Groundsmaster 345 Traction Unit

Transcription

1 Form No. -0 Groundsmaster Traction Unit Model No and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number, the tire by :, the valve by :, and the wheel by :. When you order the assembly identified by reference number, you receive all parts identified by reference numbers :, :, and :. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number X means that two of the parts identified by reference number are indicated. The TORO Company 00 All Rights Reserved

2 -0 Contents Page Page Frame Installation Assembly Radiator and Hood Assembly Frame Assembly No Hydrostatic Transmission Assembly Control Panel Assembly Transmission Assembly No Brake Pedal Assembly Neutral Centering Device Assembly Traction Pedal Assembly Push Arm Assembly Power Steering Assembly Fuel Tank and Front Axle Assembly Power Steering Unit Assembly No Rear Axle Assembly Engine Installation Assembly Hydraulic Cylinder Assembly No Governor Assembly No Front Axle Assembly No Engine Component Assembly Brake Assembly Air Cleaner Assembly No Electrical Schematic Power Take Off and Shaft Assembly Hydraulic Schematic Power Take Off Assembly Crankshaft and Camshaft Assembly Valve and Cylinder Assembly Oil Pump and Filter Assembly Hydraulic Cylinder (-/in Bore) Cylinder Head and Valve Assembly Assembly No Manifold Assembly Hydraulic Cylinder (in Bore) Carburetor Assembly Assembly No Ignition and Fuel Pump Assembly Valve Assembly No Starter Motor Assembly (AB00JB) Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required HYD hydraulic ASM assembly INC incorporated CARR carriage LH left hand DEG degrees NI nylon insert FH flat head PPH Phillips pan head GA gauge PTH Phillips truss head HF hex flange PTO power take off HH hex head RH right hand HHF hex head flange SFH slotted fillister head HLH hex lag head HJ hex jam HOC height-of-cut SHH slotted hex head SQH square head SHWH slotted hex washer head HS hex socket SPH slotted pan head HSBH hex socket button head SRH slotted round head HSFH hex socket flat head STD standard HSH hex socket head TAP self tapping HWH hex washer head TTH Torx truss head HWHTF hex washer head WH wing head thread forming

3 : -0 : Frame Installation Assembly Sheet No.: -0 Pad-Floor Plate, RH - Decal-Caution -0-0 Plate-Side, Foot Rest - Nut-HF - Screw-HHF --0 Fender ASM -0 Decal-PT O 0- Screw-SHWH - Clamp-Slotted - Nut-Wing - Nut-Lock -0 Trim-Box, Tool -0-0 Cover-Instruments -0 Decal-Only, HYD Oil -00 Battery Cover ASM : -0 Decal-Instr., Start : -0 Shield-Cover, Battery -00 Trim-Cover, Instrument -0 Decal-Gas -00 Trim-Frame, Rear 0 - Decal-Refueling - Nut-HF --0 Box-T ool - Nut-HF - Screw-CARR --0 Extension-Fender - Screw-HHF - Screw-HWH 0-0 Pad-Plate Floor, LH Plate-Floor --0 Cover-Box, Tool - Frame ASM 0 - Decal-W arning - Screw-HH - R-Clamp - Washer-Flat - Nut-Lock, NI

4 -0 z Frame Assembly No Decal-Caution -0 Decal-Only, HYD Oil -0 Decal-Pedal, Traction 0-00 Decal-Logo, Toro - Insert-Nut -00 Screw-HWHTF - Bolt-HF - Screw-CARR - Nut-HF --0 Brace-Upper --0 Brace-Right, Lower --0 Brace-Left, Lower 0- Insert-Threaded - Bushing - Bushing-Flange Sheet No.:A

5 0: 0: : : 0: 0-0 : : : : : : : : : 0 0 Control Panel Assembly Panel-Instrument - Gauge-Fuel : - Washer-Lock, Int : - Nut-Hex : - Bulb And Lamp ASM -00 Harness-Wire -0 Nut-HF - Screw-HH 0- Tie-Cable - Nut-Lock - Screw-SHH -0 Battery (Dry) -0 Cable-Battery (Neg) -0 Cable-Battery (Pos) -0-0 Holddown-Battery -0 Stud-Holddown, Battery - Nut-Hex - Washer-Lock - Nut-Wing -0 Meter-Hour : - Bracket : - Washer-Lock, Ext : - Nut-Hex -0 Light-W arning : - Washer-Lock, Int Sheet No.: : - Nut-Hex : - Bulb And Lamp ASM 0-0 Gauge-T emp, Gas 0: - Washer-Lock, Int 0: - Nut-Hex 0: - Bulb And Lamp ASM 0-0 Switch - Switch-Key : - Nut-HH : - Washer-T ooth -0 Key-Ignition -0 Cable-Control, Throttle 0- Screw - Nut-Lock Bracket-Relay 0- Relay - Screw-HH - Nut-HF 0-0 Module-Delay -000 Decal-Panel, Instrument - Nut-Hex - Screw-HH 0 - Washer-Lock, Int

