Daikin. Rebel Commercial Packaged Rooftop Cooling and Heating. DPS 015 Vintage A. Replacement Parts List No Revision W 03/2018

Transcription

1 Replacement Parts List No Revision W 03/208 Daikin Rebel Commercial Packaged Rooftop Cooling and Heating DPS 05 Vintage A To find your Daikin Applied parts distributor, call or visit

2 Contents Parts List Revision History... 3 Serial Number Nomenclature... 4 Unit Model Nomenclature Complete Electrical Legend... 9, 0 Unit Layout... Refrigeration Section Refrigeration Section Schematics... 2 Compressors & Refrigeration Components Diagrams... 3, 4 Compressors & Refrigeration Components... 5, 6 Refrigeration Tubing Diagrams... 7, 8 Refrigeration Tubing Components... 9 Solenoid Valve Tubing Coil/Condenser Section Coils... 2 Outdoor/Condenser Fans Economizer/Return Air Section Economizer/Return Air Diagram & Components Sensor Control Panel & California Title 24: Code 30= F Outside Air Monitor: Code 28= A Energy Recovery Section 4/5 & Earlier Heat Wheels, Bypass Damper, Filters, & Heat Wheel Components... 26, 27 6/5 & Later Heat Wheels, Bypass Damper, Filters, & Heat Wheel Components... 28, 29 Supply Air Section Supply Air Fans Filters... 3 Heat Section Gas Heat: Code 06= G Heat Exchanger Assemblies Heat Exchanger Components... 33, 34 Electric Heat: Code 06= E Hot Water Heat: Code 06= W Cabinet Components Controls Control Box Diagrams Main Control Box Component Label Diagram Common Main Control Box Components... 40, 4 Inverter Control Panel Components Disconnect Switches & Power Block PB Transformers, Fuses, & Terminal Blocks... 44, 45 Compressor Contactors & Motor Protectors Supply and Exhaust Fan Contactors & Motor Protectors V Step Down Transformer T Intelligent Equipment: Code 20= A For units shipped 5/5, contact Daikin Applied with unit serial and Heat Wheel nameplate information to ensure that the correct part(s) are identified. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 2

3 Parts List Revision History Revision Date Description A- T 0/8 Archived Revs. A- T. U 0/8 Page 7: Updated Code 24 HW coil coding. Page 4: Rewrote EVI cable description for clarity. Page 20: Updated coil coding & dwg. Fixed misc. formatting issues. Added Cond. Sw. Ref # E060 info. Page 33: Rewrote footnote #. Added Flame Sensor Cable info. Page 35: Updated coil coding. Page 40: Changed PVM p/n from to , Socket from to Page 44: Added 4/4 & Later T2 p/ns. Added footnote # 3. V 02/8 Page 8 (NEW): Added pg. for additional Elect. Legend. Repaginated form & updated the TOC. Page 8 (OLD) 9 (NEW): Added CHK info. Misc. description updates. Page 9 (OLD) 0 (NEW): Added SPD/SPD info. Page 20 (OLD) 2 (NEW): Corrected C00, 002 dims. Page 37 (OLD) 38 (NEW): Updated MCBOX dwg. Page 39 (OLD) 40 (NEW): Added DKND3 info. Page 40 (OLD) 4 (NEW): Added SPD & CHK p/ns. W 03/8 Page 9: Added DMS, 2 info. Page 24: Added DMS, 2 info. Page 45: Added 2/5 & Later T4 p/n. Rewrote footnotes. Daikin Applied, 3600 Industrial Park Blvd., P.O. Box 55, Minneapolis, MN (763) Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 3

4 Serial Number Nomenclature FBO U Plant Identification FBO = Faribault, MN U = Unit Year of Manufacture 3 = = = 205 etc. Month of Manufacture 0 = January 02 = February 03 = March 04 = April 05 = May 06 = June 07 = July 08 = August 09 = September 0 = October = November 2 = December Serial Number (Build sequence) Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 4

5 Unit Model Nomenclature Complete Code DPS 05 A H M G 4D C V A R DY R A 4 S G Y B Y GM DY SM H Y Y Y A YYY YY Y EM 2DY AAA Y Y A A A Y DPS= Daikin Applied Packaged System 02 Unit Size 05= 5.0 Ton 03 Vintage A= Vintage A 04 Cooling Efficiency H= High (exceeds ASHRAE 92) 05 Unit Style H= Heat Pump M= Microchannel Condenser Coil (Cooling only) 06 Auxiliary Heat G= Natural Gas E= Electric W= Water 07 Voltage / Power Connection Digit : Line Voltage 2= 208 Volt Power Supply 3= 230 Volt Power Supply 4= 460 Volt Power Supply 5= 575 Volt Power Supply Digit 2: Connection Type P= Power Block R= Dual Power Block E= Power Block w/ 0KAIC SCCR/65 opt. SCCR D= Non-Fused Disconnect Switch N= Non-Fused Disconnect w/ 0KAIC SCCR F= Fused Disconnect w/ high SCCR C= Dual Power Supply w/ Disconnect 08 Application C= Constant Volume V= Variable Volume Standard Discharge Control W= Variable Volume Space Control 09 Airflow Pattern V= Vertical Discharge & Return A= Vertical Discharge & Horizontal Return C= Vertical Discharge & No Return 0 Controls A= MicroTech III Communication Cards R= Factory Installed BACnet/IP card S= Factory Installed LON card T= Factory Installed BACnet/MSTP card C= Factory Installed BACnet/MSTP card (Contractor configurable) A= Factory Installed Hybrid VRV Communication card I= Field Installed BACnet/IP card L= Field Installed LON card M= Field Installed BACnet/MSTP card 2 Outside Air Digit : Type = 0-00% Economizer 3= 0-30% Outside Air A= 00% Outside Air Damper Y= 00% Return Digit 2: Control D= Dry Bulb C= Comparative Enthalpy Digit 3: Control Over Ride C= CO2 Over Ride 3 Exhaust Air R= Barometric Relief V= Powered, Modulating 4 Filters A= 2 Merv 8 5 DX Coil 4= 4 Row 6= 6 Row 6 Drain Pan S= Stainless Steel T= Stainless Steel w/ Overflow Switch 7 Liners G= Galvanized Steel S= Stainless Steel Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 5

6 Unit Model Nomenclature Complete, Continued 8 Hot Gas Reheat (HGRH) M= Modulating Hot Gas Reheat 9 Coil Options B= All Coils Coated C= Outdoor Coil Coated E= Indoor Coils Coated 20 Intelligent Equipment A= Intelligent Equipment L= Intelligent Equipment Lite 2 Supply Fan Motor Digit : Motor Size E=.3HP,.0kW G= 2.3HP,.7kW H= 4.0HP, 3.0kW K= 8.0HP, 6.0kW Digit 2: Motor Type M= Electronic Commutator Motor (ECM) 22 Indoor / Supply Fan Digits - 2: Fan Diameter 4= 4 (355 mm) 6= 6 (400 mm) 22= 22 (560 mm) Digit 3: Drive Type D= Direct Drive Digit 4: Isolation Type 23 Indoor / Supply Fan RPM Digits - 4: Final Drive RPM (Eg. 250= 250 RPM) 24 Gas Heat Digits - 3: Capacity (MBH Input) 020= 200MBH 030= 300MBH 040= 400MBH YY Digit 4: Furnace Material G= Aluminized Steel S= Stainless Steel T= Stainless Steel- High Temperature Rise Digit 5: Control 2= 2 Stage M= Modulating 5: H= Modulating 0: 24 Electric Heat Digits - 3: Capacity 08= 8kW 036= 36kW 054= 54kW 072= 72kW YY Digit 4: No Requirement, not a DPS Code Digit 5: Control 2= 2 Stages 4= 4 Stages S= SCR 24 Hot Water Heating Coil Digits - 3: Water Coil W**= Water Coil (Digits 2, 3 non-critical) YY Digit 4: Number of Coil Rows = Row 2= 2 Rows 3= 3 Rows Digit 5: Control / Valve Package 2= 2 Way 3= 3 Way 24 Field Installed Heat FFFFY= Field Installed Heat YYYY 25 Low Ambient Control = Mechanical Cooling to 23 Degrees 26 Electrical Options F= Factory Wired GFI Receptacle G= Field Wired GFI Receptacle H= Factory Wired GFI Receptacle w/ Phase Voltage Monitor (PVM) J= Field Wired GFI Receptacle w/ Phase Voltage Monitor (PVM) K= Phase Voltage Monitor (PVM) only 27 Smoke Detector = Return Air Smoke Detector 28 Outside Air Monitoring A= Ebtron OA Monitoring 29 UV Lights Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 6

