Daikin Daikin McQuay. Rebel Commercial Packaged Rooftop Cooling and Heating. DPS Vintage A

Transcription

1 Replacement Parts List No Revision AE 0/209 Daikin Daikin McQuay Rebel Commercial Packaged Rooftop Cooling and Heating DPS Vintage A To find your Daikin Applied parts distributor, call or visit

2 Contents Parts List Revision History... 4 Serial Number Nomenclature... 5 Unit Model Nomenclature Complete Electrical Legend... 0, Unit Layout... 2 Refrigeration Section Refrigeration Section Schematics... 3 Compressor & Refrigeration Components Diagram... 4 Compressor & Refrigeration Components... 5, 6 Oil... 6 Discharge Tubing Diagrams... 7 Discharge Tubing Components... 8 Solenoid Valve Tubing... 9 Coil & Condenser Section Coils Outdoor/Condenser Fan... 2 Economizer/Return Air Section Economizer/Return Air Diagram & Components Sensor Control Panel & California Title 24: Code 30= F Outside Air Monitor: Code 28= A Energy Recovery Section Heat Wheels, Bypass Damper, & Filters Heat Wheel Components Supply Air Section Supply Air Fans Filters Heat Section Gas Heat: Code 06= G Heat Exchanger Assemblies Heat Exchanger Components Electric Heat: Code 06= E... 3 Hot Water Heat: Code 06= W Cabinet Components Controls (9/2 & Earlier) Control Box Diagrams Control Box Component Label Diagram Common Control Box Components... 36, 37 Inverter Control Panel Components Disconnect Switches and Power Block PB Transformers, Fuses, & Terminal Blocks... 40, 4 Motor Protector MMP Motor Protectors MMP0 & MMP Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 2

3 Contents, Continued Controls (/2 & Later) Control Box Diagrams Main Control Box Component Label Diagram Common Main Control Box Components... 46, 47 Inverter Control Panel Components Disconnect Switches and Power Block PB Transformers, Fuses, & Terminal Blocks Compressor Contactors & Motor Protectors Supply & Exhaust Fan Contactors & Motor Protectors Intelligent Equipment For units built 0/2, use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 3

4 Parts List Revision History Revision Date Description A- R 0/6 Archived Revs. A- R. S /6 Page 6, 7: Misc. Code updates. Page 0, 37, 45: Deleted PC7. Not used w/ EC Motors. Page 46: Updated ERW p/ns. Page 5: Rewrote pg. header. Page 52: Updated SAF/EXH contactors & motor protectors. Rewrote pg. header. T 0/7 Page 4, 7: Changed Trans. Cable p/n from to Page 36, 46: Added GFR CT p/n. Page 45: Added /7 & Later Duct Mtd. SHS p/n. U 06/7 Page 2: Updated Ref. # H750 p/ns. V 07/7 Page 32: Updated the dwg. W 09/7 Page 2: Corrected in/out effect dates for Ref. # H750. Y 0/7 Page 29: Added coding to LP Conv. Kit & footnote #. Z 0/8 Page 7: Updated Code 24 HW coil coding. Page 4: Added coding to Ref. # T620. Page 9: Updated coding for uncoated coils & Evap. Coil dwg. Added Overflow Sw. Ref # E060 info. Page 29: Rewrote footnote #. Added cable p/ns. Page 3: Updated coil coding. Page 46: Changed PVM p/n from to , Socket from to Page 50: Added 4/4 & Later T2 p/ns. Added footnote # 3. AA 02/8 Page 6: Added footnote #. Page 7, 8: Misc. updates. Page 9 (NEW): Added pg. for additional TOC. Repaginated form & updated the TOC. Page 9 (OLD) 0 (NEW): Added CHK info. Misc. description updates. Page 0 (OLD) (NEW): Added SPD/SPD info. Page 33 (OLD) 34 (NEW): Added footnote. Page 43 (OLD) 44 (NEW): Updated dwgs. & bub #s. Added footnote. Page 46 (OLD) 47 (NEW): Added CHK & SPD p/ns. Page 47 (OLD) 48 (NEW): Misc. updates. AB 03/8 Page 0: Added DMS, 2 info. Page 23: Added DMS, 2 coding. Page 4: Corrected T4 qty. Page 5: Added 2/5 & Later T4 p/n. Rewrote footnotes. AC 06/8 Page 30: Changed Ref # HTR020 p/n to Added footnote # 2. Page 54: Rewrote Notes, rewrote pg. header, & updated the dwg. AD 08/8 Page 5: Added schematic designator to Ref # T207. Page 8: Added schematic designator to Ref # T240. Page 54: Rewrote pg. header & updated the TOC. AE 0/9 Various: Rewrote note re. contacting DAA. Changed HGRH to MHGR. Deleted 575V info. Page 0: Misc. updates. Page 20: Rewrote Indoor Coil table header. Page 2: Updated coding. Deleted 575V info. Updated C720 info. Added footnote. Page 22: Updated dwg. & table. Page 25: Updated the table. Page 26: Updated the dwg. Added date cutoffs. Rewrote footnotes. Page 28: Updated the filter description. Page 32: Updated the coil p/ns. Added footnote #. Page 4, 53: Updated qtys. Added footnote as needed. Page 36, 46: Added MCB Battery p/n Page 47: Added 7/8 & Later MMP60 p/n. Page 50, 5: Updated/corrected p/ns. Added/rewrote footnotes as needed. Page 53, 54 (NEW): Added pgs. for additional components. Repaginated the form & updated the TOC. Daikin Applied, 3600 Industrial Park Blvd., P.O. Box 55, Minneapolis, MN (763) Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 4

5 Serial Number Nomenclature FBO U Plant Identification FBO = Faribault, MN U= Unit Year of Manufacture 2 = = = = 205 etc. Month of Manufacture 0= January 02= February 03= March 04= April 05= May 06= June 07= July 08= August 09= September 0= October = November 2= December Serial Number (Build sequence) Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 5

6 Code Unit Model Nomenclature Complete DPS 005 A H C G 4D C H A R DY V A 4 S S M B Y GM DY SM H Y Y Y A YYY YY Y EM 2DY AAA Y Y A A A Y DPS= Daikin Applied Packaged System 02 Unit Size 005= 5 Ton 006= 6 Ton 03 Vintage A= Vintage A 04 Cooling Efficiency H= High (exceeds ASHRAE 92) 05 Unit Style C= Cooling H= Heat Pump M= Microchannel 06 Auxiliary Heat G= Natural Gas E= Electric W= Water 07 Voltage / Power Connection Digit : Line Voltage 2= 208 Volt Power Supply 3= 230 Volt Power Supply 4= 460 Volt Power Supply Digit 2: Connection Type P= Power Block R= Dual Power Block E= Power Block w/ 0KAIC SCCR/65 opt. SCCR D= Non-Fused Disconnect Switch N= Non-Fused Disconnect w/ 0KAIC SCCR F= Fused Disconnect w/ high SCCR C= Dual Power Supply w/ Disconnect 08 Application C= Constant Volume V= Variable Volume Standard Discharge Control W= Variable Volume Space Control 09 Airflow Pattern V= Vertical Discharge and Return H= Horizontal Discharge and Return A= Vertical Discharge and Horizontal Return B= Horizontal Discharge and Vertical Return C= Vertical Discharge and No Return D= Horizontal Discharge and No Return 0 Controls A= MicroTech III C= Refrigerant Only Controller Communication Cards R= Factory Installed BACnet/IP card S= Factory Installed LON card T= Factory Installed BACnet/MSTP card C= Factory Installed BACnet/MSTP card (Contractor configurable) A= Factory Installed Hybrid VRV Communication card I= Field Installed BACnet/IP card L= Field Installed LON card M= Field Installed BACnet/MSTP card 2 Outside Air Digit : Type = 0-00% Economizer 3= 0-30% Outside Air A= 00% Outside Air Damper, No Return Y= 00% Return Digit 2: Control D= Dry Bulb C= Comparative Enthalpy Digit 3: Control Over Ride C= CO2 Over Ride 3 Exhaust Air R= Barometric Relief V= Powered, Modulating 4 Filters A= 2 MERV 8 5 DX Coil 4= 4 Row 6 Drain Pan S= Stainless Steel T= Stainless Steel w/ Overflow Switch 7 Liners G= Galvanized In mid 207 the code structure was changed from a 48 code index to a longer more detailed format. A sample 48 Code version is shown above. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 6