6 -0 : : Brake Pedal Assembly 0 Sheet No.: - Footpad-Brake -0-0 Parking Brake Pedal ASM - RH Brake Pedal ASM : - Bushing-Flange -0 LH Brake Pedal ASM : - Bushing-Flange - Nut-Lock - Washer-Flat - Bushing-Flange -0-0 Mount-Brake, Pivot Shaft - Pin-Cotter -00 Parking Brake Shaft ASM - Nut - Pin-Cotter -00 Spacer-Switch 0-0 Switch-Proximity 0-0 Screw-HH - Washer-Lock - Screw-HH - Screw-HH - Screw-HSFH 0 - Screw-CARR - Nut-Lock, Side-Deform - Nut-Hex - Footpad-T urn 0- Fitting-Grease Brake Pedal Mount ASM

7 -0 : 0 0 Traction Pedal Assembly --0 Spring-Compression - Pin-Cotter - Washer-Flat -0-0 Mount-Pedal, RH - Nut-Jam - Washer-Flat - Screw-HHF - Knob -0 Rod-Latch, Brake -0 Pad-Pedal, Traction - Screw-HH -0 Pad-Footrest - Nut-Flange -00 Screw-HWHTF 0- Bolt-CARR --0 Footrest -0-0 Bracket-Footrest 0- Nut-Jam -0 RH Ball Joint ASM 0 0- Nut-Jam - Nut-Flange - Pin-Roll -0 Friction Wheel ASM - Pin-Cotter -0 Shaft-Pedal, Traction -0 Pin-Pedal, Traction LH RH Sheet No.: -0 LH Brake Cable ASM -0 RH Brake Cable ASM - Pin-Clevis 0 - Spring-Extension -0 Pivot Bracket ASM : - Bushing-Flange -00 Tube-Spacer, Pedal -0 Bushing-Rubber -0-0 Pump Control Tube ASM -0-0 Support-Pedal -0 Pad-Pedal, Traction

8 -0 : : 0 0 : : Power Steering Assembly -0 Decal-T oro -00 Wheel-Steering : - Screw : - Cap-Steering Wheel -0 Cover-Dust -0-0 Cover-T ower - Screw-HWH -0-0 Support-Column - Screw-HH -0-0 Bracket-Mounting, Column 0-0 Spacer-T ower - Nut-Lock, Side-Deform -0 Elbow-HYD : -0 O-Ring -0 Hose-HYD 0- Sleeve-Protective 0- Tie-Cable -0 Hose-Steering, HYD -0 Hose-Steering, HYD -0 Elbow-HYD : - O-Ring -0 Hose-HYD 0 - Clamp-Hose Sheet No.: -0 Power Steering Unit ASM - Washer-Flat - Screw-HH - Washer-Flat Plate-Pivot -0 Nut-Lock, NI -00 Disc-Friction --0 Lever-Steering, Tilt - Grip-Handle 0 - Nut-Lock, NI -0 Clamp-Column -0 Disc-Friction 0-0 Washer-Flat 0-0 Bracket-T ilt -0 Nut-HF - Nut-Jam -0 Decal-Steering, Tilt - Screw-HH 0- Sleeve-Protective -0 Decal-Brake, Parking

9 :: : : :: :: : :: : : :: :: -0 : : :: :: : :: :: : : : : : : : : : :0 :: :: : : : : : :: : : :: :0 Parts not listed in part list are not serviced separately : : Power Steering Unit Assembly No. -0 : - Bolt-Special : Ring-V alve : Plate-V alve : Pin-Alignment : Manifold-Isolation : Ring-Metering : Hex Drive ASM : Link-Drive : Screw-HSH : Cover-Commutator : Commutator : Ring-Commutator : Stator : Rotor : Spacer-Link, Drive :0 Plug : Ball : Nut-Hex : Cover-Port : Manifold-Port :0 Plate-Cover, Upper : Spacer-Bearing, Thrust : Spacer-Seal : Bearing-Thrust : Plate-Drive Not serviced separately * Not illustrated : : : Sheet No.:A *: -0 Spring Kit :: Spring :: Spring *: -0 Seal Kit :: Ring-Seal :: Seal-Commutator :: O-Ring :: O-Ring :: Seal-Face *: -0 Needle Roller Kit :: Pin-Alignment - Column ASM : 0- Nut-Jam : - Seal-Upper : - Nut-Push On : - Seal-Foam, Upper Cover : -0 Bushing : Cover-Upper : Washer-Retaining : Shaft-Input -0 O-Ring - O-Ring T-0

10 -0 : : 0 : 0 Engine Installation Assembly - Screw-HHF Engine-Ford (Vsg Type 00a) -0 Cable-Ground - Washer-Lock/Int -00 Screw-HH - Clamp 0- Nut-HHF -0 Hose-Cleaner, Air - Cap ASM --0 Tube-Cleaner, Air 0-0 Clamp-Muf fler : - Nut-Hex - Clamp-Hose -0 Air Cleaner ASM -0 Mounting Band ASM : - Nut-Square : - Screw - Screw-HH -0 Nut-HF - Nut-HF - Screw-HHF --0 Bracket-Support, Engine 0-0 Nut 0-00 Nut-Hex Sheet No.: T- - Washer-Lock, Int - Screw-HHF 0- Tie-Cable - Clamp-Wire -00 Nut-Flange, NI 0- Grommet-Rubber 0 - Screw-T AP --0 Bracket-Bulkhead -0 Decal-Installation - Harness-Wire, Fusible Link -0 Nut-Hex - Spacer - Washer-Lock/Sp - Washer-Lock, Internal