7 Unit Model Nomenclature Complete, Continued 30 California Title 24 F= Economizer with Fault Detection/Diagnosis (FDD) 3 Compressor Isolation Valves A= Suction & Discharge Isolation Valves 32 Heat/Energy Wheel Digit : Wheel Airflow L= Standard Airflow H= High Airflow Digit 2: Bypass Damper B= Bypass Damper Digit 3: Wheel Options P= Energy Wheel w/ Purge Option F= Field Supplied Wheel S= Sensible Wheel w/ Purge Option 33 Heat/Energy Wheel Control Digit : Defrost Options V= Modulating Wheel Frost Prevention F= Staged Wheel Frost Prevention C= On/Off Defrost Control Digit 2: Wheel Effectiveness Control A= Wheel Effectiveness Control 34 Heat/Energy Wheel Filtration A= Standard Outside Air Side only B= Outside & Return Air Side 35 Exhaust Fan Motor Digit : Motor Size (Horsepower) E=.3HP,.0kW G= 2.3HP,.7kW H= 4.0HP, 3.0kW K= 8.0HP, 6.0kW Digit 2: Motor Type M= Electronic Commutator Motor (ECM) 36 Exhaust Fan Digits - 2: Fan Diameter 2= 2 (30 mm) 4= 4 (355 mm) 6= 6 (400 mm) 8= 8 (450 mm) 22= 22 (560 mm) Digit 3: Drive Type D= Direct Drive Digit 4: Isolation Type 37 Unit Approvals Digit : ETL Listing A= ETL Digit 2: Gas Heat Approval A= ETL B= ETL High Altitude Digit 3: AHRI Certified A= AHRI Certified B= AHRI Certified C= AHRI Certified D= AHRI Certified Y= Non AHRI compliant 38 Outdoor Coil Options V= Vandal Guards 39 Electronic Expansion Valves Y= Unspecified D= Danfoss S= Saginomiya 40 Parts Warranty A= Standard C= Additional Year D= Additional 2 Years E= Additional 3 Years F= Additional 4 Years Z= Special 4 Compressor Warranty A= Standard Year Q= Additional 4 Years 42 Heat Exchanger Warranty A= Standard Year R= Additional 9 Years 43 SA Fan CFM 00000= CFM From Selection Program 44 SA Fan BHP 000= BHP From Selection Program (Eg. 073 = 7.3) 45 Discharge Air Temperature 000= DAT From Selection Program (Eg. 54 = 54. F) 46 EAF RPM 00000= RPM From Selection Program 47 EAF BHP 000= BHP From Selection Program (Eg. 073 = 7.3) 48 Miscellaneous X= Special Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 7

8 Unit Model Nomenclature Complete, Continued 49 IBC Seismic and Wind S= IBC Seismic W= IBC Wind S= IBC Seismic & Wind 50 No Requirement, not a DPS Code YYYY 5 No Requirement, not a DPS Code 52 No Requirement, not a DPS Code Y XX= Special 53 Labor Warranty Digit : Unit Labor A= Year B= 2 Years C= 3 Years D= 4 Years E= 5 Years Z= Special Digit 2: Compressor Labor A= Year B= 2 Years C= 3 Years D= 4 Years E= 5 Years Z= Special 54 Indoor/Supply Fan Motor RPM B= 60 RPM C= 750 RPM D= 3500 RPM E= ECM Fan Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 8

9 Electrical Legend Schematic Sym. Description 4WV Four Way Valve A4P Compressor # Inverter Control Board, Primary A4PF Compressor # Inverter Electrical Noise Filter A5P Outdoor Fan # Inverter Control Board, Secondary A5P+ Outdoor Fan #2 Inverter A5PF Outdoor Fan Electrical Noise Filter ACT2 Actuator Motor, Energy Recovery Wheel ACT3 Actuator Motor, Economizer AHL Auxiliary High Limit BNIP BACnet/IP Communication Module BNMS BACnet/MSTP Communication Module CCH Crankcase Heater CHK/CHK Power Filter, Interface Board (IFB) CHV Valve, Condenser Coil CPCB Circuit Board, Surge Absorber DAT Temperature Sensor, Discharge Air DFT Defrost Temperature Sensor DHL Duct Hi-limit, Switch DKND3 D3-NET Communication Gateway DMS, 2 Switch, California Title 24 Fault Diagnosis and Detection DRT, 3 Discharge Refrigerant Temperature Sensor DS Disconnect Switch, Unit Power DS6 Disconnect Switch, Powered GFCI Receptacle EVI Indoor Expansion Valve EVO Outdoor Expansion Valve EXPB, D Controller Extension FA, B Fuse, Control Circuit Transformer (T), Primary FC, D Fuse, Control Circuit Transformer (T), Secondary F4A- C Fuse, Control Circuit Transformer (T4), Primary FB60 Fuseblock, Energy Recovery Wheel F6C Fuse, Powered GFCI Transformer (T6), Secondary F60A- C Fuses, Energy Recovery Wheel GFR/GFR Board, Ground Fault Relay HEAT Heater Module HL Hi-Limit Switch, Gas Heat HP, 3 Hi-Pressure Switch, Refrigeration Circuits #, 3 IFB Interface Board IFBF Interface Board Electrical Noise Filter IRT Indoor Refrigerant Temperature Sensor LCT Temperature Sensor, Leaving Coil LNWK LON DAC Communication Card LR, 2 Compressor Line Reactors MF Compressor # Electrical Noise Filter M3 Contactor, Compressor #3 MCB Main Control Board MJ Mechanical Jumper MMP Manual Motor Protector, A4P Board (Inverter Compressor) MMP3 Manual Motor Protector, Compressor #3 (Fixed Compressor) MMP0 Manual Motor Protector, Supply Fan MMP5 Manual Motor Protector, Exhaust Fan Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 9

10 Electrical Legend, Continued Schematic Sym. Description MMP60 Manual Motor Protector, Energy Recovery Wheel OAE Enthalpy Sensor, Outside Air OAER Relay, Outside Air Enthalpy OAM Outside Air Monitor OAT Temperature Sensor, Outside Air OFF Outdoor Fan Electrical Noise Filter OF2F Outdoor Fan Electrical Noise Filter 2 ORT Outdoor Refrigerant Temperature Sensor PB Power Block, Power Distribution PBF Power Block Electrical Noise Filter PC5 Pressure Control, Dirty Filter Switch PTD Discharge Refrigerant Pressure Sensor PTS Suction Refrigerant Pressure Sensor PVM Phase Voltage Monitor R60 Energy Recovery Face and Bypass Damper Relay R63 Relay, Duct High Limit Switch RAE Enthalpy Sensor, Return Air RAT Temperature Sensor, Return Air R-CCH Relay, Crankcase Heater REC Receptacle, GFCI RES3, 4 Resistor RHB Reheat Board, Hot Gas R-HP High Pressure Compressor Relay RHV Valve, Reheat Coil SD, 2 Smoke Detector, Supply Air/Return Air SHS Space Humidity Sensor SPD/SPD Surge Protector/Absorber, 5V SPS Static Pressure Sensor, Duct SPS2 Static Pressure Sensor, Building SRT Suction Refrigerant Temperature Sensor SVB Refrigerant Bypass Solenoid Valve SVR Refrigerant Receiver Solenoid Valve T Transformer, Main Control T2 575/460V Primary Power Transformer TF Main Transformer Electrical Noise Filter T2A, B Transformer, Control Input (5/24VAC) T4 Transformer, Inverter Boards T6 Transformer, Powered GFCI Receptacle (Line/5VAC) T7 Transformer, Reheat Control Board (5/24VAC) T2 Transformer, 575V to 460V Step Down TB Terminal Block, Internal Power Distribution TB2 Terminal Block, Field -24V TB8 Terminal Block, Internal Signal Distribution VFD60 Variable Frequency Drive, Energy Recovery Wheel ZNT Zone Temperature Sensor (field installed) Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 0

11 Unit Layout Supply Fan Inverter Control Panel (Behind open access door) Control Box Heat Section (Electric Heat shown) Refrigeration Section Outdoor/Condenser Fans Filters Exhaust/Backdraft Damper Exhaust Fan Assembly Return Damper Shown above is a typical Electric Heat unit (Code 05= E) equipped with a 00% Economizer (Code 2= **) no Energy Recovery [Heat Wheel] option (Code 32= YYY), and Powered Modulating Exhaust (Code 3= V). These pictures are to be used for reference only as Components and Component layout differ depending upon unit options selected. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page

