Daikin. Rebel Commercial Air Handler VRV DOAS. DVS V05, V10, V12 Vintage A. Replacement Parts List No Revision D 04/2018

Transcription

1 Replacement Parts List No Revision D 04/208 Daikin Rebel Commercial Air Handler VRV DOAS DVS V05, V0, V2 Vintage A To find your Daikin Applied parts distributor, call or visit

2 Contents Parts List Revision History... 3 Serial Number Nomenclature... 4 Unit Model Nomenclature Complete Electrical Legend... 8, 9 Unit Layout... 0 Refrigeration Section..., 2 Coil Section Indoor/Evaporator & MGRH Coils: Code 8= M... 3 Economizer/Return Air Section Economizer/Return Air Diagram & Components... 4 Sensor Control Panel & California Title 24: Code 30= F... 5 Outside Air Monitor: Code 28= A... 6 Energy Recovery Section Heat Wheels, Bypass Damper, & Filters... 7, 8 Heat Wheel Components... 9, 20 Supply Air Section Supply Air Fans... 2 Filters Heat Section Gas Heat: Code 06= G Unit Size V05 Heat Exchanger Assemblies Heat Exchanger Components Unit Sizes V0, V2 Heat Exchanger Assemblies Heat Exchanger Components... 26, 27 Electric Heat: Code 06= E... 28, 29 Hot Water Heat: Code 06= W AND Code 24= WYY** Cabinet Components... 3, 32 Controls Control Box Diagrams Main Control Box Component Label Diagram Common Main Control Box Components... 35, 36 Disconnect Switches & Power Block PB Transformers, Fuses, & Terminal Blocks... 38, 39 Supply and Exhaust Fan Contactors & Motor Protectors Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 2

3 Parts List Revision History Revision Date Description New /6 New. A 2/6 Page 34: Added new HUM p /n: B 0/7 Page 23, 26: Update LP Conv. Kit coding & footnote #. C 0/7 Page 6, 7, 9: Misc. updates. Page 7: Corrected coding for Ref # J750, J750A. Page 9: Rewrote footnote #. Page 20: Fixed a formatting error. Page 27, 28: Added p/n header to table. Page 29: Rewrote pg. header & updated the TOC. Page 34: Misc. updates/corrections. Page 35: Added SPD info to table. Page 37-39: Misc updates/corrections. D 04/8 Page 6: Updated Code 24 HW Coil. Page : Updated Ref # V605, V Rewrote pg. header. Page 2 (NEW): Added pg. for additional BS components. Repaginated the form & updated the TOC. Page 2 (OLD) 3 (NEW): Corrected E00 & E50 p/n qtys. Page 23 (OLD) 24 (NEW): Added HRT0 Cable p/n. Page 29 (OLD) 30 (NEW): Updated dwgs. Rewrote p/n table. Added footnote #. Daikin Applied, 3600 Industrial Park Blvd., P.O. Box 55, Minneapolis, MN (763) Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 3

4 Serial Number Nomenclature FBO U Plant Identification FBO = Faribault, MN U= Unit Year of Manufacture 6 = = = = 209 etc. Month of Manufacture 0= January 02= February 03= March 04= April 05= May 06= June 07= July 08= August 09= September 0= October = November 2= December Serial Number (Build sequence) Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 4

5 Unit Model Nomenclature Complete Code DVS V05 A H V G 4D C V A R DY R A 4 S G Y Y Y GM DY SM H Y Y Y Y YYY YY Y EM 2DY AAA Y A A Y A Y Y WYY32 A DVS= VRV DOAS Commercial Air Handler 02 Unit Size V05= 5.0 Ton V0= 0.0 Ton V2= 2.0 Ton 03 Vintage A= Vintage A 04 Cooling Efficiency H= High (exceeds ASHRAE 92) 05 Unit Style V= VRV DOAS Air Handler 06 Auxiliary Heat G= Natural Gas E= Electric W= Water 07 Voltage / Power Connection Digit : Line Voltage 2= 208 Volt Power Supply 3= 230 Volt Power Supply 4= 460 Volt Power Supply Digit 2: Connection Type P= Power Block D= Non-Fused Disconnect Switch C= Dual Power Supply w/ Disconnect 08 Application C= Constant Volume V= Variable Volume Standard Discharge Control W= Variable Volume Space Control 09 Airflow Pattern V= Vertical Discharge & Return H= Horizontal Discharge and Return A= Vertical Discharge & Horizontal Return B= Horizontal Discharge and Vertical Return C= Vertical Discharge & No Return D= Horizontal Discharge and No Return 0 Controls A= MicroTech III Communication Cards R= Factory Installed BACnet/IP card S= Factory Installed LON card T= Factory Installed BACnet/MSTP card C= Factory Installed BACnet/MSTP card (Contractor configurable) A= Factory Installed Hybrid VRV Communication card I= Field Installed BACnet/IP card L= Field Installed LON card M= Field Installed BACnet/MSTP card 2 Outside Air Digit : Type = 0-00% Economizer 3= 0-30% Outside Air A= 00% Outside Air Damper Y= 00% Return Digit 2: Control D= Dry Bulb C= Comparative Enthalpy Digit 3: Control Over Ride C= CO2 Over Ride 3 Exhaust Air R= Barometric Relief V= Powered, Modulating 4 Filters A= 2 Merv 8 5 DX Coil 3= 3 Row 4= 4 Row 6= 6 Row 6 Drain Pan S= Stainless Steel T= Stainless Steel w/ Overflow Switch 7 Liners G= Galvanized Steel S= Stainless Steel Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 5

6 Unit Model Nomenclature Complete, Continued 8 Hot Gas Reheat (MGRH) M= Modulating Hot Gas Reheat 9 Coil Options B= All Coils Coated C= Outdoor Coil Coated E= Indoor Coils Coated 20 Intelligent Equipment A= Intelligent Equipment 2 Supply Fan Motor Digit : Motor Size E=.3HP,.0kW G= 2.3HP,.7kW H= 4.0HP, 3.0kW K= 8.0HP, 6.0kW Digit 2: Motor Type M= Electronic Commutator Motor (ECM) 22 Indoor / Supply Fan Digits - 2: Fan Diameter 2= 2 (30 mm) 4= 4 (355 mm) 6= 6 (400 mm) 22= 22 (560 mm) Digit 3: Drive Type D= Direct Drive Digit 4: Isolation Type 23 Indoor / Supply Fan RPM Digits - 4: Final Drive RPM (Eg. 250= 250 RPM) 24 Gas Heat Digits - 3: Capacity (MBH Input) 008= 80MBH 02= 20MBH 06= 60MBH 020= 200MBH 030= 300MBH 040= 400MBH YY Digit 4: Furnace Material G= Aluminized Steel S= Stainless Steel T= Stainless Steel- High Temperature Rise Digit 5: Control 2= 2 Stage M= Modulating 5: H= Modulating 0: 24 Electric Heat Digits - 3: Capacity 006= 6kW 02= 2kW 08= 8kW 030= 30kW 036= 36kW 054= 54kW 072= 72kW YY Digit 4: No Requirement, not a DVS Code Digit 5: Control 2= 2 Stages 4= 4 Stages S= SCR 24 Hot Water Heating Coil Digits - 3: Water Coil W**= Water Coil (Digits 2, 3 non-critical) YY Digit 4: Number of Coil Rows = Row 2= 2 Rows 3= 3 Rows Digit 5: Control / Valve Package 2= 2 Way 3= 3 Way 24 Field Installed Heat FFFFY= Field Installed Heat 25 Low Ambient Control = Mechanical Cooling to 23 Degrees F 26 Electrical Options F= Factory Wired GFI Receptacle G= Field Wired GFI Receptacle H= Factory Wired GFI Receptacle w/ Phase Voltage Monitor (PVM) J= Field Wired GFI Receptacle w/ Phase Voltage Monitor (PVM) K= Phase Voltage Monitor (PVM) only 27 Smoke Detector = Return Air Smoke Detector 28 Outside Air Monitoring A= OA Monitoring 29 UV Lights 30 California Title 24 F= Economizer with Fault Detection/Diagnosis (FDD) 3 No Requirement, not a DVS Code Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 6