11 0-0 0 : 0 Governor Assembly No Bearing-Needle - Plug-Pipe -0 Bearing-Shaft, Rocker -0 Spacer-Plug, Expansion -0 Plug-Expansion 0-00 Body -0 Screw-Lever To Shaft -0 Lever-Rocker -0 Retainer-Stop, Sleeve 0-0 Thrust Sleeve And Bearing ASM 0- Shaft & Yoke-Main 0-0 Spacer-Y oke To Bearing 0- Bearing-Front, Main -0 Gasket-Cover To Body -0 Lockwasher -0 Screw-Cover To Body -0 Seal-Oil, Front Main -0 Hub-Fan 0 - Pin-Roll -0 Screw-HH 0-0 Bracket-Stop, Speed Sheet No.:A -0 Ring-Retaining, Bearing To Shaft -0 Lockwasher-Bearing /Cover - Nut-Hex -0 Screw -0 Screw Lever-Adjusting, Speed 0-00 Stud-Pivot, Lever - Nut-Lock, NI -0 Pin-Force, Idle -0 Spring-Governor -0 Retainer-Pin, Pivot -0 Pin-Pivot, Flyweight 0- Flyweight -0 Eyebolt - Nut-Hex 0-0 Pin-Shaft, Lever -0 Throttle Lever ASM : - Torsion Spring -0 Shaft-Rocker -0 Seal-Oil - Bumper Screw ASM - Cover - Screw T-0

12 -0 : : Engine Component Assembly 0 0: 0 : : : : : Sheet No.:A T-0

13 Engine Component Assembly (Continued) : -0 Plate-Engine Support, Rear : - Connector-W ater : - Washer-Lock, Ext : - Switch-T emperature : - Sender-T emperature -00 Screw-HH -0 Washer-Lock --0 Mount-Engine, LH -0 Washer-Snubber - Nut-HF - Screw-HHF 0- Nut-HHF -0 Mount-Engine -0 Stud-Retainer, Belt -0 Pully-Engine -0 Collar-Bearing 0- Ring-Snap, Internal 0- Ring-Snap -0 Hub-Engine - Key-W oodruff - Screw-Set - Bearing 0-00 Washer-Flat -0 Washer-Lock, Spring -0 Screw-HH -00 Screw-HH - Screw-HH - Washer-Lock -0 Fan Spacer ASM : -0 Spacer-Fan : -0 Spacer -0-0 Hub-Pulley --0 Support-Governor - Screw - Washer-Flat - Screw-HH - Nut-HF -0-0 Shield-Heat -0 Muffler 0 - Clamp-Muf fler 0: - Nut-Jam -0-0 Bracket - Pipe-Inlet, Muffler -0 Spacer -0 Joint-Ball - Washer-Lock/Sp - Nut-Hex 0-0 Hose-Heat - Clamp-W orm 0- Hose-Advance, Vacuum 0-0 Rod-Throttle -0-0 Bracket-Control, Throttle - Screw-HH - Governor ASM -0 Screw-HH -0 Swivel-Cable -0 Nut-Lock, NI Obtain from your local Ford Power Products Dealer -0 - Nut-Hex - Washer-Lock - Clamp-Boden 0 - Washer-Flat - Screw-HH - Screw-HH -0-0 Mount-Engine - R-Clamp - V-Belt, Fan -0-0 Arm-Idler - Screw-CARR -0 Bar-Spacer - Pulley-Idler 0 - Screw-CARR -00 Screw-HH -0 Bracket-Guide, Belt --0 Mount-Engine -0 Screw-HH 0- Fitting-Grease - V-Belt Support-Engine, Front - Adapter-Pump, Water -0 Screw-HH 0-0 Washer-Spring 0- Screw-PPH - Washer-Flat 0-00 Trim - Clamp-W orm - Cover-Wire, Spark Plug --0 Arm-Adj., Belt - Screw-HH 0 - Nut-Lock NI 0-00 Hose-Breather - Screw-HHF 0- Lockwasher-Pyramid - Nut-Lock, Side-Deform -0 Rod-Belt -00 Screw-HH Pulley Pump, Water Clamp V alve Separator F uel Plug Drain, Water Starter Washer Lock Screw Cap Bolt Bolt Bolt Gear Ring, Flywheel Flywheel ASM (Incl. Ref. #) Nut Stud Nut Manifold Exhaust Gasket Manifold Pulley 0 Set Ring, Locking

14 -0 0 Engine Component Assembly (Continued) : : 0 0: : : : : : Sheet No.:A T-0

15 Engine Component Assembly (Continued) Ring Compression Bolt Key Kit Pump, Water (Incl. Pulley & Gasket) Thermostat Gasket Pulley Alternator Alternator -0 Obtain from your local Ford Power Products Dealer

16 -0 Air Cleaner Assembly No. -0 Sheet No.:A T- - Element ASM -0 Nut And Gasket ASM - Clamp ASM - Skirt-Baf fle - A/C Cup ASM -0 Decal-Installation 0-0 Gasket