12 Refrigeration Section Refrigeration Section Schematics Cooling Only Unit (Code 05= M) Heat Pump Unit (Code 05= H) with Modulating Hot Gas Reheat (Code 8= M) Schem. Sym. EVI EVO CV REC IDF ODF COMP COMP2 SVR RHV SVB CHV Description Indoor Coil Electronic Expansion Valve Outdoor Coil Electronic Expansion Valve Check Valve Refrigerant Receiver Indoor Fan Outdoor Fan Inverter Compressor Fixed speed Compressor Bypass Solenoid Valve Reheat Step Valve Receiver Solenoid Valve Condenser Step Valve Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 2

13 Refrigeration Section Compressors & Refrigeration Components Diagrams Cooling only (Code 05= M) Shown T590 U602 U60 T500 Piping detail shown w/ optional Compressor Isolation Valve (Code 3= A) T575 T620 T502 T692 T694 T696 T326 T327 T328 See Refrigeration Tubing Section See Solenoid Valve Tubing Section T688 T826 T800 T320 T80 T820 T85 T825 T805 Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 3

14 Refrigeration Section Compressors & Refrigeration Components Diagrams, Continued T590 T580 T575 U602 U60 U602 U603 U60 Heat Pump (Code 05= H) Shown T500 T694 T692 T696 T70 T800 T80 See Refrigeration Tubing Section T805 T806 T825 See Solenoid Valve Tubing Section T830 T326 T327 T328 T688 T826 T80 T820 T85 T320 T80 T820 T85 Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 4

15 Refrigeration Section Compressors & Refrigeration Components Ref. # Description Part Number Qty. T320 Filter, Refrigerant T326 High Temperature Zip Tie, Capillary Tubes T327 Rubber Cushion, Capillary Tubes T328 Shock Absorber, Capillary Tubes T500 Transducer, Low Pressure (PTS) N/S Cable, Transducer Low Pressure (PTS) T502 Valve, Ball,.875 ODS (Code 05= M AND Code 3= A) 3450 T575 Filter, Refrigerant T580 Filter, Refrigerant (Code 05= H) T590 Valve, Expansion (EVI) (Code 39= D, Y) 9040 N/S Cable, Expansion Valve (EVI) 8 Meter OAL Cable, Expansion Valve (EVI) 2 Meter OAL U60 Valve, Schrader U602 Core, Schrader Valve U603 Cap, Schrader Valve T620 Valve, Refrigerant Check (Code 05= M) T688 Filter, Refrigerant N/S= Not Shown on diagram. For Cooling Only units (Code 05= M), use pc. of , pc. of , & 3pc. of OR order Capillary Tube Protection Kit For Heat Pump units (Code 05= H) use 2pc. of , 2pc. of , & 6pc. of OR order Capillary Tube Protection Kit The Capillary Tube Protection Kits include all listed parts and Installation Instructions. 2 Determine Cable length required before ordering. 3 Note that not all Schrader Valve positions are referenced in the accompanying diagrams. Quantity shown is the total for the section. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 5

16 Refrigeration Section Compressors & Refrigeration Components, Continued Ref. # Description Part Number Qty. T692 High Temperature Zip Tie, Capillary Tubes T694 Rubber Cushion, Capillary Tubes T696 Shock Absorber, Capillary Tubes T70 Filter, Refrigerant T800 Inverter Compressor (Compressor #) /3/60V (Code 07= 2*, 3*) /3/60V (Code 07= 4*, 5*) T80 Crankcase Heater, Inverter Compressor T805 Fixed Speed Compressor (Compressor #3) /3/60V (Code 07= 2*, 3*) /3/60V (Code 07= 4*, 5*) T806 Crankcase Heater, Fixed Speed Compressor T80 Grommet, Compressor T85 Screw, Tap T820 Flat Washer,.32 nom T825 Oil Separator, Inverter Compressor T826 Oil Separator, Fixed Speed Compressor T830 Receiver (Code 05= H) For Cooling Only units (Code 05= M), use pc. of , pc. of , & 3pc. of OR order Capillary Tube Protection Kit For Heat Pump units (Code 05= H) use 2pc. of , 2pc. of , & 6pc. of OR order Capillary Tube Protection Kit The Capillary Tube Protection Kits include all listed parts and Installation Instructions. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 6

17 Refrigeration Section Refrigeration Tubing Diagrams T74 T295 U603 U602 U60 T255 U60 U602 T25 T250 Heat Pump (Code 05= H) Rear View T240 T290 See Solenoid Valve Tubing Section T245 T445 T450 T40 Heat Pump (Code 05= H) Front View U602 U60 U603 T545 T530 U60 U602 U603 U60 U602 U603 Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 7

18 Refrigeration Section Refrigeration Tubing Diagrams, Continued T255 Heat Pump (Code 05= H) w/ CIV (Code 3= A) Front View T240 T25 U602 U60 U60 U602 U603 T295 T290 T24 T250 T245 T246 Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 8

19 Refrigeration Section Refrigeration Tubing Components Ref. # Description Part Number Qty. T240 Valve, HGRH (Code 8= M) T24 Valve, Ball,.25 ODS (Code 05= H AND Code 3= A) T245 Valve, HGRH (Code 8= M) T246 Valve, Ball,.25 ODS (Code 05= H AND Code 3= A) T250 Valve, 4 Way (Code 05= H) T25 Solenoid, 4 Way Valve, 24VAC (Code 05= H) T255 Transducer, High Pressure (PTD) N/S Cable, Transducer, High Pressure (PTD) T290 Filter, Refrigerant T295 Valve, Check T40 Filter, Refrigerant T445 Filter, Refrigerant T450 Valve, Expansion (EVO) N/S Cable, Expansion Valve (EVO) 8 Meter OAL Cable, Expansion Valve (EVO) 2 Meter OAL T530 Switch, High Pressure (HP) T545 Switch, High Pressure (HP3) U60 Valve, Schrader U602 Core, Schrader Valve U603 Cap, Schrader Valve T74 Valve, Check N/S= Not shown on diagram. Determine Cable length required before ordering. 2 Note that not all Schrader Valve positions are referenced in the accompanying diagrams. Quantity shown is the total for the section. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 9

20 Refrigeration Section Solenoid Valve Tubing Heat Pump (Code 05= H) Rear View T360 T360 T380 T380 T375 T375 Ref. # Description Part Number Qty. T360 Filter, Refrigerant (Code 05= M) Filter, Refrigerant (Code 05= H) T375 Valve Body, Solenoid (Code 05= M) Valve, Body Solenoid (Code 05= H) T380 Valve Coil, Solenoid, 24VAC (Code 05= C) Valve Coil, Solenoid, 24VAC (Code 05= H) Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 20

21 Coil/Condenser Section Coils Outdoor/Condenser Coils C00 C002 C80 C80 C800 Ref. # Description Part Number Qty. Uncoated Outdoor Coil (Code 9= Y, E) C00 Coil, Outdoor (Code 05= H) x Coil, Outdoor (Code 05= M) x C002 Coil, Outdoor (Code 05= H) x Coated Outdoor Coil (Code 9= B, C) C00 Coil, Outdoor (Code 05= H) x Coil, Outdoor (Code 05= M) x C002 Coil, Outdoor (Code 05= H) x C800 Guard, Outdoor Coil, Front (Code 38= V) C80 Guard, Outdoor Coil, Side (Code 38= V) Indoor/Evaporator Coils E00 E50 E060 Ref. # Description Part Number Qty. Uncoated Indoor Coil (Code 9= Y, C) E00 6 Row Coil, x (Code 5= 6) Coated Indoor Coil (Code 9= B, E) E00 6 Row Coil, x (Code 5= 6) Uncoated HGRH Coil (Code 9= Y, C) E50 Coil, HGRH x Coated HGRH Coil (Code 9= B, E) E50 Coil, HGRH x E060 Condensate Overflow Switch (Code 6= T) Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 2

22 Coil/Condenser Section Outdoor/Condenser Fans U004 C730 U00 C720 C730 U004 C720 U00 U00 C340 C70 C70 U004 C740 C700 C700 C740 U004 Ref. # Description Part Number Qty. C340 Panel, Top, Fan Deck C700 Motor, Fan /3/60V (Code 07= 2*, 3*) /3/60V (Code 07= 4*, 5*) C70 Blade, Fan C720 Housing, Fan Bell C730 Guard, Fan C740 Cap, Motor Shaft U00 Screw, 0-6 x / U004 Screw, /4-20 x 3/ Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 22

