Series 45 Open Circuit Axial Piston Pumps. Technical Information. Displacement Piston. Swashplate. Piston. Tapered Roller Bearing

Transcription

1 Series 45 Open Circuit Axial Piston Pumps Technical Information Displacement Piston Piston Swashplate Tapered Roller earing Tapered Roller earing Valve Plate Cylinder lock Kit Shaft Seal

2 General Description ASIC DESIGN Series 45 open circuit pumps can be applied with other products in a system to transfer and control hydraulic power. Series 45 pumps provide an infinitely variable flow rate between zero and maximum. Series 45 variable displacement pumps are compact, high power density units, using the axial piston concept in conjunction with a tiltable swashplate to vary the pump displacement. Series 45 pumps use a cradle swashplate design. A hydraulic control piston sets the swashplate angle. Control of the displacement piston is provided through a built-in pressure compensator valve. This valve will vary the swashplate angle from its maximum to its minimum position when the set pressure is reached. Controls are also available for remote compensating and load sensing systems. An available displacement limiter (frame G and H units only) allows adjustment of maximum flow to match system requirements. The Series 45 pump controls are designed for low hysteresis and responsive performance. SERIES 45 PRODUCT RANGE Continuous Pressure Rating bar [psi] 31 [4495] 26 [377] 21 [345] L25C L3D H57 G74 H75D Displacement cc/rev K38C K45D G9C P11 575E Series 45 open circuit pumps cover a displacement range from 25cc [1.53 in 3 ] to 9cc [5.49in 3 ] and a continuous pressure rating range from 21 bar [345 psi] to 31 bar [4495 psi] with peak pressure ratings to 4 bar [58 psi]*. Each pump in the series is optimized to a specific pressure rating. The chart above shows how the displacements are arranged with respect to pressure rating. *Refer to Technical Data, pages 13 through 15 for specific ratings. For more information on pressure ratings see Pressure Rating, page 8 and Pressure Limits, page 16. Copyright 1995, 1999, 21 Sauer-Danfoss Company All rights reserved. Contents subject to change. Printed in U.S.A. 61 H 2

3 Table of Contents CONTENTS General Description...2 asic Design...2 Series 45 Product Range...2 Table of Contents...3 Technical Features...6 System Circuit Description...7 Product Coding...8 Revised Model Code...8 Name Plate...8 Pressure Rating...8 Technical Specifications...9 Design...9 Mounting...9 Auxiliary Mounting Pad Options...9 Control Options...9 Port Connections...9 Direction of Rotation...9 Installation Position...9 Hydraulic parameters...9 Inlet Pressure...9 Pressure Compensator Valve Setting...9 Case Pressure...9 Temperature Range...9 Fluid Viscosity Limits...9 Hydraulic Fluids... 1 System Requirements... 1 Filtration... 1 Reservoir Case Pressure Temperature Limits Pump Installation and Line Sizing Pump Installation Equations for Estimating Line Losses Technical Data Frame K and L Pumps Frame H Pumps Frame G Pumps Definitions Speed Ratings Pressure Limits Hydraulic Equations for Pump Selection Options Auxiliary Mounting Pads Input Shafts Displacement Limiter Controls... 2 Pressure Compensator (PC) Control... 2 Remote PC Control... 2 PC Control Schematic Diagrams Remote PC Control Schematic Diagrams Load Sensing (LS) Control LS Control Schematic Diagrams

4 Table of Contents CONTENTS (continued) Loads and Life earing Life Shaft Loads Mounting Flange Loads Estimating Overhung Load Moments Sound Levels Performance Graphs - 25cc Performance Graphs - 3cc Performance Graphs - 38cc Performance Graphs - 45cc... 3 Performance Graphs - 57cc Performance Graphs - 74cc Performance Graphs - 75cc Performance Graphs - 9cc Installation Drawings Frames K and L (25, 3, 38, and 45cc) SAE Flange with Axial Porting SAE Flange with Radial Porting Auxiliary Mounting Flanges Input Shafts... 4 Frame H (57 and 75cc) SAE C Flange with Axial Porting SAE C Flange with Radial Porting SAE Flange with Axial Porting SAE Flange with Radial Porting Auxiliary Mounting Flanges Input Shafts Frame G (74 and 9cc) SAE C Flange with Axial Porting SAE C Flange with Radial Porting Auxiliary Mounting Flanges Input Shafts

5 Notes 5

6 Technical Features A COMPLETE FAMILY TO MEET MARKET NEEDS 25 cc [1.53 in 3 ] 57 cc [3.48 in 3 ] 3 cc [1.83 in 3 ] 74 cc [4.52 in 3 ] 38 cc [2.32 in 3 ] 75 cc [4.57 in 3 ] 45 cc [2.74 in 3 ] 9 cc [5.47 in 3 ] Additional displacements under development Wide range of installation options Control system flexibility - pressure compensated, load sensing, and remote pressure compensated controls High power auxiliary drives for multiple pump configurations Open circuit installations THE LATEST TECHNOLOGY Maximum controllability in all modes of operation High power density Designed to lower installation costs Designed to reduce operating costs Designed using the proven methods of quality function deployment (QFD) and design for manufacturability (DFM) Unique assembly methods increase reliability HIGH PERFORMANCE Speeds to 36 min -1 (rpm) Pressure to 31 bar [4495 psi] continuous High overall efficiency Fast response times Fast recovery times Low noise levels RELIAILITY / DURAILITY Designed to rigorous standards Proven in the laboratory and in the field Manufactured to rigid quality standards Long service life Significantly fewer parts No gasketed joints Robust input shaft bearings handle large external shaft loads GLOAL PRODUCT Designed for worldwide markets Identical product available worldwide Mobile, industrial, and stationary markets WORLDWIDE SUPPORT Sales and technical support in all industrialized countries of the world Serviced by a worldwide network of authorized service centers 6

7 System Circuit Description Load pressure Return and case drain lines Working pressure To microcontroller Gear type hydraulic motor Control pressure Suction line Electrohydraulic proportional flow valve Load sensing, pressure compensating pump control Heat exchanger bypass valve Axial piston open circuit pump Reservoir Return filter Heat exchanger Directional control ("stack") valve P11 371E This illustration shows an open circuit hydraulic system using a Series 45-57cc Axial Piston Open Circuit Pump with a load sensing, pressure compensating control providing flow in parallel to a modulating fan control valve and a PVG 32 directional flow control valve. 7