7 Unit Model Nomenclature Complete, Continued 8 Hot Gas Reheat (MHGR) M= Modulating Hot Gas Reheat 9 Coil Options B= All Coils Coated C= Outdoor Coil Coated E= Indoor Coils Coated 20 Intelligent Equipment A= Intelligent Equipment L= Intelligent Equipment Lite 2 Supply Fan Motor Digit : Motor Size E=.3HP,.0kW G= 2.3HP,.7kW H= 4.0HP, 3.0kW K= 8.0HP, 6.0kW Digit 2: Motor Type M= Electronic Commutator Motor (ECM) 22 Indoor / Supply Fan Digits - 2: Fan Diameter 2= 2 (30 mm) 4= 4 (355 mm) 6= 6 (400 mm) Digit 3: Drive Type D= Direct Drive Digit 4: Isolation Type 23 Indoor / Supply Fan RPM Digits - 4: Final Drive RPM (Eg. 250= 250 RPM) 24 Gas Heat Digits - 3: Capacity (MBH Input) 008= 80MBH 02= 20MBH 06= 60MBH YY Digit 4: Furnace Material G= Aluminized Steel S= Stainless Steel T= Stainless Steel- High Temperature Rise Digit 5: Control 2= 2 Stage M= Modulating 5: 24 Electric Heat Digits - 3: Capacity 006= 6kW 02= 2kW 08= 8kW 030= 30kW YY Digit 4: No Requirement, not a DPS Code Digit 5: Control 2= 2 Stages 4= 4 Stages S= SCR 24 Hot Water Heating Coil Digits - 3: Water Coil W**= Water Coil (Digits 2, 3 non-critical) YY Digit 4: Number of Coil Rows = Row 2= 2 Rows 3= 3 Rows Digit 5: Control / Valve Package 2= 2 Way 3= 3 Way 24 Field Installed Heat FFFFY= Field Installed Heat YYYY 25 Low Ambient Control = Mechanical Cooling to 23 Degrees F 26 Electrical Options F= Factory Wired GFI Receptacle G= Field Wired GFI Receptacle H= Factory Wired GFI Receptacle w/ Phase Voltage Monitor (PVM) J= Field Wired GFI Receptacle w/ Phase Voltage Monitor (PVM) K= Phase Voltage Monitor (PVM) only 27 Smoke Detector = Return Air Smoke Detector 28 Outside Air Monitoring A= Ebtron OA Monitoring 29 UV Lights 30 California Title 24 F= Economizer with Fault Detection/Diagnosis (FDD) Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 7

8 Unit Model Nomenclature Complete, Continued 3 Compressor Isolation Valves A= Suction & Discharge Isolation Valves 32 Heat/Energy Wheel Digit : Wheel Airflow L= Standard Airflow H= High Airflow Digit 2: Bypass Damper B= Bypass Damper Digit 3: Wheel Options P= Energy Wheel w/ Purge Option F= Field Supplied Wheel S= Sensible Wheel w/ Purge Option 33 Heat/Energy Wheel Control Digit : Defrost Options V= Modulating Wheel Frost Prevention F= Staged Wheel Frost Prevention C= On/Off Defrost Control Digit 2: Wheel Effectiveness Control A= Wheel Effectiveness Control 34 Heat/Energy Wheel Filtration A= Standard Outside Air Side only B= Outside & Return Air Side 35 Exhaust Fan Motor Digit : Motor Size (Horsepower) E=.3HP,.0kW G= 2.3HP,.7kW Digit 2: Motor Type M= Electronic Commutator Motor (ECM) 36 Exhaust Fan Digits - 2: Fan Diameter 2= 2 (30 mm) 4= 4 (355 mm) Digit 3: Drive Type D= Direct Drive Digit 4: Isolation Type 37 Unit Approvals Digit : ETL Listing A= ETL Digit 2: Gas Heat Approvals A= ETL B= ETL High Altitude Digit 3: AHRI Certified A= AHRI Certified B= AHRI Certified C= AHRI Certified D= AHRI Certified Y= Non AHRI compliant 38 Outdoor Coil Options V= Vandal Guards 39 Electronic Expansion Valves Y= Unspecified D= Danfoss S= Saginomiya 40 Parts Warranty A= Standard C= Additional Year D= Additional 2 Years E= Additional 3 Years F= Additional 4 Years Z= Special 4 Compressor Warranty A= Standard Year Q= Additional 4 Years 42 Heat Exchanger Warranty A= Standard Year R= Additional 9 Years 43 SA Fan CFM 00000= CFM From Selection Program 44 SA Fan BHP 000= BHP From Selection Program (Eg. 073 = 7.3) 45 Discharge Air Temperature 000= DAT From Selection Program (Eg. 54 = 54. F) 46 EAF CFM 00000= CFM From Selection Program 47 EAF BHP 000= BHP From Selection Program (Eg. 073 = 7.3) 48 Miscellaneous X= Special Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 8

9 Unit Model Nomenclature Complete, Continued 49 IBC Seismic and Wind S= IBC Seismic W= IBC Wind S= IBC Seismic & Wind 50 No Requirement, not a DPS Code YYYY 5 No Requirement, not a DPS Code 52 No Requirement, not a DPS Code Y XX= Special 53 Labor Warranty Digit : Unit Labor A= Year B= 2 Years C= 3 Years D= 4 Years E= 5 Years Z= Special Digit 2: Compressor Labor A= Year B= 2 Years C= 3 Years D= 4 Years E= 5 Years Z= Special 54 Indoor/Supply Fan Motor RPM B= 60 RPM C= 750 RPM D= 3500 RPM E= ECM Fan Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 9

10 Electrical Legend Schematic Sym. Description 4WV Four Way Valve, Heat Pump (Code 05= H) A4P Compressor # Inverter Control Board, Primary A4PF Compressor # Inverter Electrical Noise Filter A5P Outdoor Fan # Inverter Control Board, Secondary A5P+ Outdoor Fan #2 Inverter A5PF Outdoor Fan Electrical Noise Filter ACT2 Actuator Motor, Energy Recovery Wheel ACT3 Actuator Motor, Economizer AHL Auxiliary High Limit BNIP BACnet/IP Communication Module BNMS BACnet/MSTP Communication Module CCH Crankcase Heater CHK/CHK Power Filter, Interface Board (IFB) CHV Valve, Condenser Coil DAT Temperature Sensor, Discharge Air DFT Defrost Temperature Sensor DHL Duct Hi-limit, Switch DKND3 D3 Gateway VRV Communication Card DMS, 2 Switches, California Title 24 Fault Detection and Diagnosis (FDD) DRT Temperature Sensor, Discharge Refrigerant DS Disconnect Switch, Unit Power DS6 Disconnect Switch, Powered GFCI Receptacle DSI 5: Modulating Direct Spark Ignition Control EVB Expansion Valve Board EVBF Expansion Valve Board Electrical Noise Filter EVI Indoor Expansion Valve EVO Outdoor Expansion Valve EXPB, D Controller Extension Modules FA, B Fuses, Control Circuit Transformer (T), Primary FC, D Fuses, Control Circuit Transformer (T), Secondary F4A- C Fuses, Control Circuit Transformer (T4), Primary F6C Fuse, Powered GFCI Transformer (T6), Secondary GFR/GFR Board, Ground Fault Relay HEAT Heater Module HL Hi-Limit Switch, Gas Heat HP Hi-Pressure Switch, Refrigeration Circuit IFB Interface Board IFBF Interface Board Electrical Noise Filter IRT Temperature Sensor, Indoor Refrigerant LCT Temperature Sensor, Leaving Coil LNWK LON DAC Communication Card LR Compressor Line Reactor MF Compressor # Electrical Noise Filter MCB Main Control Board MJ Mechanical Jumper MMP Manual Motor Protector, A4P Board MMP0 Manual Motor Protector, Supply Fan MMP5 Manual Motor Protector, Exhaust Fan MMP60 Manual Motor Protector, Energy Recovery Wheel OAE Enthalpy Sensor, Outside Air Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 0