7 Unit Model Nomenclature Complete, Continued 32 Heat/Energy Wheel Digit : Wheel Airflow L= Standard Airflow H= High Airflow Digit 2: Bypass Damper B= Bypass Damper Digit 3: Wheel Options P= Energy Wheel w/ Purge Option F= Field Supplied Wheel S= Sensible Wheel w/ Purge Option 33 Heat/Energy Wheel Control Digit : Defrost Options V= Modulating Wheel Frost Prevention F= Staged Wheel Frost Prevention C= On/Off Defrost Control Digit 2: Wheel Effectiveness Control A= Wheel Effectiveness Control 34 Heat/Energy Wheel Filtration A= Standard Outside Air Side only B= Outside & Return Air Side 35 Exhaust Fan Motor Digit : Motor Size (Horsepower) E=.3HP,.0kW G= 2.3HP,.7kW H= 4.0HP, 3.0kW Digit 2: Motor Type M= Electronic Commutator Motor (ECM) 36 Exhaust Fan Digits - 2: Fan Diameter 2= 2 (30 mm) 4= 4 (355 mm) 6= 6 (400 mm) 8= 8 (450 mm) 22= 22 (560 mm) Digit 3: Drive Type D= Direct Drive Digit 4: Isolation Type 37 Unit Approvals Digit : ETL Listing A= ETL Digit 2: Gas Heat Approvals A= ETL B= ETL High Altitude Digit 3: AHRI Certified A= AHRI Certified B= AHRI Certified C= AHRI Certified D= AHRI Certified Y= Non AHRI compliant 38 Outdoor Coil Options V= Vandal Guards 39 Electronic Expansion Valves A= Danfoss EVI/Saginomiya EVR 40 Parts Warranty A= Standard C= Additional Year D= Additional 2 Years E= Additional 3 Years F= Additional 4 Years Z= Special 4 Compressor Warranty 42 Heat Exchanger Warranty A= Standard Year R= Additional 9 Years 43 SA Fan CFM 00000= CFM From Selection Program 44 SA Fan BHP 000= BHP From Selection Program (Eg. 073 = 7.3) 45 Discharge Air Temperature 000= DAT From Selection Program (Eg. 54 = 54. F) 46 EAF CFM 00000= CFM From Selection Program 47 EAF BHP 000= BHP From Selection Program (Eg. 073 = 7.3) 48 Miscellaneous X= Special 49 IBC Certification 50 Chilled Water Coil Digits - 3: Water Coil WYY= Water Coil YY Digit 4: Number of Coil Rows 3= 3 Rows 5= 5 Rows Digit 5: Control / Valve Package 2= 2 Way 3= 3 Way 5 Water Isolation Valves A= Valves on CW and/or HW coils Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 7

8 Electrical Legend Schematic Sym. Description ACT2 Actuator Motor, Energy Recovery Wheel ACT3 Actuator Motor, Economizer AHL Auxiliary High Limit BNIP BACnet/IP Communication Module BNMS BACnet/MSTP Communication Module BSCB PCB, VRV Controller CHK Choke, Interface Board (IFB) DAT Temperature Sensor, Discharge Air DFT Defrost Temperature Sensor DHL Duct Hi-limit, Switch DKND3 D3 Gateway VRV Communication Card DMS, 2 Switches, California Title 24 DSI Direct Spark Ignition Control DS Disconnect Switch, Unit Power DS6 Disconnect Switch, Powered GFCI Receptacle DXIT DXIT Sensor w/ 75 Lead DXOT DXOT Sensor w/ 75 Lead ECB Ebtron Control Board EXPD Controller Extension EVB Expansion Valve Control Board EVDX Indoor Expansion Valve EVRH MGRH Expansion Valve EWT Temperature Sensor, Entering Water FA, B Fuse, Control Circuit Transformer (T), Primary FC, D Fuse, Control Circuit Transformer (T), Secondary F4A- C Fuse, Control Circuit Transformer (T4), Primary FB60 Fuseblock, Energy Recovery Wheel F6C Fuse, Powered GFCI Transformer (T6), Secondary F60A- C Fuses, Energy Recovery Wheel GFR Board, Ground Fault Relay GWDX Gateway Board, DX Coil GWRH Gateway Board, MGRH HEAT Heater Module HL Hi-Limit Switch, Gas Heat IFB Interface Board LCT Temperature Sensor, Leaving Coil LNWK LON DAC Communication Module LWT Temperature Sensor, Leaving Water SHS Humidity Sensor MCB Main Control Board MJ Mechanical Jumper MMP0 Manual Motor Protector, Supply Fan MMP5 Manual Motor Protector, Exhaust Fan MMP60 Manual Motor Protector, Energy Recovery Wheel OAE Enthalpy Sensor, Outside Air OAER Relay, Outside Air Enthalpy OAT Temperature Sensor, Outside Air PB Power Block, Power Distribution PBF Power Block Electrical Noise Filter Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 8

9 Electrical Legend Schematic Sym. Description PC5 Pressure Control, Dirty Filter Switch PVM Phase Voltage Monitor R60 Energy Recovery Face and Bypass Damper Relay R63 Relay, Duct High Limit Switch RAE Enthalpy Sensor, Return Air RAT Temperature Sensor, Return Air REC Receptacle, GFCI RES3, 4 Resistor RHIT MGRH Sensor RHOT MGRH Sensor SD, 2 Smoke Detector, Supply Air/Return Air SHS Space Humidity Sensor SPD Surge Protector SPS Static Pressure Sensor, Duct SPS2 Static Pressure Sensor, Building T Transformer, Main Control T2A, B Transformer, Control Input (5/24VAC) T4 Transformer, Branch Selector Controls T6 Transformer, Powered GFCI Receptacle (Line/5VAC) TB Terminal Block, Internal Power Distribution TB2 Terminal Block, Field -24V TB8 Terminal Block, Internal Signal Distribution VBC Modulating Gas Heat Controller VFD60 Variable Frequency Drive, Energy Recovery Wheel ZNT Zone Temperature Sensor (field installed) Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 9