23 Economizer/Return Air Section Economizer/Return Air Diagram & Components H750 H800 H760 H700 Ref. # Description Part Number Qty. Exhaust Fan, Direct Drive (Code 36= **DY) AND (Code 3= V, M) H /230V (Code 07= 2*, 3*) 2 Fan (30mm) (Code 36= 2DY) Fan (355mm) (Code 36= 4DY) Fan (400mm) (Code 36= 6DY) Fan (450mm) (Code 36= 8DY) Fan (560mm) (Code 36= 22DY) /575V (Code 07= 4*, 5*) 2 Fan (30mm) (Code 36= 2DY) Fan (355mm) (Code 36= 4DY) Fan (400mm) (Code 36= 6DY) Fan (450mm) (Code 36= 8DY) Fan (560mm) (Code 36= 22DY) Damper, Return H % Economizer (Code 2= ** ) 7/4 & Earlier /4 & Later % OR 00% OA (Code 2= 3**, A**) W/O Heat Wheel (Code 32= YYY) /4 & Earlier /5 & Later W/ Heat Wheel (Code 32 CANNOT = YYY) 7/4 & Earlier /4 & Later N/S Actuator, Return Damper H760 Damper, Exhaust/Backdraft (Code 2= **) H800 Filter, Mist Eliminator (Code 2= ** AND/OR Code 32= L**, H**) Filter, Mist Eliminator (Code 2= 3**, A** AND Code 32= YYY ONLY) N/S Sensor, Enthalpy (OAE) (Code 2= *C*, *E*) N/S= Not shown on diagram. Direct Drive Exhaust Fans (Code 36= **DY) are available as an assembly ONLY. Individual Direct Drive Supply Air Fan components including Fan Wheels, Electronic Commutator (EC) Motors, etc. CANNOT BE REPLACED INDIVIDUALLY. 2 For units built during the p/n transition, contact Daikin Applied with model and serial number information so that the correct damper can be identified. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 23

24 Economizer/Return Air Section Sensor Control Panel & California Title 24: Code 30= F H340 H320 H330 U405 H235 Ref. # Description Part Number Qty. H235 Switch, California Title 24 (DMS, 2) (Code 30= F) H320 Electrical Box, Smoke Detector H330 Smoke Detector (SD) (Code 27= ) H340 Enthalpy Transmitter (RAE) (Code 2= C*) U40 Bushing (Code 2= **) U405 Fitting, Tube Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 24

25 Economizer/Return Air Section Outside Air Monitor: Code 28= A H865 Return Section w/ Economizer (Code 2= **) Shown H290 H860 H290 Ref. # Description Part Number Qty. H290 Bracket, Outside Air Probe H860 Probe, Ebtron Outside Air Monitor H865 Transmitter, Ebtron Outside Air Monitor (OAM) Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 25

26 Energy Recovery Section (4/5 & Earlier) 2 Heat Wheels, Bypass Damper, & Filters 0-00% Economizer (Code 2= **) With Bypass (Code 32= *B*) Shown J750 J750A J700 J80 Nameplate Ref. # Description Part Number Qty. J700 Energy Recovery Wheel, Standard Airflow (Code 32= L**) 208/230V (Code 07= 2*, 3*) W/ Bypass Damper & Purge (Code 32= LBP) W/ Bypass Damper, Sensible Wheel, Purge (Code 32= LBS) W/O Bypass Damper & Purge (Code 32= LYP) W/O Bypass Damper, Sensible Wheel, Purge (Code 32= LYS) V (Code 07= 4*) W/ Bypass Damper & Purge (Code 32= LBP) W/ Bypass Damper, Sensible Wheel, Purge (Code 32= LBS) W/O Bypass Damper & Purge (Code 32= LYP) W/O Bypass Damper, Sensible Wheel, Purge (Code 32= LYS) J700 Energy Recovery Wheel, High Airflow (Code 32= H**) 208/230V (Code 07= 2*, 3*) W/O Bypass Damper & Purge (Code 32= HYP) W/O Bypass Damper, Sensible Wheel, Purge (Code 32= HYS) V (Code 07= 4*) W/O Bypass Damper & Purge (Code 32= HYP) W/O Bypass Damper, Sensible Wheel, Purge (Code 32= HYS) J750 Damper, Bypass (Code 2= **) J750A Actuator, Bypass Damper (Code 2= **) J80 Filters, MERV 8 2 x 8 x Quantity is 4pc. per UNIT if Code 2= **, 3**. Quantity is 6pc. per UNIT if Code 2= A**. 2 To identify Heat Wheels for units built 5/5; first obtain the first six (6) digits of the serial number off the Heat Wheel nameplate (located by the Motor) then contact Daikin Applied with unit model and serial number information so that the correct part(s) can be identified. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 26

27 Energy Recovery Section (4/5 & Earlier) 3 Heat Wheel Components Purge Option Rotation Nameplate J700D J700B J700A J700E J700C Ref. # Description Part Number Qty. J700A Motor, Energy Recovery Wheel 208/460/ J700B J700C Belt, Energy Recovery Wheel Standard Airflow- 2/4 & Later (Code 32= L**) High Airflow (Code 32= H**) Segments, Energy Recovery Wheel Standard Wheel Standard Airflow (Code 32= L*P) High Airflow (Code 32= H*P) Sensible Wheel Standard Airflow (Code 32= L*S) High Airflow (Code 32= H*S) J700C Segment Set, Energy Recovery Wheel 2 Standard Wheel Standard Airflow (Code 32= L*P) High Airflow (Code 32= H*P) Sensible Wheel Standard Airflow (Code 32= L*S) High Airflow (Code 32= H*S) J700D Bearing, Energy Recovery Wheel J700E Pulley, Energy Recovery Wheel Standard Airflow (Code 32= L**) High Airflow (Code 32= H**) In 2/4 the design of this part was changed. This new Belt p/n can be used for ALL applications regardless of date. 2 Order a Segment Set if ALL segments in an Energy Recovery Wheel are to be replaced. 3 To identify Heat Wheel Components for units built 5/5; first obtain the first six (6) digits of the serial number off the Heat Wheel nameplate then contact Daikin Applied with unit model and serial number information so that the correct part(s) can be identified. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 27

28 Energy Recovery Section (6/5 & Later) 2 Heat Wheels, Bypass Damper, & Filters 0-00% Economizer (Code 2= **) With Bypass (Code 32= *B*) Shown J750A J750 J700 J80 Nameplate Ref. # Description Part Number Qty. J700 Energy Recovery Wheel, Standard Airflow (Code 32= L**) 208/230V (Code 07= 2*, 3*) W/ Bypass Damper & Purge (Code 32= LBP) W/ Bypass Damper, Sensible Wheel, Purge (Code 32= LBS) W/O Bypass Damper & Purge (Code 32= LYP) W/O Bypass Damper, Sensible Wheel, Purge (Code 32= LYS) V (Code 07= 4*) W/ Bypass Damper & Purge (Code 32= LBP) W/ Bypass Damper, Sensible Wheel, Purge (Code 32= LBS) W/O Bypass Damper & Purge (Code 32= LYP) W/O Bypass Damper, Sensible Wheel, Purge (Code 32= LYS) J700 Energy Recovery Wheel, High Airflow (Code 32= H**) 208/230V (Code 07= 2*, 3*) W/O Bypass Damper & Purge (Code 32= HYP) W/O Bypass Damper, Sensible Wheel, Purge (Code 32= HYS) V (Code 07= 4*) W/O Bypass Damper & Purge (Code 32= HYP) W/O Bypass Damper, Sensible Wheel, Purge (Code 32= HYS) J750 Damper, Bypass (Code 2= **) J750A Actuator, Bypass Damper (Code 2= **) J80 Filters, MERV 8 2 x 8 x Quantity is 4pc. per UNIT if Code 2= **, 3**. Quantity is 6pc. per UNIT if Code 2= A**. 2 To identify Heat Wheels AND Heat Wheel Components for units built 5/5 OR for Heat Wheel Drive Components for units built 6/5 & Later; first obtain the first six (6) digits of the serial number off the Heat Wheel nameplate then contact Daikin Applied with unit model and serial number information so that the correct part(s) can be identified. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 28

29 Energy Recovery Section (6/5 & Later) Heat Wheel Components Ref. # Description Part Number Qty. J700A Motor, Energy Recovery Wheel 208/460/ J700B J700C Belt, Energy Recovery Wheel Standard Airflow (Code 32= L**) High Airflow (Code 32= H**) Segments, Energy Recovery Wheel Standard Wheel Standard Airflow (Code 32= L*P) High Airflow (Code 32= H*P) Sensible Wheel Standard Airflow (Code 32= L*S) High Airflow (Code 32= H*S) J700C Segment Set, Energy Recovery Wheel 2 Standard Wheel Standard Airflow (Code 32= L*P) High Airflow (Code 32= H*P) Sensible Wheel Standard Airflow (Code 32= L*S) High Airflow (Code 32= H*S) J700D Bearing, Energy Recovery Wheel J700E Pulley, Energy Recovery Wheel Standard Airflow (Code 32= L**) High Airflow (Code 32= H**) To identify Heat Wheels AND Heat Wheel Components for units built 5/5 OR for Heat Wheel Drive Components for units built 6/5 & Later; first obtain the first six (6) digits of the serial number off the Heat Wheel nameplate then contact Daikin Applied with unit model and serial number information so that the correct part(s) can be identified. 2 Order a Segment Set if ALL segments in an Energy Recovery Wheel are to be replaced. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 29

