CL6NX +Dispenser (KITTING MANUAL)

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1 原本 BARCODE PRINTER CL6NX +Dispenser (KITTING MANUAL) WWCL9500: Dispenser kit WWCL95300: Dispenser kit + Rewind 5/Jan/05 Production Engineer Dept SATO TECHNOLOGY CO.,LTD APPROVED CHECKED INCHARGE 間下白濱横山 PE-E70Z0

2 Revision History Model : DISPENSER / DISPENSER + REWIND Kitting (CL6NX) Rev Date E.O No. Description Revised Page(s) APR CHK PIC - 5/Jan/05 - 初版発行

Page. 9 P56409xx MOTOR COVER(DIS) D7 DISPENSE ASSY D3 REWIND

CABLE SET 9 R950xx RELAY PCB ASSY S8 MD43006 (JP3006 SW+WL) 4

RELAY PCB Assy 3 ND0060030 E-SNAP RING (E-6SU) P397xx EXT

SW+WL) For Motor Cover(DIS) P56405xx DIS.

MD44008 (JP4008 SW+WL) 4 For Rewind Assy S4 MD34008 (Black)

(JP3006 SW+WL) For Dispense Bar & DIS Front cover S5 MD430088

3 Page. 9 P56409xx MOTOR COVER(DIS) D7 DISPENSE ASSY D3 REWIND ASSY D4 REWIND CORE SUB 3 JG000A TIE WRAP R8840xx EXT SIGNAL CABLE SET 9 R950xx RELAY PCB ASSY S8 MD43006 (JP3006 SW+WL) 4 S7 For EXT PCB Assy MD33006 PAN SCREW SW+WS (JP3006 SW+WS) For RELAY PCB Assy 3 ND E-SNAP RING (E-6SU) P397xx EXT POWER CABLE SET 0 R8580xx EXT PCB ASSY 7 S6 MD44008 (JP4008 SW+WL) For Motor Cover(DIS) P56405xx DIS. PLATE P55490xx REWIND SP P04760xx OILES BEARING (80B-080) S MD44008 (JP4008 SW+WL) 4 For Rewind Assy S4 MD34008 (Black) PAN SCREW SW+WS (8JP400 SW+WS) For DIS Front cover S3 MD43006 (JP3006 SW+WL) For Dispense Bar & DIS Front cover S5 MD (Black) (8JP3008 SW+WL) 4 8 R389xx BASE COVER SET (DIS) For Dispense Assy DS KIT +RW MODEL only

4 Page. D7 DISPENSE ASSY 9 R950xx RELAY PCB ASSY S7 MD33006 PAN SCREW SW+WS (JP3006 SW+WS) For RELAY PCB Assy 7 P56405xx DIS. PLATE S4 MD34008 (Black) PAN SCREW SW+WS (8JP400 SW+WS) For DIS Front cover S3 MD43006 (JP3006 SW+WL) For Dispense Bar & DIS Front cover S5 MD (Black) (8JP3008 SW+WL) 4 8 R389xx BASE COVER SET (DIS) For Dispense Assy DS KIT MODEL only

Slide Notes> When remove the cover LH, Please be careful that the cover does not touch the PCB (3) Reuse FRONT COVER BOTTOM (LH) Disuse () Disuse ()

5 Page. 3 <Preparation tool and Caution> *Phillips screwdriver +No. *Nipper Please turn OFF the power before assembling the dispenser. <Procedure (Dismantle)>. Open the open-cover, and Head-open. Remove () screw, and take-out () and (3). 3. Remove (4) screw, and take-out (5) Cover-LH. Slide Notes> When remove the cover LH, Please be careful that the cover does not touch the PCB (3) Reuse FRONT COVER BOTTOM (LH) Disuse () Disuse () (MD34048): pcs FRONT COVER BOTTOM Deformed Capacitor by contact with the cover Slide & Lift up Reuse (4) PAN. SCREW SW+WL (MD4400) Reuse (5) COVER LH DS KIT +RW MODEL DS KIT MODEL

Page. 4 5. Remove (6) screw, take out (7). Reuse (Need modify) (9) LABEL HOLDER GUIDE -RH 6. Remove (8) screw, take out (9).