8 Product Coding REVISED MODEL CODE To support the growing family of Sauer-Danfoss variable displacement open circuit piston pumps, the option ordering code was altered in 2. Previously, the order code appeared as follows: 45L57 LS 2 2 NN A 3 S1C2 A1N NNN NNN NNN The new order code appears like this: HRL 57 LS 2 2 NN A 3 S1C2 A1N NNN NNN NNN The highlighted area of the new code provides the flexibility to incorporate multiple pump displacements in the same pump design. In the above example: H = pump design type (referred to as frame) R = open circuit L = counter clockwise (CCW) input rotation 57 = maximum displacement (cc) = pressure rating NAME PLATE Name Plate Model Code Model-No./Ident-No. Model Code Serial-No. HRL 57 LS22NN A3S1C2A1 NNNNNNNN NN A Model Number Serial Number Made in USA P11 372E Place of Manufacture PRESSURE RATING Each pump displacement in the Series 45 product family has a specific maximum and continuous pressure rating. This allows the product selection to be tailored to the flow and pressure requirements of the application. Currently, three pressure ratings exist: Pressure Rating Codes C ode M aximum Pressure, bar [psi] Continuous Pressure, bar [psi] 4 [58] 31 [4495] C 35 [575] 26 [377] D 3 [435] 21 [345] Refer to pages 13, 14, 15, and 16 for further information on the pressure ratings for the various pump displacements and definitions of maximum and minimum pressure. 8 Operating characteristics of the application must be identified to insure proper selection of the pump displacement and pressure rating. Exceeding the pressure rating of the pump will result in reduced component life. Contact your Sauer-Danfoss representative if there is a question regarding the operating pressures of your application.

9 Technical Specifications DESIGN Mounting SAE flange, Size C (SAE J744) on frame G and H pumps SAE flange, Size on frame L and K pumps, optional on 57cc frame H pumps Auxiliary Mounting Pad Options SAE flange, Size A,, -, or C Control Options PC: Pressure Compensator LS: Load Sensing (with Pressure Compensator) See Controls, pages 2 through 23. Port Connections Inlet and pressure ports: SAE Flange Ports (Code 61) or SAE O-ring boss Axial (end) ports or radial (side) ports Remaining ports: SAE straight thread O-ring boss Metric port options available Direction of Rotation Clockwise or counterclockwise Installation Position Installation position discretionary. HYDRAULIC PARAMETERS Inlet Pressure Minimum pressure, continuous =.8 bar absolute [23.2 in Hg] (Refer to Inlet Pressure Vs. Speed curves, pages 27 through 34) Minimum pressure, cold start =.5 bar absolute [14.8 in Hg] Pressure Compensator Valve Setting Minimum pressure: 1 bar [145 psi] Maximum pressure: 31 bar [4495 psi] Case Pressure Maximum continuous:.5 bar [7 psi] Above inlet Intermittent: 2 bar [29 psi] Cold start Temperature Range* Intermittent, cold start = - 4 C [- 4 F] Continuous = 82 C [18 F] Maximum = 14 C [22 F] (at the hottest point, i.e. drain line) Fluid Viscosity Limits mm 2 /s (cst) SUS ν min = 9 58 minimum (continuous) ν min = intermittent ν max = 11 5 maximum (continuous) ν max = 1 47 intermittent (cold start) * Hydraulic fluid viscosity must be maintained within the prescribed limits. 9

10 Technical Specifications HYDRAULIC PARAMETERS (continued) Hydraulic Fluids Ratings and performance data for Series 45 products are based on operating with premium hydraulic fluids containing oxidation, rust, and foam inhibitors. These premium fluids include premium turbine oils, API CD engine oils per SAE J183, M2C33F or G automatic transmission fluids (ATF), Dexron II (ATF) meeting Allison C-3 or Caterpillar TO-2 requirements, and certain specialty agriculture tractor fluids. For further information, see Sauer-Danfoss publication LN-9887 or Refer to publication ATI-E 911 for information relating to biodegradable fluids. Never mix hydraulic fluids. Contact your Sauer-Danfoss representative for more information regarding fluids. SYSTEM REQUIREMENTS Filtration It is imperative that only clean oil be allowed to enter the pump in order to prevent premature wear. System filtration capable of controlling the fluid cleanliness to ISO 446 class 18/13 or better is required. Due to changes in pump inlet conditions, system aeration, and duty cycle, suction line filters are not recommended. Instead, a 125 µm (15 mesh) strainer located in the reservoir or in the pump inlet line is recommended to protect the pump from coarse particles. The selection of a return filter depends on a number of factors including contamination ingression rate and the desired maintenance interval. Filters are selected to meet the above requirements using rating parameters of efficiency and capacity. Filter efficiency may be measured using a eta (β) ratio*. A filter with a β-ratio within the range of β 1 = 1 or better is typically required. Since each system is unique, the filtration requirement for that system will be unique and must be determined by test in each case. It is essential that monitoring of prototypes and evaluation of components and performance throughout the test program be the final criteria for judging the adequacy of the filtration system. See Sauer-Danfoss publication LN-9887 or and ATI-E 921 for more information. 1 * Filter βx-ratio is a measure of filter efficiency defined by ISO It is defined as the ratio of the number of particles greater than a given size (x) upstream of the filter to number of particles greater than the same size downstream of the filter. The βx-ratio applies to a specific particle size, measured in microns.

11 Technical Specifications SYSTEM REQUIREMENTS (Continued) Reservoir The function of the reservoir is to provide clean fluid, dissipate heat, remove entrained air, and allow for fluid volume changes associated with fluid expansion and cylinder differential volumes. Minimum reservoir capacity depends on the volume needed to cool the oil, hold the oil from all retracted cylinders, and allow expansion due to temperature changes. Normally, a capacity of 1 to 3 times the pump output flow (per minute) is satisfactory. The reservoir outlet (to pump inlet) should be near the bottom of the reservoir, but far enough above the bottom to take advantage of gravity separation of foreign particles. It must always be covered with fluid. The reservoir inlet (fluid return) from the system should be below the fluid level and be as far away as possible from the outlet port. The reservoir oil levels must be maintained to allow adequate time for the entrained air to escape. A dwell time of 3 to 6 seconds is normally adequate. Dwell time = Reservoir Capacity Flow Rate Case Pressure Case flow is affected by the pump s volumetric efficiency and control flow (under steady state and transient conditions). Under normal operating conditions, the maximum continuous case pressure must not be greater than.5 bar [7 psi] above the pump inlet pressure. Case pressure must never exceed 2 bar [3 psi] gauge pressure. Temperature Limits Maximum and continuous allowable temperature limits for petroleum based fluids are found on page 8. These temperature limits apply at the hottest point in the unit, which is normally the case drain. 11