30 Supply Air Section Supply Air Fans D700 D750 D20 Ref. # Description Part Number Qty. D20 Heat Diffuser Fan Assembly, Supply Air (Code 22= **DY) D /230V (Code 07= 2*, 3*) 4 Fan (355mm) (Code 22= 4DY) Fan (400mm) (Code 22= 6DY) Fan (560mm, 4HP Motor) (Code 22= 22DY AND Code 2= HM) Fan (560mm, 8HP Motor) (Code 22= 22DY AND Code 2= KM) /575V (Code 07= 4*, 5*) 4 Fan (355mm) (Code 22= 4DY) Fan (400mm) (Code 22= 6DY) Fan (560mm, 4HP Motor) (Code 22= 22DY AND Code 2= HM) Fan (560mm, 8HP Motor) (Code 22= 22DY AND Code 2= KM) D750 Handle, Supply Fan Assembly Direct Drive Supply Air Fans (Code 22= **DY) are available as an assembly ONLY. Individual Direct Drive Supply Air Fan components including Fan Wheels, Electronic Commutator Motors (ECMs), etc. CANNOT BE REPLACED INDIVIDUALLY. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 30

31 Supply Air Section Filters F70 Ref. # Description Part Number Qty. F70 Filter, 2 MERV Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 3

32 Heat Section Gas Heat: Code 06= G Heat Exchanger Assemblies L002 Ref. # Description Part Number Qty. Gas Heat Exchanger Assemblies L MBH (Code 24= 020**) Aluminum, 2 Stage (Code 24= 020G2) Stainless Steel, 2 Stage (Code 24= 020S2) Stainless Steel, 2 Stage, Hi Temp. Rise (Code 24= 020T2) Stainless Steel, 5: Modulating (Code 24= 020SM) Stainless Steel, 5: Modulating, Hi Temp. Rise (Code 24= 020TM) Stainless Steel, 0: Modulating (Code 24= 020SH) Stainless Steel, 0: Modulating, Hi Temp. Rise (Code 24= 020TH) L MBH (Code 24= 030**) Aluminum, 2 Stage (Code 24= 030G2) Stainless Steel, 2 Stage (Code 24= 030S2) Stainless Steel, 2 Stage, Hi Temp. Rise (Code 24= 030T2) Stainless Steel, 5: Modulating (Code 24= 030SM) Stainless Steel, 5: Modulating, Hi Temp. Rise (Code 24= 030TM) Stainless Steel, 0: Modulating (Code 24= 030SH) Stainless Steel, 0: Modulating, Hi Temp. Rise (Code 24= 030TH) L MBH, 6 Supply Air Fan (Code 24= 040** AND Code 22= 6DY) Aluminum, 2 Stage (Code 24= 040G2) Stainless Steel, 2 Stage (Code 24= 040S2) Stainless Steel, 2 Stage, Hi Temp. Rise (Code 24= 040T2) Stainless Steel, 5: Modulating (Code 24= 040SM) Stainless Steel, 5: Modulating, Hi Temp. Rise (Code 24= 040TM) Stainless Steel, 0: Modulating (Code 24= 040SH) Stainless Steel, 0: Modulating, Hi Temp. Rise (Code 24= 040TH) L MBH, 22 Supply Air Fan (Code 24= 040** AND Code 22= 22DY) Aluminum, 2 Stage (Code 24= 040G2) Stainless Steel, 2 Stage (Code 24= 040S2) Stainless Steel, 2 Stage, Hi Temp. Rise (Code 24= 040T2) Stainless Steel, 5: Modulating (Code 24= 040SM) 9032 Stainless Steel, 5: Modulating, Hi Temp. Rise (Code 24= 040TM) 9032 Stainless Steel, 0: Modulating (Code 24= 040SH) Stainless Steel, 0: Modulating, Hi Temp. Rise (Code 24= 040TH) Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 32

33 Heat Section Gas Heat: Code 06= G Heat Exchanger Components : Modulating (Code 24= ***SM) Shown 05 0 L Ref. # Description Part Number Qty. Gas Heat Exchanger Components 0 Inducer Orifice Plate 200MBH (Code 24= 020**) MBH (Code 24= 030**) MBH (Code 24= 040**) Inducer Fan, 5V 200MBH (Code 24= 020**) MBH (Code 24= 030**) MBH (Code 24= 040**) Primary Temperature Limit Switch 70 F (ALL EXCEPT BELOW) F (Code 24= 040** AND Code 22= 22DY ONLY) : Modulating Controller (Code 24= ****M) : Modulating Controller (Code 24= ****H) N/S J2 Jumper Plug, 0: Modulating Controller (Code 24= 030**) N/S J2 Jumper Plug, 0: Modulating Controller (Code 24= 040**) N/S Slave Controller (Code 24= ****H) Transformer, 40VA Direct Spark Ignition Board (Code 24= ****M, ****H) N/S= Not shown on diagram. The J2 Jumper Plug does NOT come with the Modulating Controller. Reuse the old Plug, or order replacement Plug if needed. 2 Qty. of p.c for 2 Stage (Code 24= ****2); qty. of 2pc. for Modulating (Code 24= ****M, ****H). Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 33

34 Heat Section Gas Heat: Code 06= G Heat Exchanger Components, Continued Ref. # Description Part Number Qty. N/S Ignition Control (Code 24= ****2) Transducer, Gas Pressure (Code 24= ****M, ****H) Gas Valve, Modulating, 5: 200MBH (Code 24= 020*M) MBH (Code 24= 030*M) MBH (Code 24= 040*M) Gas Valve, Modulating, 0: (Code 24= ****H) Gas Valve, 2 Stage (Code 24= ***G2) Switch, Single Air Pressure, Modulating, 5: 200MBH (Code 24= 020*M) MBH (Code 24= 030*M) MBH (Code 24= 040*M) Switch, Single Air Pressure, Modulating, 0: 200MBH (Code 24= 020*H) MBH (Code 24= 030*H) MBH (Code 24= 040*H) Switch, Single Air Pressure, 2 Stage (Code 24= ***G2) Gas Valve, Single Stage, Modulating, 5: 200MBH (Code 24= 020*M) MBH (Code 24= 030*M) MBH (Code 24= 040*M) Gas Valve, Single Stage, Modulating, 0: (Code 24= ****H) Spark Ignitor N/S Cable, Ignitor (from Spark Ignitor to Ignition Board, 24 OAL) Flame Sensor Cable, Flame Sensor 38 OAL Rollout Switch N/S Auxiliary Temperature Limit N/S Flue Adapter N/S Grommet, Field Gas Heat Connection L80 Gasket, Exhaust Gas Heater N/S LP Conversion Kit (Code 24= ****2) N/S Elevation Kits Conversion Kit, Elevation: Ft Conversion Kit, Elevation: Ft Conversion Kit, Elevation: Ft Conversion Kit, Elevation: Ft Conversion Kit, Elevation: Ft N/S= Not shown on diagram. LP Conversion Kit is designed to be used on Staged Heat Exchangers ONLY (Code 24= ****2). Kit CANNOT be used to convert Modulating Heat Exchangers (Code 24= ****H, ****M). If a conversion from natural gas to propane is desired AND the unit has a Modulating Gas Heat Exchanger, a NEW STAGED Heat Exchanger AND LP Conversion Kit is required. Contact Daikin Applied to identify any additional parts required for the conversion. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 34