10 Unit Layout Supply Fan Control Box Economizer/Return Damper Filters Exhaust Fan Heat Section (Gas Heat shown) Exhaust/Backdraft Damper Coil Section Economizer/Return Air Control Panel Shown above is a typical Gas Heat unit (Code 06= G) equipped with a 00% Economizer (Code 2= **) no Energy Recovery [Heat Wheel] option (Code 32= YYY), and Powered Modulating Exhaust (Code 3= V). This picture is to be used for reference only as Components and Component layout differ depending upon unit size and options selected. Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 0

11 Refrigeration Section Refrigeration Diagrams & Components V046 V740 V735 V730 V600 V605 V630 V640 V040 V60 V620 Ref. # Description Unit Size Part Number V05 V0 V2 V040 Filter Drier Filter Drier Filter Drier V046 Valve, Expansion (EVDX) Valve, Expansion (EVDX) Cable, Expansion Valve, 5 Meter V600 Valve, Expansion, MGRH (EVRH) Valve, Expansion, MGRH (EVRH) V605 Coil, Expansion Valve, MGRH (EVRH) Coil, Expansion Valve, MGRH (EVRH) V60 V620 V630 Branch Selector Unit W/ MGRH (Code 8= M) W/O ERW & MGRH (Code 32 CANNOT= YYY AND Code 8= Y) W/ ERW & W/O MGRH (Code 32= YYY AND Code 8= Y) W/ MGRH (Code 8= M) W/ MGRH (Code 8= M) Branch Selector Unit W/O ERW & W/ MGRH (Code 32= YYY AND Code 8= M) W/ ERW & MGRH (Code 32 CANNOT= YYY AND Code 8= M) W/O ERW & W/ MGRH (Code 32= YYY AND Code 8= M) W/ ERW & MGRH (Code 32 CANNOT= YYY AND Code 8= M) W/ MGRH (Code 8= M) Branch Selector Unit W/O ERW (Code 32= YYY AND Code 8= M) W/ ERW (Code 32 CANNOT= YYY AND Code 8= M) ALL Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page

12 Refrigeration Section Refrigeration Components, Continued Ref. # Description Unit Size Part Number V05 V0 V2 V640 Branch Selector Unit W/ ERW (Code 32 CANNOT= YYY) V730 Access Valve V735 Core, Access Valve V740 Cap, Access Valve Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 2

13 Coil Section Indoor/Evaporator & MGRH Coils: Code 8= M E00 E50 E060 Ref. # Description Unit Size Part Number V05 V0 V2 Uncoated Indoor Coil (Code 9= Y, C) W/ Energy Recovery (Code 32 CANNOT = YYY) E00 3 Row Coil, x (Code 5= 3) Row Coil, x (Code 5= 3) Row Coil, x (Code 5= 4) W/O Energy Recovery Wheel (Code 32= YYY) E00 3 Row Coil, x (Code 5= 3) Row Coil, x (Code 5= 3) Coated Indoor Coil (Code 9= B, E) W/ Energy Recovery (Code 32 CANNOT= YYY) E00 3 Row Coil, x (Code 5= 3) Row Coil, x (Code 5= 4) W/O Energy Recovery Wheel (Code 32= YYY) E00 3 Row Coil, x (Code 5= 3) Row Coil, x (Code 5= 3) Row Coil, x (Code 5= 3) E060 Sensor, Float Switch (Code 6= T) Uncoated MGRH Coil (Code 9= Y, C) W/ Energy Recovery (Code 32 CANNOT = YYY) E50 Coil, MGRH, X (Code 8=M) Coil, MGRH, X (Code 8=M) W/O Energy Recovery Wheel (Code 32= YYY) E50 Coil, MGRH, X (Code 8=M) Coil, MGRH, X (Code 8=M) Coil, MGRH, X (Code 8=M) Coated MGRH Coil (Code 9= B, E) W/ Energy Recovery (Code 32 CANNOT = YYY) E50 Coil, MGRH, X (Code 8=M) Coil, MGRH, X (Code 8=M) W/O Energy Recovery Wheel (Code 32= YYY) E50 Coil, MGRH, X (Code 8=M) Coil, MGRH, X (Code 8=M) Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 3

14 Economizer/Return Air Section Economizer/Return Air Diagram & Components H800 H850 H750 H700 H840 H760 Sizes V0, V2 Shown Ref. # Description Unit Size Part Number V05 V0 V2 Exhaust Fan, Direct Drive (Code 3= V, M) H /230V (Code 07= 2*, 3*) 2 Fan (30mm) (Code 36= 2DY) Fan (355mm) (Code 36= 4DY) Fan (400mm) (Code 36= 6DY) Fan (450mm) (Code 36= 8DY) Fan (560mm) (Code 36= 22DY) V (Code 07= 4*) 2 Fan (30mm) (Code 36= 2DY) Fan (355mm) (Code 36= 4DY) Fan (400mm) (Code 36= 6DY) Fan (450mm) (Code 36= 8DY) Fan (560mm) (Code 36= 22DY) Damper, Return H % Economizer (Code 2= ** ) W/O Heat Wheel (Code 32= YYY) W/O Heat Wheel (Code 32= YYY) W/ Heat Wheel (Code 32 CANNOT = YYY) W/ Heat Wheel (Code 32 CANNOT = YYY) % OR 00% OA (Code 2= 3**, A**) W/O Heat Wheel (Code 32 = YYY) W/O Heat Wheel (Code 32= YYY) W/ Heat Wheel (Code 32 CANNOT = YYY) W/ Heat Wheel (Code 32 CANNOT = YYY) H840 Actuator, Return Damper H760 Damper, Exhaust/Backdraft (Code 2= **) Damper, Exhaust/Backdraft (Code 2= **) H800 Filter, Mist Eliminator H850 Sensor, Enthalpy (OAE) (Code 2= *C*) Direct Drive Exhaust Fans (Code 36= **DY) are available as an assembly ONLY. Individual fan components including Fan Wheels, Electronic Commutator Motors (ECMs), etc. CANNOT BE REPLACED IN THE FIELD. Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 4

15 Economizer/Return Air Section Sensor Control Panel & California Title 24: Code 30= F H340 RA Smoke Detector (Code 27= ) Shown H320 H330 U405 H235 Ref. # Description Part Number Qty. H235 Switch (DMS, 2) (Code 30= F) H320 Electrical Box, Smoke Detector H330 Smoke Detector (SD) (Code 27= ) H340 Enthalpy Transmitter (RAE) (Code 2= C*) U405 Fitting, Tube Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 5

16 Economizer/Return Air Section Outside Air Monitor: Code 28= A Return Section w/ Economizer (Code 2= **) Shown H865 H290 H860 H290 Ref. # Description Unit Size Part Number V05 V0 V2 H290 Bracket, Outside Air Probe H860 Probe, Ebtron Outside Air Monitor Probe, Ebtron Outside Air Monitor H865 Transmitter, Ebtron Outside Air Monitor (ECB) Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 6

