Separate type. Components for air preparation / pressure adjustment / F.R.L. unit CONTENTS

Transcription

1 Components preparation / pressure adjustment / unit Overview Separate type is a widely used nipple connection type unit. Various models are available based on air (F), (R), and Lubricator (L), so the appropriate model can be selected per applications. Features () oth in series and size, wide variation is available (),, lubricator, etc., can be combined according to purpose Separate type CONTENTS Series variation 0 to Safety precautions 0 Combination kit (K00/K0E/K00E) unit (09/00/080) 0 Precision F.R unit (0) Filter (09///8/) 8 Heavy duty air (8/) Submicron air (tar removing) Micro alescer micro naught type (oil removing) Micro alescer odor naught type (odor removing) 9 Regulator Regulator (09/000/00//) Reverse (check valve integrated) Dial (0/0/0) 0 Remote control dial (0/0/0) Relief valve (0/0) Lubricator Econo-mist type (09/00*E) 8 uto-fill type (00E/00E) Copper and PTFE free racket dimensions Optional parts table 8 nic sensor Pressure unit 9

2 unit Separated type Pneumatic components ( unit Separated type) Safety precautions lways read this section before starting use. Refer to Intro for general precautions for components. Design & Selection nic sensor Pressure. Common WRNING, lubricator plastic bowl, lubricator drip window, and pressure gauge lens. Material is polycarbonate. Do not use in the atmosphere with synthetic oil, organic solvent, chemical materials, coolant, screw locking adhesive, liquid soap, hot water, etc., or possible exposure to these substances. Refer to page for details for chemical resistance of plastic bowl. Piping load torque Check that the piping load or torque is not applied to the body or piping sections. Max. torque N m CUTION Large drainage Rc/8, Rc/ Rc/8, Rc/, Rc/ Rc and over 0 00 Install the air dryer and drain separator before the air. Use of hot humid air causes excessive drainage from the compressor and may shorten component life or cause corrosion. Ultra dry air Rubber parts for the could deteriorate quickly, so use of a fluorine rubber valve assembly is recommended. Consult with CKD when required. Water-lubricated compressor circuit Take measures to prevent chlorine-based substances from entering the compressed air. Use the automatic drain under the following working conditions. Failure to observe this could result in operation faults. "F" NO type automatic drain (exhaust without pressurized) pplicable compressor must be used at 0. kw or more (discharge flow 0.09 m /min. [NR]). is purged with initial drainage until pressure reaches 0. MPa just after compressor operated. Set the working pressure to 0. MPa or more. "F" NC type automatic drain (no exhaust without pressurized) pplicable compressor can be used at 0. kw or less. Set the working pressure to 0. MPa or more. Piston drain D Set the working pressure to 0. MPa or more. Do not use this type for devices to which impact is applied. utomatic discharge used in an intermittent flow. Drainage is not discharged under working conditions where air flows constantly.. Filter WRNING The miniature (09, 09, 09) bowl does not have a bowl guard. Provide a guard on the device, etc., for safety. CUTION Do not select using the port size. Use a pre before the micro-naught micro alescer. Use a (μm) or submicron as the pre. Use a micro-naught micro alescer before the odor naught micro alescer air.. Regulator, unit WRNING Install a safety device where an output pressure exceeding the 's set pressure value could result in damage or faulty operation of secondary side devices. The cannot process residual pressure (remove secondary pressure) when primary pressure is released. Use a with a check valve when residual pressure must be processed. In some cases, the cannot be used for secondary side sealing circuits or balance circuits. Consult with CKD for these applications. 0