12 Pump Installation and Line Sizing PUMP INSTALLATION The pump housing must be filled with clean fluid during installation. The case drain line should be connected to the uppermost case drain port (L1 or L2) in order to keep the housing full of fluid during operation. The case drain line should be a separate line to allow unrestricted flow to the reservoir. It should connect at the lowest point in the reservoir (below the minimum reservoir fluid level) and as far away from the reservoir outlet (pump inlet) connection as possible. The case drain line plumbing should be sized to limit case pressure to the values specified on page 7. Pump inlet line plumbing must be designed so that the inlet pressure (vacuum) is within the values listed on page 7. Inlet line losses must be considered. Methods for estimating these losses are shown in the following formulae. EQUATIONS FOR ESTIMATING INLET LINE LOSSES P Total = P 1 +P 2 +P 3 where: P 1 = Acceleration loss, bar [psi] P 2 = Static head loss, bar [psi] P 3 = Line losses, bar [psi] P 1 bar = P 1 psi = l sg Dv 1 Dt l sg Dv 74 Dt where: l = Line length, m [ft] sg = Specific gravity Dv = Change in fluid velocity, m/s [ft/s] Dt = Time interval for Dv, seconds P 2 bar = P 2 psi = sg h 1.19 sg h 2.31 where: sg = Specific gravity h = Elevation change, m [ft] P 3 = Line losses due to hose friction, bends, fittings, etc. 12

13 Technical Data FRAME K AND L PUMPS Frame K and L Technical Specification s Displacement Minimum Input Speed Rated* Maximum* Units L25C L3D Displacement K38C K45D cm 3 [ in 3 ] 25 [1.53] 3 [1.83] 38 [2.32] 45 [2.75] min 1 ( rpm) min 1 ( rpm) min 1 ( rpm) 36* * 36* * 28* * 28* * M aximum (Peak) Working Pressure b ar [psi] 35 [575] 3 [435] 35 [575] 3 [435] C ontinuous Working Pressure b ar [psi] 26 [377] 21 [345] 26 [377] 21 [345] Flow at Rated Speed Theoretical Input Torque at Maximum Displacement Mass Moment of Inertia of the Internal Rotating Parts Axial Ported Weight Units Radial Ported Units * Refer to Speed Ratings, page 16. ** With pressurized Inlet. l/min [US gal/min] Nm/bar [lbf in/1 psi] 2 kg m [ lbf ft 2 ] kg [lb] kg [lb] 76.2 [2.3].395 [243].16 [.37] 19 [42] 24 [53] 9. [24.].477 [291].15 [.35] 19 [42] 24 [53] 18.3 [28.9].65 [369].17 [.4] 19 [42] 24 [53] 126. [33.6].716 [437].2 [.47] 19 [42] 24 [53] LS Adjustment Spring LS Spool PC Adjustment Spring PC Spool Cross-section, pump control Displacement Piston Piston Swashplate Tapered Roller earing Tapered Roller earing Cross-section, pump Valve Plate Cylinder lock Kit Shaft Seal P11 373E 13

14 Technical Data FRAME H PUMPS Input Speed Displacement Frame H Technical Specifications Minimum Rated* Maximum* Dimension H57 Displacement H75D cm 3 [ in 3 ] 57 [3.48] 75 [4.57] min 1 ( rpm) 5 5 min 1 ( rpm) min 1 ( rpm) 32* * 28* * M aximum (Peak) Working Pressure b ar [psi] 4 [58] 3 [435] C ontinuous Working Pressure b ar [psi] 31 [4495] 21 [345] Flow at Rated Speed Theoretical Input Torque at Maximum Displacement Mass Moment of Inertia of the Internal Rotating Parts xial Ported Units Weight adial Ported Units l/min [US gal/min] Nm/bar [lbf in/1 psi] 2 kg m A ] R ] [39.5].97 [554] [48.] [726].43 [ lbf ft 2 ] [.114] [.114] k g [lb 24 [53] 24 [53] k g [lb 27 [6] 27 [6] * Refer to Speed Ratings, page 16. ** With pressurized Inlet. PC Poppet PC Adjustment Spring LS Spring LS Spool Cross-section, pump control Displacement Piston Cylinder lock Kit Tapered Roller earing Swashplate Tapered Roller earing Shaft Seal Cross-section, pump ias Piston Piston Valve Plate P11 374E 14

15 Technical Data FRAME G PUMPS Frame G Technical Specifications Dimension Displacement G74 G9C Displacement cm 3 [ in 3 ] 74 [4.52] 9 [5.49] Minimum min 1 ( rpm) 5 5 Input Rated* min 1 ( rpm) Speed Maximum* min 1 ( rpm) 28* * 26* * M aximum (Peak) Working Pressure b ar [psi] 4 [58] 35 [575] C ontinuous Working Pressure b ar [psi] 31 [4495] 26 [377] Flow at Rated Speed Theoretical Input Torque at Maximum Displacement Mass Moment of Inertia of the Weight Internal Rotating Parts l/min [US gal/min] Nm/bar [lbf in/1 psi] 2 kg m A xial Ported Units ] R adial Ported Units ] [47.4] [72] [52.8] [874].63 [ lbf ft 2 ] [.15] [.15] k g [lb 29 [63] 29 [63] k g [lb 36 [8] 36 [8] * Refer to Speed Ratings, page 16. ** With pressurized Inlet. LS Spool LS Adjustment Spring PC Spool PC Adjustment Spring Cross-section, pump control Cylinder lock Kit Displacement Piston Tapered Roller earing Swashplate Tapered Roller earing Valve Plate Cross-section, pump Piston ias Piston Shaft Seal P11 375E 15

16 Technical Data DEFINITIONS Speed Ratings Rated speed is the maximum speed recommended under full power conditions at which normal life can be expected. The rated speed is valid for an inlet pressure of 1 bar [14.5 psi] absolute. All other operating conditions (e.g. fluid viscosity and temperature) must be within recommended limits. Maximum speed is the highest operating speed recommended and cannot be exceeded without reduction in the life of the product or risk of premature failure and loss of hydraulic power. Reductions in pump outlet flow and/or a pressurized inlet are required to achieve max speed. Pressure Limits System pressure is a dominant operating variable affecting hydraulic unit life. Maximum (peak) working pressure is the highest pressure allowed and is controlled by the system relief valve. This pressure is determined by the maximum machine load demand. Exceeding this pressure will reduce pump life. Continuous working pressure is the average regularly occurring operating pressure that should yield satisfactory product life. For all applications, the load should move below this pressure. In order for Sauer-Danfoss representatives to calculate an appropriate design pressure, it is desirable to have a machine duty cycle with the percentage of time at various flows, pressures, and pump speeds. This method of selecting operating pressure is recommended whenever duty cycle information is available. HYDRAULIC EQUATIONS FOR PUMP SELECTION Unit: Pump output flow Metric System: V g n η v Q = 1 l/min Inch System: V g n η v Q = 231 US gal/min Input torque M = V g p 2 π η m Nm M = V g p 2 π η m lbf in Input power P = V g n p 6 η m kw P = V g n p 396 η m hp Description: 16 V g = Pump displacement per rev. cm 3 [in 3 ] n = Pump speed min -1 (rpm) p = Hydraulic pressure differential bar [psi] η v = Pump volumetric efficiency η m = Pump mechanical efficiency