17 : : : : : : : -0 0 : : : 0 Power Take Off and Shaft Assembly PTO ASM Lever-PT O -0-0 Bracket-Switch, PTO - Pin-Clevis - Pin-Cotter -0 Shaft-Pivot, PTO - V-Belt - Washer-Flat - Pin-Cotter - Washer-Thrust - Spacer-Spring, Anchor - Washer-Flat - Spring-Adjustment - Screw-Lock, Patch - Bushing-Fork, PTO Fork-PT O -0 PTO Brake ASM - Pin-Clevis - Nut-Lock, NI 0 - Pin-Cotter - Pin-Spring - Spring-PT O, Tension -00 Anchor - Clamp-Casing -00 Clamp-Lever, PTO Not serviced separately Sheet No.: - Washer-Lock - Screw-HH - Screw-HH 0-00 Bracket-Switch, Actuator - Nut-Lock, NI -0 Limit Switch ASM : -0 Plunger-Switch : -0 Boot-Switch : -0 Pin-Guide, Switch : - Guide : - Nut-HH : - O-Ring : -00 Spring-Compression : -0 O-Ring : -0 Switch-Ball, N.o. -0 Washer-Shim

18 -0 : 0 : : : Power Take Off Assembly -00 Pulley-PT O -0 Yoke-PT O - Nut-HH -00 Screw-Adjusting - Washer-Flat -0 Shaft-PT O - Nut-Lock, NI -000 Spring-Compression 0- PTO Pivot ASM : Pivot-PT O : - Bushing-Flange : 0- Fitting-Grease : 0- Fitting-Grease - Key-W oodruff - Washer-Lock, Int - Nut-Hex - Washer-Flat -0 Arm-PT O - Screw-HS -0 Shaft-Actuator, PTO -0 Arm-Actuator 0 - Bearing 0- Ring-Snap, Internal - Pin-Cotter -0 Spacer Sheet No.:A T-

19 -0 : : : : : : : : 0 : : : (Optional) Valve and Cylinder Assembly - Knob - Screw-HWH -00 Guard-Rubber -0 Latch-Lever, Valve - Nut-Lock, NI -0 Lever-V alve, Pivot Mount - Screw-HH 0- Fitting-Straight, HYD : - O-Ring : - O-Ring - Fitting-Straight, HYD : - O-Ring 0- Cylinder-HYD --0 Valve Lever ASM 0- Cylinder-HYD - Pin-Cotter - Plug : - O-Ring - Pin-Clevis --0 Valve ASM 0- Fitting-HYD, 0 : -0 O-Ring : - O-Ring 0- Connector-Hose 0 - Clamp-Hose - Hose 0- Fitting-0, Swivel : - O-Ring -0 Manifold-V alve : - O-Ring : -0 O-Ring -0 Hose-Out/Cool 0- Fitting-HYD, 0 : - O-Ring : - O-Ring - Hose ASM - Clamp-W orm Sheet No.:

20 -0 : : : : : : : : : Parts not listed in part list are not serviced separately Sheet No.:A Hydraulic Cylinder (-/in Bore) Assembly No Zerk Shaft -0 Seal Repair Kit : O-Ring : O-Ring : O-Ring : Backup : Backup : Seal-Dust -0 Ring-Retaining Head Piston Nut Barrel T-0 Not serviced separately 0

21 -0 : : : : : : : : : Parts not listed in part list are not serviced separately Hydraulic Cylinder (in Bore) Assembly No Zerk Shaft -00 Repair Kit : O-Ring : O-Ring : O-Ring : Backup : Backup : Seal-Dust -0 Ring-Snap Head Piston Nut Barrel Sheet No.:A T-0 Not serviced separately

22 -0 : : : 0 Valve Assembly No. --0 Body -0 Seat-V alve -00 O-Ring - Spool -0 Retainer -00 Spacer -0 Retainer - Spring -0 Ring-Snap -0 Ring-Snap -0 Pin -0 Ball Plug ASM : -0 Plug : -0 Spring : - O-Ring - Barrel-Detent - Ball-Steel -0 Spring - Screw-Set - Stud-Detent 0 - Screw-HS - Cap-Dust, Round Sheet No.:A T- Not serviced separately

23 -0 : 0 0 : 0 0 : Radiator and Hood Assembly -0 Foam-Radiator - Hood ASM : -0 Decal-Coolant, Engine -0 Hose-Coolant, Transmission Support-Radiator 0-0 Nut-Lock -0 Shroud-Fan - Screw-HH 0- Fitting-Straight, Bulkhead : - O-Ring -0 Hose-Radiator, Lower 0-0 Hose-Radiator, Upper - Nut-HF 0- Tie-Cable - Clamp -00 Screw-HWHTF - Nut-Wing -0 Washer - Pin-L ynch -0 Bracket-Prop, Hood 0-0 Strap-Prop, Hood - Screw-HH - Washer-Flat - Nut-Lock, NI Sheet No.: --0 Bracket-Support, Seat -00 Guard-Rubber Bracket-Hold Down, Hood -0 Bracket -0 Flex Draw Latch ASM : -0 Keeper - Clip-Skid 0-00 Rod-Prop, Seat - Screw-HWH -0-0 Bracket-RH Bracket-LH - Screw-HHF 0-0 Strip-Foam, Sealing 0- Rivet-Pop Bracket-Icm - Screw-HH 0 - Nut-Hex - Washer-Lock - Screw-HH - Screw-HHF -0 Nut-HF -0 Plate-W arning - Rivet-Pop -0 Radiator ASM -0 Hose