Modify method of Label-hold-guide-RH Slide Delete Nipper Disuse (7) DIS BLIND COVER(RW) After modification Joint Disuse (6)

6 Page Remove (6) screw, take out (7). Reuse (Need modify) (9) LABEL HOLDER GUIDE -RH 6. Remove (8) screw, take out (9). 7. Delete (modify) the circle shape of (9) Use the nipper, please cut the ribs (3-places) of joint. Modify method of Label-hold-guide-RH Slide Delete Nipper Disuse (7) DIS BLIND COVER(RW) After modification Joint Disuse (6) (MD4400): pcs Reuse (8) BIND P-TIGHT SCREW (MH3008): 3pcs Notes>Without burr on the cut surface of the LABEL HOLDER GUIDE -RH DS KIT +RW MODEL only

0 Kg cm Screwing 4 places Reuse (modified parts)

7 Page. 5 <Procedure (Assembly)> 8. Attach (0), fix by () screw. (0) REWIND MOTOR SUB 9. Attach (), fix the motor cable. 0. Re-attach (3), fix by (4) screw. Motor cable is in the shaded area, do not overlap Motor cable () TIE WRAP (JG000A):pcs () (MD44008): 4pcs Torque : 4.0~6.0 Kg cm Screwing 4 places Reuse (modified parts) Tie wrap Motor cable (3) LABEL HOLDER GUIDE -RH Motor cable, fixed with TIE WRAP. Motor cable is in the shaded area, do not overlap Slide Insert the motor cable Into the hole. (4) Reuse BIND P-TIGHT SCREW (MH3008): 3pcs Torque : 3.5~4.5 Kg cm DS KIT +RW MODEL only

8 Fit the shape Page. 6. Pass thru (5), (6), to Rewind-shaft, and fix by Rewind-lock-plate.. Insert a (7) to Rewind core assy. 3. Attach (8) to the Rewind shaft. 4. Attach (9), fix by (0) screw. 5. Attach (), and fix by (3) screw. 6. Connect the cable (4) and (5) and Dis-motor-cable to power-supply and EXT-PCB (5) SPRING EXT-PCB DIS-POWER CABLE DIS-MOTOR CABLE (6) REWIND CORE ASSY OILES BEARING (7) (80B-080) OILES BEARING (8) E-SNAP RING (E-6SU) E-snap ring Fully inserted The tip of the Rewind-shaft,and mounting the E-snap ring. DIS-POWER CABLE POWER SUPPLY (9) EXT PCB ( KB cable) DIS-SIGNAL CABLE () MOTOR COVER(DIS) (3) (MD44008): pcs Torque : 4.0~6.0 Kg cm (0) (MD43006): 4pcs Torque : 7.0~8.0 Kg cm (4) DIS-POWER CABLE (5) DIS-SIGNAL CABLE DS KIT +RW MODEL only

Connect Dispense-unit s cable (Dispense Sensorcable

9 Page Connect the (0) Option-cable on (6) Relay-PCB * Option-cable is printer-side items. (0) OPTION CABLE 6. Connect Dispense-unit s cable (Dispense Sensorcable to Relay-PCB (6) RELAY-PCB (7) PAN SCREW SW+WS (MD33006): pcs Torque : 3.5~4.5 Kg cm Dispense Sensor cable (from Dispense Unit) Reuse (8) FROTN COVER UNDER (LH) 7. Attach (6), fix by (7) screw. 8. Attach (8) 9. Attach (9), fix by (30) screw. (9) DISPENSE UNIT (30) PAN SCREW SW+WS (MD430088): 4pcs Torque : 7.0~8.0 Kg cm DS KIT +RW MODEL DS KIT MODEL

Page. 8 0. Open the Dispenser-unit. (3) DISPENSER BAR. Attach (3), fix by (3) screw. <Note> Refer to below photo.

Center line Open (34) (MD34008): pcs Torque : 4.0~6.

(33) (3) (35) FRONT COVER UNDER (DS) (MD43006): pc Torque : 7.0~8.(MD43006): pc Torque : 7.0~8.0 Kg cm.