11 Electrical Legend Schematic Sym. Description OAER Relay, Outside Air Enthalpy OAM Ebtron Outside Air Monitor OAT Temperature Sensor, Outside Air OFF Outdoor Fan Electrical Noise Filter OF2F Outdoor Fan Electrical Noise Filter 2 ORT Temperature Sensor, Outdoor Refrigerant PB Power Block, Power Distribution PBF Power Block Electrical Noise Filter PC5 Pressure Control, Dirty Filter Switch PTD Pressure Sensor, Discharge Refrigerant PTS Pressure Sensor, Suction Refrigerant PVM Phase Voltage Monitor R63 Relay, Duct High Limit Switch RAE Enthalpy Sensor, Return Air RAT Temperature Sensor, Return Air R-CCH Relay, Crankcase Heater REC Receptacle, GFCI RHB Reheat Board, Hot Gas (MHGR) R-HP High Pressure Compressor Relay RHV Valve, Reheat Coil SD Smoke Detector, Supply Air SHS Space Humidity Sensor SPD/SPD Surge Protector/Absorber, 5V SPS Static Pressure Sensor, Duct SPS2 Static Pressure Sensor, Building SRT Temperature Sensor, Suction Refrigerant SVB Solenoid Valve, Refrigerant Bypass SVR Solenoid Valve, Refrigerant Receiver T Transformer, Main Control T2 575/460V Primary Power Transformer TF Main Transformer Electrical Noise Filter T2A, B Transformers, Control Input (5/24VAC) T4 Transformer, Inverter Boards T6 Transformer, Powered GFCI Receptacle (Line/5VAC) T7 Transformer, Reheat Control Board (5/24VAC) TB Terminal Block, Internal Power Distribution TB2 Terminal Block, Field -24V TB8 Terminal Block, Internal Signal Distribution VBC 5: Modulating Variable Burner Control VFD60 Variable Frequency Drive, Energy Recovery Wheel ZNT Zone Temperature Sensor (field installed) Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page

12 Unit Layout Outdoor/Condenser Fan Inverter Control Panel Economizer Gas Outside Air Hood Control Box Exhaust/Backdraft Damper Supply Fan Return Air Damper Indoor Coil & Filter Section Shown above is a typical 6 ton Gas Heat (Code 06= G) unit equipped with a 00% Economizer (Code 2= **) and no Energy Recovery [Heat Wheel] option (Code 32= YYY). This picture is to be used for reference only as Components and Component layout differ depending upon unit options selected. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 2

13 Refrigeration Section Refrigeration Section Schematics Cooling Only Unit (Code 05= C) Heat Pump Unit (Code 05= H) Schem. Sym. EVI EVO CV REC IDF ODF COMP COMP2 SVR RHV SVB CHV Description Indoor Coil Electronic Expansion Valve Outdoor Coil Electronic Expansion Valve Check Valve Refrigerant Receiver Indoor Fan Outdoor Fan Inverter Compressor Fixed speed Compressor Bypass Solenoid Valve Reheat Step Valve Receiver Solenoid Valve Condenser Step Valve Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 3

14 Refrigeration Section Compressor & Refrigeration Components Diagram Piping detail shown w/ optional Compressor Isolation Valve (Code 3= A) T590 T595 Heat Pump (Code 05= H) w/ MHGR (Code 8= M) Shown U602 T500 U60 T575 T580 T502 T450 U602 T207 T455 T620 U60 T500 See Discharge Tubing Section T545 T830 T40 T445 U60 U602 U603 See Solenoid Valve Tubing Section T800 T320 T80 T825 T80 T820 T85 Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 4

15 Refrigeration Section Compressor & Refrigeration Components Ref. # Description Unit Size Part Number T207 Valve, MHGR (CHV) (Code 8= M) T320 Filter, Refrigerant T40 Filter, Refrigerant T445 Filter, Refrigerant (Code 05= H) T450 Valve, Expansion (EVO) (Code 05= H) T455 Motor, Expansion Valve (EVO) (Code 05= H) T500 Transducer, Low Pressure (PTS) N/S Cable, Transducer, Low Pressure (PTS) T502 Valve, Ball,.75 ODS T545 Switch, High Pressure (HP3) T575 Filter, Refrigerant (Code 05= C) Filter, Refrigerant (Code 05= H) T580 Filter, Refrigerant (Code 05= H) T590 Valve, Expansion (EVI) (Code 05= C, M) Valve, Expansion (EVI) (Code 05= H) T595 Motor, Expansion Valve (EVI) T620 Valve, Check (Code 05= C, M) T800 Inverter Compressor 208/230V (Code 07= 2*, 3*) V (Code 07= 4*) T80 Crankcase Heater, Inverter Compressor T80 Grommet, Compressor T85 Screw, Tap T820 Flat Washer,.32 nom N/S= Not shown on diagram. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 5

16 Refrigeration Section Compressor & Refrigeration Components & Oil, Continued Compressor & Refrigeration Components, Continued Ref. # Description Unit Size Part Number T825 Oil Separator T830 Receiver U60 Valve, Schrader U602 Core, Schrader Valve N/S Rubber Cushion, Capillary Tubes N/S Shock Absorber, Capillary Tubes N/S High Temperature Zip Tie, Capillary Tubes N/S= Not Shown on diagram. Quantity of 0pc. for Cooling Only units (Code 05= C). Quantity of pc. for Heat Pump units (Code 05= H). 2 Total quantity required in the applicable section. Not all instances are shown in the accompanying diagram. 3 Included in Capillary Tube Protection Kit The Capillary Tube Protection Kit includes all listed parts and Installation Instructions. Oil Oil Container Size Part Number Oil, PVE Quart Oil, PVE Gallon Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 6

17 Refrigeration Section Discharge Tubing Diagrams Heat Pump (Code 05= H) w/ MHGR (Code 8= M) & Compressor Isolation Valves (Code 3= A) Shown T255 U602 U60 U60 U602 U603 T250 T25 T240 Cooling Only (Code 05= C) w/ MHGR (Code 8= M) & Compressor Isolation Valves (Code 3= A) Shown Cooling Only (Code 05= C) w/ MHGR (Code 8= M) w/o Compressor Isolation Valves (Code 3= Y) Shown U60 U602 U603 T292 T296 U60 U602 T295 T295 T290 T290 Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 7

18 Refrigeration Section Discharge Tubing Components Ref. # Description Unit Size Part Number Hot Gas Reheat Valve (Code 8= M) T240 Valve (RHV) (Code 05= H) 9023 Valve (RHV) (Code 05= C, M) T250 Valve, 4 Way (Code 05= H) T25 Solenoid, 4 Way Valve, 24VAC (Code 05= H) T255 Transducer, High Pressure (PTD) (Code 05= H) N/S Cable, Transducer, High Pressure (PTD) T290 Filter, Refrigerant T292 Valve, Ball,.50 ODS (Code 3= A) T295 Valve, Check T296 Transducer, High Pressure (PTD) (Code 05= C) U60 Valve, Schrader U602 Core, Schrader Valve U603 Cap, Schrader Valve N/S= Not Shown on diagram. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 8

19 Refrigeration Section Solenoid Valve Tubing Heat Pump (Code 05= H) Shown T380 T380 T360 T360 T375 T375 Ref. # Description Part Number Qty. T360 Filter, Refrigerant (Code 05= C) Filter, Refrigerant (Code 05= H) T375 Valve Body, Solenoid (SVB) (Code 05= C) Valve, Body Solenoid (SVB, SVR) (Code 05= H) T380 Valve Coil, Solenoid, 24VAC (Code 05= C) Valve Coil, Solenoid, 24VAC (Code 05= H) Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 9

20 Coil & Condenser Section Coils Outdoor/Condenser Coils C00 C80 C80 C800 Ref. # Description Unit Size Part Number Uncoated Outdoor Coil (Code 9= Y, E) C00 Coil, Outdoor, Cooling Only (Code 05= C) Coil, Outdoor, Heat Pump (Code 05= H) Coated Outdoor Coil (Code 9= B, C) C00 Coil, Outdoor, Cooling Only (Code 05= C) Coil, Outdoor, Heat Pump (Code 05= H) C800 Guard, Outdoor Coil, Front (Code 38= V) C80 Guard, Outdoor Coil, Side (Code 38= V) Indoor/Evaporator & Hot Gas Reheat Coils E00 E50 E060 Ref. # Description Unit Size Part Number Uncoated Indoor Coil (Code 9= Y, C) E00 4 Row Coil, x /3 & Earlier Row Coil, x /3 & Later Coated Indoor Coil (Code 9= B, E) E00 4 Row Coil, x Uncoated MHGR Coil (Code 9= Y, C) E50 Coil, MHGR (Code 8=M) Coated MHGR Coil (Code 9= B, E) E50 Coil, MHGR (Code 8=M) E060 Condensate Overflow Switch (Code 6= T) For units built between 7/3 & 8/3 use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 20

