Overcurrent releases - description, specifications, characteristics specifications specifications description...

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1 BA5*37 COMMERCIAL INFORMATION Type designation specification for ordering...68 (design and circuit breaker and switch-disconnector accessories selection, circuit breaker rated current selection) Connecting sets...69 Accessories...7 Purchase order example...7 TECHNICAL INFORMATION Circuit breakers, switch-disconnectors - specifications wiring diagram connecting, installation de-ionization space dimensions...79 Overcurrent releases - description, specifications, characteristics...85 Connecting sets Switches Shunt trips - specifications specifications specifications...86 Undervoltage releases - specifications...86 Hand drives Motor drives - description description, specifications, wiring diagram

2 BA5*37 SUMMARY OF MODELS AND ACCESSORIES CONNECTING SETS Front connection CS-37-PP5 CS-37-PP4 CS-37-PP6 Front connection CS-37-PP CS-37-ZP3 CS-37-PP7 CS-37-ZP Rear connection CS-37-PP8 CS-37-ZP9 CS-37-PP8 CS-37-W4 CS-37-W5 CS-37-2W6 Clamp type terminals CS-37-V3 FIXED DESIGN FIXED DESIGN, MOTOR DRIVE FIXED DESIGN, FRONT HAND DRIVE BA5* BA5* BA5* FIXED DESIGN, FRONT HAND DRIVE WITH ADJUSTABLE LEVER BA5* ACCESSORIES Terminal cover IP Locking inset Mounting sets OD-37-KS OD-37-UV OD-37-MS2 Circuit breakers BA5*37 and switch-disconnectors BN5.37 are designed for direct replacement of obsolete BA5*37 and BN5.37 units 67

3 BA5*37 - Commercial information TYPE DESIGNATION SPECIFICATION FOR ORDERING Selection of accessories for circuit breakers and switch-disconnectors FOR TECHNICAL INFORMATION, see page BA5- Circuit breaker up to 4 A for protection of LINES 72 BA5G Circuit breakers up to 4 A for protection of MOTORS 72 BN5. Switch-disconnector up to 4 A 72 Fixed design, front connection 75 Withdrawable design, front connection 755 Withdrawable design, front connection, test position signalling 756 Withdrawable design, front connection, lockable test position 757 Withdrawable design, front connection, lockable test position with signalling 76 Withdrawable design, rear connection 765 Withdrawable design, rear connection, test position signalling 766 Withdrawable design, rear connection, test position signalling 767 Withdrawable design, rear connection, lockable test position with signalling 77 Plug-in design, front connection 78 Plug-in design, rear connection No accessories 4 Auxiliary switch Auxiliary switch 22, relative switch 86 Undervoltage release 86 4 Undervoltage release, auxiliary switch Undervoltage release, auxiliary switch 22, relative switch 86 2 Shunt trip Shunt trip, auxiliary switch Shunt trip, auxiliary switch 22, relative switch 86 Circuit breaker and switch-disconnector designs Rated current No accessories 85 Lateral hand drive ) Lateral hand drive, adjustable lever ) Lateral hand drive, lock ) Lateral hand drive, adjustable lever, lock ) Front hand drive ) Front hand drive, adjustable lever ) Front hand drive, lock ) Front hand drive, adjustable lever, lock ) Front hand drive for plug-in design, adjustable lever, lock ) Motor drive Motor drive with operations counter =>> CIRCUIT BREAKER AND SWITCH-DISCONNECTOR DESIGNS Selection of circuit breaker rated current Circuit breakers are supplied with releases in standardized series of rated currents - regulation I n = - 25% (values are found in Table). As regards ordering, the rated current of a release is selected so that its value is put down after the circuit breaker design. Example: BA5-37-, I n = 25 A - circuit breaker of fixed design; no accessories; 25 A rated current of the release; protection of lines. FOR TECHNICAL INFORMATION, see page 85 ) - it is necessary to put down your requirement for the red lever in your purchase order I n [A] I r [A]