17 Options AUXILIARY MOUNTING PADS Auxiliary mounting pads are available for all radial ported Series 45 pumps. These pads are typically used for mounting auxiliary hydraulic pumps. Since the auxiliary pad operates under case pressure, an O-ring must be used to seal the auxiliary pump mounting flange to the pad. The drive coupling is lubricated by oil from the main pump case. Spline sizes and torque ratings are shown in the accompanying table. Continuous ratings are based on spline tooth wear. Maximum ratings are based on shaft strength; do not exceeded them. All mounting pads meet SAE J744 Specifications. The combination of auxiliary pad shaft torque, plus the main pump torque must not exceed the maximum pump input shaft rating shown in the Shaft Availability and Torque Ratings table on page 17. All torque values assume a 58 Rc shaft spline hardness on the mating pump shaft. Applications subject to severe vibratory or high-g loading may require an additional structural support to prevent possible mounting flange damage. Refer to Mounting Flange Loads, page 25, for additional information. Auxiliary Mounting Pad Specifications for Frame K and L Mounting Pad Internal Spline Minimum Spline Torque Ratings Nm [lbf in] Size Engagement Engagement Maximum Continuous SAE A 9 Tooth 16/32 Pitch 13.5 mm.53 in 17* [95] 51 [45] SAE A 11 Tooth 13.5 mm 147* 9 (SPECIAL) 16/32 Pitch.53 in [13] [8] SAE 13 Tooth 16/32 Pitch 14.2 mm.56 in 249* [22] 1 [885] SAE - 15 Tooth 16/32 Pitch 16.1 mm.63 in 28* [248] 15 [925] * Contact your Sauer-Danfoss representative if auxiliary torque approaches these limits. Auxiliary Mounting Pad Specifications for Frame G and H Mounting Pad Internal Spline Minimum Spline Torque Ratings Nm [lbf in] Size Engagement Engagement Maximum Continuous SAE A 9 Tooth 16/32 Pitch 13.5 mm.53 in 17 [95] 51 [45] SAE A 11 Tooth 15. mm (SPECIAL) 16/32 Pitch.59 in [13] [8] SAE 13 Tooth 16/32 Pitch 14.2 mm.56 in 249 [22] 124 [11] SAE - 15 Tooth 16/32 Pitch 18.9 mm.74 in 339 [3] 235 [28] SAE C 14 Tooth 12/24 Pitch 18.3 mm.72 in 339 [3] 235 [28] 17

18 Options AUXILIARY MOUNTING PADS (continued) Pump mounting flanges and shafts with the dimensions noted in the accompanying drawing are compatible with the auxiliary mounting pads on the Series 45 pumps. MOUNTING FLANGE (REF) "D" MAX. "E" MAX. mm [in.] "F" MIN. SPLINE ENGAGEMENT FO R FULL TORQUE RATING WITH UNDERCUT WITHOUT UNDERCUT "P" DIA. +, -.5 [+., -.2] "" MAX. "C" MAX..8 MAX. R PREFERRED [.3] COUPLING 2.3 [.9] RECOMMENDED CUTTER CLEARANCE P11 79E Mating Auxiliary Pumps Dimension imensions s F lange " P" " " " C" " D" " E" "F" SAE A [3.25] [.25] [.5] [2.29] [.59] [.53] SAE [4.] [.38] [.6] [2.9] [.69] [.56] SAE C [5.] [.5] [.92] [2.19] [1.2] [.72] Dimensions in mm [in] 18

19 Options INPUT SHAFTS Series 45 pumps are available with a variety of splined, parallel, and tapered end shafts. Nominal shaft sizes and torque ratings are shown in the accompanying table. Continuous torque ratings for splined shafts are based on spline tooth wear, and assume the mating spline has a minimum full spline depth hardness of 55 Rc and good lubrication. Torque ratings of spline shafts are based on no external radial loads. C2 D2 S1 C3 D3 S2 T K4 L4 T1 T2 Shaft Options Spline, 13 Tooth 16/32 Pitch (SAE '' housing only) Spline, 14 Tooth 12/24 Pitch Spline, 15 Tooth 16/32 Pitch (SAE '' housing only) Spline, 17 Tooth 12/24 Pitch Tapered, 1: mm [1.25 in.] Diameter Parallel mm [1.25 in.] Diameter Tapered, 1: mm [1. in.] Diameter Tapered, 1: mm [.875 in.] Diameter Shaft Availability and Torque Ratings Rating Nm [lbf in] Maximum Continuous Maximum Continuous Maximum Continuous Maximum Continuous Maximum Maximum Frame K and L H G 275 [2435] 1 [885] Not Available 4 [354] 21 [185] Not Available 282 [2495] 12 [9] 734 [65] 283 [25] 362 [32] 192 [17] Not Available Not Available 734 [65] 283 [25] Not Available 117 [9] 497 [44] N ot Available 734 [6495] 734 [6495] N ot Available 655 [58] 734 [6495] M aximum 42 [372] Not Available M aximum 265 [2345] Not Available Not Available Not Available Note: Recommended mating splines for Series 45 splined input shafts should be in accordance with ANSI 92.1 class 5. Sauer-Danfoss external splines are modified class 5 fillet root side fit. The external spline major diameter and circular tooth thickness dimensions are reduced in order to assure a clearance fit with the mating spline. DISPLACEMENT LIMITER Series 45 - H57, H75, G74, and G9 pumps are available with an optional mechanical maximum displacement (stroke) limiter. The maximum displacement of the pump can be limited to any value from maximum to 75% displacement. Series 45- K38, K45, L25, L3 pumps only have fixed displacement limiters. Consult the model code or price list for option availability. 19

20 Controls PRESSURE COMPENSATOR (PC) CONTROL The pressure compensator control is designed to limit the maximum pressure in the hydraulic circuit by varying the output flow of the pump. This type of control is typically used with closed center valves. Q max Flow When system pressure at the pump outlet drops below the compensator setting, the control will increase the pump Pressure displacement to maximum (maximum output flow). Once system pressure Pressure Compensator Control Characteristics reaches the compensator setting, the control regulates pump displacement to produce an output flow which limits system pressure to the compensator setting. Control response (off-stroke) and recovery (on-stroke) times are shown in the table below. PC Control Response/Recovery Time ( ms) Response Recovery P11 166E The pressure compensator setting is externally adjustable. The setting range for the pressure compensator is shown in the table below. PC Control Setting Range bar [psi] Minimum Maximum 1 [145] 26 [377] 1 [145] 21 [345] 1 [145] 26 [377] 1 [145] 21 [345] 1 [145] 31 [4495] 1 [145] 31 [4495] 1 [145] 21 [345] 1 [145] 26 [377] REMOTE PC CONTROL A remote pressure compensator control can be added to the system by connecting an appropriate external pressure control valve to the load sense port (port X). This will allow the pressure compensator setting to be controlled mechanically or electrically below the setting of the integral pressure compensator pilot valve. The external valve and its plumbing should be sized for a pilot oil flow of 3.8 l/min [1 US gal/min]. A low standby pressure can be provided by venting the remote compensator port to reservoir through an external 2-way on off valve (not shown). When this valve is open, the pump standby pressure will be 15 to 2 bar [215 to 3 psi]. For additional system protection, install a relief valve in the pump outlet line. 2