10 Page Open the Dispenser-unit. (3) DISPENSER BAR. Attach (3), fix by (3) screw. <Note> Refer to below photo. Set to match Center-line of Dispense-bar and mark (of Engine-frame), then fix it by screw. Center line Open (34) (MD34008): pcs Torque : 4.0~6.0 Kg cm (33) (3) (35) FRONT COVER UNDER (DS) (MD43006): pc Torque : 7.0~8.0 Kg cm (MD43006): pc Torque : 7.0~8.0 Kg cm. Attach (33), fix by (34) and (35) screw <Note>A convex protrusion, and placed in a Front cover under(ds) holes. Note Convex put in the hole 3. Close the Dispenser-unit. Slide 4. Attach (36), fix by (37). Fin (Conversion) Reuse (37) PAN. SCREW SW+WL (MD4400) Torque : 4.0~6.0 Kg cm Reuse (36) COVER LH DS KIT +RW MODEL DS KIT MODEL

<Method of mounting the label and ribbon>:see below Close the thermal-head 3 Close the Dispense-unit while pulling backing-paper 4 Confirm that it does not loosen the backing-paper.

11 Page. 9 <Check and adjust after assembly Dispenser-kit> <Preparation (set the Label, etc)> () Set Pressure roller in center of used label. () Set Label and Ribbon to Printer Label: Peel off the label (about 50cm) from Label roll Label Route (3) Open the thermal-head (4) Open the Dispense-unit, pass thru the Label into it. <Method of mounting the label and ribbon>:see below Close the thermal-head 3 Close the Dispense-unit while pulling backing-paper 4 Confirm that it does not loosen the backing-paper. If it has loosen (NG), perform 3 again. Set method of Pressure roller SLIDE Pressure-roller Set Label to Dispenser unit OK Dispense bar Thermal head Pressure roller platen 3 4 POINT NG Head pressure adjustment, please refer to the Operation Manual. DS KIT MODEL only

Page. 0 <Check and adjust after assembly Dispenser-kit> <Preparation (set the Label, etc)> () Set Pressure roller in center of used label.

(5) Clip the edge of backing paper by Rewind-core-lever.

roller Set method of backing-paper to Rewind-core SLIDE 3 Rewind-lever Pressure-roller Set method of Label to Dispenser unit 4 Pull the Rewind-lever Set backing-paper 3 Push lever until

12 Page. 0 <Check and adjust after assembly Dispenser-kit> <Preparation (set the Label, etc)> () Set Pressure roller in center of used label. () Set Label and Ribbon to Printer Label: Peel off the label (about 30cm) from Label roll Label Route (3) Open the thermal-head (4) Open the Dispense-unit, pass thru the Label into it. (5) Clip the edge of backing paper by Rewind-core-lever. *Winding direction is CCW: refer to below procedure (6) Close the thermal-head (7) While winding the Rewind-core (pull backing-paper), close the Dispense-unit Set method of Pressure roller Set method of backing-paper to Rewind-core SLIDE 3 Rewind-lever Pressure-roller Set method of Label to Dispenser unit 4 Pull the Rewind-lever Set backing-paper 3 Push lever until inner-most 4 Close the head 56 While winding (pulling) backing-paper lightly, close the Dispense-unit <Note> Confirm that it does not loosen the backingpaper on Dispense-bar If it has loosen (NG), perform 56 again. 5 Dispense-bar Thermal-head NG (loosen) OK 6 Head pressure adjustment, please refer to the Operation Manual. Pressure- roller platen DS KIT +RW MODEL only

<Check and adjust after assembly Dispenser-kit> <Test

() Power ON the CL6NX printer (press Power key) ()

(DS+RW MODEL only) (3) Press Soft-L (4) Press Soft-R,

Settings (6) Press or key several times Change

press Enter key x 3-times (8) After display Factory,

Printer will be start printing the Factory-test-print.

DS KIT+RW MODEL only Clock display confirmation Soft-L

13 <Check and adjust after assembly Dispenser-kit> <Test printing method> CL6NX KITTING MANUAL Power Page. () Power ON the CL6NX printer (press Power key) () Clock display confirmation. (DS+RW MODEL only) (3) Press Soft-L (4) Press Soft-R, display the Offline (5) Press Enter key, display the Settings (6) Press or key several times Change Settings-menu; Printing Tools (7) After select Tools, press Enter key x 3-times (8) After display Factory, press Soft-R key. Printer will be start printing the Factory-test-print. When you want to stop printing, press Soft-R key again. DS KIT+RW MODEL only Clock display confirmation Soft-L Back // Navigation Soft-R Enter 0:30 To suit the user label (user ribbon), please set the print darkness. DS KIT +RW MODEL DS KIT MODEL