24 -0 : 0 0 : 0 0 : Radiator and Hood Assembly (Continued) 0-0 Screw-HH - Washer-Flat - Nut-Lock - Decal - Decal-Gm - R-Clamp -0 Decal-W arning - Clamp-Hose Guard-Flywheel - Nut-HF - Bolt-HF - Screw-HWH - Washer-Back 0- Draincock -0 Hose-Fuel -0 Cap-Radiator -00 Decal-Logo, Toro Sheet No.:

25 -0 : : : : 0 : : : : : Hydrostatic Transmission Assembly -0 Coupling-Rubber - Nut-Lock, NI -00 Spacer-Coupling - Screw-HH -0 Spacer-Coupling, Rubber - Washer-Flat - Screw-HH - Screw-HH - Nut-Lock, NI -0 Bracket-Mounting -0 Fitting-HYD, 0 : -0 O-Ring : - O-Ring - Screw-HH -0 Filter Head ASM Cover-Shaft, Pump -0-0 Coupling-Drive -0 Filter-Oil - Clamp-Hose -0 Hose-Axle 0-0 Fitting-HYD, 0 : - O-Ring -0 Plug : - O-Ring - Fitting-HYD, 0 Sheet No.: : - O-Ring - Washer-Lock - Screw-HH - Transmission ASM 0-0 Gasket -0 Gear-Pinion 0- Ring-Snap - Pin-Roll 0- Fitting-HYD, 0 : - O-Ring : - O-Ring 0- Fitting-HYD, 0 : -0 O-Ring : - O-Ring -0 Hub-Pump - Key-W oodruff - Screw-Set

26 -0 : : : : : : : : : : : : : 0 0: : Sheet No.:B T-00 Transmission Assembly No. - - Screw-HH -0 Gasket 0- Ring-Snap -0 Bearing-Roller -00 Housing-Motor - Shaft-Motor -0 Plate-Thrust -0 Plate-V alve, Motor -00 Bearing-Shaft -00 Gasket -0 Plug-HYD : - O-Ring - Valve ASM - Section-Center - O-Ring -0 Pin-Dowel -0 Plate-V alve, Pump - Pin-Spring, Coil 0-0 Plate-Swash, Variable - Bearing-Ball -0 Plug-HH - O-Ring -0 Pack-Shim -0 Spring-V alve - Ring-Retaining -00 Shaft-T runnion Not serviced separately 0 : : : : : 0 - Plug-HH 0: -0 O-Ring -0 Cone-Relief, Charge -0 Spring-V alve 0- Ring-Retaining 0- Ring-Snap, Ext -0 Shaft-T runnion - Key-W oodruff 0-00 Shaft-Pump -0 Cylinder Block Kit : Retainer-Slipper : Piston ASM - Spring-V alve -0 Valve-By-Pass -0 Ring-Back-Up - O-Ring 0-00 Plug - Plug : - O-Ring -0 Washer-Hardened - Check Valve ASM : -0 Ball : -0 Spring-V alve : -0 Plug-V alve, Check : - O-Ring -0 Housing Kit :

27 : -0 : : : : : : : : : : : : 0 0: : Sheet No.:B T-00 0 : : : : : Transmission Assembly No. - (Continued) : - Plug-Pipe : - Bearing-Needle : - Seal-Lip : - Washer-Flat - Charge Pump Kit : -0 Housing-Pump, Charge : -00 Bearing-Needle : - Seal-Lip : - Screw-HH : -0 Gerotor ASM : -0 Pin-Straight, Headless : - O-Ring :

28 -0 0 Neutral Centering Device Assembly - Pin-Cotter - Pin-Spring -0-0 Lever-Pump - Switch-Micro - Screw - Stop-Spring, Leaf - Nut-Hex -0-0 Plate-Pump - Nut-Lock, NI -0 Leaf Spring ASM - Screw-HH - Spring-Leaf - Screw-HH - Nut-Lock, NI - Bearing - Screw-HH - Washer-Lock/Ext -00 Screw-T apping - Shim 0 - Washer-Lock/Int - Nut-Hex - Washer-Flat Sheet No.:

29 -0 : : : 0 0 :: :: :: 0:: 0: : 0:: 0: 0:: : : : 0: 0: : : Push Arm Assembly -0 Arm-Lift : 0- Fitting-Grease *: 0- Insert-Threaded - Arm-Push, RH : 0- Fitting-Grease : - Bushing - Pin-Cotter -00 Decal-W arning -0-0 Spring-Arm, Lift --0 RH Ball Joint ASM : Mount-Balljoint, RH : -0-0 Joint-Ball :: 0- Fitting-Grease :: - Nut-SHH :: - Seal : -000 Nut-HJ, Push Arm : - Pin-Cotter - Washer-Pulley, Countershaft - Pin-Cotter - Screw-HH - Pin -0-0 Bracket-Arm, Push - Pin-Coil -0 Shaft-Pivot - Nut-HF * Not illustrated Sheet No.: -0 Arm-Push, LH : 0- Fitting-Grease : - Bushing -0-0 Spring-Counter Balance, LH (Light) Spring-Counter Balance, LH -0-0 Spring-Counter Balance, RH LH Ball Joint ASM 0: Mount-Ball Joint, LH 0: -0-0 Joint-Ball 0:: 0- Fitting-Grease 0:: - Nut-SHH 0:: - Seal 0: -000 Nut-HJ, Push Arm 0: - Pin-Cotter - Chain - Pin-Cotter - Clevis Support-Reinforcem ent - Pin-Spring - Pin - Shackle - Spring-PT O, Tension

