402s - Service Manual
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- Damon Cummings
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1 Manual Exploded View Recommended Parts List Part Number Merrychef 402s - All Models Description Recommended Minimum Stock Holding & Kits Qty Per Oven Unit 1-10 Ovens Ovens Ovens 1st Aid/To Go Box 58 11K0005 MENU KEY SOCKET ASSY 1 EA Z WAY 0.1 RIBBON CABLE ASSY 1 EA Z0217 FUSE 1in 10A HRC 3 EA Z0231 FUSE HOLDER 1IN (13A) 4 EA Z0957 FUSE 1x1/4in 1A HBC (MAINS) 1 EA Z AMP LITTELFUSE FLM020 2 EA Z A FUSE HOLDER 2 EA Z1294 MICROSWITCH WITH ROLLER 2 EA Z1298 CAPACITOR - MOTOR START - 2uF 1 EA Z1299 DISPLAY ASSY + HEADER V2 - V2.5 1 EA Z1315 THERMISTOR 150MM + LEAD 900MM 1 EA Z POLE ROUND ROCKER SWITCH 1 EA Z1324 DISPLAY ASSY + HEADER V3 1 EA Z1340 FILTER 16A SCREW MOUNT 2 EA Z1375 CRYDOM SOLID STATE RELAY 1 EA Z1402 BUSSMANN FUSE 1.6A S R 1 EA Z1436 OVERHEAT SAFETY STAT (OVEN) 1 EA Z0186 DOOR SEAL SEALANT TUBE Z WAY MAINS TERMINAL BLOCK 1 EA Z0499 CABLE GLAND NUT 1 EA Z0500 CABLE GLAND LARGE 1 EA Z0527 STIRRER COVER - SEALANT TUBE Z0586 DC VOLTAGE CONNECTOR 10 WAY 1 EA Z1247 MICROSWITCH SPRING INTERLOCK 1 EA Z1248 WHITE NYLON BLANK 9MM DIA (V2 - V3 OVENS) 4 EA Z1259 SHEET COVER CAP 12MM DIA (V4 OVENS) 4 EA Z4028 COOL DOWN TRAY 2 EA Z4029 PADDLE PEEL PIZZA 1 EA Z4031 BREAD BASKET SUBWAY USA 1 EA DR0030 HANDLE SPACER (SEE NOTE-6) 2 EA DV0037 BOTTOM TRIM 1 EA DV0091 SIDE PANEL L/H 1 EA DV0092 SIDE PANEL RH 1 EA DV0094 TOP TRIM (V1 OVEN ONLY) 1 EA DV0168VIT DOOR CHOKE (PRESSED) 1 EA DV0187 TOP PANEL (PRESSED) 1 EA DV0275 RACK V3 1 EA DV0365 GREASE FILTER BOTTOM CLIP V4 1 EA DV0366 GREASE FILTER HOUSING V4 (EASYOUT) 1 EA DV0431 DOOR HANDLE (SEE NOTE-6) 1 EA DV0501 DOOR SKIN 1 EA DV0504 DOOR CHOKE V1 1 EA DV0666 STIRRER COVER - CERAMIC 2 EA DV0692 SEAL - CERAMIC COVER 2 EA A P11H0010 HT DIODE ASSY (SEE NOTE-1) 2 EA P11K0002 LOGIC BOARD MAIN ASSY (V2 & v2.5) 1 EA P11K0004 MAI RELAY PCB 1 EA P11K s LD LOGIC PCB ASSY (V3) 1 EA P11K s FIBRE OPTIC BOARD ASSY 1 EA P11M0364 VCK HT DIODE ASSEMBLY (SEE NOTE-1) 2 EA P30Z1349 MAGNETRON 2M248H-B (SEE NOTE-2) 2 EA PSA s V4 CONVERT TOOL EA PSA1108 CHICKEN GRIDDLE ACC PACK 1 EA PSA111 DOOR ASSEMBLY 1 EA PSA1110 SERVICE HINGE REPLACEMENT KIT EA PSA1122 MAGNETRON COOLING FAN ASSY 1 EA PSA1188 IMPINGER PLATE BRACKET FIXING KIT EA PSA1189 IMPINGER PLATE REPLACEMENT SCREW KIT EA PSA s GREASE FILTER REPLACEMENT KIT e4 (SEE NOTE-5) EA PSA126 BLOCK TRANSFORMER B EA PSA s HOT AIR MOTOR SERVICE KIT 1 EA PSA2101 TOP IMPINGER PLATE S/STEEL (SEE NOTE-4) 1 EA PSA2183 M/SWITCH BRACKET ASSY 2 EA PSA227 GOLD RESISTOR (220R) 1 EA PSA234 MAG STAT WIRE ASSY (x2 PER ASSY) 1 EA PSA s CERAMIC COVER UPGRADE KIT EA PSA252 TOOL KIT FOR SA251 EA PSA257 EC402s SOUNDER ASSY 1 EA PSA266 IMPINGER PLATE LOWER ASSY 1 EA PSA s CONTROL FASCIA ASSY V2 -V2.5 1 EA PSA s CONTROL FASCIA ASSY V3 1 EA PSA276 AIR FILTER ASSY 2 EA PSA288 STIRRER MOTOR ASSY (PINNED) 2 EA Centre Kit Page 1 of 10