21 Controls PC CONTROL SCHEMATIC DIAGRAMS PC Control Schematic for Frame G, K, and L PC Control Schematic for Frame H X 2 M2 M2 1 M4 L1,L2 S 1 P11 182E M4 L1,L2 S P11 83 Ports: = Main pressure line S = Suction line L1, L2 = Case drain lines M2 = Gauge port for port M4 = Gauge port - servo pressure 1 = Gain orifice Ports: = Main pressure line S = Suction line L1, L2 = Case drain lines M2 = Gauge port for port M4 = Gauge port - servo pressure 1 = Gain orifice 2 = Pilot orifice REMOTE PC CONTROL SCHEMATIC DIAGRAMS Remote PC Control Schematic for Frames G, K, and L Remote PC Control Schematic for Frame H X 2 3 M2 X 1 M4 L1,L2 S P11 126E M2 L1,L2 S 1 P11 14E M4 Ports: = Main pressure line S = Suction line L1, L2 = Case drain lines X = Load sensing pressure port M2 = Gauge port for port M4 = Gauge port - servo pressure 1 = Gain orifice 3 = leed orifice (optional) Ports: = Main pressure line S = Suction line L1, L2 = Case drain lines X = Load sensing pressure port M2 = Gauge port for port M4 = Gauge port - servo pressure 1 = Gain orifice 2 = Pilot orifice 21

22 Controls LOAD SENSING (LS) CONTROL The load sensing control is designed to match pump outlet flow with system demand. This control option is typically used with closed center, load sensing directional control valves. When the control valve is centered, the load sensing port on the pump is drained to the reservoir through the a bleed orifice located either in the control valve or the pump control. This maintains a standby pressure at the pump outlet equal to the load sensing setting. Q max Flow Pressure Load Sensing Control Characteristics P11 167E When the control valve is actuated, the load sensing port (port X ) is connected to load pressure. The control then adjusts the pump output flow to maintain a constant pressure drop equal to the load sensing setting across the control valve. The pump thereby provides flow to the load as demanded by the control valve position. Control response (off-stroke) and recovery (on-stroke) times are shown in the table below. Load Sensing Control Response/Recovery Time ( ms) Response Recovery A pressure compensator valve is built into the load sensing control. When the pump outlet pressure reaches the pressure compensator setting, the pump reduces its displacement to limit the system pressure. Operation of the pressure compensator valve is similar to the PC control. The load sensing setting is externally adjustable. The setting range for the load sensing control is shown in the table below. Load Sensing Control Setting Range bar [psi] Minimum [175] [175] [175] [175] [1] [175] [1] [175] Maximum [522] [522] [522] [522] [435] [435] [435] [435] 22

23 Controls LS CONTROL SCHEMATIC DIAGRAMS 3 2 X X M2 * M2 L1,L2 S 1 *optional P11 18 M4 1 M4 L1,L2 S P11 15E Load Sensing Control Schematic Diagram Frames L, K, and G Ports: = Main pressure line S = Suction line L1, L2 = Case drain lines X = Load sensing pressure port M2 = Gauge port for port M4 = Gauge port - servo pressure 1 = Gain orifice 3 = leed orifice (optional) Load Sensing Control Schematic Diagram Frame H Ports: = Main pressure line S = Suction line L1, L2 = Case drain lines X = Load sensing pressure port M2 = Gauge port for port M4 = Gauge port - servo pressure 2 = Pilot orifice 3 = leed orifice (optional) 23

24 Loads and Life EARING LIFE Normal bearing 1 life in hours is indicated in the table below. These values are calculated using a weighted average pressure, 18 rpm shaft speed, and no external shaft side load. earing Life Hour s 1 earing Life Displacement at 14 bar [23 psi] at 21 bar [345 psi] at 26 bar [377 psi] at 31 bar [4495 psi] SHAFT LOADS Series 45 pumps are designed with bearings that can accept external some radial and thrust loads. The external radial shaft load limits are a function of the load position and orientation, and the operating conditions of the pump. The maximum allowable radial side load (Re), based on the maximum external moment (Me) and the distance (L) from the mounting flange to the load, may be determined from the table and diagram below. Thrust (axial) load limits are also shown. Maximum Allowable Radial Side Load, Re = Me / L All external shaft loads will have an effect on bearing life. In applications where external shaft loads can not be avoided, bearing life may be maximized by orientating the load between the 15 and 21 degree positions, as shown. Tapered input shafts or clamp-type couplings are recommended for applications where radial shaft side loads are present. Control Re Mounting Flange 9 Re 27 Re T out Tin Re L 18 Re 15 Front View External Shaft Load Orientation 21 Axis of Swashplate Rotation Section View P11 8E Load Type External Moment ( M ) Nm [lbf in] e Maximum Shaft Thrust In ( T ) N [lbf ] I n Maximum Shaft Thrust Out T ) N [lbf ( ] o ut Maximum Allowable External Shaft Loads Displacement [54] 1 [225] 1 [225] [54] 1 [225] 1 [225] [673] 12 [27] 12 [27] [673] 12 [27] 12 [27] [2] 22 [5] 22 [5] [2655] 29 [65] 29 [65] [2] 22 [5] 22 [5] [2655] 29 [65] 29 [65] 24

25 Loads and Life MOUNTING FLANGE LOADS Adding tandem mounted auxiliary pumps and/or subjecting pumps to high shock loads may result in excessive loading of the mounting flange. The overhung load moment for multiple pump mounting may be estimated as shown in the accompanying figure. mounting flange CG pump 1 CG pump 2 Overhung Load Distance From Mounting Flange L1 L2 P11 81E ESTIMATING OVERHUNG LOAD MOMENTS W = Weight of pump L = Distance from mounting flange to pump center of gravity (refer to pump installation drawings) M S = G S (W 1 L 1 + W 2 L W n L n ) M C = G C (W 1 L 1 + W 2 L W n L n ) Where: M S = Shock load moment M c = Continuous load moment G s = Maximum shock acceleration (gs) G c = Continuous (vibratory) acceleration (gs) Allowable overhung load moment values are shown in the accompanying table. Exceeding these values will require additional pump support. F rame K and L H G Allowable Overhung Load Moments Flang e Continuous Moment (M c Shock Load Moment ( M c N m [ lbf in] N m [lbf in] All 15 [ 89] 355 [314] All 88 [ 1] 39 [35] Modified flange 74 [ 65] 26 [23] Standard flange 74 [ 65] 26 [23] All 158 [ 14] 565 [5] 25