30 -0 : : : 0 0 :: :: :: 0:: 0: : 0:: 0: 0:: : : : 0: 0: : : Push Arm Assembly (Continued) -0 Bumper-Rubber -00 Tube-Manual - Screw-HH 0 - Washer-Flat - R-Clamp - Screw-HH Sheet No.: 0

31 0-0 0 Fuel Tank and Front Axle Assembly - Screw-HHF -0 Base-T ank, Fuel -00 Foam-Support, Tank - Gas Tank ASM - Washer-Lock - Screw-HH -0 Strap-T ank, Gas -0 Gasket - Washer-Lock/Sp - Screw-SHWH - Sender-Fuel -0 Hose-Fuel - Clamp-Hose - Gas Cap ASM - Spacer - Screw-HH - Foam-Support, Tank - Clamp 0 - Hose-Fuel 0- Bolt-CARR -00 Shim-Axle -0 Nut-Wheel - Screw -0 Nut-HF Tire ASM : - Tire Not serviced separately : : : Sheet No.: : - Wheel ASM : - Stem-V alve Axle ASM -0-0 Support-Axle 0 - Nut-Hex - Screw-HH - Washer-Flat - Nut-HH - Washer-Lock - Dipstick-Axle - Nipple-Pipe - Fitting-Elbow, Street - Clamp-W orm -0 Filter-Fuel - Hose-Fuel

32 -0 :: 0 :: :: : : : : : : : 0 :: : : :: : : Rear Axle Assembly - Cylinder-HYD - Screw-HHF - Nut-HF --0 Pin-Axle -0 Washer-Thrust -0 Tire And Wheel ASM : - Wheel ASM : - Tire : - Stem-V alve --0 Weight-Rear -0 Nut-Lug -0 Sleeve-Protective - Hose-Steering, Rear -0 Washer-Flat --0 Support-Axle -0 Nut-Jam - Screw-HWH Rear Axle ASM :: 0- Fitting-Grease :: 0- Fitting-Lube, :: -0 Bushing - Washer-Thrust 0- Nut-Jam - Washer - Ring-Retaining 0 - Washer-Thrust :: : : : : 0 : Sheet No.: --0 RH Spindle ASM - Tie Rod ASM : 0- Nut-HJ, LH Thread : 0--0 Nut-HJ : -000 Tie Rod-Steering : -0 LH Ball Joint ASM : -0-0 RH Ball Joint ASM --0 LH Spindle ASM -0 Cap-Spindle - Screw-HHF -0 Hub ASM : -0 Hub ASM :: -0 Stud-T ype, Drive :: - Bearing-Cup, Tapered : - Cap-Dust : - Seal : - Bearing-Cone, Taper 0- Fitting-Lube, -00 Washer-T ab - Pin-Cotter 0 0- Nut-Jam 0- Nut-Jam -0 Steering Pivot ASM : -0 Bushing-Straight : 0- Fitting-Grease 0- Elbow-

33 -0 :: 0 :: :: : : : : : : : 0 :: : : :: : : :: Rear Axle Assembly (Continued) : - O-Ring : - O-Ring -00 Nut-Lock, Retainer - Cap-Dust - Seal - Bearing-Cone, Taper --0 Joint-Ball - Ring-Retaining, External 0-0 Washer-Thrust - Ring-Retaining, Ext : : : : 0 : Sheet No.:

34 -0 : : : : : : Hydraulic Cylinder Assembly No. - Sheet No.:B T- - Seal Kit : Seal : O-Ring : O-Ring : O-Ring : U-Cup : Wiper Piston Rod ASM Locknut Piston Gland Not serviced separately

35 -0 0 : 0 Parts not listed in part list are not serviced separately,, Front Axle Assembly No Nut - Washer-Lock -0 Pin-Dowel -0 Washer-Thrust -0 Gear-Bevel, Differential Side -0 Gear-Pinion -0 Washer-Thrust Pinion-Drive -0 Cone-Bearing, Roller -0 Cup-Bearing, Roller -0 Cover-Gear -0 Screw-T AP -0 Spur-Gear - AR Adjustment Shim.00 - AR Adjustment Shim.00 - AR Adjustment Shim.0 - AR Adjustment Shim.00 - Screw-HH 0-0 Cup-Plug -0 Ring-Snap - AR Shim-Front Pinion Bearing (.0) * - AR Shim-Front Pinion Bearing (.0) * - AR Shim-Front Pinion *Not Illustrated Not serviced separately Bearing (.0) * - AR Shim-Front Pinion Bearing (.0) * - AR Shim-Front Pinion Bearing (.0) * - AR Shim-Front Pinion Bearing (.0) * - AR Shim-Front Pinion Bearing (.0) * -0 AR Shim-Front Pinion Bearing (.0) * - AR Shim-Front Pinion Bearing (.0) * - AR Shim-Front Pinion Bearing (.0) * - AR Shim-Front Pinion Bearing (.0) * - AR Shim-Front Pinion Bearing (.0) * - AR Shim-Front Pinion Bearing (.0) * - AR Shim-Front Pinion Bearing (.0) * - AR Shim-Front Pinion Bearing (.0)