35 Heat Section Electric Heat: Code 06= E L003 Ref. # Description Part Number Qty. Electric Heat Exchanger L V (Code 07= 2*) 4 Stage, 8kW (Code 24= 08Y4) SCR, 8kW (Code 24= 08YS) Stage, 36kW (Code 24= 036Y4) SCR, 36kW (Code 24= 036YS) Stage, 54kW (Code 24= 054Y4) SCR, 54kW (Code 24= 054YS) L V (Code 07= 3*) 4 Stage, 8kW (Code 24= 08Y4) SCR, 8kW (Code 24= 08YS) Stage, 36kW (Code 24= 036Y4) SCR, 36kW (Code 24= 036YS) Stage, 54kW (Code 24= 054Y4) SCR, 54kW (Code 24= 054YS) L V (Code 07= 4*) 4 Stage, 8kW (Code 24= 08Y4) SCR, 8kW (Code 24= 08YS) Stage, 36kW (Code 24= 036Y4) SCR, 36kW (Code 24= 036YS) Stage, 54kW (Code 24= 054Y4) SCR, 54kW (Code 24= 054YS) Stage, 72kW (Code 24= 072Y4) SCR, 72kW (Code 24= 072YS) L V (Code 07= 5*) 4 Stage, 8kW (Code 24= 08Y4) SCR, 8kW (Code 24= 08YS) Stage, 36kW (Code 24= 036Y4) SCR, 36kW (Code 24= 036YS) Stage, 54kW (Code 24= 054Y4) SCR, 54kW (Code 24= 054YS) Stage, 72kW (Code 24= 072Y4) SCR, 72kW (Code 24= 072YS) Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 35

36 Heat Section Hot Water Heat: Code 06= W L004 Ref. # Description Part Number Hot Water Coil, Uncoated (Code 9= Y, C) L004 Low Hot Water Heat Coil, Row (Code 24 = W***) High Hot Water Heat Coil, 2 Row (Code 24 = W**2*) Hot Water Coil, Coated (Code 9= B, E) L004 Low Hot Water Heat Coil, Row (Code 24 = W***) High Hot Water Heat Coil, 2 Row (Code 24 = W**2*) Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 36

37 Cabinet Components Unit w/ Gas Heat (Code 06= G) AND Energy Recovery (Code 32= L**, H**) Shown OPTIONAL OPTIONAL OPTIONAL OPTIONAL Control Box Section OPTIONAL U32 U322 U52 U002 U50 OPTIONAL Ref. # Description Part Number U002 Screw (6pc. per door) 0-6 x U32 Gasket, D-Style.36 x U322 Gasket, D-Style.750 x U50 Hinge (3pc. per door) 2.0 x U52 Latch (3pc. per door) For Cabinet part numbers not shown above, contact Daikin Applied with the unit GO number and Serial Number so that the correct part(s) can be identified. 2 Quantity and/or length varies by location. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 37

38 Controls Control Box Diagrams Main Control Box PVM MMP5 MMP0 MMP MMP3 MMP60 TB8 RHB COM MCB EXPB EXPD 24V- 24V+ GND IN RG W Ḇ T7 PB F4 + DS GFR M3 M60 TB2 TB SPD R-CCH R63 R-HP OAER CHK Modbus 24V IFB ACS ACS2 ACS3 T4 N T3 T2 T L3 L2 L X T FC FB FA H REC T2A T2B SPS SPS2 F6C T6 PC5 DHL Inverter Control Panel U403 P20 P200 P30 P60 P40 The above diagrams show a typical Control Box layout and are to be used for reference only. Control Box configuration may differ depending upon unit options selected. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 38

39 Device ID McQuay Part # Description BNIP CS Communication Card Siemens BACnet/IP CCH Crank Case Heater, C-Clamp Type, 9" CCH Crankcase Heater 230V 42.7W CHK Rebel Choke Fully Assembled PCB DAT-I Sensor NTC Thermistor Assembly 236 DFT-I Sensor Thermistor Standard Temperature 00" DHL Switch Cleveland Controls Pressure 4.00 WC -4" Rg DHL Tee ARK Barbed /8" DRT-I Sensor Thermistor High Temperature DRT3-I Sensor Thermistor High Temperature DS CS Circuit Breaker Molded Case Switch 50A T3 Fram DS CS CB Accessory Operating Mechanism Tmax T-T3 DS Modification Disconnect Shaft ABB 6MM 0.08" Long R... DS CS Lug Kit 3 pcs with power control taps T3 Fram DS CS Lug Kit 3 pcs T3 Frame 00A DS Disconnect Pistol Handle ABB DS Connector AMP /4" Quick Connect Tab DS Fuse Holder, Class CC, 2 Pole, 30A, Finger Safe DS Fuse, Class CC, Time Delay, 600VAC, 7.0A, 200K AIC DS Label, Fuse Replacement, T6, Maverick, MQ EVID-I Cable, Danfoss Valve, 8m EVOD-I Cable, Danfoss Valve, 2m EXPD CS Expansion Module Microtech III Stepper Motors MT3... EXPD Connector 5 Pin Spring Cage Top Entry EXPD Connector 8 Pin Spring Cage Top Entry EXPD Connector 3 Pin Spring Cage Top Entry EXPD Connector Siemens Extension I/O Direct Connect EXPD Connector 7 Pin Spring Cage Top Entry FA Fuse, Class CC, Time Delay, 600VAC, 4.0A, 200K AIC FB Fuse, Class CC, Time Delay, 600VAC, 4.0A, 200K AIC FC Fuse, Midget, Time Delay, 500VAC, 7.0A, 0K AIC F Fuse Class CC A Delay 600 VAC F Fuseholder Class CC 30A Single-Pole Wire-in F Fuse Block Accessories, Fuse Cover, CC M, 30A F Label Fuse Replacement Class CC.0A F Fuse Block Accessories, Din Rail Mount, CC M F6C Fuse Holder, Midget, Pole, 30A, Open Clip F6C Fuse, Midget, Time Delay, 500VAC, 5A, 0K AIC F6C Fuse Block Accessories, Din Rail Mount, CC M F6C Terminal Cover Micron F2A Fuse, Class J, Time Delay, 600VAC, 35A, 200K AIC F2A Fuse Block Accessories, Fuse Cover, J, 60A F2A Fuse Holder, Class J, 3 Pole, 60A, Open Clip F2A Label, Fuse Replacement, 600V, 35A, Class J F2A Assy, Rebel 575V Transformer Fusing F2B Fuse, Class J, Time Delay, 600VAC, 35A, 200K AIC F2B Fuse Block Accessories, Fuse Cover, J, 60A F2C Fuse, Class J, Time Delay, 600VAC, 35A, 200K AIC F2C Fuse Block Accessories, Fuse Cover, J, 60A F3A Fuse, Class J, Time Delay, 600VAC, 45A, 200K AIC F3A Fuse Block Accessories, Fuse Cover, J, 60A Device ID McQuay Part # Description F3A Fuse Holder, Class J, 3 Pole, 60A, Open Clip F3B Fuse, Class J, Time Delay, 600VAC, 45A, 200K AIC F3B Fuse Block Accessories, Fuse Cover, J, 60A F3C Fuse, Class J, Time Delay, 600VAC, 45A, 200K AIC F3C Fuse Block Accessories, Fuse Cover, J, 60A GFR Ground Leak Detection PCB Rebel Version 2 GFR Standoff Locking Board Support 5/8 GLG Ground Lug, Position, Max 2/0AWG Copper Wire ICT-I Sensor Thermistor High Temperature IFB Control Board Daikin Interface board IFB New IRT-I Sensor Thermistor Standard Temperature 75" LCT-I Sensor NTC Thermistor Assembly 236 M CS Contactor IEC 9A 20VAC Coil Spring Terminals M CS MMP to Contactor Link Module Screw Terminal MMP MBX Label Rebel Door MBX Assy Rebel Large Backpanel MQ MBX Label Master Panel McQuay Rebel MBX Label, Info, Fuse Name Plate, SE MBX Label, Info, Software, MT III MBX Label, Danger, Bottom Terminals MCB Controller Siemens MTIII IP and Inbuilt HMI-MT3006 MCB Connector 2 Pin Spring Cage Top Entry MCB Connector 3 Pin Spring Cage Top Entry MCB Connector 5 Pin Spring Cage Top Entry MCB Connector 7 Pin Spring Cage Top Entry MCB Connector 8 Pin Spring Cage Top Entry MMP CS MMP Class 0 Size S0 4 to 20A Screw Terminals MMP CS MMP Bus Bar Type E Feeder Terminal Sizes S00 an MMP Bus Bar 2 Position MMP MMP CS MMP Class 0 Size S00 7 to 0A Screw Terminals MMP CS MMP Class 0 Size S to 8.0A Screw Termina MMP CS MMP Bus Bar Type E Feeder Terminal Sizes S00 an MMP Bus Bar 2 Position MMP MMP CS MMP Class 0 Size S to 8.0A Screw Termina OAER Relay, Control, DPDT, 24VAC, Contact Rating: 0A OAER Relay Socket, DIN Rail, Screw Terminal, 2 Pole OAT-I Sensor Thermistor Standard Temperature 00" ORT-I Sensor Thermistor Standard Temperature 00" PB Power Block, 600V, 75A, 3 Pole, x 6, Line: 2/0-4, Loa... PC Switch Cleveland Controls Pressure.00 WC -4" Rg PVM Macromatic 3PH Phase Voltage Monitor PVM Socket 8Pin Octal R-CCH Relay, 20 VAC, 0A, DPDT R-CCH Relay Socket, DIN Rail, Screw Terminal, 2 Pole R-HP Relay, 20 VAC, 0A, DPDT R-HP Relay Socket, DIN Rail, Screw Terminal, 2 Pole R Relay, Control, DPDT, 24VAC, Contact Rating: 0A R Relay Socket, DIN Rail, Screw Terminal, 2 Pole REC Receptacle Ground Fault Interrupter 5A REC Label, Danger, Service Outlet, Disconnect REC Steel, Receptacle Box REC Plug, Nylon, Black, 5/8" REC Label, Info, Service Voltage, Lt Roof SPD OAKYA RSPD-50-Q4 SURGE ABSORBER SPS "Transducer Pressure 24VDC 4-20mA +/-.25""W" SRT-I Sensor Thermistor Standard Temperature 00" SVB Coil Selenoid Valve SVR SVR Coil Selenoid Valve SVR T Transformer CPT W/ FB 500VA 480/240V T Terminal Cover Micron T Terminal Cover Micron Purchased Part T2A Transformer Class 2 75VA 20V/24V T2B Transformer Class 2 75VA 20V/24V T Transformer Auto 3 Phase 460/ VA T Micron Transformer 575V Pri 20V Sec 500VA Non-Fu TB Terminal Block, 690VAC, 4 Poles, Spring Clamp, Passthr... TB Terminal Block Accessory, End Stop TB Terminal Block Accessory, End Plate / Cover, 2.5mm, 4 C... TB Terminal Block Accessory, Jumper, 3 Poles TB Terminal Block, 690VAC, 4 Poles, Spring Clamp, Ground... TB Terminal Block Accessory, Jumper, 2 Poles TB Terminal Block, 690VAC, 4 Poles, Spring Clamp, Passthr... TB Terminal Block Accessory, Jumper, 2 Poles TB Terminal Block, 690VAC, 4 Poles, Spring Clamp, Ground... TB Terminal Block, 690VAC, 4 Poles, Spring Clamp, Ground... Device ID McQuay Part # Description TB Terminal Block, 690VAC, 4 Poles, Spring Clamp, Passthr... TB Terminal Block Accessory, End Stop TB Terminal Block Accessory, End Plate / Cover, 2.5mm, 4 C... Controls Control Box Component Label Diagram GOI Number: H MAINBOXR0 Note that all units will have a label similar to the one shown above located on the Control Box Access Door. This label contains schematic designators, part descriptions, and Daikin Applied part numbers. The label shown above is for representative purposes only. Actual part numbers will vary depending upon options selected. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 39