17 Energy Recovery Section Heat Wheels, Bypass Damper, & Filters With Bypass Damper (Code 32= *B*) Shown J750A Size V05 Shown J800 J750 J700 J % Economizer (Code 2= **) With Bypass (Code 32= *B*) Shown J750A Sizes V0 & V2 Shown J750 J700 J80 Ref. # Description Unit Size V05 V0 V2 J700 Energy Recovery Wheel, Standard Airflow (Code 32= L**) 208/230V (Code 07= 2*, 3*) W/ Bypass Damper & Purge (Code 32= LBP) W/ Bypass Damper & Purge (Code 32= LBP) W/ Byp. Dmpr., Sens. Wheel, Purge (Code 32= LBS) W/ Byp. Dmpr., Sens. Wheel, Purge (Code 32= LBS) W/O Bypass Damper & Purge (Code 32= LYP) W/O Bypass Damper & Purge (Code 32= LYP) W/O Byp. Dmpr, Sens. Wheel, Purge (Code 32= LYS) W/O Byp. Dmpr, Sens. Wheel, Purge (Code 32= LYS) 460V (Code 07= 4*) W/ Bypass Damper & Purge (Code 32= LBP) W/ Bypass Damper & Purge (Code 32= LBP) W/ Byp. Dmpr., Sens. Wheel, Purge (Code 32= LBS) W/ Byp. Dmpr., Sens. Wheel, Purge (Code 32= LBS) W/O Bypass Damper & Purge (Code 32= LYP) W/O Bypass Damper & Purge (Code 32= LYP) W/O Byp. Dmpr, Sens. Wheel, Purge (Code 32= LYS) W/O Byp. Dmpr, Sens. Wheel, Purge (Code 32= LYS) Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 Part Number RPL / Page 7

18 Energy Recovery Section Heat Wheels, Bypass Damper, & Filters, Continued Ref. # Description Unit Size Part Number V05 V0 V2 J700 Energy Recovery Wheel, High Airflow (Code 32= H**) 208/230V (Code 07= 2*, 3*) W/O Bypass Damper & Purge (Code 32= HYP) W/O Bypass Damper & Purge (Code 32= HYP) W/O Byp. Dmpr., Sens. Wheel, Purge (Code 32= HYS) W/O Byp. Dmpr., Sens. Wheel, Purge (Code 32= HYS) V (Code 07= 4*) W/O Bypass Damper & Purge (Code 32= HYP) W/O Bypass Damper & Purge (Code 32= HYP) W/O Byp. Dmpr., Sens. Wheel, Purge (Code 32= HYS) W/O Byp. Dmpr., Sens. Wheel, Purge (Code 32= HYS) J750 Damper, Bypass (Code 32= *B*) Damper, Bypass (Code 32= *B*) J750A Actuator, Bypass Damper (Code 32= *B*) J800 Filters, MERV 8, 6 x 6 x 2 (Code 2= **) Filters, MERV 8, 6 x 6 x 2 (Code 2= 3**, A**) J80 Filters, MERV 8, 8 x 24 x 2 (Code 2= **. 3**) Filters, MERV 8, 8 x 24 x 2 (Code 2= A**) Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 8

19 Energy Recovery Section Heat Wheel Components Purge Option Rotation J700D J700B J700A J700E J700C Ref. # Description Unit Size V05 V0 V2 Part Number J700A Motor, Energy Recovery Wheel Motor, Energy Recovery Wheel 208/460/3 208/460/ J700B Belt, Energy Recovery Wheel Belt, Energy Recovery Wheel J700C Segments, Energy Recovery Wheel 2 Standard Wheel (Code 32= **P) 4 Sensible Wheel (Code 32= **S) 4 Standard Wheel (Code 32= **P) Sensible Wheel (Code 32= **S) Standard Wheel Standard Airflow (Code 32= L*P) 6 6 High Airflow (Code 32= H*P) 6 6 Sensible Wheel Standard Airflow (Code 32= L*S) 6 6 High Airflow (Code 32= H*S) 6 6 J700C Segment Set, Energy Recovery Wheel 2 Standard Wheel (Code 32= **P) Sensible Wheel (Code 32= **S) To identify Heat Wheels Components; first obtain the first six (6) digits of the serial number off the Heat Wheel nameplate (as shown in the above insert) then contact Daikin Applied with unit model and serial number information so that the correct part(s) can be identified. 2 Order a Segment Set if ALL segments in an Energy Recovery Wheel are to be replaced. Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 9

20 Energy Recovery Section Heat Wheel Components, Continued Ref. # Description Unit Size Part Number V05 V0 V2 J700C Segment Set, Energy Recovery Wheel, cont. 2 Standard Wheel Standard Airflow (Code 32= L*P) High Airflow (Code 32= H*P) Sensible Wheel Standard Airflow (Code 32= L*S) High Airflow (Code 32= H*S) J700D Bearing Kit, Energy Recovery Wheel Bearing, Energy Recovery Wheel J700E Pulley, Energy Recovery Wheel Pulley, Energy Recovery Wheel Standard Airflow (Code 32= L**) High Airflow (Code 32= H**) To identify Heat Wheels Components; first obtain the first six (6) digits of the serial number off the Heat Wheel nameplate (as shown in the insert on the previous page) then contact Daikin Applied with unit model and serial number information so that the correct part(s) can be identified. 2 Order a Segment Set if ALL segments in an Energy Recovery Wheel are to be replaced. 3 The Bearing Kit contains two (2) Bearings. Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 20

21 Supply Air Section Supply Air Fans D700 D750 Sizes V0 & V2 Shown D20 Ref. # Description Unit Size Part Number V05 V0 V2 D20 Heat Diffuser Fan Assembly, Supply Air (Code 22= **DY) D /230V (Code 07= 2*, 3*) 2 Fan (30mm) (Code 22= 2DY) Fan (355mm) (Code 22= 4DY) Fan (400mm) (Code 22= 6DY) Fan (560mm, 4HP Motor) (Code 22= 22DY AND Code 2= H) Fan (560mm, 8HP Motor) (Code 22= 22DY AND Code 2= K) V (Code 07= 4*) 2 Fan (30mm) (Code 22= 2DY) Fan (355mm) (Code 22= 4DY) Fan (400mm) (Code 22= 6DY) Fan (560mm, 4HP Motor) (Code 22= 22DY AND Code 2= H) Fan (560mm, 8HP Motor) (Code 22= 22DY AND Code 2= K) D750 Handle, Supply Fan Assembly Direct Drive Supply Air Fans (Code 22= **DY) are available as an assembly ONLY. Individual Direct Drive Supply Air Fan components including Fan Wheels, Electronic Commutator (EC) Motors, etc. CANNOT BE REPLACED IN THE FIELD. Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 2

22 Supply Air Section Filters F70 Ref. # Description Unit Size Part Number V05 V0 V2 F70 Filter, 2 MERV 8, 6 x 6 x 2 (Code 4= A) F70 Filter, 2 MERV 8, 8 x 24 x 2 (Code 4= A) Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 22