26 Sound Levels SOUND LEVELS The accompanying table includes sound levels measured in d(a) at 1.52 meter [5 ft.] from the pump in a semi-anechoic chamber. Anechoic levels can be estimated by subtracting 3 d(a) from these values. Displ. Sound Levels d (A) 21 bar [345 psi] 26 bar [377 psi] 31 bar [4495 psi] 18 rpm Rated 18 rpm Rated 18 rpm Rated Noise is unwanted sound. Fluid power systems create noise. There are many techniques available to minimize noise. Understanding how it s generated and transmitted is necessary to apply these methods effectively. Noise energy is transmitted as fluid borne noise (pressure ripple) or structure borne noise. Pressure ripple is the result of the number of pumping elements (pistons) delivering oil to the outlet and the pump s ability to gradually change the volume of each pumping element from low to high pressure. Pressure ripple is affected by the compressibility of the oil as each pumping element discharges into the outlet of the pump. Pressure pulsations travel along hydraulic lines at the speed of sound (about 14 m/s in oil) until there is a change in the system (such as an elbow fitting). Thus, the pressure pulsation amplitude varies with overall line length and position. Structure borne noise may be transmitted wherever the pump casing is connected to the rest of the system. The way circuit components respond to excitation depends on their size, form, and mounting. ecause of this, a system line may actually have a greater noise level than the pump. To minimize noise, use: flexible hoses (if you must use steel plumbing, clamp the lines) flexible (rubber) mounts 26

27 Output Flow at Max. Displacement Input Power at Max. Displacement Series 45 Axial Piston Open Circuit Pumps Performance Graphs - 25cc Output Flow vs Speed (Theoretical) Input Power vs Pressure (Theoretical) 1 lpm 8 hp 6 kw 24 gpm rpm 24 rpm 18 rpm Overall Efficiency 85% bar psi Pressure P11 38E Volumetric Efficiency 95% 8% 9% Overall Efficency at 12ºF 75% 7% 65% 6% 55% 5% 45% 5 14 ar (23 psi) 21 ar (345 psi) 26 ar (345 psi) P11 381E Volumetric Efficiency at 12ºF 85% 8% 75% 7% 65% 6% 55% 14 bar (23 psi) 21 bar (345 psi) 26 bar (345 psi) 5% P11 382E Maximum Speed versus Displacement 1% Inlet Pressure versus Speed 1.6 bar Pump Displacement 9% 8% 7% 6% 5% 4% 3% 2% 1% Recommended Operating Range (Non-pressureized inlet) Inlet Pressure - Absolute Recommended Operating Range at 1% Displacement Additional Operating Range at 8% Displacement % P11 383E 35 P11 384E 4 27

28 Output Flow at Max. Displacement Input Power at Max. Displacement Series 45 Axial Piston Open Circuit Pumps Performance Graphs - 3cc Output Flow vs Speed (Theoretical) Input Power vs Pressure (Theoretical) 12 lpm 8 hp 6 kw 28 gpm Overall Efficiency 85% P11 385E Volumetric Efficiency 1% 3 rpm 24 rpm 18 rpm bar psi Pressure P11 386E Overall Efficiency at 12ºF 8% 75% 7% 65% 14 ar (23 psi) 21 ar (345 psi) Volumetric Efficiency at 12ºF 95% 9% 85% 8% 14 ar (23 psi) 21 ar (345 psi) 6% P11 387E 75% P11 388E Maximum Speed versus Displacement 1% Inlet Pressure versus Speed 1.6 bar Pump Displacement 9% 8% 7% 6% 5% Recommended Operating Range (Non-pressureized inlet) 4%.6 Additional Operating Range at 8% Displacement 3%.4 2% 1%.2 % P11 389E Inlet Pressure - Absolute Recommended Operating Range at 1% Displacement 35 P11 39E 4 28

29 Output Flow at Max. Displacement Input Power at Max. Displacement Series 45 Axial Piston Open Circuit Pumps Performance Graphs - 38cc Output Flow vs Speed (Theoretical) Input Power vs Pressure (Theoretical) 12 lpm 16 hp 12 kw 28 gpm P11 391E rpm 23 rpm 18 rpm bar psi Pressure P11 392E Overall Efficiency 9% Volumetric Efficiency 1% Overall Efficency at 12ºF 85% 8% 75% 7% 65% 14 ar (23 psi) 21 ar (345 psi) 26 ar (345 psi) Volumetric Efficiency at 12ºF 95% 9% 85% 8% 75% 14 bar (23 psi) 21 bar (345 psi) 26 bar (345 psi) 6% Maximum Speed versus Displacement 1% 3 35 P11 393E Inlet Pressure versus Speed 1.6 bar 7% P11 394E Pump Displacement 9% 8% 7% 6% 5% 4% 3% 2% 1% Recommended Operating Range (Non-pressureized inlet) % P11 395E Inlet Pressure - Absolute Recommended Operating Range at 1% Displacement Additional Operating Range at 8% Displacement P11 396E 29

30 Output Flow at Max. Displacement Input Power at Max. Displacement Series 45 Axial Piston Open Circuit Pumps Performance Graphs - 45cc Output Flow vs Speed (Theoretical) Input Power vs Pressure (Theoretical) 2 lpm 16 hp 12 kw 48 gpm rpm 23 rpm 18 rpm P11 397E bar psi Pressure P11 398E Overall Efficiency 9% Volumetric Efficiency 1% Overall Efficency at 12ºF 85% 8% 75% 7% 14 ar (23 psi) 21 ar (345 psi) Volumetric Efficiency at 12ºF 95% 9% 85% 8% 14 ar (23 psi) 21 ar (345 psi) 65% Maximum Speed versus Displacement 1% P11 399E Inlet Pressure versus Speed 1.6 bar 75% P11 4E Pump Displacement 9% 8% 7% 6% 5% 4% 3% 2% 1% Recommended Operating Range (Non-pressureized inlet) % P11 41E Inlet Pressure - Absolute Recommended Operating Range at 1% Displacement Additional Operating Range at 8% Displacement P11 42E 3

31 Pump Displacement Inlet Pressure - Absolute Volumetric Efficiency at 12ºF Series 45 Axial Piston Open Circuit Pumps Performance Graphs - 57cc Output Flow vs Speed (Theoretical) Output Flow at Max. Displacement 6 gpm 25 lpm Overall Efficiency 92.5% P11 154E Input Power vs Pressure (Theoretical) Input Power at Max. Displacement 16 hp 12 kw Volumetric Efficiency 1% 26 rpm 18 rpm 15 rpm bar psi Pressure P11 155E Overall Efficiency at 12ºF 9.% 87.5% 85.% 14 bar (23 psi) 21 bar (345 psi) 31 bar (4995 psi) 97.5% 95% 92.5% 14 bar (23 psi) 21 bar (345 psi) 31 bar (4495 psi) 82.5% P11 518E Maximum Speed versus Displacement 1% 9% P11 519E Inlet Pressure versus Speed 1.6 bar 9% 8% 7% 6% Recommended Operating Range (Non-pressurized inlet) Recommended Operating Range at 1% Displacement 5%.8 4% 3% 2% 1% Additional Operating Range at 8% Displacement % P11158E P11 485E 31