4 CONNECTING SETS BA5*37 - Commercial information Type Product code Description S [mm 2 ] Connection Weight [kg] Packing [set] ) CS-37-PP Front connection up to 63 A 25 Cu cables.8 CS-37-PP4 549 Front connection up to 2 A Cu/Al busbars, cable lugs.45 CS-37-PP Front connection up to 2 A Cu/Al busbars, cable lugs.4 - with a welded nut CS-37-PP3 549 Front connection up to 4 A Cu/Al busbars, cable lugs.45 CS-37-PP Front connection up to 4 A Cu/Al busbars, cable lugs.42 - with a welded nut CS-37-PP 5489 Front connection up to 4 A Cu/Al busbars, cable lugs.75 CS-37-PP Front connection up to 4 A Cu/Al busbars, cable lugs.72 CS-37-ZP9 759 Rear connection up to 2 A Cu/Al busbars, clamp type terminals - For DIMENSIONS, see page CS-37-ZP 7592 Rear connection up to 4 A Cu/Al busbars, clamp type terminals - For DIMENSIONS, see page 75. CS-37-ZP 7593 Rear connection up to 4 A Cu/Al busbars, clamp type terminals - For DIMENSIONS, see page 75 ) - one set makes possible to connect one end of the circuit breaker (the set contains three terminals with necessary connection accessories) 69

5 BA5*37 - Commercial information CONNECTING SETS Type Product code Description S [mm 2 ] Connection Weight [kg] Packing [set] ) CS-37-V Clamp type terminals up to 6 A - FOR TECHNICAL INFORMATION, see page Cu/Al cables.3 CS-37-W Clamp type terminals up to 2 A - FOR TECHNICAL INFORMATION, see page Cu/Al cables.5 CS-37-W5 5 Clamp type terminals up to 35 A - FOR TECHNICAL INFORMATION, see page Cu/Al cables.53 CS-37-2W6 53 Clamp type terminals - double up to 4 A - FOR TECHNICAL INFORMATION, see page - it is necessary to use the OD-37-MS2 mounting set 2x 24 Cu/Al cables.9 ) - one set makes possible to connect one end of the circuit breaker (the set contains three terminals with necessary connection accessories) ACCESSORIES Type Product code Description Weight [kg] Packing OD-37-MS Mounting set - holder to fix the circuit breaker.2 OD-37-KS 83 Terminal cover - insulating the terminals from one another within de-ionisation space - included in every supply of circuit breakers.2 OD-37-UV 7596 Locking inset - enables the circuit breaker lever to be locked in switched off manually state.2 7

6 BA5*37 - Commercial information PURCHASE ORDER EXAMPLE You need a circuit breaker to protect a plant with compressors where the rated current varies around 3 A. The circuit breaker will be installed in a cubicle switchgear, input and output lines of the circuit breakers will be made by Cu busbars. You wish to switch the circuit breaker with the emergency STOP push button using a shunt trip, to switch it off remotely through the motor drive and to indicate the state of the main contacts. Your purchase order: (do not enter the greyed text in your purchase order) ) pc BA5G I n = 4 A - circuit breaker with the tripping characteristic for protection of motors in fixed design with a shunt trip, auxiliary switch and motor drive, rated current of the overcurrent release 4 A and rated short-circuit ultimate breaking capacity 36 ka/ac 45 V 2) shunt trip AC 23 V - rated voltage of the shunt trip 3) motor drive AC 23 V - rated voltage of the motor drive 7

7 CIRCUIT BREAKERS, SWITCH-DISCONNECTORS Specifications BA5*37 - Technical information CIRCUIT BREAKERS SWITCH- DISCONNECTORS Type BA5-37, BA5G37 BN5.37 Dimensions A x B x C + D [mm] x 225 x x 225 x Weight m [kg] Standards EN IEC EN IEC Approval marks Dimensions Load Wiring for DC circuits Number of poles 3 3 Rated current I n [A] 4 4 Rated operating voltage AC DC U e [V] U e [V] max. 69 max. 44 max. 69 max. 44 Rated frequency f n [Hz] /6 /6 Rated pulse withstand voltage U imp [kv] 8 8 Rated isolation voltage U i [V] Utilization category (selectivity) AC 69 V A - Utilization category (switching mode) Rated short-time withstand current U e = AC 69 V Rated short-circuit ultimate breaking capacity Off-time at I cu AC DC AC 69 V DC 44 V - - AC-23B DC-23B I cw [ka] / t [s] - 8/ I cu see page 73 - [ms] [ms] Rated short-circuit service I cs see page 73 - breaking capacity Rated short-circuit making capacity I cm [ka] / U e [V] see page 73 6 / 4 Losses per pole at I n = 4 A [W] Mechanical endurance [contact making] Electric endurance [contact making] 2 2 Frequency of switching [contact making/hr] 2 2 Operating force [N] Protection from the front of the unit Terminal protection IP, IP2, IP66 ) IP, IP2, IP66 ) Operating conditions Reference ambient temperature [ C] 4 4 Ambient temperature range [ C] Working environment standard standard Max. sea level [m] 2 2 Seismic immunity.5g (8 Hz).5g (8 Hz) Design modifications Front/rear connections / / Plug-in design Withdrawable design Accessories Switches - / / / / / / auxiliary/relative/signal/early Shunt trip Undervoltage release/with early switch / / Front hand drive/with adjustable lever/ / / / / lateral hand drive Motor drive/with operations counter / / Locking type lever available, unavailable ) - upon agreement with the manufacturer