21 Coil & Condenser Section Outdoor/Condenser Fan U004 C730 U00 C720 U00 C340 C740 C700 U004 C70 Ref. # Description Part Number Qty. C340 Panel, Top, Fan Deck C700 Motor, Fan 208/230V (Code 07= 2*, 3*) V (Code 07= 4*) 3700 C70 Blade, Fan C720 Housing, Fan Bell, 2 pc C730 Guard, Fan C740 Cap, Motor Shaft U00 Screw, 0-6 x / U004 Screw, /4-20 x 3/ The original one pc. Fan Bell Housing is obsolete and no longer available. This two pc. assembly is a drop in replacement. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 2

22 Economizer/Return Air Section Economizer/Return Air Diagram & Components H750 H850 H800 H840 Unit w/ Heat/Energy Recovery Wheel (Code 32= L**, H**) Shown H700 H760 Ref. # Description Part Number Qty. Exhaust Fan, Direct Drive (Code 36= **DY AND Code 3= V) H /230V (Code 07= 2*, 3*) 2 Fan (30mm) (Code 36= 2DY) Fan (355mm) (Code 36= 4DY) V (Code 07= 4*) 2 Fan (30mm) (Code 36= 2DY) Fan (355mm) (Code 36= 4DY) H750 Damper, Return 0-00% Economizer (Code 2= **) W/O Heat Wheel 4/3 & Earlier (Code 32= YYY ) W/ Heat Wheel 4/3 & Earlier (Code 32 CANNOT = YYY ) ALL 5/3 thru / ALL 2/5 & Later % OR 00% Outside Air (Code 2= 3**, A**) All 2/4 & Earlier All /5 & Later H840 Actuator, Return Damper (Code 2= **, 3**, A**) H760 Damper, Exhaust/Backdraft (Code 2= **) H800 Filter, Mist Eliminator H850 Sensor, Enthalpy (OAE) (Code 2= *C*, *E*) N/S= Not shown on diagram. Direct Drive Exhaust Fans (Code 36= **DY) are available as an assembly ONLY. Individual Direct Drive Exhaust Fan components including Fan Wheels, Electronic Commutator Motors (ECMs), etc. CANNOT BE REPLACED INDIVIDUALLY. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 22

23 Economizer/Return Air Section Sensor Control Panel & California Title 24: Code 30= F H340 H320 H330 H235 Ref. # Description Part Number Qty. H235 Switch, California Title 24 (DMS, 2) (Code 30= F) H320 Electrical Box, Smoke Detector H330 Smoke Detector (SD) (Code 27= ) H340 Enthalpy Transmitter (RAE) (Code 2= C*) Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 23

24 Economizer/Return Air Section Outside Air Monitor: Code 28= A Return Section w/ Economizer (Code 2= **) Shown H865 H290 H860 H290 Ref. # Description Part Number Qty. H290 Bracket, Outside Air Probe H860 Probe, Ebtron Outside Air Monitor H865 Transmitter, Ebtron Outside Air Monitor (OAM) Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 24

25 Energy Recovery Section Heat Wheels, Bypass Damper, & Filters With Bypass Damper (Code 32= *B*) Shown J750A J750 J700 J800 Ref. # Description Part Number Qty. Energy Recovery Wheel 6/8 & Earlier J700 W/ Bypass Damper & Purge (Code 32= LBP) W/ Bypass Damper, Sensible Wheel, Purge (Code 32= LBS) W/O Bypass Damper & Purge (Code 32= LYP) W/O Bypass Damper, Sensible Wheel, Purge (Code 32= LYS) W/O Bypass Damper & Purge (Code 32= HYP) W/O Bypass Damper, Sensible Wheel, Purge (Code 32= HYS) J700 7/8 & Later, 5V (ALL) J750 Damper, Bypass (Code 2= **) J750A Actuator, Bypass Damper (Code 2= **) J800 Filters 2 x 6 x Quantity is 4pc. per UNIT if Code 2= 3**, A**. Quantity is 2pc. per UNIT if Code 2= **. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 25

26 Energy Recovery Section Heat Wheel Components Purge Option Rotation Serial Number Nameplate J700B J700D J700C J700A J700E Ref. # Description Part Number Qty. Energy Recovery Wheel 6/8 & Earlier 3 J700A Motor, Energy Recovery Wheel V J700B Belt, Energy Recovery Wheel J700C Segments, Energy Recovery Wheel Standard Wheel (Code 32= **P) Sensible Wheel (Code 32= **S) J700C Segment Set, Energy Recovery Wheel Standard Wheel (Code 32= **P) Sensible Wheel (Code 32= **S) J700D Bearing Kit, Energy Recovery Wheel J700E Pulley, Energy Recovery Wheel Order a Segment Set if ALL segments in an Energy Recovery Wheel are to be replaced. 2 The Bearing Kit contains two (2) Bearings. 3 For Heat Wheel components 7/8 & Later contact Daikin Applied with the Heat Wheel Serial number off the Serial Number Nameplate (as shown in the above drawing) to ensure that the correct part(s) are identified. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 26

27 Supply Air Section Supply Air Fans D700 Ref. # Description Part Number Qty. Fan Assembly, Supply Air (Code 22= **DY) D /230V (Code 07= 2*, 3*) 2 Fan (30mm) (Code 22= 2DY) Fan (355mm) (Code 22= 4DY) Fan (400mm) (Code 22= 6DY) V (Code 07= 4*) 2 Fan (30mm) (Code 22= 2DY) Fan (355mm) (Code 22= 4DY) Fan (400mm) (Code 22= 6DY) Direct Drive Supply Air Fans (Code 22= **DY) are available as an assembly ONLY. Individual Direct Drive Supply Air Fan components including Fan Wheels, Electronic Commutator Motors (ECMs), etc. CANNOT BE REPLACED INDIVIDUALLY. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 27

28 Supply Air Section Filters F70 Ref. # Description Part Number Qty. F70 Filter, 30%, 6 x 6 x 2, MERV Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 28

29 Heat Section Gas Heat: Code 06= G Heat Exchanger Assemblies 60 MBH Modulating shown (Code 24= 06*M) L002 HTR003 HTR030 L232 HTR020 HTR02 HTR0 HTR03 HTR02 HTR009 HTR022 HTR008 HTR004 HTR00 Ref. # Description Part Number Qty. Gas Heat Exchanger Assemblies L002 80MBH (Code 24= 008**) Aluminum, 2 Stage (Code 24= 008G2) Stainless Steel, 2 Stage (Code 24= 008S2) Stainless Steel, 2 Stage, Hi Temp. Rise (Code 24= 008T2) Stainless Steel, 5: Modulating (Code 24= 008SM) Stainless Steel, 5: Modulating, Hi Temp. Rise (Code 24= 008TM) L002 20MBH (Code 24= 02**) Aluminum, 2 Stage (Code 24= 02G2) Stainless Steel, 2 Stage (Code 24= 02S2) Stainless Steel, 2 Stage, Hi Temp. Rise (Code 24= 02T2) Stainless Steel, 5: Modulating (Code 24= 02SM) Stainless Steel, 5: Modulating, Hi Temp. Rise (Code 24= 02TM) L002 60MBH (Code 24= 06**) Aluminum, 2 Stage (Code 24= 06G2) Stainless Steel, 2 Stage (Code 24= 06S2) Stainless Steel, 2 Stage, Hi Temp. Rise (Code 24= 06T2) Stainless Steel, 5: Modulating (Code 24= 06SM) Stainless Steel, 5: Modulating, Hi Temp. Rise (Code 24= 06TM) Note that the original Heat Exchangers are obsolete and no longer available. The above listed Heat Exchangers are drop in replacements. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 29