3 unit (Separated type) CUTION Set secondary side pressure of the to 8% or less of the primary side. Consult with CKD when using the dial in applications where a back pressure is applied on the secondary side with a balancer, etc. fter setting pressure, do not release primary pressure and repressurize. When using s in parallel as shown below, do not use the OUT side as a closed circuit. If a closed circuit is required, set a check valve at the 's OUT side.. Lubricator WRNING Consult with CKD for using lubrication with an air motor or bearings. lso consult with CKD when using this unit at a high frequency such as in a press machine. CUTION If the working air rate is low for the lubricator, oil may not drip. Check the minimum air rate required for dripping oil. The economist type has a check valve that allows the oil to be supplied in the pressurized state without stopping primary pressure. (Excluding 09) Check that the bowl is not pressurized before supplying oil. Check that the oil level in the bowl is between the upper and lower limits.. Relief valve Installation & djustment CUTION When using released to the atmosphere, restrict the pressure before releasing.. Common CUTION Using the correctly void installing this product where it is subject to direct sunlight. Set the pressure setting upward. fter setting pressure, lock the handle. Check primary pressure carefully before setting pressure. Check the arrow indicating the air inlet before connecting. reverse connection could result in improper operation. Install the air and lubricator vertically with the bowl facing downward. Failure to do so could result in a drainage discharge fault, and prevent dripping from being confirmed. Use of the automatic drain where vibration is present could cause faults and malfunctions. Pipe automatic drain piping as follows. Not doing so could cause malfunctions. Use an inner diameter of. or more and piping of m or less for the drainage section. Do not use vertical piping. Pipe so that no lateral load acts on the bowl. Piping screw-in torque Make sure that excessive torque is not applied on the body and piping when piping. Max. torque N m Plastic bowl drain piping Rc/8, Rc/ Rc/8, Rc/ Rc/ and over 0 00 The drain piping for the plastic bowl has a barbed nipple, and can be directly installed. Confirm that the drain cock is closed before inserting the tube. Pipe so that no lateral load acts on the bowl. The maximum tightening torque of the drain cock is 0.N m. pplicable tube ore size ø soft vinyl tube ore size ø. to ø nylon tube (F08) nic sensor Pressure unit Drain cock Drain port

4 unit (Separated type) Installation & djustment nic sensor Pressure CUTION Drain piping of metal bowl with automatic drain Fix the hexagon side of the cock before screwing the joint, etc., into the Rc/ female screw. When using the metal bowl with automatic drain, if the drain is piped with a tightening joint, manual operation is not possible. Pipe so that no lateral load acts on the bowl.. unit Cock (hexagon head) Drain port Rc / CUTION Turn the pressure adjustment handle clockwise to increase the secondary pressure, and counterclockwise to lower the pressure. Set the pressure while checking primary pressure. If the pressure cannot be adjusted, check the valve assembly for the adherence of foreign matter, and check the O-ring for damage, etc.. Filter CUTION When piping, remove coolant or rust proof oil. Failure to observe this obstructs initial performance of the micro naught micro alescer, and shortens life. Coolant and rust-proofing agent on the inside of pipes enters compressed air and adversely affects expensive components or devices.. Regulator, unit CUTION For 09, 09, 9 and 0, if the knob is forcibly rotated in the L direction, the knob could be broken, so care must be taken. When using the dial air, turn adjusting knob clockwise to increase the secondary pressure, and counterclockwise to lower pressure. djust pressure so the primary pressure is 0. MPa or more higher than set pressure. Do not turn ON and OFF frequently using the air valve.. Lubricator CUTION djustment of lubricator drop down Turn the adjusting screw to adjust oil drip. Check that the adjusting screw does not protrude past the unit side. Failure to observe this could cause a "hazard" such as the adjusting screw dislocating and popping out. Oil dosing rate adjusting screw