8 BA5*37 - Technical information CIRCUIT BREAKERS, SWITCH-DISCONNECTORS Specifications Rated short-circuit ultimate breaking capacity I cu [ka] (rms value) - standard/reverse wiring I n [A] U e AC 23 V AC 45 V AC V AC 69 V DC 22 V DC 44 V 4/4 5/5 5/5 4/2 2/2 2/ /4 25/2 2/2 4/2 2/2 2/2 8; 55/4 25/2 25/2 4/2 2/2 2/ /4 36/3 25/2 4/2 2/2 2/2 2; 35 55/4 36/3 25/2 4/2 2/2 2/2 4 55/4 36/3 25/2 4/2 2/2 2/2 Rated short-circuit service breaking capacity I cs [ka] (rms value) - standard/reverse wiring I n [A] U e AC 23 V AC 45 V AC V AC 69 V DC 22 V DC 44 V 5/5 3/3 3/3 / 2/2 2/2 63 5/5 3/3 3/3 / 2/2 2/2 8; 5/5 3/3 3/3 / 2/2 2/ /5 3/3 3/3 / 2/2 2/2 2; 35 5/5 3/3 3/3 / 2/2 2/2 4 5/5 9/9 7/7 4/4 2/2 2/2 Rated short-circuit making capaity I cm [ka] (peak value) - standard/reverse wiring I n [A] U e AC 23 V AC 45 V AC V AC 69 V DC 22 V DC 44 V 84/84 3/3 3/3 28/28 2/2 2/2 63 2/84 52/42 42/42 28/28 2/2 2/2 8; 2/84 52/42 52/42 28/28 2/2 2/ /84 75/63 52/42 28/28 2/2 2/2 2; 35 2/84 75/63 52/42 28/28 2/2 2/2 4 2/84 75/63 52/42 28/28 2/2 2/2 Power losses I n [A] P [W] losses per circuit breaker pole 73

9 BA5*37 - Technical information CIRCUIT BREAKERS, SWITCH-DISCONNECTORS Wiring diagram Circuit breaker L (+) Q3 ON OFF B X3 C C2 M L A/B X A/B S9 For F2 A F F2 A2 B B2 V X Q X2 3 3 S 3 3 S2 O - BA5.37 circuit breaker body Q - circuit breaker BA5.37 V - trip-free mechanism X - power terminals of the plug-in or withdrawable device X2 - auxiliary circuitry terminals of the plug-in or withdrawable device S9 - relative switch S, S2 - auxiliary switches F - undervoltage release F2 - shunt trip S4 - signalling of position taken MP - motor drive X3 - motor drive terminal board B - recommended wiring for motor drive Q3 - motor drive circuit breaker ON - motor drive ON button OFF - motor drive OFF button MP J 95 A2/B PE PE X3 N (-) N X2 95 A2/B2 S4 2 4 X X Switch-disconnector L(+) Q3 ON OFF B X3 C C2 M L A/B X A/B S9 For F2 A F F2 A2 B B2 V X Q X2 3 3 S 3 3 S2 O - BN5.37 switch-disconnector body Q - switch-disconnector BN5.37 V - trip-free mechanism X - power terminals of the plug-in or withdrawable device X2 - auxiliary circuitry terminals of the plug-in or withdrawable device S9 - relative switch S, S2 - auxiliary switches F - undervoltage release F2 - shunt trip S4 - signalling of position taken MP - motor drive X3 - motor drive terminal board B - recommended wiring for the motor drive Q3 - motor drive circuit breaker ON - motor drive ON button OFF - motor drive OFF button MP O 95 A2/B PE PE X3 N (-) N X2 95 A2/B2 S4 2 4 X X