30 Heat Section Gas Heat: Code 06= G Heat Exchanger Components Ref. # Description Part Number Qty. Gas Heat Exchanger Components HTR003 Inducer Fan, 5V HTR004 Rollout Switch HTR008 Pressure Transducer, Modulating (Code 24= ****M) 2 HTR009 Gas Valve, 2 Stage (Code 24= ***G2) Gas Valve, Modulating (Code 24= ****M) HTR00 Air Pressure Switch, 2 Stage (Code 24= ****2) 80MBH (Code 24= 008**) , 60MBH (Code 24= 02**, 06**) Air Pressure Switch, Modulating (Code 24= ****M) HTR0 Gas Valve, Single Stage (Code 24= ****M) HTR02 Spark Ignitor Cable, Spark Ignitor 30 OAL HTR03 Flame Sensor Cable, Flame Sensor 38 OAL HTR020 5: Modulating Controller (VBC) (Code 24= ****M) Ignition Control N/S Staged Ignition Control (Code 24= ****2) HTR02 5: Modulating (DSI) (Code 24= ****M) HTR022 Transformer, 40VA HTR030 Vent Duct/Flue Adapter Assembly L232 Primary High Limit Switch 80MBH (Code 24= 008**) , 60MBH (Code 24= 02**, 06**) N/S Auxiliary Temperature Limit N/S LP Conversion Kit (Code 24= ****2) N/S= Not shown on diagram. LP Conversion Kit is designed to be used on Staged Heat Exchangers ONLY (Code 24= ****2). If a conversion from natural gas to propane is desired AND the unit has a Modulating Gas Heat Exchanger, a NEW STAGED Heat Exchanger AND LP Conversion Kit is required. Contact Daikin Applied to identify any additional parts required for the conversion. 2 The Transducer for the Modulating controller is obsolete and NO LONGER AVAILABLE. If an existing transducer fails, the Modulating controller (HTR020) MUST be replaced with p/n This Modulating Controller DOES NOT use a transducer. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 30

31 Heat Section Electric Heat: Code 06= E L003 Ref. # Description Part Number Qty. Electric Heat Exchanger L V (Code 07= 2*) 2 Stage, 6kW (Code 24= 006Y2) SCR, 6kW (Code 24= 006YS) Stage, 2kW (Code 24= 02Y2) SCR, 2kW (Code 24= 02YS) Stage, 8kW (Code 24= 08Y4) Stage, 30kW (Code 24= 030Y4) L V (Code 07= 3*) 2 Stage, 6kW (Code 24= 006Y2) SCR, 6kW (Code 24= 006YS) Stage, 2kW (Code 24= 02Y2) SCR, 2kW (Code 24= 02YS) Stage, 8kW (Code 24= 08Y4) Stage, 30kW (Code 24= 030Y4) L V (Code 07= 4*) 2 Stage, 6kW (Code 24= 006Y2) SCR, 6kW (Code 24= 006YS) Stage, 2kW (Code 24= 02Y2) SCR, 2kW (Code 24= 02YS) Stage, 8kW (Code 24= 08Y4)) SCR, 8kW (Code 24= 08YS) Stage, 30kW (Code 24= 030Y4) SCR, 30kW (Code 24= 030YS) Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 3

32 Heat Section Hot Water Heat: Code 06= W L004 Ref. # Description Part Number Hot Water Coil, Uncoated (Code 9= Y, C) L004 Low Hot Water Heat Coil, Row (Code 24= W***) High Hot Water Heat Coil, 2 Row (Code 24= W**2*) Hot Water Coil, Coated (Code 9= B, E) L004 Low Hot Water Heat Coil, Row (Code 24= W***) High Hot Water Heat Coil, 2 Row (Code 24= W**2*) Note that early production units may have used a different coil. The p/ns listed are the currently recommended replacements. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 32

33 Cabinet Components Unit w/o Heat Wheel/Energy Recovery shown (Code 32 CANNOT= L**, H**) OPTIONAL OPTIONAL OPTIONAL OPTIONAL U52 U32 U322 OPTIONAL OPTIONAL OPTIONAL U002 U50 Ref. # Description Part Number U002 Screw (6pc. per door) 0-6 x U32 Gasket, D-Style.36 x U322 Gasket, D-Style.750 x U50 Hinge (3pc. per door) 2.0 x U52 Latch (3pc. per door) For Cabinet part numbers not shown above, contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. 2 Quantity and/or length varies by location. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 33

34 Controls (9/2 & Before) Control Box Diagrams Main Control Box 208/230V Inverter Panel: Code 07= 2*, 3* 460V Inverter Panel: Code 07= 4* The above diagram show typical Control Panel layouts and are to be used for reference only. Specific unit configuration may differ depending upon options selected. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 34

35 Controls (9/2 & Before) Control Box Component Label Diagram Note that all units will have a label similar to the one shown above located on the Control Box Access Door. This label contains schematic designators, part descriptions, and Daikin Applied part numbers. The label shown above is for representative purposes only. Actual part numbers will vary depending upon unit size and options selected. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 35

36 Controls (9/2 & Before) Common Control Box Components Ref. # Description Part Number Control Boards MCB MicroTech III Controller Battery, MCB EXPB, D Controller Extension/Expansion Module Connector Extension I/O Direct Connect IFB Interface Board Standoff, IFB (4pc. required) IFBF Electrical Noise Filter & Harness Assembly, IFB RHB Reheat Board, Hot Gas (MHGR) MicroTech III Remote Unit Keypad Communication Modules 2 BNIP BACnet/IP Communication Module Kit BNMS BACnet/MSTP Communication Module Kit LNWK LON DAC Communication Module Kit Connector, Communication Module to MCB Connectors - Connector, 2-Pin Spring Cage, Top Entry Connector, 3-Pin Spring Cage, Top Entry Connector, 5-Pin Spring Cage, Top Entry Connector, 6-Pin Spring Cage, Top Entry Connector, 7-Pin Spring Cage, Top Entry Connector, 8-Pin Spring Cage, Top Entry Sensors/Transducers/Pressure Switches DAT Temperature Sensor, Discharge Air DFT Temperature Sensor, Defrost DRT Temperature Sensor, Refrigerant Discharge LCT Temperature Sensor, Leaving Coil IRT Temperature Sensor, Indoor Refrigerant OAT Temperature Sensor, Outside Air ORT Temperature Sensor, Outdoor Refrigerant RAT Temperature Sensor, Return Air SRT Temperature Sensor, Refrigerant Suction SHS Sensor, Humidity Duct Mounted SHS Sensor, Humidity Wall Mounted SPS Pressure Transducer (7/2 & Earlier) SPS2 Pressure Transducer (7/2 & Earlier) PC5 Switch, Dirty Filter DHL Switch, Duct High Limit This Controller must be programmed in order to function correctly. When ordering a replacement, provide the unit model and serial number so that unit specific software code can be loaded before shipment. 2 The Communication Module position is shown as COM on the Control Box diagram. 3 Not shown on diagram. 4 The Communication Module Kit contains the Communication Module, Connector, and Installation Instructions. 5 For units built 8/2 thru 9/2 use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 36

37 C F Controls (9/2 & Before) Common Control Box Components, Continued Ref. # Description Part Number Relays OAER Relay, Outside Air Enthalpy R63 Relay, Duct High Limit R-CCH Relay, Compressor Crankcase Heater R-HP Relay, Compressor # High Pressure Relay Socket Miscellaneous Components GFR Board, Ground Fault Relay CT (Current Transformer), GFR Board GLG Ground Lug MF Ferrite Core (used on the Compressor Harness) OFF Noise Filter #, Outdoor Fan 208/230V OF2F Noise Filter #2, Outdoor Fan 460V PVM Phase Voltage Monitor V REC Receptacle, Ground Fault 5A, 20V ZNT Sensor, Digital- Zone Temperature w/ Tenant O/R & Setpoint Adj., Sensor- Zone Temperature w/ Tenant Override, Sensor- Zone Temp. w/ Tenant Override & Remote Setpoint Adj., CO2 Sensor, Duct Mounted CO2 Sensor, Space Mounted Not shown on diagram. 2 In late 203, Digital Room Sensor p/n was added as the preferred option however, any one of these sensors can be used. For positive p/n identification, refer to the drawings below. ZNT Sensor ZNT Sensor 3770 ZNT Sensor 3780 Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 37