5 unit (Separated type) During use & Maintenance. Common WRNING Check the air, lubricator plastic bowl, and lubricator drip window for cracks, damage, and other deterioration. Cracks, damage or other deterioration could result in breakage, so if found, replace with a new bowl, new window or with a metal bowl. Check the air, lubricator plastic bowl, and lubricator drip window periodically for contamination. If parts are heavily contaminated or if transparency has dropped, replace with a new bowl or drip window. Use a diluted neutral household detergent to wash parts, and then rinse well with clean water. Use of other agents could result in breakage. Removing the or lubricator bowl Stop the compressed air, completely discharge pressure in the bowl, and confirm that there is no residual pressure before removing the bowl. ssembling parts for maintenance For maintenance, wash up parts and avoid cutting chip or foreign matters. CUTION Check the oil drip once a day. If the oil drip is faulty, problems could occur in the unit being lubricated. Drain Note that the compressor may generate oil oxides such as tar and carbon, so use clean air. Release air in the bowl before checking for draining problems of 00. fter washing the drain unit, dry it with compressed air. Storage Do not leave the product in a hot or highly humid atmosphere or outside of the specified range for a long time. Resin and rubber parts could deteriorate, and the resin bowl could discolor. Consult with CKD when storing this unit outside specifications. WRNING Drain so that air drainage does not accumulate beyond the upper limit. Components could malfunction if drainage flows into the secondary side. O. Filter S Drainage method Manual cock Flexible drain Metal bowl Manual cock Drainage is started when the cock is turned to the O side, and the discharge is stopped when the cock is turned in the S direction. When the automatic drain is provided, drainage is discharged automatically when it accumulates. Drainage is also discharged manually. When using the flexible drain, the drainage can be discharged by pressing in the direction of the arrow. O S O S Metal bowl utomatic drain nic sensor Pressure unit

6 unit (Separated type) CUTION Filter Use the differential pressure gauge G00-8-P0 to measure pressure drop. Measure the pressure drop accurately. Differential pressure gauge G00-8-P0 0.0 MPa During use & Maintenance Regulator CUTION Pull the pressure adjustment knob and release the lock before setting the pressure shown below. The could be damaged if the pressure is set without releasing the lock. Note that the knob locks again if it is turned with force in the L direction from the setting pressure PULL For the remote control dial, attach a pressure gauge to the unit's gauge port, and adjust the pilot pressure. Differential pressure gauge G00-8-P0 0.0 MPa Lubricator WRNING Use Class turbine oil (nonadditive) ISO VG for the lubricator. Other oils could cause breakage or improper operation. nic sensor Compressed air flow direction Removing the lubricator's filling plug To prevent the filling plug from popping out, loosen the filling plug by one turn, and then completely depressurize the bowl before removing the filling plug. The dirt around the filling plug could scatter, so completely remove it. Pressure The odor naught micro alescer air adsorbs odors with activated carbon, so life cannot be measured. When the micro naught micro alescer's pressure drops to 0.0 MPa, replace the mantle for the micro naught micro alescer at the same time. Submicron 0.μm element This cannot be washed and reused. When the pressure drops to 0.0 MPa, replace the element. (Excluding 09) The micro alescer (oil removing ) mantle (element) is spent when the pressure drops to 0.0 MPa. Replace the mantle when life is reached. (Do not touch the urethane foam layer when replacing the mantle.) Periodically replenish oil in the lubricator bowl so that it does not drop below the lower limit.