10 BA5*37 - Technical information CIRCUIT-BREAKERS, SWITCH DISCONNECTORS Specifications States of switches Switch S, S2 S9 Circuit-breaker state Lever position of circuit breaker State of the main contacts Switch name Switch designation Switch function Relative S9 indicates switching the circuit breaker off by releases Auxiliary S, S2 indicates the position of main contacts Switched on Switched off manually Switched off by releases note: - contact open, - contact closed Connecting and installing Power circuit is connected using Cu, Al busbars, flexibars or cables, eventually by means of cables with lugs to provide wider choice of connecting, the following connecting sets are made, see page69 the feed lines are connected to input terminals, 3, 5 the load lines are connected to output terminals 2, 4, 6 the exchange of input and output terminals is allowed, accepting the fact that the rated short-circuit ultimate breaking capacity may be reduced in some cases (see page 73) it is recommended to apply paint on the busbars input and output conductors/busbars must be reinforced so as to avoid of transferring electrodynamic forces into the circuit breaker during short-circuits Recommended cross-sections of connecting cables and busbars I n [A] Cable S [mm 2 ] Busbars W x H [mm] Cu Al Cu Al x 2 6 x x 2 2 x x 3 25 x x 5 2 x x 5 25 x x 95 24; 2 x 2 32 x 5 32 x 8 4 2x 2 3; 2 x 32 x 6 32 x 8 Auxiliary circuits - fixed design by Cu conductors mm 2 in the device terminal Auxiliary circuits - motor drive by Cu conductors.5 mm 2 in a socket, which is part of the drive identification of terminals is found on the spaghetti insulation of single conductors the drive is provided with the PE terminal Auxiliary circuits plug-in and withdrawable designs with Cu conductors.5 mm 2 in the socket located on the withdrawable device identification of terminals is found on the spaghetti insulation of single conductors the side plates of the withdrawable unit are conductively connected and provided with the PE terminal Connecting sets specifications Cable S [mm 2 ] Core type Sector-shaped conductor stranded Sector-shaped conductor solid Round conductor stranded Round conductor solid Type I max [A] CS-37-V Cu / Al Cu / Al 6 Cu / Al 6 Cu / Al CS-37-W Cu / Al 95 3 Cu / Al 85 Cu / Al 7 24 Cu / Al CS-37-W Cu / Al 95 3 Cu / Al 85 Cu / Al 7 24 Cu / Al CS-37-2W6 4 2 x ( ) Cu / Al 2 x ( 2 3 ) Cu / Al 2 x ( 85 ) Cu / Al 2 x ( 7 24 ) Cu / Al 75

11 BA5*37- Technical information CIRCUIT BREAKERS, SWITCH-DISCONNECTORS Connecting, installation Front connection 76

12 BA5*37 - Technical information CIRCUIT BREAKERS, SWITCH-DISCONNECTORS Connecting, installation Front connection Rear connection 77

13 BA5*37 - Technical information CIRCUIT BREAKERS, SWITCH-DISCONNECTORS De-ionization space A, B, C minimum de-ionization space free of grounded metal structures When distances A, B, C are not adhered to, it is necessary to supply the metal structure of the switchgear with a flameproof insulation cover the terminal cover OD-37-KS is included in every circuit breaker supply For U n V, the conductors must be insulated among themselves at input terminals as far as 2 mm away from the circuit breaker. 78

14 BA5*37 - Technical information CIRCUIT BREAKERS, SWITCH-DISCONNECTORS Dimensions Fixed design, front connection Drilling positions xM R M2-35 4A M - 2A Fixed design, rear connection Drilling positions 6 -: 2A : 4A 4xM5 6xØ26 -: 2A 6xØ : 4A M6 35-4A M2-2A : :