38 Controls (9/2 & Before) Inverter Panel Components Ref. # Description Part Number A4P Control Board, Inverter Control Primary DKND3 D3 Gateway VRV Communication Card EVB Control Board, Expansion Valve EVB Standoff (4pc. required) EVBF Electrical Noise Filter, EVB LR Line Reactor Not shown on diagram. 208/230V Inverter Panel: Code 07= 2*, 3* 460V Inverter Control Panel: Code 07= 4* Ref. # Description Part Number A4P Control Board, Inverter Control Primary A5P Control Board, Inverter Control Secondary DKND3 D3 Gateway VRV Communication Card EVB Control Board, Expansion Valve EVB Standoff (4pc. required) EVBF Electrical Noise Filter, EVB LR Line Reactor Not shown on diagram. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 38

39 Controls (9/2 & Before) Disconnect Switches and Power Block PB Ref. # Description Part Number Disconnect Switch, Unit (Code 07= *D) DS Circuit Breaker, 00A, Molded Case Switch Operating Mechanism, Handle, & Shaft Circuit Breaker, 50A, Molded Case Switch Operating Mechanism, Handle, & Shaft Lugs (Qty. 3 per p/n) Circuit Breaker, 250A, Molded Case Switch Operating Mechanism, Handle, & Shaft Lugs (Qty. 3 per p/n) Disconnect Switch, GFI Receptacle (Code 26= F, H) DS6 Fused Circuit Protector, 30A Fuse, 0A 600V Fuse, 20A 600V Power Block & Ferrite Core (Code 07= *P) PB Power Terminal Block, 75A, 3P, x 4, 600V Power Terminal Block, 75A, 3P, x 6, 600V Power Terminal Block, 30A, 3P, x 2, 600V Power Terminal Block, 420A, 3P, x 8, 600V Ferrite Core Any of the listed parts may be used depending upon unit options selected. Use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. 2 Not shown on diagram. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 39

40 Controls (9/2 & Before) Transformers, Fuses, & Terminal Blocks Ref. # Description Part Number 208V 230V 460V 575V Units without Gas Heat (Code 06= E, W, Y) T Transformer, 208/277/380V, 250VA Transformer, 208/480V x 20/240V, 250VA FA, B Fuse, 4A Delay, 600 VAC Fuse, 2A Delay, 600 VAC FC Fuse, Midget 4A Delay, 500 VAC 4EHG7663 Units with Gas Heat (Code 06= G) T Transformer, 208/277/380, 500VA Transformer, 480/240V x 240/20, 500VA FA, B Fuse, 6A Delay, 600 VAC Fuse, 4A Delay, 600 VAC FC Fuse, Midget 7A Delay, 500 VAC Fuses All Units FD Fuse, Midget 3A Delay, 500 VAC Fuse, Midget 4A Delay, 500 VAC 4EHG7663 Fuse Block Fuse Cover/Puller F4A- C Fuse, 0.5A Delay, 600 VAC Fuse Block Fuse Cover/Puller F6C Fuse, 0.5A Delay, 600 VAC Fuse Block Fuse Cover/Puller Any of the listed parts may be used depending upon unit options selected. Check the installed part to verify, use the Distributor Tools BOM Search function on the Daikin Parts website, or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. 2 Not shown on diagram. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 40

41 Controls (9/2 & Before) Transformers, Fuses, & Terminal Blocks, Continued Ref. # Description Part Number 208V 230V 460V 575V Transformers All Units T2A, B Transformer, 20V/24V, 75VA T4 Transformer, Auto, 460/380, 290VA NA NA T6 Transformer,.5 KVA Transformer,.5 KVA Transformer,.5 KVA T7 Transformer, 20V/24V, 50VA (Code 8= M) Fuse Puller Kit Ferrite Core Fuse Kit Terminal Blocks All Units 2 TB Terminal Block, Internal Power Distribution var. var. var. var. Terminal Block, Jumper Ports var. var. var. var. Terminal Block, End Plate var. var. var. var. Terminal Block, End Stop var. var. var. var. Terminal Block, Jumper var. var. var. var. TB2 Terminal Block, Internal Power Distribution var. var. var. var. Terminal Block, Jumper Ports var. var. var. var. Terminal Block, End Plate var. var. var. var. Terminal Block, End Stop var. var. var. var. TB8 Terminal Block, Internal Signal Distribution var. var. var. var. Terminal Block, Jumper Ports var. var. var. var. Terminal Block, End Plate var. var. var. var. Terminal Block, End Stop var. var. var. var. Not shown on diagram. 2 Note that Terminal Blocks are assemblies made up of various components. Confirm the type and quantity of components needed or contact Daikin Applied with model and serial number information BEFORE ordering. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 4

42 Controls (9/2 & Before) Motor Protector MMP 2 Ref, # Part Part Description Number 208V Unit Size V 460V 575V 208V 230V 460V 575V Compressor # A4P Board MMP MMP Manual Motor Protector 24-32A Manual Motor Protector 20-25A Manual Motor Protector 7-23A Manual Motor Protector 3-8A Manual Motor Protector 9-4A Manual Motor Protector 6-0A Manual Motor Protector 4-6.3A Manual Motor Protector 2.5-4A Manual Motor Protector.6-2.5A Manual Motor Protector.0-.6A Manual Motor Protector.63- A Any of the listed parts may be used depending upon unit options selected. Use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. 2 Note that there is NO M Contactor as Compressor # is controlled by Inverter Control Board A4P. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 42

43 Controls (9/2 & Before) Motor Protectors MMP0 & MMP5 Ref. # Description Part Number Qty. Supply Fan MMP MMP0 208V (Code 07= 2*) 2 Fan,.3HP Motor (Code 22= 2DY AND Code 2= EM) Fan, 2.3HP Motor (Code 22= 4DY AND Code 2= GM) Fan, 4.0HP Motor (Code 22= 6DY AND Code 2= HM) V (Code 07= 3*) 2 Fan,.3HP Motor (Code 22= 2DY AND Code 2= EM) Fan, 2.3HP Motor (Code 22= 4DY AND Code 2= GM) Fan, 4.0HP Motor (Code 22= 6DY AND Code 2= HM) V (Code 07= 4*) 2 Fan,.3HP Motor (Code 22= 2DY AND Code 2= EM) Fan, 2.3HP Motor (Code 22= 4DY AND Code 2= GM) Fan, 4.0HP Motor (Code 22= 6DY AND Code 2= HM) Exhaust Fan MMP (Code 36 CANNOT= YYYY) MMP5 208V (Code 07= 2*) 2 Fan,.3HP Motor (Code 36= 2DY AND Code 35= EM) Fan, 2.3HP Motor (Code 36= 4DY AND Code 35= GM) V (Code 07= 3*) 2 Fan,.3HP Motor (Code 36= 2DY AND Code 35= EM) Fan, 2.3HP Motor (Code 36= 4DY AND Code 35= GM) V (Code 07= 4*) 2 Fan,.3HP Motor (Code 36= 2DY AND Code 35= EM) Fan, 2.3HP Motor (Code 36= 4DY AND Code 35= GM) Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 43

44 GND W B - + Controls (/2 & Later) Control Box Diagrams Main Control Box MMP60 RHB COM EXPB 24V- 24V+ IN RG PRI 2 T7 3 SEC 4 OAER CHK SPD M60 PVM TB6 208/230V Inverter Panel: Code 07= 2*, 3* A4P EVB LR 460V Inverter Panel: Code 07= 4* A4P A5P LR EVB The above diagrams show a typical Control Panel layout and are to be used for reference only. Specific unit configuration may differ depending upon options selected. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 44

45 Controls (/2 & Later) Control Box Component Label Diagram 2 For units built 0/2, use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. 2 Note that all units will have a label similar to the one shown above located on the Control Box Access Door. This label contains schematic designators, part descriptions, and Daikin Applied part numbers. The label shown above is for representative purposes only. Actual part numbers will vary depending upon unit size and options selected. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 45

