimensions through H D E Reservoir C D E F G H 10V (392.2) 9.50 (241.3) (444.5) (482.6) 1.25 (31.7) (355.6) (419.1) 20V (468.4) (260.3) (482.6) (520.7) 1.50 (38.1) (381.0) (457.2) 30V (671.6) (260.3) (482.6) (520.7) 1.50 (38.1) (381.0) (457.2) 40V (874.8) (260.3) (482.6) (520.7) 1.50 (38.1) (381.0) (457.2) DRAWING # F G H 15

16 10 TO 40 Gallon Capacity Dimension Drawing - Power Unit With Manifold 1.84 (46.7) D03 Mounting Pattern 0.59 (15.0) Relief Valve PSI Adjustable SQ. (419.1) SQ. (457.2) Gauge & Snubber Female SAE -8 "A"&"" Ports 1-1/4" NPT Full Coupling (No Downpipe, Can e Used For Return Or L/T) reather Remove Cover & Element to Fill Reservoir With Oil 10V Ø0.56"(14.3) Holes 4 Places 20V, 30V, 40V Dimension A and Motor Code A Frame (±.125) 56C 005T 9.92 (252.0) 56C 005S (265.2) 56C 007T 9.92 (252.0) 56C 007S 9.92 (252.0) 56C 010T 9.92 (252.0) 56C 010S (277.4) 56C 015T (277.4) 56C 015S (329.7) 56C 020T (304.3) 145TC 020S (329.4) 182TC 030T (339.6) 184TC 030S (366.5) 184TC 050T (382.5) 213TC 075T (446.0) 215TC 100T (446.0) 254TC 150T (585.0) 256TC 200T (585.0) Frame Size 213TC/215TC Shown No. of Stations (260.3) (314.5) (368.3) (422.4) 2.00 (50.8) Typ. A Retrun Filter 1.44 (36.45) 1.27 (32.13) 2.86 (72.57) C A + C External Pressure ( for Vane Pumps) Sight Gauge 3.00 (76.2) Max. Typ. 10V Shown External Volume ( on Vane Pumps) (26.4) 0.75 (19.0) D Dimensions through H E F Dimensions shown in: Reservoir C D E F G H I 10V (392.2) 9.50 (241.3) (444.5) (482.6) 1.25 (31.7) (355.6) (419.1) 20V (468.4) (260.3) (482.6) (520.7) 1.50 (38.1) (381.0) (457.2) 30V (671.6) (260.3) (482.6) (520.7) 1.50 (38.1) (381.0) (457.2) 40V (874.8) (260.3) (482.6) (520.7) 1.50 (38.1) (381.0) (457.2) DRAWING # A G H I Inches (±.125) (millimeters (± 1 mm)

17 Little Champ Power Units 5 TO 40 Gallon Capacity asic Schematics - Pressure Connection/Pressurelock With Pressure Connection 10V-40V Gauge & Snubber -8 JIC Male -12 SAE Female Return Filter 5VS 1/2" With Pressure lock Gauge & Snubber 3/4" 10V-40V -8 SAE Pressure & Return Ports P T Relief Valve PSI Adjustable Return Filter 5VS 1/2" 17

18 D03 Pattern D03 Pattern Little Champ Power Units 5 TO 40 Gallon Capacity asic Schematics - For Manifold With Manifold 10V-40V Gauge & Snubber 3/4" 5VS A Relief Valve PSI Adjustable -8 SAE "A" & "" Ports A Return Filter 1-1/4" NPT Coupling 1/2" 18

19 10 TO 40 Gallon Capacity Dimension Drawing - Power Unit With HEA44C Works ONLY with Vane pumps for case drain cooling (254.0) 3.52 (89.3) DRAWING #

20 10 TO 40 Gallon Capacity Dimension Drawing - Power Unit With HEA41R & TH Works with all Vane or Gear pumps & any P port, PR block or manifold for return oil cooling. Also Tank Heater general location (261.6) 6.00 (152.4) 3.52 (89.3) 6.00 (152.4) 4.50 (114.3) DRAWING #

21 10 TO 40 Gallon Capacity Dimension Drawing - Power Unit With HEW11R Works with all Vane or Gear pumps & any P port, PR block or manifold for return oil cooling 1" FNPT Water Inlet 1" FNPT Water Outlet 5.50 (139.7) (292.1) 1/2" FNPT Hot Oil Inlet DRAWING #