40 Controls Common Main Control Box Components Ref. # Description Part Number Control Boards MCB MicroTech III Controller EXPD Controller Extension/Expansion Board, Cooling only (Code 05= M) Controller Extension/Expansion Board, Heat Pump (Code 05= H) Connector Extension I/O Direct Connect IFB Interface Board IFB Standoff (4pc. required) IFBF Electrical Noise Filter & Harness Assembly, IFB RHB Reheat Board, Hot Gas MicroTech III Remote Unit Keypad Communication Cards 2 BNIP BACnet/IP Communication Module Kit BNMS BACnet/MSTP Communication Module Kit LNWK LON DAC Communication Module Kit Connector, Communication Module to MCB DKND3 D3-NET Communication Gateway Connectors - Connector, 2-Pin Spring Cage, Top Entry Connector, 3-Pin Spring Cage, Top Entry Connector, 5-Pin Spring Cage, Top Entry Connector, 6-Pin Spring Cage, Top Entry Connector, 7-Pin Spring Cage, Top Entry Connector, 8-Pin Spring Cage, Top Entry Sensors/Transducers/Pressure Switches DAT Temperature Sensor, Discharge Air DFT Temperature Sensor, Defrost DRT Temperature Sensor, Refrigerant Discharge LCT Temperature Sensor, Leaving Coil IRT Temperature Sensor, Indoor Refrigerant OAT Temperature Sensor, Outside Air ORT Temperature Sensor, Outdoor Refrigerant RAT Temperature Sensor, Return Air SRT Temperature Sensor, Refrigerant SHS Sensor, Humidity Duct Mounted 3 2/6 & Earlier Sensor, Humidity Duct Mounted 4 /7 & Later Sensor, Humidity Wall Mounted SPS Pressure Transducer SPS2 Pressure Transducer PC5 Switch, Dirty Filter DHL Switch, Duct High Limit This Controller must be programmed in order to function correctly. When ordering a replacement, provide the unit model and serial number so that unit specific software code can be loaded before shipment. 2 The Communication Card position is shown as COM on the Control Box diagram. 3 Not shown on diagram. 4 The Communication Module Kit contains the Communication Module, Connector, and Installation Instructions. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 40

41 C F Controls Common Main Control Box Components, Continued Ref. # Description Part Number Relays OAER Relay, Outside Air Enthalpy R63 Relay, Duct High Limit R-CCH Relay, Compressor Crankcase Heater R-HP Relay, Compressor # High Pressure Socket, Relay Energy Recovery Wheel Components F60A- C Fuse, Energy Recovery Wheel, 0A, 600V 208V Fuse, Energy Recovery Wheel, 0A, 600V 230V Fuse, Energy Recovery Wheel, 0A, 600V 460/575V FB60 Fuseblock, Energy Recovery Wheel Fuse Cover/Puller M60 Contactor, Energy Recovery Wheel 7A MMP60 Motor Protector, Energy Recovery Wheel 208V Motor Protector, Energy Recovery Wheel 230V Motor Protector, Energy Recovery Wheel 460/575V Link, M60 to MMP Phase Barrier, Motor Protector VFD60 VFD, Energy Recovery Wheel 208/230V VFD, Energy Recovery Wheel 460V Keypad Display, Energy Recovery Wheel VFD Miscellaneous Components CHK/CHK Power Filter, Interface Board (IFB), 24V GFR/GFR Board, Ground Fault Relay CT (Current Transformer), GFR Board GLG Ground Lug MF Ferrite Core (used on the Compressor Harness) OFF Noise Filter #, Outdoor Fan 208/230V OF2F Noise Filter #2, Outdoor Fan 460V PVM Phase Voltage Monitor Socket, PVM REC Receptacle, Ground Fault 5A, 20V SPD/SPD Surge Arrestor ZNT Sensor, Digital- Zone Temperature w/ Tenant O/R & Setpoint Adj., Sensor- Zone Temperature w/ Tenant Override, Sensor- Zone Temp. w/ Tenant Override & Remote Setpoint Adj., CO 2 Sensor, Duct Mounted CO 2 Sensor, Space Mounted Not shown on diagram. 2 Digital Room Sensor p/n is the preferred option however, any one of these sensors can be used. For positive p/n identification, refer to the drawings below. ZNT Sensor ZNT Sensor 3770 ZNT Sensor 3780 Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 4

42 Controls Inverter Control Panel Components Ref. # Description Part Number Qty. P20 Control Board, Inverter Control Primary A4P 208/230V (Code 07= 2*, 3*) /575V (Code 07= 4*, 5*) P30 Control Board, Inverter Control Secondary A5P 208/230V (Code 07= 2*, 3*) /575V (Code 07= 4*, 5*) P40 Control Board, Inverter Control Tertiary A5P+ 208/230V (Code 07= 2*, 3*) /575V (Code 07= 4*, 5*) P60 Circuit Board, Surge Absorber CPCB 460/575V (Code 07= 4*, 5*) P200 Line Reactor LR, LR2 208/230V (Code 07= 2*, 3*) /575V (Code 07= 4*, 5*) U403 Grommet N/S Spacer/Support, Control Board N/S Thermistor 208/230V (Code 07= 2*, 3*) N/S= Not shown on diagram. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 42

43 Controls Disconnect Switches & Power Block PB Ref. # Description Part Number Disconnect Switch, Unit (Code 07= *D) DS Circuit Breaker, 00A, Molded Case Switch Handle Shaft Circuit Breaker, 50A, Molded Case Switch Operating Mechanism Handle Shaft Lug Kit, Line & Load (Qty. 3 per p/n) Circuit Breaker, 225A, Molded Case Switch Operating Mechanism Handle Shaft Lugs, Line & Load (Qty. 3 per p/n) Disconnect Switch, GFI Receptacle (Code 26= F, H) DS6 Fused Circuit Protector Fuse, 0A 600V Fuse, 20A 600V Power Block & Ferrite Core (Code 07= *P) PB Power Terminal Block, 75A, 3P, x 4, 600V Power Terminal Block, 75A, 3P, x 6, 600V Power Terminal Block, 30A, 3P, x 2, 600V Power Terminal Block, 420A, 3P, x 8, 600V Ferrite Core Any of the listed parts may be used, depending upon unit options selected. Check installed part to verify, or contact Daikin Applied with unit serial and/or GO number to ensure that the correct part(s) are identified. 2 Not shown on diagram. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 43