15 BA5*37 - Technical information CIRCUIT BREAKERS, SWITCH-DISCONNECTORS Dimensions Fixed design on C strips, rear connection 7 48 M OD-37-MS OD-37-MS2 3 Fixed design, front hand drive Drilling positions SWITCHGEAR DOOR 49 4xM MIN MAX WITHOUT SHAFT IP55 PROTECTION OF ROTARY HANDLE EXTENSION SHAFT ADAPTATION Ø3.2 2xØ4.8 - FOR LOCK 4 SHAFT END 23 2 R5 3x Ø46 8 SWITCHGEAR DOOR ADAPTATION 2xØ3. - FOR LABEL Ø29 8 MIN. MIN.8 FOR LOCK 33 92

16 BA5*37 - Technical information CIRCUIT BREAKERS, SWITCH-DISCONNECTORS Dimensions Fixed design, lateral hand drive Drilling positions SWITCHGEAR DOOR 4xM MIN.9 MAX WITHOUT SHAFT IP55 PROTECTION OF ROTARY HANDLE EXTENSION SHAFT ADAPTATION SWITCHGEAR DOOR ADAPTATION Ø3.2 2xØ3. - FOR LOCK 2xØ4.8 - FOR LABEL 4 SHAFT END 93 3x2 Ø29 2 Ø R Withdrawable design, front and rear connections Drilling positions C 57 D F E 5 A B ±5 ~3 Ø9.5 75±5 E G 95 A B C D E F G 35-4 : A M : A M

17 BA5*37 - Technical information CIRCUIT BREAKERS, SWITCH-DISCONNECTORS Dimensions Withdrawable design, front hand drive with adjustable lever C 57 D SWITCHGEAR DOOR ADAPTATION 2xØ4.8 - FOR LOCK 2xØ3. - FOR LABEL ~3 Ø9.5 75± R5 3x Ø46 8 A B 2 77 E G F E MIN MAX Ø29 EXTENSION SHAFT ADAPTATION Ø3.2 4 SHAFT END 33 MIN. MIN.8 FOR LOCK 92 A B C D E F G 35-4 : A M : A M

18 BA5*37 - Technical information CIRCUIT BREAKERS, SWITCH-DISCONNECTORS Dimensions Withdrawable design, front and rear connections 25 2 CHECKING POSITION ISOLATED (DISCONNECTED) POSITION OPERATING POSITION Drilling positions ~3 Ø9.5 75± Fixed design, motor drive REMOVABLE ROTARY HANDLE Connector attachment xØ ~8 M5 43 Ø

19 BA5*37 - Technical information CIRCUIT BREAKERS, SWITCH-DISCONNECTORS Dimensions Withdrawable design, front and rear connections, motor drive 25 2 C D 5 CHECKING POSITION ISOLATED (DISCONNECTED) POSITION OPERATING POSITION A B ±5 5 E 2 6 F G E Drilling positions ~3 Ø A : A B C 32 D E 25 M2 F G A : M

20 BA5*37 - Technical information OVERCURRENT RELEASES Description In relation to the protected circuit required, the rated current I r of the dependent release will be set up accordingly (the maximum value is set up by the manufacturer and the adjustment of currents within the marked range is linear). I r = (.75 - ) x I n Setting of reduced current Ranges of overcurrent releases and their applicable adjustment (at 4 C) Dependent Independent I n [A] I r [A] I rm [A] I rm [A] BA5-37 BA5G Rated currents versus ambient temperature I n [A] I nϑ [A] + 55 C + 4 C + 2 C - C Characteristics COLD START COLD START WARM START WARM START 85

21 BA5*37 - Technical information AUXILIARY SWITCHES S S S Specifications Type auxiliary relative Rated operating voltage AC U e [V] Rated isolation voltage U i [V] AC 4 AC 2 Rated frequency f n [Hz] /6 /6 Rated operating current AC I e [A]/U e [V] (AC 5) 6 / 23 5 (AC 2) 6 / 4 Thermal current I th [A] 5 Arrangement of contacts 22 Connection cross-section S [mm 2 ] 2 x ( ) 2 x ( ) Arrangement of contacts Number of contacts Contact types change-over break + make Switch name Switch designation Switch function Relative S9 indicating switching the circuit breaker off by releases Auxiliary S, S2 indicates the position of main contacts SHUNT TRIPS B2 F2 B Fig. - Recommended wiring B2 S F2 2 B OFF Specifications Type Operational voltage AC U e [V] 24, 48,, 23, 4, DC U e [V] 24, 48,, 22 Rated frequency f n [Hz] /6 Input power at. U e AC [VA] DC [W] Characteristic 8 9 U.7 U e the circuit breaker must trip Loading time [s] max. - for recommended wiring, see Fig. UNDERVOLTAGE RELEASES A2 F A Specifications Type Operational voltage AC U e [V] 24, 48,, 23, 4, DC U e [V] 24, 48,, 22 Rated frequency f n [Hz] /6 Input power at. U e AC [VA] DC [W] Characteristic ) 6 3 U.85 U e - circuit breaker can be switched on U.35 U e -the circuit breaker must trip unlimited Loading time ) - switching off of the release may be delayed using the delay unit BA-BL-X23, for more detailed information, see page27 86