22 5 TO 40 Gallon Capacity Ordering Information gpm Max. Code 1725 rpm Pressure Max. Press. psi (bar) G (2.4) 3625 (250) G (3.6) 3625 (250) G (4.8) 3625 (250) G (6.1) 3625 (250) G (7.1) 3625 (250) G (8.9) 3335 (230) G (10.9) 3335 (230) G (13.1) 2900 (200) G (7.8) 3625 (250) G (11.0) 3625 (250) G (14.3) 3625 (250) G (19.8) 3335 (230) G (24.3) 3335 (230) G (30.9) 3045 (210) G (36.4) 2610 (180) G (43.9) 2465 (170) V (15.1) 2000 (138) V (22.7) 2000 (138) V (30.3) 2000 (138) V (30.3) 3000 (207) V (37.8) 1000 (69) Select gear pump from the Power Unit Accessories Catalog. NOTE: Pump and motor ranges listed for each reservoir size are standard combinations. For special combinations, please discuss your application with your Continental Hydraulics distributor or the factory. 22 Gear Pump Motor Code H.P. Voltage* Frame Size 005T /230/460/60/3 56C 005S /208/230/60/1 56C 007T /230/460/60/3 56C 007S /208/230/60/1 56C 010T 1 208/230/460/60/3 56C 010S 1 115/208/230/60/1 56C 015T /230/460/60/3 56C 015S /208/230/60/1 56C 020T 2 208/230/460/60/3 56C 020S 2 115/208/230/60/1 145TC 030T 3 208/230/460/60/3 182TC 030S 3 115/208/230/60/1 184TC 050T 5 208/230/460/60/3 184TC 075T /230/460/60/3 213TC 100T /230/460/60/3 215TC 150T /460/60/3 254TC 200T /460/60/3 256TC *1800 rpm Pressure Manifold Code P PR V1R V2R V3R V4R V5R V6R Code Reservoir Description Pressure Connection -8 JIC Male Port With uilt-in Relief SAE-8 P & T Female Ports Single Station Manifold D03 With uilt-in Relief, SAE-8 A & Female Ports Two Station Manifold D03 With uilt-in Relief, SAE-8 A & Female Ports Three Station Manifold D03 With uilt-in Relief, SAE-8 A & Female Ports Four Station Manifold D03 With uilt-in Relief, SAE-8 A & Female Ports Five Station Manifold D03 With uilt-in Relief, SAE-8 A & Female Ports Six Station Manifold D03 With uilt-in Relief, SAE-8 A & Female Ports *IF YOU WOULD NOT LIKE A RELIEF VALVE IN THE MANIFOLD REMOVE THE R FROM THE CODE (V4R MINUS R EQUALS V4) Select valves as required from the appropriate Continental Hydraulics Catalogs. For manifold dimensions and specifications, see the Daman Products LC Manifold Catalog. Gallon Size 5VS 5 10V 10 20V 20 30V 30 40V 40 Code Options Description Omit No Options G psi G psi G psi G psi G psi N Needle Valve SAE-4 In-Tank Return Filter FRIC10 10 gpm W/reather, 10 Micron W/Indicator (5VS Reservoir Only) FRIC14 FRIC25 EP* EV** CV08 LT TH In-Tank Return Filter 14 gpm W/reather, 10 Micron W/Indicator In-Tank Return Filter 25 gpm W/reather, 10 Micron W/Indicator External Pressure (Vane Pumps Only) External Volume (Vane Pumps Only) Check Valve Inline SAE-8, 5000 psi (345 bar) Rated Level/Temperature Switch Tank Heater F. (-1-38 C.) * If EP is Not Selected, Specify Pressure Setting. ** Pump Requires Volume Control Code 6 (PVR6-***-RF-O-6) Typical Ordering Code Code Heat Exchanger Description Omit No Cooler Option Air-to-Oil Cooler HEA44 For HEA44C Case, SAE-8 (PVR6 Pump Only) Air-to-Oil Cooler HEA41R HEA41 For Return Line, SAE-12 Water-to-Oil Cooler HEA11 - Return Line HEW11R 1/2 NPT Oil Port, 1 NPT Water Port V T-20V-V2-G3N-FRIC14-EP-HEA44C (Power Unit) VSD03M-3A-G-60L (Directional Control Valve - Qty. 2) F03MSV-NDC-AA (Flow Control Valve - Qty. 2) D (olt Kit - Qty. 2)

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24 Continental Hydraulics Division 5505 West 123rd Street Savage, MN U.S.A. Phone: (952) Fax: (952) ecause Continental Hydraulics is continually improving its products, specifications and appearance are subject to change without notice. Form No / Continental Hydraulics Printed in U.S.A.