23 Heat Section Unit Size V05 Gas Heat: Code 06= G Heat Exchanger Assemblies 60 MBH Modulating shown (Code 24= 06*M) L002 HTR003 HTR030 L232 HTR020 HTR02 HTR0 HTR03 HTR02 HTR009 HTR022 HTR008 HTR004 HTR00 Ref. # Description Part Number Qty. Gas Heat Exchanger Assemblies L002 80MBH (Code 24= 008**) Aluminum, 2 Stage (Code 24= 008G2) Stainless Steel, 2 Stage (Code 24= 008S2) Stainless Steel, 2 Stage, Hi Temp. Rise (Code 24= 008T2) Stainless Steel, 5: Modulating (Code 24= 008SM) Stainless Steel, 5: Modulating, Hi Temp. Rise (Code 24= 008TM) L002 20MBH (Code 24= 02**) Aluminum, 2 Stage (Code 24= 02G2) Stainless Steel, 2 Stage (Code 24= 02S2) Stainless Steel, 2 Stage, Hi Temp. Rise (Code 24= 02T2) Stainless Steel, 5: Modulating (Code 24= 02SM) Stainless Steel, 5: Modulating, Hi Temp. Rise (Code 24= 02TM) L002 60MBH (Code 24= 06**) Aluminum, 2 Stage (Code 24= 06G2) Stainless Steel, 2 Stage (Code 24= 06S2) Stainless Steel, 2 Stage, Hi Temp. Rise (Code 24= 06T2) Stainless Steel, 5: Modulating (Code 24= 06SM) Stainless Steel, 5: Modulating, Hi Temp. Rise (Code 24= 06TM) Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 23

24 Heat Section Unit Size V05 Gas Heat: Code 06= G Heat Exchanger Components Ref. # Description Part Number Qty. Gas Heat Exchanger Components HTR003 Inducer Fan, 5V HTR004 Rollout Switch HTR008 Pressure Transducer, Modulating (Code 24= ****M) HTR009 Gas Valve, 2 Stage (Code 24= ***G2) Gas Valve, Modulating (Code 24= ****M) HTR00 Air Pressure Switch, 2 Stage (Code 24= ****2) 80MBH (Code 24= 008**) , 60MBH (Code 24= 02**, 06**) Air Pressure Switch, Modulating (Code 24= ****M) HTR0 Gas Valve, Single Stage (Code 24= ****M) Cable, Spark Ignitor 30 OAL HTR02 Spark Ignitor HTR03 Flame Sensor HTR020 5: Modulating Controller (VBC) (Code 24= ****M) Ignition Control N/S Staged Ignition Control (Code 24= ****2) HTR02 5: Modulating (DSI) (Code 24= ****M) HTR022 Transformer, 40VA HTR030 Vent Duct/Flue Adapter Assembly L232 Primary High Limit Switch 80MBH (Code 24= 008**) , 60MBH (Code 24= 02**, 06**) N/S Auxiliary Temperature Limit N/S Natural Gas to LP (Propane) Conversion Kit (Code 24= ****2) N/S= Not shown on diagram. LP Conversion Kit is designed to be used on Staged Heat Exchangers ONLY (Code 24= ****2). Kit CANNOT be used to convert Modulating Gas Heat Exchangers (Code 24= ****M). If a conversion from natural gas to propane is desired AND the unit has a Modulating Gas Heat Exchanger, a NEW STAGED Heat Exchanger AND LP Conversion Kit is required. Contact Daikin Applied to identify any additional parts required for the conversion. Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 24

25 Heat Section Unit Sizes V0, V2 Gas Heat: Code 06= G Heat Exchanger Assemblies L002 Ref. # Description Part Number Qty. Gas Heat Exchanger Assemblies L MBH (Code 24= 020**) Aluminum, 2 Stage (Code 24= 020G2) Stainless Steel, 2 Stage (Code 24= 020S2) Stainless Steel, 2 Stage, Hi Temp. Rise (Code 24= 020T2) Stainless Steel, 5: Modulating (Code 24= 020SM) Stainless Steel, 5: Modulating, Hi Temp. Rise (Code 24= 020TM) Stainless Steel, 0: Modulating (Code 24= 020SH) Stainless Steel, 0: Modulating, Hi Temp. Rise (Code 24= 020TH) L MBH (Code 24= 030**) Aluminum, 2 Stage (Code 24= 030G2) Stainless Steel, 2 Stage (Code 24= 030S2) Stainless Steel, 2 Stage, Hi Temp. Rise (Code 24= 030T2) Stainless Steel, 5: Modulating (Code 24= 030SM) Stainless Steel, 5: Modulating, Hi Temp. Rise (Code 24= 030TM) Stainless Steel, 0: Modulating (Code 24= 030SH) Stainless Steel, 0: Modulating, Hi Temp. Rise (Code 24= 030TH) L MBH, 6 Supply Air Fan (Code 24= 040** AND Code 22= 6DY) Aluminum, 2 Stage (Code 24= 040G2) Stainless Steel, 2 Stage (Code 24= 040S2) Stainless Steel, 2 Stage, Hi Temp. Rise (Code 24= 040T2) Stainless Steel, 5: Modulating (Code 24= 040SM) Stainless Steel, 5: Modulating, Hi Temp. Rise (Code 24= 040TM) Stainless Steel, 0: Modulating (Code 24= 040SH) Stainless Steel, 0: Modulating, Hi Temp. Rise (Code 24= 040TH) L MBH, 22 Supply Air Fan (Code 24= 040** AND Code 22= 22DY) Aluminum, 2 Stage (Code 24= 040G2) Stainless Steel, 2 Stage (Code 24= 040S2) Stainless Steel, 2 Stage, Hi Temp. Rise (Code 24= 040T2) Stainless Steel, 5: Modulating (Code 24= 040SM) 9032 Stainless Steel, 5: Modulating, Hi Temp. Rise (Code 24= 040TM) 9032 Stainless Steel, 0: Modulating (Code 24= 040SH) Stainless Steel, 0: Modulating, Hi Temp. Rise (Code 24= 040TH) Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 25

26 05 06 Heat Section Unit Sizes V0, V2 Gas Heat: Code 06= G Heat Exchanger Components 03 5: Modulating (Code 24= ***SM) Shown 0 L Ref. # Description Part Number Qty. Gas Heat Exchanger Components 0 Inducer Orifice Plate 200MBH (Code 24= 020**) MBH (Code 24= 030**) MBH (Code 24= 040**) Inducer Fan, 5V 200MBH (Code 24= 020**) MBH (Code 24= 030**) MBH (Code 24= 040**) Primary Temperature Limit Switch 70 F (ALL EXCEPT BELOW) F (Code 24= 040** AND Code 22= 22DY ONLY) : Modulating Controller (Code 24= ****M) : Modulating Controller (Code 24= ****H) N/S J2 Jumper Plug, 0: Modulating Controller (Code 24= 030**) N/S J2 Jumper Plug, 0: Modulating Controller (Code 24= 040**) N/S Slave Controller (Code 24= ****H) Transformer, 40VA Direct Spark Ignition Board (Code 24= ****M, ****H) N/S= Not shown on diagram. The J2 Jumper Plug does NOT come with the Modulting Controller. Reuse the old Plug, or order replacement Plug if needed. 2 Qty. of p.c for 2 Stage (Code 24= ****2); qty. of 2pc. for Modulating (Code 24= ****M, ****H). Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 26