46 Controls (/2 & Later) Common Control Box Components Ref. # Description Part Number Control Boards MCB MicroTech III Controller Battery, MCB EXPB, D Controller Extension/Expansion Module Connector Extension, I/O Direct Connect IFB Interface Board Standoff, IFB (4pc. required) IFBF Electrical Noise Filter & Harness Assembly, IFB RHB Reheat Board, Hot Gas (MHGR) MicroTech III Remote Unit Keypad Communication Modules 3 BNIP BACnet/IP Communication Module Kit BNMS BACnet/MSTP Communication Module Kit LNWK LON DAC Communication Module Kit Connector, Communication Module to MCB DKND3 D3-NET Communication Gateway Connectors - Connector, 2-Pin Spring Cage, Top Entry Connector, 3-Pin Spring Cage, Top Entry Connector, 5-Pin Spring Cage, Top Entry Connector, 6-Pin Spring Cage, Top Entry Connector, 7-Pin Spring Cage, Top Entry Connector, 8-Pin Spring Cage, Top Entry Sensors/Transducers/Pressure Switches DAT Temperature Sensor, Discharge Air DFT Temperature Sensor, Defrost DRT Temperature Sensor, Refrigerant Discharge LCT Temperature Sensor, Leaving Coil IRT Temperature Sensor, Indoor Refrigerant OAT Temperature Sensor, Outside Air ORT Temperature Sensor, Outdoor Refrigerant RAT Temperature Sensor, Return Air SRT Temperature Sensor, Refrigerant Suction SHS Sensor, Humidity Duct Mounted 4 /2 thru 2/ Sensor, Humidity Duct Mounted 4 /7 & Later SHS Sensor, Humidity Wall Mounted SPS Pressure Transducer (/3 & Later) SPS2 Pressure Transducer (/3 & Later) PC5 Switch, Dirty Filter DHL Switch, Duct High Limit For units built 0/2, use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. 2 This Controller must be programmed in order to function correctly. When ordering a replacement, provide the unit model and serial number so that unit specific software code can be loaded before shipment. 3 The Communication Module position is shown as COM on the Control Box diagram. 4 Not shown on diagram. 5 The Communication Module Kit contains the Communication Module, Connector, and Installation Instructions. 6 For units built /2 thru 2/2 use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 46

47 C F Controls (/2 & Later) Common Control Box Components, Continued Ref. # Description Part Number Relays OAER Relay, Outside Air Enthalpy R63 Relay, Duct High Limit R-CCH Relay, Compressor Crankcase Heater R-HP Relay, Compressor # High Pressure Relay Socket Energy Recovery Wheel Components M60 Contactor, Energy Recovery Wheel 7A MMP60 Motor Protector, Energy Recovery Wheel.28-.4A 6/8 & Earlier Motor Protector, Energy Recovery Wheel.7-.0A 7/8 & Later Link, M60 to MMP Phase Barrier, Motor Protector Miscellaneous Components CHK/CHK Power Filter, Interface Board (IFB) GFR/GFR Board, Ground Fault Relay CT (Current Transformer), GFR Board GLG Ground Lug MF Ferrite Core (used on the Compressor Harness) OFF Noise Filter #, Outdoor Fan 2 208/230V OF2F Noise Filter #2, Outdoor Fan 2 460V PVM Phase Voltage Monitor 3 2/2 & Later Socket, Phase Voltage Monitor 2, 3 2/2 & Later REC Receptacle, Ground Fault 2 5A, 20V SPD/SPD Surge Arrestor ZNT Sensor, Digital- Zone Temperature w/ Tenant O/R & Setpoint Adj. 2, Sensor- Zone Temperature w/ Tenant Override 2, Sensor- Zone Temp. w/ Tenant Override & Remote Setpoint Adj. 2, CO2 Sensor, Duct Mounted CO2 Sensor, Space Mounted For units built 0/2, use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. 2 Not shown on diagram. 3 Note that some units built in /2 may have PVM p/n installed. If unsure as to which PVM is installed, use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. 4 In late 203, Digital Room Sensor p/n was added as the preferred option. The other Zone Temperature Sensors are available as options. For positive p/n identification, refer to the drawings below. ZNT Sensor ZNT Sensor 3770 ZNT Sensor 3780 Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 47

48 Controls (/2 & Later) Inverter Control Panel Components 208/230V Inverter Control Panel: Code 07= 2*, 3* Ref. # Description Part Number A4P Control Board, Inverter Control Primary EVB Control Board, Expansion Valve Spacer/Support, Control Board (Qty. 4) LR Line Reactor For units built 0/2, use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. 2 Not shown on diagram. 460V Inverter Control Panel: Code 07= 4* Ref. # Description Part Number A4P Control Board, Inverter Control Primary A5P Control Board, Inverter Control Secondary EVB Control Board, Expansion Valve Spacer/Support, Control Board (Qty. 4) LR Line Reactor For units built 0/2, use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. 3 Not shown on diagram. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 48

49 Controls (/2 & Later), 4 Disconnect Switches and Power Block PB Ref. # Description Part Number Disconnect Switch, Unit (Code 07= *D) 4 DS Circuit Breaker, 00A, Molded Case Switch Handle Shaft Circuit Breaker, 50A, Molded Case Switch Operating Mechanism Handle Shaft Lug Kit, Line & Load (Qty. 3 per p/n) Circuit Breaker, 225A, Molded Case Switch Operating Mechanism Handle Shaft Lugs, Line & Load (Qty. 3 per p/n) Disconnect Switch, GFI Receptacle (Code 26= F, H) DS6 Fused Circuit Protector Fuse, 0A 600V Fuse, 20A 600V Power Block & Ferrite Core (Code 07= *P) 4 PB Power Terminal Block, 75A, 3P, x 4, 600V Power Terminal Block, 75A, 3P, x 6, 600V Power Terminal Block, 30A, 3P, x 2, 600V Power Terminal Block, 420A, 3P, x 8, 600V Ferrite Core For units built 0/2, use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. 2 Any of the listed parts may be used depending upon unit options selected. Use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. 3 Not shown on diagram. 4 For units with Dual Power Blocks (Code 07= *R) OR for units with Dual Power Supply with Disconnect Switch (Code 07= *C) use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 49

50 Controls (/2 & Later) 2 Transformers, Fuses, & Terminal Blocks Ref. # Description Part Number 208V 230V 460V Units w/o Gas Heat (Code 06= E, W, Y) T Transformer, 250VA 2/4 & Earlier Transformer, 300VA 4/4 thru 4/ Transformer, 300VA 6/8 & Later Transformer, 250VA 8/3 & Earlier Transformer, 300VA /3 thru 5/ Transformer, 300VA 6/8 & Later Transformer, 250VA 9/3 & Earlier Transformer, 300VA /3 thru 4/ Transformer, 300VA 6/8 & Later FA, B Fuse, 4A Fuse, 2A 4/8 & Earlier Fuse,.5A 6/8 & Later FC Fuse, 4A Fuse Holder 2/4 & Earlier Fuse Holder 9/3 & Earlier Fuse Holder 6/8 & Later Fuse Puller 2/4 & Earlier Fuse Puller 9/3 & Earlier Fuse Puller 6/8 & Later Fuse Cover 4/4 thru 4/ Fuse Cover /3 thru 4/ Terminal Cover 4/4 thru 4/ Terminal Cover /3 thru 4/ Sec. Term. Cover 6/8 & Later For units built during the transition, use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. 2 For units built 0/2, use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 50

51 Controls (/2 & Later) 2 Transformers, Fuses, & Terminal Blocks, Continued Ref. # Description Part Number 208V 230V 460V Units w/ Gas Heat (Code 06= G) Units W/O ERW (Code 32= YYY) T Transformer, 500VA 0/3 & Earlier Transformer, 500VA /3 thru 4/ Transformer, 500VA 6/8 & Later Transformer, 500VA 0/3 & Earlier Transformer, 500VA /3 thru 4/ Transformer, 500VA 5/8 & Later Transformer, 500VA 0/3 & Earlier Transformer, 500VA /3 thru 3/ Transformer, 500VA 5/8 & Later FA, B Fuse, 6A Fuse, 6A 4/8 & Earlier Fuse, 5A 5/8 & Later Fuse, 4A 3/8 & Earlier Fuse, 3A 5/8 & Later FC Fuse, Midget 7A 3/8 & Earlier Fuse, Midget 6A 5/8 & Later Fuse Holder 0/3 & Earlier Fuse Holder 5/8 & Later Fuse Puller 0/3 & Earlier Fuse Puller 6/8 & Later Fuse Cover /3 thru 4/ Terminal Cover /3 thru 4/ Sec. Term. Cover 6/8 & Later For units built during the transition, use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. 2 For units built 0/2, use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 5