Dispense functions () Confirm the label condition of after peeling-off Soft-L Soft-R Enter Label OK Back // Backing-paper If it is a/b (NG) case, please adjust Offset (a) Label is not retained on

14 <Check and adjust after assembly Dispenser-kit> CL6NX KITTING MANUAL Page. Power <Check contents and adjust> Ⅰ. Dispense-Sensor function Confirm that the next-label is printed when peeling-off the label. (next-label does not printed before peeling-off the label) Ⅱ. Dispense functions () Confirm the label condition of after peeling-off Soft-L Soft-R Enter Label OK Back // Backing-paper If it is a/b (NG) case, please adjust Offset (a) Label is not retained on Dispense-bar ~4mm (Reference) (b) It doesn t take peeling the label easily Navigation NG NG <Adjust method of Offset > () Set Offset value In case of (a); Offset value Reduce ( ) (b); Increase ( ) () After setting, By press Soft-R key, printer is issued Test-printing. When Label-pitch is less than 00mm, Press // x3 times, press the [Soft-R] key. Confirm the label-stop position is OK or NG. If it was NG, please perform ()~() again. Then If printing-position needs to adjust, please set it by Pitch value. Label stop position adjust Test-print Printing position adjust DS KIT +RW MODEL DS KIT MODEL

15 Page.3 <Check and adjust after assembly Dispenser-kit> Ⅱ. Dispense functions () In case of printing (alignment) is slanting, or backing-paper is slant loading by rewind-core. Adjust the slope angle of Dispense-bar Center line Adjust method () Loose the screw () After adjust, fix screw DS KIT +RW MODEL DS KIT MODEL

Dispenser & Dispenser +Rewind model Cushion (Top Front

(Bottom-Rear) () CUSHION (BOTTOM-FRONT ) Modify the

Cushion piece from Cushion (Bottom-Front) This small

16 Page.4 <Packing method>. Remove Small-piece from Cushion (Bottom-Front) ~with Dispenser & Dispenser +Rewind model Cushion (Top Front -L) Cushion (Top Rear) Cushion (Top Front -R) Cushion (Bottom-Rear) () CUSHION (BOTTOM-FRONT ) Modify the Cushion (Bottom-Front) +DS & DS+REWIND model Remove the Cushion piece from Cushion (Bottom-Front) This small piece is not use for +DS & DS+REWIND model, please throw away it. DS KIT +RW MODEL DS KIT MODEL

PRINTER front side PRINTER FRONT SIDE Parts No 05 Parts

5 Susunan packing item seperti gambarajah di bawah.

9 8 Q04690xx CUSHION (T-R) Q04694xx CARTON SPACER 7

BOTTOM : H PASTE 6 Q04688xx CUSHION (T-F- RH) Q04648xx

FRONT SIDE PRINTER REAR SIDE 3 Q0469xx CUSHION (B-F)

spacer(fr) SLIT hole Direction Cushion (T-F-LH) Cushion

17 PRINTER front side PRINTER FRONT SIDE Parts No 05 Parts No 05 CL6NX KITTING MANUAL Page.5 Susunan packing item seperti gambarajah di bawah. Pastikan taping bawah carton case bentuk H. 9 8 Q04690xx CUSHION (T-R) Q04694xx CARTON SPACER 7 Q04689xx CUSHION (T-F- LH) PACKING TAPE TOP : H PASTE BOTTOM : H PASTE 6 Q04688xx CUSHION (T-F- RH) Q04648xx CARTON SPACER(FR) 5 Q0469xx CUSHION (B-R) SLIT PRINTER FRONT SIDE PRINTER REAR SIDE 3 Q0469xx CUSHION (B-F) PRINTER FRONT SIDE Q04687xx CARTON CASE (PRINT) Carton spacer(fr) SLIT hole Direction Cushion (T-F-LH) Cushion (T-R) Carton Spacer (tape tidak kelihatan) Cushion (B-F) MODIFIED Cushion (B-R) Cushion (T-F-RH) DS KIT +RW MODEL DS KIT MODEL

CL6NX +Cutter (KITTING MANUAL)

原本 BARCODE PRINTER CL6NX +Cutter (KITTING MANUAL) WWCL9500: Cutter kit 5/Jan/205 Production Engineer Dept SATO TECHNOLOGY CO.,LTD APPROVED CHECKED INCHARGE 間下 205..5 白濱 205..5 横山 205..5 PE-E70Z02 E70Z02