32 Performance Graphs - 74cc Output Flow vs Speed (Theoretical) Output Flow at Max. Displacement 6 gpm 25 lpm P11 16E Input Power vs Pressure (Theoretical) Input Power at Max. Displacement 16 hp 12 kw rpm 18 rpm 15 rpm bar psi Pressure P11 161E Overall Efficiency 95% Volumetric Efficiency 1% Overall Efficiency at 12 F 9% 85% 8% 14 bar (23 psi) 21 bar (345 psi) 31 bar (4495 psi) Volumetric Efficiency at 12º F 97.5% 95% 92.5% 14 bar (23 psi) 21 bar (345 psi) 31 bar (4495 psi) 75% Maximum Speed versus Displacement 1% P11 486E 9% Inlet Pressure versus Speed 1.6 bar P11 487E Pump Displacement 9% 8% 7% 6% 5% 4% 3% 2% 1% Recommended Operating Range (Non-pressurized Inlet) % P11 164E Inlet Pressure - Absolute Recommended Operating Range at 1% Displacement Additional Operating Range at 8% Displacement P11 488E 32

33 Output Flow at Max. Displacement Input Power at Max. Displacement Series 45 Axial Piston Open Circuit Pumps Performance Graphs - 75cc Output Flow vs Speed (Theoretical) Input Power vs Pressure (Theoretical) 25 lpm 16 hp 12 kw 6 gpm rpm 18 rpm 15 rpm P11 43E bar psi Pressure P11 44E Overall Efficiency 95.% Volumetric Efficiency 1% Overall Efficiency at 12ºF 92.5% 9.% 87.5% 14 bar (23 psi) 21 bar (345 psi) Volumetric Efficiency at 12º F 97.5% 95% 92.5% 14 bar (23 psi) 21 bar (345 psi) 85.% P11 45E Maximum Speed versus Displacement 1% Inlet Pressure versus Speed 1.6 bar 9% P11 46E Pump Displacement 9% 8% 7% 6% 5% 4% 3% 2% 1% Recommended Operating Range (Non-pressureized inlet) Inlet Pressure - Absolute Recommended Operating Range at 1% Displacement Additional Operating Range at 8% Displacement % P11 47E P11 48E 33

34 Output Flow at Max. Displacement Input Power at Max. Displacement Series 45 Axial Piston Open Circuit Pumps Performance Graphs - 9cc Output Flow vs Speed (Theoretical) Input Power vs Pressure (Theoretical) 25 lpm 16 hp 12 kw 6 gpm rpm 18 rpm 15 rpm P11 49E bar psi Pressure P11 41E Overall Efficiency 95% Volumetric Efficiency 1% Overall Efficiency at 12 F 9% 85% 8% 14 bar (23 psi) 21 bar (345 psi) 26 bar (377 psi) Volumetric Efficiency at 12º F 97.5% 95% 92.5% 9% 14 bar (23 psi) 21 bar (345 psi) 26 bar (377 psi) 75% P11 411E Maximum Speed versus Displacement 87.5% Inlet Pressure versus Speed P11 412E 1% 1.6 bar Pump Displacement 9% 8% 7% 6% 5% 4% 3% 2% 1% Recommended Operating Range (Non-pressureized inlet) % P11 413E Inlet Pressure - Absolute Recommended Operating Range at 1% Displacement Additional Operating Range at 8% Displacement P11 414E 34

35 Installation Drawings DIMENSIONS FRAMES K AND L 25, 3, 38, AND 45cc SAE Flange with Axial Porting 7.4 [2.77] [7.16] 67.7 [2.67] CASE DRAIN L2 SPOTFACE DEPTH S SYSTEM PRESSURE GAGE PORT M2 SAE J1926/1: [1.3] OUTLET PORT SAE J1926/1: [1.3] INLET PORT S SAE J1926/1: VIEW IN DIRECTION Z REAR VIEW FOR LH (CCW) ROTATION [8.79] 15. [.59] 15.8 [4.16] VIEW IN DIRECTION Y TOP VIEW 67.7 [2.67] CASE DRAIN L1 SPOTFACE DEPTH LS SIGNAL PORT X SAE J1926/1: [6.6] Y 8. [3.15] S 33. [1.3] INLET PORT S SAE J1926/1: [1.3] VIEW IN DIRECTION Z REAR VIEW FOR RH (CW) ROTATION LS STANDY PRESSURE ADJUSTMENT PC PRESSURE ADJUSTMENT OUTLET PORT SAE J1926/1: Z [6.1] [5.29] 62 [2.44] [6.8] SPOTFACE LOCATION FOR SYSTEM PORTS & S [6.89] CASE DRAIN PORT L1 SAE J1926/1: [1.46] [ ] R.8 MAX [.3] 9.4 [.37] X LEFT SIDE VIEW P11 415E All SAE straight thread O-ring ports per SAE J514. Shaft rotation is determined by viewing pump from input shaft end. Contact your Sauer-Danfoss representative for specific installation drawings. Dimensions in mm [in] 35

36 Installation Drawings DIMENSIONS FRAMES K AND L 25, 3, 38, AND 45cc (continued) SAE Flange with Axial Porting (continued) 95. [3.74] LS SIGNAL PORT X 6.7 [.26] 97.4 [3.83] [7.16] 132. [5.2] APPROXIMATE CENTER OF GRAVITY [4.8] V APPROXIMATE CENTER OF GRAVITY 16.4 [.65] 2X 32. [1.26] 25.8 [1.2] 73. [2.87] 146. [5.75] 8. [3.15] CASE DRAIN PORT L2 SAE J1926/1: OR ISO :M22X1.5 VIEW IN DIRECTION X FRONT VIEW VIEW IN DIRECTION V RIGHT SIDE VIEW P11 416E All SAE straight thread O-ring ports per SAE J514. Shaft rotation is determined by viewing pump from input shaft end. Contact your Sauer-Danfoss representative for specific installation drawings. 36 Dimensions in mm [in]

37 Installation Drawings DIMENSIONS FRAMES K AND L 25, 3, 38, AND 45CC (continued) SAE Flange with Radial Porting 27.9 [8.19] 9.5 [3.56] 67.7 [2.67] CASE DRAIN PORT L2 SPOTFACE DEPTH SYSTEM PRESSURE GAGE PORT M2 SAE J1926/ [2.67] CASE DRAIN PORT L1 SPOTFACE DEPTH 27 [8.15] VIEW IN DIRECTION Y 15 [.59] Y 8 [3.15] CASE DRAIN PORT L1 SAE J1926/ Z R.8 MAX [.3] X 37 [1.46] 62 [2.44] Ø ±.25 [3.999 ±.1] 94.5 [3.72] SYSTEM PORT S SPOTFACE DEPTH 95 [3.74] 95 [3.74] 94.5 [3.72] SYSTEM PORT SPOTFACE DEPTH 166* [6.54] 9.4 [.37] VIEW IN DIRECTION Z REAR VIEW LEFT SIDE VIEW RH (CW) ROTATION SHOWN P * Dimension to center of port is equal for LH (CCW) or RH (CW) rotation. All SAE straight thread O-ring ports per SAE J514. Shaft rotation is determined by viewing pump from input shaft end. Contact your Sauer-Danfoss representative for specific installation drawings. Dimensions in mm [in] 37