27 Heat Section Unit Sizes V0, V2 Gas Heat: Code 06= G Heat Exchanger Components, Continued Ref. # Description Part Number Qty. N/S Ignition Control (Code 24= ****2) Transducer, Gas Pressure (Code 24= ****M, ****H) Gas Valve, Modulating, 5: 200MBH (Code 24= 020*M) MBH (Code 24= 030*M) MBH (Code 24= 040*M) Gas Valve, Modulating, 0: (Code 24= ****H) Gas Valve, 2 Stage (Code 24= ***G2) Switch, Single Air Pressure, Modulating, 5: 200MBH (Code 24= 020*M) MBH (Code 24= 030*M) MBH (Code 24= 040*M) Switch, Single Air Pressure, Modulating, 0: 200MBH (Code 24= 020*H) MBH (Code 24= 030*H) MBH (Code 24= 040*H) Switch, Single Air Pressure, 2 Stage (Code 24= ***G2) Gas Valve, Single Stage, Modulating, 5: 200MBH (Code 24= 020*M) MBH (Code 24= 030*M) MBH (Code 24= 040*M) Gas Valve, Single Stage, Modulating, 0: (Code 24= ****H) Spark Ignitor N/S Cable, Ignitor (from Spark Ignitor to Ignition Board, 24 OAL) Flame Sensor Rollout Switch N/S Auxiliary Temperature Limit N/S Flue Adapter N/S Grommet, Field Gas Heat Connection L80 Gasket, Exhaust Gas Heater N/S Natural Gas to LP (Propane) Conversion Kit (Code 24= ****2) N/S Elevation Kits Conversion Kit, Elevation: Ft Conversion Kit, Elevation: Ft Conversion Kit, Elevation: Ft Conversion Kit, Elevation: Ft Conversion Kit, Elevation: Ft N/S= Not shown on diagram. LP Conversion Kit is designed to be used on Staged Heat Exchangers ONLY (Code 24= ****2). Kit CANNOT be used to convert Modulating Gas Heat Exchangers (Code 24= ****H, ****M). If a conversion from natural gas to propane is desired AND the unit has a Modulating Gas Heat Exchanger, a NEW STAGED Heat Exchanger AND LP Conversion Kit is required. Contact Daikin Applied to identify any additional parts required for the conversion. Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 27

28 Heat Section Electric Heat: Code 06= E L003 Ref. # Description Unit Size Part Number V05 V0 V2 Electric Heat Exchanger Assemblies L V (Code 07= 2*) 2 Stage, 6kW (Code 24= 006Y2) SCR, 6kW (Code 24= 006YS) Stage, 2kW (Code 24= 02Y2) SCR, 2kW (Code 24= 02YS) Stage, 8kW (Code 24= 08Y4) Stage, 8kW (Code 24= 08Y4) SCR, 8kW (Code 24= 08YS) Stage, 30kW (Code 24= 030Y4) Stage, 36kW (Code 24= 036Y4) SCR, 36kW (Code 24= 036YS) Stage, 54kW (Code 24= 054Y4) SCR, 54kW (Code 24= 054YS) L V (Code 07= 3*) 2 Stage, 6kW (Code 24= 006Y2) SCR, 6kW (Code 24= 006YS) Stage, 2kW (Code 24= 02Y2) SCR, 2kW (Code 24= 02YS) Stage, 8kW (Code 24= 08Y4) Stage, 8kW (Code 24= 08Y4) SCR, 8kW (Code 24= 08YS) Stage, 30kW (Code 24= 030Y4) Stage, 36kW (Code 24= 036Y4) SCR, 36kW (Code 24= 036YS) Stage, 54kW (Code 24= 054Y4) SCR, 54kW (Code 24= 054YS) Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 28

29 Heat Section Electric Heat: Code 06= E, Continued Ref. # Description Unit Size Part Number V05 V0 V2 Electric Heat Exchanger Assemblies, Continued L V (Code 07= 4*) 2 Stage, 6kW (Code 24= 006Y2) SCR, 6kW (Code 24= 006YS) Stage, 2kW (Code 24= 02Y2) SCR, 2kW (Code 24= 02YS) Stage, 8kW (Code 24= 08Y4) SCR, 8kW (Code 24= 08YS) Stage, 8kW (Code 24= 08Y4) SCR, 8kW (Code 24= 08YS) Stage, 30kW (Code 24= 030Y4) SCR, 30kW (Code 24= 030YS) Stage, 36kW (Code 24= 036Y4) SCR, 36kW (Code 24= 036YS) Stage, 54kW (Code 24= 054Y4) SCR, 54kW (Code 24= 054YS) Stage, 72kW (Code 24= 072Y4) Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 29

30 Heat Section Hot Water Heat: Code 06= W AND Code 24= WYY** Size V05 Shown Sizes V0 & V2 Shown L004 L004 Size V05 W/ 2 Way Vlv. Shown Code 24= WYY*2 L730 L75 L75 Sizes V0, V2 W/ 3 Way Vlv. Shown Code 24= WYY*3 L855 L860 L865 L865 L860 L855 L730 Ref. # Description Unit Size Part Number V05 V0 V2 Hot Water Coil, Uncoated (Code 9= Y, C) L004 Low Hot Water Heat Coil, Row (Code 24 = WYY*) Low Hot Water Heat Coil, Row (Code 24 = WYY*) High Hot Water Heat Coil, 2 Row (Code 24 = WYY2*) High Hot Water Heat Coil, 2 Row (Code 24 = WYY2*) Hot Water Coil, Coated (Code 9= B, E) L004 Low Hot Water Heat Coil, Row (Code 24 = WYY*) Low Hot Water Heat Coil, Row (Code 24 = WYY*) High Hot Water Heat Coil, 2 Row (Code 24 = WYY2*) High Hot Water Heat Coil, 2 Row (Code 24 = WYY2*) L75 Valve, Water, 2 Way (Code 24= WYY*2) Valve, Water, 2 Way (Code 24= WYY*2) Valve, Water, 3 Way (Code 24= WYY*3) Valve, Water, 3 Way (Code 24= WYY*3) L730 Valve, Ball Valve, Ball L855 Fitting, Access Valve L860 Core, Access Valve L865 Cap, Access Valve Note that early production units may have used a different valve. The p/ns listed are the currently recommended replacwements. Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 30

31 Cabinet Diagrams OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL U52 U32 U002 Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 U322 U50 RPL / Page 3

32 Cabinet Components Ref. # Description Part Number U002 Screw (6pc. per door) 0-6 x U32 Gasket, D-Style.36 x U322 Gasket, D-Style.750 x U50 Hinge (3pc. per door) 2.0 x U52 Latch (3pc. per door) For Cabinet part numbers not shown above, contact Daikin Applied with the unit GO number and Serial Number so that the correct part(s) can be identified. 2 Quantity and/or length varies by location. Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 32

