REPLACEMENT PARTS MANUAL

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1 REPLACEMENT PARTS MANUAL DC FREE COOLING UNIT SYSTEM AIR CONDITIONER MODELS DAPA DLPA DAPA DLPA DAPB DLPB CONTROLLER MODELS LC00 LC0 LC000 Description Page Cabinet Components Exploded View... Usage List... Functional Components Exploded View... Usage List... Control Panel Right Hand Layout View... Usage List... Control Panel Left Hand Layout View... Usage List... Blower Assembly Exploded View... Usage List... DC Freecooling Exploded View... Usage List... DC Freecooling Air Hood Exploded View... Usage List... Description General Notes Revised and/or additional pages may be issued from time to time. A complete and current manual consists of pages shown in the following contents section. Important Page DC Freecooling Damper Motor Exploded View... Usage List... Bard-Link TM PLC Lead/Lag Controller Layout View... Usage List... Contact the installing and/or local Bard distributor for all parts requirements. Make sure to have the complete model and serial number available from the unit rating plates. Bard Manufacturing Company, Inc. Bryan, Ohio 0 Manual: 0- Supersedes: NEW Date: -- Page of

2 CABINET COMPONENTS 0 SEP-0 Page of

3 CABINET COMPONENTS Dwg No. Part Number Description S- Lower Base -0 Fan Shroud S0--* Right Side S0--* Left Side S- Control Panel Cover (Outer) S Condenser Partition Blower Partition S0-0-* Top S Outlet Air Frame Assembly S0- Back S- Control Panel Cover (Inner) --* Side Grille --* Condenser Grille S-0-* Hood Assembly (see DC Freecooling Air Hood on page ) S--* Upper Front 0 Side Support 0 S--* Heater Access Cover S- Drain Pan -0 Evaporator Support - Bottom Evaporator Fill Control Panel Assembly See Control Panel Assy. Drawing & Parts List Assy. - Bottom Mounting Bracket Heat Shield S- Disconnect Access Door - Fill Plate --* Top Rain Flashing S- Cond. Partition Block Off Plate - Grommet Retainer - Air Baffle - Close Off Angle Exterior cabinet parts are manufactured with various paint color options. To ensure the proper paint color is received, include the complete model and serial number of the unit for which cabinet parts are being ordered. DAPA DAPA, B Page of

4 FUNCTIONAL COMPONENTS SEP- Page of

5 FUNCTIONAL COMPONENTS Dwg No. Part Number Description 000- Compressor Compressor 000- Compressor S00- Blower Assembly Fan Motor Mount -0 Fan Blade -0 Condenser Motor 0-0B 0-0B Condenser Coil Condenser Coil - Coated 00-0 Distributor Assembly B -0B Evaporator Coil w/distributor Assy. Evaporator Coil - Coated w/distributor Assy. Evaporator Coil w/distributor Assy. Evaporator Coil - Coated w/distributor Assy. Air Filter " Pleated (x0x) MERV Air Filter " Pleated (x0x) MERV -0 /" Turn Fastener -0 /" Turn Retainer -0 /" Receptacle 0-0- High Pressure Switch (Screw On) Low Pressure Switch (Screw On) 0-0 Crankcase Heater -0 Low Ambient Control Modulating CMA- Low Ambient Control (Screw On) 0-0 Filter Drier -0 Tubing Isolation Grommet 0-00 Coremax Valve Core Not Shown Optional on these models DAPA DAPA DAPB Page of

6 CONTROL PANEL RIGHT HAND 0 SEP- Page of SEP-

7 CONTROL PANEL RIGHT HAND Dwg. No. Part Number Description Control Panel -00 Capacitor 0/ MFD 0V -0 Capacitor / MFD 0V -00 Capacitor 0/ MFD 0V -00 Motor Starting Device - Wire Shield " Conductor Shielded Cable - Terminal Block for DIN Rail RS - End Clamp for DIN Rail -0 Circuit Breaker 0A VDC -00 Ground Terminal -0 Circuit Breaker 0A -Pole -0-0 Circuit Breaker 0A -Pole Circuit Breaker A -Pole -0 Circuit Breaker Mounting Foot 0-00 Contactor -Pole 0 Amp 0-00 Contactor -Pole Amp 0-0 Transformer 0/0--VA --0 -/" x " Cable Duct " 0-00 VDC to VDC Converter Amps 0- Compressor and Power Loss SPDT Relays 000- Wire Assembly 0-0 Terminal Block Position Compressor Control Module - mm DIN Rail -/" 0-0 Contactor -Pole 0 Amp 0-0 Contactor -Pole 0 Amp A Micro PC - Small -0 Filter Switch Assembly 0- Blower Motor Start Relay SPDT VDC Coil 0-0 Terminal Block 0- DC Polarity-Voltage Monitor 000- Vent Motor Plug Harness 000- Blade Switch and Return Air Sensor Harness Not Shown Unit Wiring Diagram Unit Wiring Diagram Compressor Harness Compressor Harness DAPA DAPA DAPB Page of