38 Installation Drawings DIMENSIONS FRAMES K AND L 25, 3, 38, AND 45CC (continued) 4.4 [.17] SAE Flange with Radial Porting (continued) 99 [3.9] LS SIGNAL PORT X SPOTFACE DEPTH [4.44] 146 [5.75] 132 [5.2] [4.8] LS STANDY PRESSURE ADJUSTMENT PC PRESSURE ADJUSTMENT V [5.29] APPROXIMATE CENTER OF GRAVITY [6.11] R 8.2 [.32] 2X 73 [2.87] APPROXIMATE CENTER OF GRAVITY 32 [1.26] 8 [3.15] S 2.7 [.81] SYSTEM PORT S [INLET] SAE J1926/1 146 [5.75] VIEW IN DIRECTION X FRONT VIEW 166* [6.54] VIEW IN DIRECTION V RIGHT SIDE VIEW RH (CW) ROTATION SHOWN CASE DRAIN PORT L2 SAE J1926/ P * Dimension to center of port is equal for LH (CCW) or RH (CW) rotation. All SAE straight thread O-ring ports per SAE J514. Shaft rotation is determined by viewing pump from input shaft end. Contact your Sauer-Danfoss representative for specific installation drawings. 38 Dimensions in mm [in]

39 Installation Drawings DIMENSIONS FRAMES K AND L 25, 3, 38, AND 45cc (continued) Auxiliary Mounting Flanges 8. ±.8 [.31 ±.3] PER SAE J [8.997] MOUNTING FLANGE UNC-2 THD 17.8 [.7] MIN THD DEPTH 2X R.51 MAX [.2] Ø88.62 [3.49] +.8 Ø [3.252 ] [4.19] 53.2 [2.9] O-RING SEAL REQUIRED REF [3.239] I.D. X 2.62 [.13] CROSS SECTION 1.95 [.8] 8.1 ±.7 [.319 ±.3] 7.6 [2.78] MIN SHAFT CLEARANCE COUPLING-SAE A-11T: 11 TOOTH SPLINE, 16/32 PITCH 3º PRESSURE ANGLE (.6875) PITCH Ø FILLET ROOT SIDE FIT PER ANSI , CLASS 6 COUPLING-SAE A-9T: 9 TOOTH SPLINE, 16/32 PITCH 3º PRESSURE ANGLE [.5625] PITCH Ø FILLET ROOT SIDE FIT PER ANSI CLASS 6 SAE A AUXILIARY MOUNTING FLANGE WITH SAE A -9T AND SAE A-11T COUPLINGS 8. ±.8 [.31 ±.3] PER SAE J [8.82] MOUNTING FLANGE.5-13 UNC-2 THD THRU 19.7 [.76] MIN THD DEPTH 2X Ø15.64 [4.16] R2. MAX [.8] +.8 Ø [4.2 ] [5.75] 73 [2.87] O-RING SEAL REQUIRED REF [3.989] I.D. X 1.78 [.7] CROSS SECTION 1.3 [.5] 11 ±.13 [.43 ±.1] 66.3 [2.61] MIN SHAFT CLEARANCE COUPLING-SAE -13T: 13 TOOTH SPLINE, 16/32 PITCH 3º PRESSURE ANGLE [.8125] PITCH Ø FILLET ROOT SIDE FIT PER ANSI CLASS 6 COUPLING-SAE - -15T: 15 TOOTH SPLINE, 16/32 PITCH 3º PRESSURE ANGLE [.9375] PITCH Ø FILLET ROOT SIDE FIT PER ANSI CLASS 6 SAE AUXILIARY MOUNTING FLANGE WITH SAE -13T AND SAE --15T COUPLINGS P11 417E All SAE straight thread O-ring ports per SAE J514. Shaft rotation is determined by viewing pump from input shaft end. Contact your Sauer-Danfoss representative for specific installation drawings. Dimensions in mm [in] 39

40 Installation Drawings DIMENSIONS FRAMES K AND L 25, 3, 38, AND 45cc (continued) Input Shafts 13 TOOTH 16/32 PITCH 3 PRESSURE ANGLE [.813] PITCH Ø FILLET ROOT SIDE FIT COMPATILE WITH ANSI CLASS 5 ALSO MATES WITH FLAT ROOT SIDE FIT 15 TOOTH 16/32 PITCH 3 PRESSURE ANGLE [.938] PITCH Ø FILLET ROOT SIDE FIT COMPATILE WITH ANSI CLASS 5 ALSO MATES WITH FLAT ROOT SIDE FIT Ø MAX [.74] Ø 21.72±.9 [.855±.4] Ø MAX [.86] Ø 25.27±.12 [.995±.4] 8±.475 [.31±.2] 15.2±.5 [.6±.2] 8±.475 [.31±.2] 23.35±.5 [.6±.2] COUPLING MUST NOT PROTRUDE EYOND THIS POINT 33. [1.3] COUPLING MUST NOT PROTRUDE EYOND THIS POINT 38. [1.5] SHAFT OPTION - C2 13T Spline SHAFT OPTION - C3 15T Spline REF [2.75] [1.6] WIDE X [.248] [.875] WOODRUFF KEY REF [2.35] 23.1 [.91] WIDE X [.248] [.875] WOODRUFF KEY Ø 25.4 [1.] Ø GAGE [.87] Ø [.875] Ø 19.5 GAGE [.75] 8±.475 [.31±.2] 34.92±.63 [1.375±.25].75-16UNF-2A THD 1: 8 TAPER COMPATILE WITH SAE J ±.76 GAGE [.37±.3] 8±.475 [.31±.2] 28.68±.63 [1.129±.25] UNF-2A THD 1: 8 TAPER COMPATILE WITH SAE J51 3.8±.76 GAGE [.12±.3] All SAE straight thread O-ring ports per SAE J514. Shaft rotation is determined by viewing pump from input shaft end. Contact your Sauer-Danfoss representative for specific installation drawings. 4 COUPLING MUST NOT PROTRUDE EYOND THIS POINT SHAFT OPTION - T1 1:8 Tapered COUPLING MUST NOT PROTRUDE EYOND THIS POINT SHAFT OPTION - T2 1:8 Tapered P11 418E Dimensions in mm [in]