33 2 X5A X4A XA X5A X4A 24V 24V Controls Control Box Diagrams Main Control Box: Unit Size V05 MMP5 MMP0 MMP60 PC5 TB8 COM MCB EXPD TB PB GND5 GND0 CHK SPD M60 TB2 BSCB T2A T2B Modbus IFB ACS ACS2 ACS3 Top View Mounted on the side of the transformer panel GLG TB66 GWDX GWRH SPS2 T H X MMP5 MMP0 F60 A B C TB8 COM MCB EXPD PB F4 GND5 GND0 DS GND60 TB2 TB CHK Modbus IFB ON FA FB FC Main Control Box: Unit Size V0, V2 ACS ACS2 ACS3 T4 N T3 T2 T L3 L2 L T X H FC FB FA T2A T2B SPS2 REC PC5 A D2 D E F D3 BSCB GWDX GWRH XA 2 2 F2 C2 The above diagrams show typical Control Panel layouts and are to be used for reference only. Specific unit configuration may differ depending upon unit size and options selected. F3 Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 33

34 Device ID Daikin Part # Description CHK Rebel Choke Fully Assembled PCB DAT-I Sensor NTC Thermistor Assembly 236 DKND Modbus Board With Software # DKND SOFTWARE, DIII-NET, DAIKIN DS Disconnect Non Fusible 30A UL98 DS Modification Disconnect Shaft ABB 6MM 2.8" Long Rebel DS Disconnect Pistol Handle ABB DXIT-I Sensor NTC Thermistor Assembly 354 DXOT-I Sensor NTC Thermistor Assembly 354 EVDX-I Connector 5 Pin 2.5MM Crimp Transition EVH-I XAP-06V- CONN XA HOUSING 6 POS 2.5MM EVH2-I XAP-06V- CONN XA HOUSING 6 POS 2.5MM EVH3-I XAP-06V- CONN XA HOUSING 6 POS 2.5MM EVL-I XAP-05V- Connector Housing 5 Pos 2.5MM EVL2-I XAP-05V- Connector Housing 5 Pos 2.5MM EVL3-I XAP-05V- Connector Housing 5 Pos 2.5MM EVRH-I Connector 5 Pin 2.5MM Crimp Transition EVSC-I XAP-07V- CONN XA HOUSING 7 POS 2.5MM EVSC2-I XAP-07V- CONN XA HOUSING 7 POS 2.5MM EVSC3-I XAP-07V- CONN XA HOUSING 7 POS 2.5MM EWT-I Sensor NTC Thermistor Assembly 354 EXPD CS Expansion Module Rebel Microtech III Cooling MT3027 EXPD Connector 5 Pin Spring Cage Top Entry EXPD Connector 8 Pin Spring Cage Top Entry EXPD Connector 2 Pin Spring Cage Top Entry EXPD Connector 3 Pin Spring Cage Top Entry EXPD Connector Siemens Extension I/O Direct Connect EXPD Connector 7 Pin Spring Cage Top Entry FA Fuse, Class CC, Time Delay, 600VAC, 4.0A, 200K AIC FB Fuse, Class CC, Time Delay, 600VAC, 4.0A, 200K AIC FC Fuse, Midget, Time Delay, 500VAC, 7.0A, 0K AIC F Fuse Class CC A Delay 600 VAC F Fuseholder Class CC 30A Single-Pole Wire-in F Fuse Block Accessories, Fuse Cover, CC M, 30A F Label Fuse Replacement Class CC.0A F Fuse Block Accessories, Din Rail Mount, CC M F60A Fuse Class CC 0 A Fast 600 VAC F60A Fuse Holder, Class CC, 3 Pole, 30A, Open Clip F60A Fuse Block Accessories, Fuse Puller, CC M, 30A F60A Fuse Block Accessories, Din Rail Mount, CC M F60A Label, Fuse Replacement, 600V, 0A, Class CC F60B Fuse Class CC 0 A Fast 600 VAC F60B Fuse Block Accessories, Fuse Puller, CC M, 30A F60C Fuse Class CC 0 A Fast 600 VAC F60C Fuse Block Accessories, Fuse Puller, CC M, 30A GLG Ground Lug, Position, Max 2/0AWG Copper Wire IFB Control Board Daikin Interface board IFB New LCT-I Sensor NTC Thermistor Assembly 236 LWT-I Sensor NTC Thermistor Assembly 354 MBX Assy Rebel Large Backpanel MQ MBX Label Master Panel McQuay Rebel MBX Label, Info, Fuse Name Plate, SE MBX Label, Info, Software, MT III MBX Label, Info, Phase Short MBX Label Rebel Door MBX Label, Danger, Bottom Terminals Device ID Daikin Part # Description MBX Bushing Heyco Black Nylon 26.9mm diameter MBX "Standoff Locking Board Support 5/8""" MCB Controller Siemens MTIII IP and Inbuilt HMI-MT3006 MCB Connector 2 Pin Spring Cage Top Entry MCB Connector 3 Pin Spring Cage Top Entry MCB Connector 5 Pin Spring Cage Top Entry MCB Connector 7 Pin Spring Cage Top Entry MCB Connector 8 Pin Spring Cage Top Entry MCB Connector 6 Pin Spring Cage Top Entry MMP CS MMP Class 0 Size S00.8 to 2.5A Screw Termina MMP CS MMP Bus Bar Type E Feeder Terminal Sizes S00 an MMP Bus Bar 2 Position MMP MMP CS MMP Class 0 Size S00.8 to 2.5A Screw Termina OAT-I Sensor Thermistor Standard Temperature 00" Power Block, 600V, 75A, 3 Pole, x 6, Line: 2/0-4, Load: 4- PB PC Switch Cleveland Controls Pressure.00 WC -4" Rg RAT-I Sensor NTC Thermistor Assembly 236 REC GFNT 000 Receptacle Ground Fault Interrupter 5A REC Steel, Receptacle Box REC Plug, Nylon, Black, 5/8" REC Label, Danger, Service Outlet, Disconnect REC Label, Info, Service Voltage, Lt Roof RHIT-I Sensor NTC Thermistor Assembly 354 RHOT-I Sensor NTC Thermistor Assembly 354 SPS "Transducer Pressure 24VDC 4-20mA +/-.25""W" T Transformer CPT W/ FB 500VA 480/240V 0/5/20V T Terminal Cover Micron, 6 Terminals, 500VA or Greater T Fuse Cover kit for Micron Transformers T2A Transformer Class 2 75VA 20V/24V T2B Transformer Class 2 75VA 20V/24V T Autotransformer Tamura 600VA 460V PRI 398V SEC 50 Terminal Block, 690VAC, 4 Poles, Spring Clamp, Passthrough TB (Through-Type) TB Terminal Block Accessory, End Stop Terminal Block Accessory, End Plate / Cover, 2.5mm², 4 TB Clamping Points TB Terminal Block Accessory, Jumper, 3 Poles TB Terminal Block, 690VAC, 4 Poles, Spring Clamp, Grounding TB Terminal Block Accessory, Jumper, 2 Poles Terminal Block, 690VAC, 4 Poles, Spring Clamp, Passthrough TB (Through-Type) TB Terminal Block Accessory, End Stop Terminal Block Accessory, End Plate / Cover, 2.5mm², 4 TB Clamping Points TB Terminal Block Accessory, Jumper, 2 Poles TB Terminal Block, 690VAC, 4 Poles, Spring Clamp, Grounding TB Terminal Block, 690VAC, 4 Poles, Spring Clamp, Grounding Terminal Block, 690VAC, 4 Poles, Spring Clamp, Passthrough TB (Through-Type) TB Terminal Block Accessory, End Stop Terminal Block Accessory, End Plate / Cover, 2.5mm², 4 TB Clamping Points TB Terminal Block Accessory, Jumper, 2 Poles Assy VFD 460V 0.5HP ACS320-03U-0A2-4 ABB Frame VFD R0 Controls Control Box Component Label Diagram GOI Number: H MAINBOXR0 Note that all units will have a label similar to the one shown above located on the Control Box Access Door. This label contains schematic designators, part descriptions, and Daikin Applied part numbers. The label shown above is for representative purposes only. Actual part numbers will vary depending upon unit size and options selected. Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 34