8 CONTROL PANEL LEFT HAND 0 SEP- Page of SEP-

9 CONTROL PANEL LEFT HAND Dwg. No. Part Number Description Y Control Panel -00 Capacitor 0/ MFD 0V -0 Capacitor / MFD 0V -00 Capacitor 0/ MFD 0V -00 Motor Starting Device - Wire Shield " Conductor Shielded Cable - Terminal Block for DIN Rail RS - End Clamp for DIN Rail -0 Circuit Breaker 0A VDC -00 Ground Terminal -0 Circuit Breaker 0A -Pole -0-0 Circuit Breaker 0A -Pole Circuit Breaker A -Pole -0 Circuit Breaker Mounting Foot 0-00 Contactor -Pole 0 Amp 0-00 Contactor -Pole Amp 0-0 Transformer 0/0--VA --0 -/" x " Cable Duct " 0-00 VDC to VDC Converter Amps 0- Compressor and Power Loss SPDT Relays 000- Wire Assembly 0-0 Terminal Block Position Compressor Control Module - mm DIN Rail -/" 0-0 Contactor -Pole 0 Amp 0-0 Contactor -Pole 0 Amp A Micro PC - Small -0 Filter Switch Assembly 0- Blower Motor Start Relay SPDT VDC Coil 0-0 Terminal Block 0- DC Polarity-Voltage Monitor 000- Vent Motor Plug Harness 000- Blade Switch and Return Air Sensor Harness Not Shown Unit Wiring Diagram Unit Wiring Diagram Compressor Harness Compressor Harness DLPA DLPA DLPB Page of

10 BLOWER ASSEMBLY Dwg. No. Part Number Description - Blower Housing -00 Blower Wheel -0 Blower Wheel - Diffuser -0 Blower Angle -0 Cradle Support -0 Cradle Motor Mount -0-0 / HP Motor Motor Controller 00-0 Motor Mount Latch - Hold In Offset - Rear Blower Angle S00- SEP- Page of

11 DC FREECOOLING 0 SEP- Dwg. No. Part Number Description - Lower Front Partition - Corner Bracket S Right Side S- Upper Rear Partition SY Left Side S- Blade Seal Angle S- Blade S- Upper Front Partition S-0 Lower Rear Partition -0 Blade Support 0-0 / x " Rod /" Damper Blade Seal -0-0 " Damper Blade Seal /" Damper Blade Seal /" Damper Blade Seal 0-0 Defrost Sensor K Ohm Curve J w/ /" Clip -0 Hex Head Bolt / - x-/" Zinc w/ Yellow Chromate - /" Nut Zinc w/ Yellow Chromate - Sensor Bracket 0 - Filter Bracket - Filter Bracket Page of

12 DC FREECOOLING AIR HOOD SEP-A --* Hooded Front Door --* Bottom Divider Bracket S--* Hood Bottom 00-0 Mist Filter 0-/" x -/" x /" S--* Right Side - Side Filter Angle -00-* Hood Mounting Door S--* Hood Top - Filter Door S--* Left Side S0-0 Complete Hood Assembly - Beige S0-0 Complete Hood Assembly - White S0-0 Complete Hood Assembly - Buckeye Gray Exterior cabinet parts are manufactured with various paint color options. To ensure the proper paint color is received, reference the following codes: Beige - Buckeye Gray - White - Page of

13 DC FREECOOLING DAMPER MOTOR NUT WASHER CLIP SEP- A - Actuator Support Plate -0 Nylon Sleeve 0." ID x 0." Long 0-0 Direct Coupled Actuator 0-00 Ball Joint 0-0 Belimo Actuator Crank Arm /" - /" - 0x - / Hex Cap Screws -0 /-0 Steel Keps Hex Nut Zinc - Actuator Support Bar - Blade Switch Bracket 0- Lever Switch SPDT Sealed Pilot Duty - -0 x /" Phillips Pan Head Machine Screw, Zinc Plated - -0 Steel Keps Hex Nut Zinc Page of

14 BARD-LINK TM PLC LEAD/LAG CONTROLLER SEP- Dwg. No. Part Number Description 0-00 VDC to VDC Converter Amps B B 0-0 Page of Micro PC Small, programmed for LC00/LC0 Micro PC Small, programmed for LC000 Web Card (Ethernet BaseT card for SNMP, FTP, HTTP, DHCP, D, BACnet over IP and BACnet Ethernet) 0-0 Panel mounting display flush, pgdevolution x, black buttons with cable 0- VDC Isolation Relay, DPDT -0. Amp Fuse 0-0 Fused Terminal Block 0-0 Terminal Block - End Clamp (for din rail) 0-0 EMI Ferrite Filter 0-0 Remote Temperature Sensor* 0-0 Remote Temperature/Humidity Sensor - Umbilical Cord for Punch-Down Alarm Block 0-00 Punch-Down Alarm Block 0-00 Smoke Detector 0-0 Hydrogen Detector* 0-0 TEC-EYE TM (Service Tool), ft. telephone cable Not Shown * Optional LC00 LC0 LC000

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