36 -0 0 : 0 Parts not listed in part list are not serviced separately,, Front Axle Assembly No (Continued) * - AR Shim-Front Pinion Bearing (.0) * - AR Shim-Front Pinion Bearing (.0) * - AR Shim-Front Pinion Bearing (.0) * - AR Shim-Front Pinion Bearing (.00) * - AR Shim-Front Pinion Bearing (.0) * - AR Shim-Front Pinion Bearing (.0) * -0 AR Shim-Front Pinion Bearing (.0) * - AR Shim-Front Pinion Bearing (.0) * - AR Shim-Front Pinion Bearing (.00) * - AR Shim-Front Pinion Bearing (.0) * - AR Shim-Front Pinion Bearing (.0) * - AR Shim-Front Pinion Bearing (.0) * - AR Shim-Front PInion Bearing (.0) - Cone-Bearing -0 Cup-Bearing -00 Spacer-Pinion Bearing -0 Upper Housing ASM : - Screw-HH - Cup-Bearing, Tapered - Cone-Bearing, Tapered Gear-Ring 0 - Pin-Roll -00 Shaft-Pinion Mate -0 Screw-Drive Gear -0 Differential Case ASM -0 Lower Housing ASM -0 AR Adjustment Shim.00 - AR Adjustment Shim.0-0 AR Adjustment Shim AR Adjustment Shim.00-0 Vent Tube ASM -0 Upper Housing ASM - Gear and Pinion ASM *Not Illustrated Not serviced separately

37 -0 Brake Assembly 00 Shaft Axle, Flanged Seal Oil Bearing Brake P arking, Strut & Lever 0 Shield Dust Torque Spider 0 Spring Shoe Return, RH 00 Seal Oil 00 Shoe & Lining ASM (Set of ) 0 Retainer Lever, Brake Stud Flange, Axle 0 Clip Retaining 00 Drum Brake 0 Spring Screw, Adj. 0 Socket Screw, Adj. 0 Screw Adj. 0 Nut Pivot Nut Lock 0 Spring Shoe Return, LH Screw Head, Socket 0 Ring Bearing, Wheel Washer * Kit Gasket, Liquid T-0 * Not illustrated

38 -0 Electrical Schematic

39 Hydraulic Schematic -0

40 Crankshaft and Camshaft Assembly 0 S Pin Cotter BM AB Washer Spring DORY 0 A Washer Flat S Plug Shaft, Rocker Arm BM A AA Rocker Arm Shaft ASM (lncl. Ref. #) E0 S Bolt DORY A Retainer BM AA Sprocket Camshaft N0 S Bolt DORY A Retainer DORY A Plate Thrust BM AA Camshaft BM BB Support Shaft, Rocker E000 S Bolt Support, Rocker E00 S Washer DORY B Screw BM AB Arm V alve Rocker, RH (Inc. Ref. #) * BM K AB Arm V alve Rocker, LH (Inc. Ref. #) DORY A Spring Locating BM AA Rod Push, Valve 0 BM 00 AA Tappet STD. *Not Illustrated Note: Order parts from your local Ford Power Products Dealer. T-0 BM DA Set Ring, STD. * BM EA A/R Set Ring,.00 OS. * BM F A A/R Set Ring,.00 OS. BM DA STD Piston ASM (Inc. Ref. #) * BM EA A/R.00 OS. Piston ASM (Inc. Ref. #) * BM F A A/R.00 OS. Piston ASM (Inc. Ref. #) BM 00 AD Connecting Rod ASM BM AA Bearing Rod, STD. * BM BA A/R Bearing Rod,.00 U.S. * BM CA A/R Bearing Rod,.0 U.S. * BM DA A/R Bearing Rod,.00 U.S. * BM EA A/R Bearing Rod,.00 U.S. BM AA Bearing Crank, Upper (STD. OD STD. ID) * BM AA Bearing Crank, Lower (STD. OD STD. ID)

41 Crankshaft and Camshaft Assembly (Continued) * BM BA A/R Bearing Crank, Upper (STD. OD.00 US. ID) * BM BA A/R Bearing Crank, Lower (STD. OD.00 US. ID) * BM CA A/R Bearing Crank, Upper (STD. OD.0 US. ID) * BM DA A/R Bearing Crank, Upper (0 OD STD. ID) * BM DA A/R Bearing Crank, Lower (0 OD STD. ID) * BM EA A/R Bearing Crank, Upper (STD. OD.00 US. ID) * BM EA A/R Bearing Crank, Lower (STD. OD.00 US. ID) * BM F A A/R Bearing Crank, Upper (STD. OD.00 US. ID) * BM F A A/R Bearing Crank, Lower (STD. OD.00 US. ID) * BM GA A/R Bearing Crank, Upper (.0 OS. OD.0 US. ID) * BM GA A/R Bearing Crank, Lower (.0 OS. OD.0 US. ID) *Not Illustrated Note: Order parts from your local Ford Power Products Dealer. T-0 * BM HA A/R Bearing Crank, Upper (.0 OS. OD.00 U.S. ID) * BM HA A/R Bearing Crank, Lower (.0 OS. OD.00 US. ID) BM BA Gasket Retainer, Rear BM K AA Rear Retainer ASM HM 0 AA Seal Crankshaft, Rear E0 SM Lockwasher 0 E0 S Bolt BM 0 DA Crankshaft ASM DORY 0 A Sprocket DRZ A Slinger Oil BM 00 AA Seal Cover, Front 0HM AA Dowel D0RY B A Key W oodruff BM A AA Washer Thrust Bearing, STD. * BM A BA A/R Washer Thrust Bearing,.0 OS. BM DB Bolt Rod, Connecting 0 ES0 Pin Dowe, Rod BM 0 DA Block Cylinder DORY A Bearing (STD. ID STD. OD)