44 Controls Transformers, Fuses, & Terminal Blocks Ref. # Description Part Number 208V 230V 460V 575V Units without Gas Heat (Code 06= E, W, S, Y) T Transformer, 208/277V, 300VA Transformer, 480/240V x 20V, 300VA FA,B Fuse, 4A Delay, 600 VAC Fuse, 2A Delay, 600 VAC FC Fuse, Midget 4A Delay, 500 VAC 4EHG7663 Units with Gas Heat (Code 06= G) T Transformer, 208/277V, 500VA Transformer, 480/240V x 20V, 500VA FA,B Fuse, 6A Delay, 600 VAC Fuse, 4A Delay, 600 VAC FC Fuse, Midget 7A Delay, 500 VAC Fuses All Units FD Fuse, Midget 3A Delay, 500 VAC, Fuse, Midget 4A Delay, 500 VAC, 2 4EHG7663 Fuse Block Fuse Cover/Puller F4A- C Fuse, 0.5A Delay, 600 VAC Fuse Block Fuse Cover/Puller F6C Fuse, 0.5A Delay, 600 VAC Fuse Block Fuse Cover/Puller Any of the listed parts may be used, depending upon unit options selected. Check installed part to verify, or contact Daikin Applied with unit serial and/or GO number to ensure that the correct part(s) are identified. 2 Not shown on diagram. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 44

45 Controls Transformers, Fuses, & Terminal Blocks, Continued Ref. # Description Part Number 208V 230V 460V 575V Transformers All Units T2A, B Transformer, 75VA (/4 & Later) Transformer, 75VA (3/4 & Later) T4 Transformer, 290VA (/4 & Earlier) NA NA Transformer, 600VA (2/5 & Later) NA NA T6 Transformer, 50VA Transformer, 50VA Transformer, 50VA T7 Transformer, 20V/24V, 50VA Fuse Puller Kit Ferrite Core Fuse Kit Terminal Blocks All Units TB Terminal Block, Internal Power Distribution Terminal Block. Jumper Ports Terminal Block, End Plate Terminal Block, End Stop Terminal Block, Jumper TB2 Terminal Block, Internal Power Distribution Terminal Block. Jumper Ports Terminal Block, End Plate Terminal Block, End Stop TB8 Terminal Block, Internal Signal Distribution Terminal Block. Jumper Ports Terminal Block, End Plate Terminal Block, End Stop For units shipped during the transition, contact Daikin Applied with unit serial and/or GO number to ensure that the correct transformer is identified. 2 Not shown on diagram. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 45

46 Controls Compressor Contactors & Motor Protectors 2 Ref. # Description Part Number 208V 230V 460V 575V Compressor #3 Contactor & Parts M3 Contactor 25A Contactor 9A Spacer, Contactor Phase Barrier, Contactor Link to MMP Ferrite core Compressor # A4P Board MMP MMP Manual Motor Protector 27-32A Manual Motor Protector 23-28A Manual Motor Protector 20-25A Manual Motor Protector 7-22A Manual Motor Protector 4-20A Manual Motor Protector - 6A Manual Motor Protector 9-2.5A Manual Motor Protector 7-0A Manual Motor Protector 5.5-8A Manual Motor Protector 4-6.3A Manual Motor Protector 3.5-5A Manual Motor Protector 2.8-4A Manual Motor Protector A Manual Motor Protector.8-2.5A Manual Motor Protector.4-2A Manual Motor Protector.-.6A Manual Motor Protector A Compressor #3 MMP MMP3 Manual Motor Protector 36-45A Manual Motor Protector 28-40A Manual Motor Protector 7-0A Any of the listed parts may be used, depending upon unit options selected. Check installed part to verify, or contact Daikin Applied with unit serial and/or GO number to ensure that the correct part(s) are identified. 2 Note that there is NO M Contactor as Compressor # is controlled by Inverter Control Board A4P. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 46

47 Controls Supply and Exhaust Fan Contactors & Motor Protectors Ref. # Description Part Number Qty. Supply Fan MMP MMP0 208V (Code 07= 2*) 2 Fan,.3HP Motor (Code 22= 2DY AND Code 2= EM) Fan, 2.3HP Motor (Code 22= 4DY AND Code 2= GM) Fan, 4.0HP Motor (Code 22= 6DY AND Code 2= HM) Fan, 8.0HP Motor (Code 22= 22DY AND Code 2= KM) V (Code 07= 3*) 2 Fan,.3HP Motor (Code 22= 2DY AND Code 2= EM) Fan, 2.3HP Motor (Code 22= 4DY AND Code 2= GM) Fan, 4.0HP Motor (Code 22= 6DY AND Code 2= HM) Fan, 8.0HP Motor (Code 22= 22DY AND Code 2= KM) V (Code 07= 4*) 2 Fan,.3HP Motor (Code 22= 2DY AND Code 2= EM) Fan, 2.3HP Motor (Code 22= 4DY AND Code 2= GM) Fan, 4.0HP Motor (Code 22= 6DY AND Code 2= HM) Fan, 8.0HP Motor (Code 22= 22DY AND Code 2= KM) Bus Bar Feeder, Bus Bar, 2 Position, Phase Barrier, Exhaust Fan MMP (Code 36 CANNOT= YYYY) MMP5 208V (Code 07= 2*) 2 Fan,.3HP Motor (Code 36= 2DY AND Code 35= EM) Fan, 2.3HP Motor (Code 36= 4DY AND Code 35= GM) Fan, 4.0HP Motor (Code 36= 6DY AND Code 35= HM) Fan, 4.0HP Motor (Code 36= 8DY AND Code 35= HM) V (Code 07= 3*) 2 Fan,.3HP Motor (Code 36= 2DY AND Code 35= EM) Fan, 2.3HP Motor (Code 36= 4DY AND Code 35= GM) Fan, 4.0HP Motor (Code 36= 6DY AND Code 35= HM) Fan, 4.0HP Motor (Code 36= 8DY AND Code 35= HM) V (Code 07= 4*) 2 Fan,.3HP Motor (Code 36= 2DY AND Code 35= EM) Fan, 2.3HP Motor (Code 36= 4DY AND Code 35= GM) Fan, 4.0HP Motor (Code 36= 6DY AND Code 35= HM) Fan, 4.0HP Motor (Code 36= 8DY AND Code 35= HM) Not shown on diagram. 2 Used when there IS an Exhaust Fan (Code 36 CANNOT = YYYY). 3 Used when there is NO Exhaust Fan (Code 36= YYYY). Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 47

48 Controls 575V Step Down Transformer T2 C850 Ref. # Description Part Number Qty. Step Down Transformer (Code 07= 5) 4 Supply Air Fan (Code 22= 4DY AND Code 2= GM) C850 Transformer (Code 35= YY) Transformer (Code 35= EM, GM, HM) Supply Air Fan (Code 22= 6DY AND Code 2= HM) C850 Transformer (Code 35= YY) Transformer (Code 35= GM, HM) Supply Air Fan (Code 22= 22DY AND Code 2= KM) C850 Transformer (ALL) Transformer C850 (Schematic Symbol T2) is designed to convert a 460V unit to accept 575V input voltage. Because the base unit is 460V, most 575V unit components are the same as in a 460V unit. For 575V unit specific components not listed, contact Daikin Applied with unit serial and/or GO number to ensure that the correct part(s) are identified. Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 48

49 Controls Intelligent Equipment: Code 20= A Intelligent Equipment (IE) from Daikin Applied is a secure, cloud-based solution that enables delivery of information to end users and/or service technicians via the web or mobile device. Intelligent Equipment measures the power and performance of every unit providing real-time data streams for benchmarking performance and monitoring system operation. A power measurement module and communications gateway installed on Daikin Applied equipment enables the unit to be directly connected to the internet via a wireless connection (Wi-Fi, cellular) or through a local area network (LAN) providing management, monitoring, control, analysis, and decision-making functionality. Note that this feature may be added to the unit in the field after the initial purchase. In this case, the coding shown above does NOT apply. Click on this link to access the RPL for Intelligent Equipment: Rebel Rooftop, DPS 05 Vintage A Rev. W 03/8 RPL / Page 49