2 Manual Exploded View Recommended Parts List Part Number Merrychef 402s - All Models Description Recommended Minimum Stock Holding & Kits Qty Per Oven Unit 1-10 Ovens Ovens Ovens 1st Aid/To Go Box 49 PSA3113 DOOR SEAL 402S 1 EA PSA332 GASKET SET 1 EA SA259 DISPLAY LEAD ASSY V3 1 EA SA313 HOT-BOX SUB ASSY 1 EA SA314 CATALYST ASSY UPPER V1 - V2.5 1 EA SA315 CATALYST ASSY LOWER V1 - V2.5 1 EA SA329 REAR PANEL 1 EA SA339 GREASE FILTER HOUSING V2 - V3 1 EA SA340 GREASE FILTER CARTRIDGE 1 EA SA351 CATALYST ASSY UPPER 1 EA SA353 CATALYST ASSY LOWER 1 EA Centre Kit 402s 230Volts 50Hz - UK/EU - Unique Parts 27 P30Z Hz TRANS MULTI 220V 240V 2 EA A PSA225 MAINS LEAD ASSY (EU) - 4-C 1 EA PSA226 MAINS LEAD ASSY (UK) - 3 CORE 1 EA s 230Volts 50Hz - AP - Unique Parts 27 P30Z Hz TRANS MULTI 220V 240V 2 EA A PSA225 MAINS LEAD ASSY (EU) - 4-C 1 EA PSA226 MAINS LEAD ASSY (UK) - 3 CORE 1 EA s 230Volts 50Hz - AZ - Unique Parts 27 P30Z Hz TRANS MULTI 220V 240V 2 EA PSA226 MAINS LEAD ASSY (UK) - 3 CORE 1 EA SR216 MAINS SUPPLY LEAD GK (AZ) 1 EA s 230Volts 50Hz - CN - Unique Parts 27 P30Z Hz TRANS MULTI 220V 240V 2 EA SA2111 MAINS CABLE ASSY 1P CHINA 1 EA s 200Volts 50Hz - JP - Unique Parts 27 30Z1368 HT TRANSFORMER 200V 50Hz 2 EA DV0576 HEATER ELEMENT 208V 5 EA SA2110 MAINS CABLE ASSY 1P 402s 1 EA s 200Volts 50Hz - JP (SW) - Unique Parts 25 30Z uF CAPACITOR 2500V 2 EA Z1368 HT TRANSFORMER 200V 50Hz 2 EA DV0576 HEATER ELEMENT 208V 5 EA SA2110 MAINS CABLE ASSY 1P 402s 1 EA Page 2 of 10
3 Recommended Parts List Manual Part Number Exploded View Merrychef 402s - All Models Description Recommended Minimum Stock Holding & Kits Qty Per Oven Unit 1-10 Ovens Ovens Ovens 1st Aid/To Go Box Centre Kit 402s 230Volts 50Hz - LA - Unique Parts 27 P30Z Hz TRANS MULTI 220V 240V 2 EA Z1266 PLUG & LEAD ASSY (SUBWAY) 1 EA s 220V 60Hz - MX - Unique Parts 20 DV0606 HEATER ELEMENT 220V 5 EA Z1266 PLUG & LEAD ASSY (SUBWAY) 1 EA s 220V 60Hz - PH - Unique Parts 20 DV0606 HEATER ELEMENT 220V 5 EA SA2128 MAINS CABLE ASSY - PHILIPPINES 1 EA s 220V 60Hz - SA - Unique Parts 20 DV0606 HEATER ELEMENT 220V 5 EA A PSA225 MAINS LEAD ASSY (EU) - 4-C 1 EA PSA226 MAINS LEAD ASSY (UK) - 3 CORE 1 EA s 240V 60Hz - SA - Unique Parts 29 PSA226 MAINS LEAD ASSY (UK) - 3 CORE 1 EA s 220V 60Hz - TW - Unique Parts 20 DV0606 HEATER ELEMENT 220V 5 EA SA217 MAINS LEAD ASSY (US) 1 EA SA2126 MAINS CABLE ASSY 4-CORE (US) 1 EA s 208V 60Hz - USA - Unique Parts 10 30Z1293 MOTOR SPEED CONTROLLER - US 1 EA Z1266 PLUG & LEAD ASSY (SUBWAY) 1 EA DV0576 HEATER ELEMENT 208V 5 EA SA217 MAINS LEAD ASSY (US) 1 EA Page 3 of 10
4 Recommended Parts List Manual Part Number Exploded View 402s 240V 60Hz - USA - Unique Parts Merrychef 402s - All Models Description Recommended Minimum Stock Holding & Kits Qty Per Oven Unit 1-10 Ovens Ovens Ovens 1st Aid/To Go Box 10 30Z1293 MOTOR SPEED CONTROLLER - US 1 EA Z1266 PLUG & LEAD ASSY (SUBWAY) 1 EA Centre Kit NOTES: NOTE-1 P11M0364 FITTED FROM SERIAL NO , REPLACING P11H0010 NOTE-2 MAGNETRONS MUST ONLY BE REPLACED WITH LIKE FOR LIKE IE: 2M248H-B FITTED, ONLY REPLACE WITH THE SAME. NOTE-3 PSA2103 FITTED FROM SERIAL NO , 25 MARCH 2008 NOTE-4 PSA2101 FITTED FROM SERIAL NO. XYZ, DDMMYY NOTE-5 TO UPGRADE a 402s TO CURRENT e4 GREASE FILTER ARRANGEMENT - PSA1107 & DV0356 MUST BE USED NOTE-6 WHEN ORDERING DV DR0030 MUST BE ORDERED ALSO Page 4 of 10
5 Recommended Parts List Manual Part Number Exploded View Merrychef 402s - All Models Description Recommended Minimum Stock Holding & Kits Qty Per Oven Unit 1-10 Ovens Ovens Ovens 1st Aid/To Go Box Centre Kit Page 5 of 10
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