42 Crankshaft and Camshaft Assembly (Continued) * DORY B A/R Bearing (STD. ID +.00 OD 0 S Lockwasher E0 S Bolt E00 S Bolt DIFZ A Tensioner BM K AC Arm T ensioner E CP Pin DORY A Bearing (STD. ID STD. OD * DORY B A/R Bearing (STD. ID +.00 OD 0 DORY A Chain EA A Dowel E 0 S Dowel * BX 0 AA Kit Gasket, Upper (Less Head Gasket) * BM 0 CB Gasket Head * BX 0 BA Kit Gasket, Lower T-0 *Not Illustrated Note: Order parts from your local Ford Power Products Dealer.

43 -0 0 Oil Pump and Filter Assembly T-0 BM AA Gasket Pump, Oil DORY A Gear S Pin Gear, Drive E0 SM Lockwasher E00 S Bolt DIFZ 0 B Rotor & Shaft ES Plate Cover, Seal 0 Filter Oil BM 0 AA Indicator Level, Oill BM AA Tube Indicator, Oil Level EDZ B Gasket Drain Plug, Oil EDZ 0 B Plug Drain, Oil E0 S Bolt 0 S Lockwasher BM AA Pan Oil BM AA Oil Pickup Tube ASM A0X 0 AA Kit Seal, Gasket DORY A Plug DORY 0 A Spring 0 DORY A Plunger DRZ 00 A Pump Oil Note: Order parts from your local Ford Power Products Dealer.

44 Cylinder Head and Valve Assembly BM 0 DD Cylinder Head ASM BM 0 DA Bolt Head, Cylinder E00 S0 Washer Flat E00 S Screw Cover, Rocker BF K CA Cap Fill, Oil EJL K0 AA Hose PCV BM GA Cover Arm, Rocker BM CA Gasket Cover WM AA Spring V alve, Lock BM A AA Retainer BM AA Spring V alve WM BB Seal Stem, Valve DORY 0 A Plug BM 0 CB Gasket Head, Cylinder BM 0 BA Valve Intake (Std.) * BM 0 BC A/R Valve Intake (.00mm 0.S.) ERZ A Switch Pressure, Oil DRZ A Adapter 0 E00 S Plug Ball, Oil Gallery DORY 0 A Plug FZZ 0 A Plug DFZ A Bolt Cap, Bearing E0 S Screw BF C AB Transducer *Not Illustrated Note: Order parts from your local Ford Power Products Dealer. 0 S Plug DORY 0 A Plug DRZ 00 A Gasket Cover, Front BM 00 AA Seal Cover, Front 0 E00 S Bolt E00 S Bolt E00 S Bolt E SM Lockwasher BM 0 AC Cover & Seal ASM (lncl. Ref. #) E0S Dowel BM 0 EA A/R Valve Exhaust (.00mm 0.S.) * BM 0 CA Valve Exhaust (Std.) BM 0 AE Insert Seat, Exhaust T-0

45 -0 Manifold Assembly T- EAZ A A Sensor T emperature, Water BF AD Manifold Intake E00 S Bolt BM AB Gasket Manifold, Intake BF K AA Adapter V acuum

46 -0 Carburetor Assembly T-0 FJL LA Carburetor ASM FB K BA Solenoid N S Nut & Washer EJL BA Gasket E0S Stud EJL A CB Adapter BF BA Gasket N000 S Bolt N00 S Nut Note: Order parts from your local Ford Power Products Dealer.

47 -0 0 Ignition and Fuel Pump Assembly T- BF AC Wire Spark Plug, # BF AD Wire Spark Plug, # BF AD Wire Spark Plug, # BF AD Wire Spark Plug, # FB A GA Module Ignition FG B Filter F uel (Motorcraft) 0 S Elbow 0 S A/R Clamp Hose, Fuel SA Hose F uel BF 0 AA Pump F uel N0 S Screw & Washer BM AA Gasket Pump, Fuel AGRF Plug Spark * AGSFC Plug Spark (Motorcraft) BF 0 AA Coil & Bracket ASM E0 S0 Screw BF AA Separator W ire 0 E0 S Screw E S Separator W ire *Not Illustrated For use on Serial No. 00 & UP Note: Order parts from your local Ford Power Products Dealer.

48 -0 Starter Motor Assembly (AB00JB) T-0 Bushing End, Brush Set Brush Holder Brush FJL AA Solenoid Starter Bushing End, Drive FJL BA Kit Drive, Starter Bushing Drive, Starter Spring Brush Kit Install, Armature * Kit W iring, Service *Not Illustrated Note: Order parts from your local Ford Power Products Dealer.

49 Maintenance Record Date

50 Maintenance Record Date 0

51 Maintenance Record Date

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