35 Controls Common Main Control Box Components Ref. # Description Part Number Control Boards MCB MicroTech III Controller EXPD Controller Extension/Expansion Board Connector Extension I/O Direct Connect EVB Expansion Valve Control Board GWDX VRV Gateway Board, DX GWRH VRV Gateway Board, RH IFB Interface Board MicroTech III Remote Unit Keypad BSCB BS Unit Controller Standoff, BS Unit Controller (5pc. total used) Communication Modules 2 BNIP BACnet/IP Communication Module Kit BNMS BACnet/MSTP Communication Module Kit DKND3 D3 Gateway VRV Communication Card LNWK LON DAC Communication Module Kit Connector, Communication Module to MCB Connectors - Connector, 2-Pin Spring Cage, Top Entry Connector, 3-Pin Spring Cage, Top Entry Connector, 5-Pin Spring Cage, Top Entry Connector, 6-Pin Spring Cage, Top Entry Connector, 7-Pin Spring Cage, Top Entry Connector, 8-Pin Spring Cage, Top Entry Sensors & Transducers DAT Temperature Sensor, Discharge Air LCT Temperature Sensor, Leaving Coil EWT Temperature Sensor, Entering Water LWT Temperature Sensor, Leaving Water OAT Temperature Sensor, Outside Air RAT Temperature Sensor, Return Air DXIT/DXOT Temperature Sensors, DX Coil RHIT/RHOT Temperature Sensors, MGRH SHS Sensor, Humidity Duct Mounted SHS Sensor, Humidity Wall Mounted SPS2 Pressure Transducer This Controller must be programmed in order to function correctly. When ordering a replacement, provide the unit model and serial number so that unit specific software code can be loaded before shipment. 2 The Communication Module position is shown as COM on the Control Box diagram. 3 The Communication Module Kit contains the Communication Module, Connector, and Installation Instructions. 4 Not shown on diagram. Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 35

36 C F Controls Common Main Control Box Components, Continued Ref. # Description Part Number Pressure Switches PC5 Switch, Dirty Filter PC5 Tubing, Blue, 9 OAL PC5 Tubing, Red, 20 OAL Energy Recovery Wheel Components F60A- C Fuse, Energy Recovery Wheel 0A, 600V FB60 Fuseblock, Energy Recovery Wheel Fuse Cover/Puller M60 Contactor, Energy Recovery Wheel 7A MMP60 Motor Protector, Energy Recovery Wheel.28-.4A Phase Barrier, Motor Protector Link, M60 to MMP VFD60 VFD, Energy Recovery Wheel, 0.5HP 208/230V VFD, Energy Recovery Wheel, 0.5HP 460V Keypad Display, Energy Recovery Wheel VFD Miscellaneous Components CHK Choke GLG Ground Lug PVM Phase Voltage Monitor Socket, Phase Voltage Monitor REC Receptacle, Ground Fault 5A, 20V SPD Surge Protector ZNT Sensor, Digital- Zone Temperature w/ Tenant O/R & Setpoint Adj., Sensor- Zone Temperature w/ Tenant Override, Sensor- Zone Temp. w/ Tenant Override & Remote Setpoint Adj., CO 2 Sensor, Duct Mounted CO 2 Sensor, Space Mounted Not shown on diagram. 2 Digital Room Sensor p/n is the preferred option however, any one of these sensors can be used. For positive p/n identification, refer to the drawings below. ZNT Sensor ZNT Sensor 3770 ZNT Sensor 3780 Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 36

37 Controls Disconnect Switches & Power Block PB Ref. # Description Part Number Disconnect Switch, Unit (Code 07= *D) DS Circuit Breaker, 30A, Molded Case Switch Handle, Shaft, Circuit Breaker, 60A, Molded Case Switch Handle, Shaft, Circuit Breaker, 00A, Molded Case Switch Handle, Shaft, Circuit Breaker, 50A, Molded Case Switch Operating Mechanism, Handle, Shaft, Lug Kit, Line & Load (Qty. 3 per p/n), Circuit Breaker, 225A, Molded Case Switch Operating Mechanism, Handle, Shaft, Lugs, Line & Load (Qty. 3 per p/n), Disconnect Switch, GFI Receptacle (Code 26= F, H) DS6 Fused Circuit Protector Fuse, 8A 600V, Fuse, 9A 600V, Fuse, 0A 600V, Power Block & Ferrite Core (Code 07= *P) PB Power Terminal Block, 75A, 3P, x 4, 600V Power Terminal Block, 75A, 3P, x 6, 600V Power Terminal Block, 30A, 3P, x 2, 600V Power Terminal Block, 420A, 3P, x 8, 600V Ferrite Core Any of the listed parts may be used, depending upon unit options selected. Check installed part to verify, confirm the parts used by referring to the unit supplied Control Box Component Label (refer to the Control Box Component Label Diagram at the beginning of this section), or contact Daikin Applied with unit serial number information to ensure that the correct part(s) are identified. 2 Not shown on diagram. Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 37

38 Controls Transformers, Fuses, & Terminal Blocks Ref. # Description Part Number 208V 230V 460V 575V Units without Gas Heat (Code 06= E, W, S, Y) T Transformer, 208/277V, 300VA Transformer, 480/240V x 20V, 300VA FA, B Fuse, 4A Delay, 600 VAC Fuse, 2A Delay, 600 VAC FC Fuse, Midget 4A Delay, 500 VAC 4EHG7663 Units with Gas Heat (Code 06= G) T Transformer, 208/277V, 500VA Transformer, 480/240V x 20V, 500VA FA, B Fuse, 6A Delay, 600 VAC Fuse, 4A Delay, 600 VAC FC Fuse, Midget 7A Delay, 500 VAC Fuses All Units FD Fuse, Midget 3A Delay, 500 VAC,, Fuse, Midget 4A Delay, 500 VAC, 2 4EHG7663 Fuse Block Fuse Cover/Puller F4A- C Fuse, A Delay, 600 VAC Fuse Block Fuse Cover/Puller F6C Fuse, 5A Delay, 600 VAC Fuse Block Fuse Cover/Puller Any of the listed parts may be used, depending upon unit options selected. Check installed part to verify, confirm the parts used by referring to the supplied Control Box Component Label (refer to the Control Box Component Label Diagram at the beginning of this section), or contact Daikin Applied with unit serial number information to ensure that the correct part(s) are identified. 2 Not shown on diagram. Rebel Rooftop, DVS V05 - V2 Vintage A Rev. D 04/8 RPL / Page 38