22 HAND DRIVES BA5*37 - Technical information Fig. - Front hand drive Description The hand drive makes possible to govern the circuit-breaker by rotating the lever, e.g. to switch machines on and off. When a circuit breaker is ordered along with the hand drive, this unit will be installed in the circuit breaker by manufacturer and supplied complete. The hand drive with the so called adjustable lever is provided with an extra supply of an extension shaft and a bearing with an operating lever. The hand drive makes it possible to control the circuit breaker: a) from the front panel of the circuit breaker(fig.) - design: BA5*37-*****86 - for dimensions, see page 8 b) through the switchgear door (Fig. 2) - design: BA5*37-*****86 - for dimensions, see page 8 c) from the side of the circuit breaker - design: BA5*37-*****85 d) through the side wall of the switchgear - design: BA5*37-*****85 The hand drive bearing is attached to the switchgear door and provides protection IP55. Enhanced safety for personnel operating electric equipment It is possible to lock the circuit breaker if the hand drive lever is provided with a lockable mechanism (for the supply number, refer to page 68). Locking is feasible using a padlock while the circuit breaker is in load state ( switched off manually ) Fig. 2 - Front hand drive with adjustable lever 87

23 BA5*37 - Technical information MOTOR DRIVES Description The motor drive enables the circuit breaker to be controlled (switched on/off) remotely by electric voltage. It is well exploited in automated plants. If a circuit breaker is ordered with a motor drive, the unit will be installed in the circuit breaker by the manufacturer. Upon agreement with the manufacturer, the drive unit may be supplied with an operations counter. Times for switching the circuit breaker on and off by means of the drive unit including necessary pulses are given in table Specifications. If faster tripping is required, the circuit breaker with motor drive may be furnished with a shunt trip or an undervoltage releases. The rated current of the circuit breaker can be controlled from the motor drive front panel. The panel has also an opening for a detachable lever by which the circuit breaker may be controlled even without any supply voltage. The front panel is also equipped with mechanical signalization of circuit breaker status. If a circuit breaker is switched off by any of the releases, the motor drive automatically loads the circuit breaker up to position ( Switched off manually ). A cable ended with a connector for connecting control circuits is part of the motor drive unit. For dimensions, see page 83 Specifications Type Operational voltage U e [V] U e [V], 23, 22 Rated frequency f n [Hz] / 6 Control pulse length for switching on [ms] >3 Control pulse length for switching off [ms] >3 Time to switch-on [ms] 8 Time before switching off [ms] 6 Frequency of ON / OFF cycles [contact making/hr] 3 Frequency of ON/OFF cycles - immediately one after another [contact making] 5 Mechanical endurance [contact making] Input power AC DC [VA] [W] 3 3 Protection AC DC AC DC V, 23 V V, 22 V LSN.8D/, LSN.4C/ Circuit breaker switched on by motor drive Main contacts Auxiliary switch Auxiliary switch Relative switch Relative switch t [ms] 88

24 MOTOR DRIVES Specifications BA5*37 - Technical information Circuit breaker switched off by motor drive Main contacts Circuit breaker switched off by auxiliary release and switched on by motor drive Main contacts Auxiliary switch Auxiliary switch Auxiliary switch Auxiliary switch Relative switch Relative switch Relative switch Relative switch t [ms] t [ms] Wiring diagram L(+) B Q3 ON OFF X3 C C2 L Diagram description Symbol Description MP motor drive M motor X3 motor drive terminal board B recommended wiring ON push-button OFF push button Q3 motor drive circuit breaker M MP PE N PE X3 N (-) 89

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