52 Controls (/2 & Later) 3 Transformers, Fuses, & Terminal Blocks, Continued Ref. # Description Part Number 208V 230V 460V Units w/ Gas Heat (Code 06= G) Units W/ ERW (Code 32= L**, H**) T Transformer, 500VA 9/3 & Earlier Transformer, 500VA 0/3 thru 4/ Transformer, 500VA 5/8 thru 6/ Transformer, 750VA 7/8 & Later Transformer, 500VA 6/8 & Earlier Transformer, 750VA 7/8 & Later Transformer, 500VA /4 & Earlier Transformer, 500VA 2/4 thru 4/ Transformer, 500VA 5/8 thru 6/ Transformer, 750VA 7/8 & Later FA, B Fuse, 6A 6/8 & Earlier Fuse, 9A 7/8 & Later Fuse 6/8 & Later 2 Fuse, 4A FC Fuse, Midget 7A 4/8 & Earlier Fuse, Midget 5/8 thru 6/8 Fuse, Midget 0A 7/8 & Later Fuse Holder 9/3 & Earlier Fuse Holder 5/8 & Later Fuse Holder /4 & Earlier Fuse Holder 7/8 & Later Fuse Puller 9/3 & Earlier Fuse Puller /4 & Earlier Fuse Cover Terminal Cover 2/8 & Earlier Terminal Cover 3/8 & Later Sec. Term. Cover 6/8 & Later Use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. 2 For units built during the transition, use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. 3 For units built 0/2, use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 52

53 Controls (/2 & Later) Transformers, Fuses, & Terminal Blocks, Continued Ref. # Description Part Number 208V 230V 460V 575V Fuses All Units FD Fuse, Midget 3A Delay, 500 VAC 2, Fuse, Midget 4A Delay, 500 VAC 2, 3 4EHG7663 Fuse Block Fuse Cover/Puller F4A- C Fuse, 0.5A Delay, 600 VAC Fuse Block Fuse Cover/Puller F6C Fuse, 0.5A Delay, 600 VAC Fuse Block Fuse Cover/Puller Transformers All Units T2A, B Transformer, 75VA (2/3 & Earlier) Transformer, 75VA (3/4 & Later) T4 Transformer, 290VA 2, 3 (2/4 & Earlier) NA NA Transformer, 600VA 2, 3 (2/5 & Later) NA NA T6 Transformer,.5 KVA (Code 26= F, H) Transformer,.5 KVA Transformer,.5 KVA T7 Transformer, 20V/24V, 50VA (Code 8= M) Fuse Puller Kit Ferrite Core Fuse Kit Terminal Blocks All Units 4 TB Terminal Block, Internal Power Distribution var. var. var. var. Terminal Block, Jumper Ports var. var. var. var. Terminal Block, End Plate var. var. var. var. Terminal Block, End Stop var. var. var. var. Terminal Block, Jumper var. var. var. var. TB2 Terminal Block, Internal Power Distribution var. var. var. var. Terminal Block, Jumper Ports var. var. var. var. Terminal Block, End Plate var. var. var. var. Terminal Block, End Stop var. var. var. var. TB8 Terminal Block, Internal Signal Distribution var. var. var. var. Terminal Block, Jumper Ports var. var. var. var. Terminal Block, End Plate var. var. var. var. Terminal Block, End Stop var. var. var. var. For units built 0/2, use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. 2 Not shown on diagram. 3 For units built during the transition, use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. 4 Note that Terminal Blocks are assemblies made up of various components. Confirm the type and quantity of components needed or contact Daikin Applied with model and serial number information BEFORE ordering. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 53

54 Controls (/2 & Later) Compressor Contactors & Motor Protectors 3 Ref, # Part Part Description Number 208V Unit Size V 460V 575V 208V 230V 460V 575V Compressor # A4P Board MMP MMP Manual Motor Protector 27-32A Manual Motor Protector 23-28A Manual Motor Protector 20-25A Manual Motor Protector 7-22A Manual Motor Protector 4-20A Manual Motor Protector - 6A Manual Motor Protector 9-2.5A Manual Motor Protector 7-0A Manual Motor Protector 5.5-8A Manual Motor Protector 4-6.3A Manual Motor Protector 3.5-5A Manual Motor Protector 2.8-4A Manual Motor Protector A Manual Motor Protector.8-2.5A Manual Motor Protector.4-2A Manual Motor Protector.-.6A Manual Motor Protector A For units built 0/2, use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. 2 Any of the listed parts may be used depending upon unit options selected. Use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. 3 Note that there is NO M Contactor as Compressor # is controlled by Inverter Control Board A4P. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 54

55 Controls (/2 & Later) 4 Supply and Exhaust Fan Contactors & Motor Protectors Ref. # Description Part Number Qty. Supply Fan MMP MMP0 208V (Code 07= 2*) 2 Fan,.3HP Motor (Code 22= 2DY AND Code 2= EM) Fan, 2.3HP Motor (Code 22= 4DY AND Code 2= GM) Fan, 4.0HP Motor (Code 22= 6DY AND Code 2= HM) Fan, 8.0HP Motor (Code 22= 22DY AND Code 2= KM) V (Code 07= 3*) 2 Fan,.3HP Motor (Code 22= 2DY AND Code 2= EM) Fan, 2.3HP Motor (Code 22= 4DY AND Code 2= GM) Fan, 4.0HP Motor (Code 22= 6DY AND Code 2= HM) Fan, 8.0HP Motor (Code 22= 22DY AND Code 2= KM) V (Code 07= 4*) 2 Fan,.3HP Motor (Code 22= 2DY AND Code 2= EM) Fan, 2.3HP Motor (Code 22= 4DY AND Code 2= GM) Fan, 4.0HP Motor (Code 22= 6DY AND Code 2= HM) Fan, 8.0HP Motor (Code 22= 22DY AND Code 2= KM) Bus Bar Feeder, Bus Bar, 2 Position, Phase Barrier, Exhaust Fan MMP (Code 36 CANNOT= YYYY) MMP5 208V (Code 07= 2*) 2 Fan,.3HP Motor (Code 36= 2DY AND Code 35= EM) Fan, 2.3HP Motor (Code 36= 4DY AND Code 35= GM) Fan, 4.0HP Motor (Code 36= 6DY AND Code 35= HM) Fan, 4.0HP Motor (Code 36= 8DY AND Code 35= HM) V (Code 07= 3*) 2 Fan,.3HP Motor (Code 36= 2DY AND Code 35= EM) Fan, 2.3HP Motor (Code 36= 4DY AND Code 35= GM) Fan, 4.0HP Motor (Code 36= 6DY AND Code 35= HM) Fan, 4.0HP Motor (Code 36= 8DY AND Code 35= HM) V (Code 07= 4*) 2 Fan,.3HP Motor (Code 36= 2DY AND Code 35= EM) Fan, 2.3HP Motor (Code 36= 4DY AND Code 35= GM) Fan, 4.0HP Motor (Code 36= 6DY AND Code 35= HM) Fan, 4.0HP Motor (Code 36= 8DY AND Code 35= HM) Not shown on diagram. 2 Used when there IS an Exhaust Fan (Code 36 CANNOT = YYYY). 3 Used when there is NO Exhaust Fan (Code 36= YYYY). 4 For units built 0/2, use the Distributor Tools BOM Search function on the Daikin Parts website or contact Daikin Applied with model and serial number information to ensure that the correct part(s) are identified. Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 55

56 Intelligent Equipment (Code 20= A, L) Intelligent Equipment from Daikin Applied (Code 20= A) is a secure, cloud-based solution that enables delivery of information to end users and/or service technicians via the web or mobile device. Intelligent Equipment measures the power and performance of every unit providing real-time data streams for benchmarking performance and monitoring system operation. A power measurement module and communications gateway installed on Daikin Applied equipment enables the unit to be directly connected to the internet via a wireless connection (Wi-Fi, cellular) or through a local area network (LAN) providing management, monitoring, control, analysis, and decision-making functionality IE Express (Code 20= L) connects directly to your Daikin unit and offers a low cost, easy to install, entry-level solution to cloud equipment controls for those who don t need the Energy Management Module (EMM) found in the Intelligent Equipment offering. Note that this feature may be added in the field after the initial purchase. In this case, the coding for Code 20 as shown above does NOT apply. Click on this link to access the RPL for Intelligent Equipment: Rebel Rooftop, DPS Vintage A Rev. AE 0/9 RPL / Page 56