7 unit (Separated type) Chemical resistance of plastic parts WRNING The chemical resistance of plastic parts is shown below. void using products in an atmosphere where chemicals are contained in compressed air, the atmosphere, or where they could adhere to parts. Use in the above state could lead to bowl damage and accidents. void using these types of chemicals or in an atmosphere containing these chemicals. metal bowl is used if these chemicals must be used. Chemical resistance of plastic bowl and body Types of chemicals Inorganic chemicals Organic chemicals Category of chemicals cid lkaline Inorganic salt romatic hydrocarbon Chlorinated aliphatic hydrocarbons Chlorinated aromatic hydrocarbon Petroleum components lcohol Phenol Ether Ketone Carboxylic acid Ester Oxyacid Nitro compound mine Nitrile Main products of chemicals Hydrochloric acid, sulfuric acid, hydrofluoric acid, phosphoric acid, chromic acid, etc. lkalies such as caustic soda, caustic potash, calcium hydroxide, ammonium water, sodium carbonate Sodium sulfide, nitrate of soda, potassium bichromate, sodium sulfide, etc. enzene, toluene, xylene, ethyl benzene, stylene, etc. Methyl chloride, ethylene chloride, methylene chloride, acethlene chloride, chloroform, trichlene, perchlene, carbon tetrachloride Chlorobenzene, dichloro benzene, benzene hexachloride (/H/C), etc. Solvent naphtha, gasoline, kerosene. Methyl alcohol, ethyl alcohol, cyclohexanol, benzyl alcohol Carbolic acid, cresol, naphthol, etc. Methyl ether, methyl ethyl ether, ethyl ether cetone, methyl ethyl ketone, Cyclohexanone, acetophenone, etc. Formic acid, acetic acid, butyl acid, acrylic acid, oxalic acid, phthalic acid, etc. Dimethyl phthalate (DMP), diethyl phthalate (DEP), dibutyl phthalate (DP), dioctyl phthalate (DOP) Glycol acid, lactic acid, malic acid, citric acid, tartaric acid Nitro methane, nitro ethane, nitro ethylene, nitro benzene, etc. Methylamine, diethylamine, ethylamine, aniline, acetoacetanilide, etc. cetonitrile, acrylonitrile, benznitrile, acetoylidyne nitrile, etc. metal bowl is available for use in an atmosphere containing the following chemicals. Check whether the testing solutions, sealing agents and adhesives contain the following chemicals. General usage examples cid washing of metals, acidic degreasing solution, film treatment liquid, etc. lkaline degreasing of metals The water-based coolant, leakage detection agent Contained in paint thinner (benzene, toluene, xylene) Organic solvent-based washing solution for metals (Trichlene, perchlene, carbon tetrachloride etc.) gricultural chemicals Used as freezing prevention agent Leakage detection agent Liquid disinfectant dditive of brake oil Dyes; oxalic acid for aluminum processing, phthalic acid for paint base Leakage detection solution Lubricant, synthetic coolant, rust-prevention agent additive plasticizer for synthetic resin. rake fluid additive Raw material for nitrile rubber Polycarbonate bowl Nylon bowl Nylon body nic sensor Pressure unit : vailable, : Not available (plastic will be damaged.)

8 K00/K0E/K00E Series kit / set type K Series Filter//lubricator set type K Series. : Rc/8 to Rc/ JIS symbol Specifications ppearance K00-/C-G K0E-/C-EG K00E-///C-EG Rc /8,/ /,/8 /,/8,/,/ Max. working pressure Withstanding pressure MPa MPa.0. Fluid temperature (ambient temperature) Filtration rating C μm to Set pressure range MPa 0 to to 0.8 Relief With relief mechanism Min. dosing flow rate R/min. NR 0 0 (8/0) 0, (/0) 0 nic Use oil Oil capacity Product weight Pressure gauge (gauge) racket owl guard cm kg 0. Turbine oil Class ISO VG (spindle oil not available) (J type).8 (.9J type) / (.0FJ type) 00. (.F type) sensor Note : Minimum working pressure of NO with automatic drain (F) is 0.MPa. Pressure Note : Minimum dosing flow rate applies when drops of oil per min. is dosed where the primary pressure is 0.MPa. Provided as standard Components list Regulator Lubricator Pressure gauge Wall bracket K00-C-G K00-C-G K0E-C-EG K0E-C-EG Rc/8() Rc/(8) Rc/(8) Rc/8(0) 09-C 09-C -C-E -C-E 09-C 09-C 000-C 000-C 09-C 09-C 000E-C 000E-C G9D--P0 G9D--P0 G9D-8-P0 G9D-8-P K0E-C-EGJ K0E-C-EGJ Rc/(8) Rc/8(0) -C-EJ -C-EJ 000-C 000-C 000E-C-J 000E-C-J G9D-8-P0 G9D-8-P0 0 0 K00E-C-EG Rc/(8) -C-E 00-C 00E-C G9D-8-P0 0 K00E-C-EG Rc/8(0) -C-E 00-C 00E-C G9D-8-P0 0 K00E-C-EG Rc/() -C-E 00-C 00E-C G9D-8-P0 0 K00E-C-EG Rc/(0) -C-E 00-C 00E-C G9D-8-P0 0 NO automatic drain with manual cock K0E-C-FGJ Rc/(8) -C-FJ 000-C 000E-C-J G9D-8-P0 0 K0E-C-FGJ Rc/8(0) -C-FJ 000-C 000E-C-J G9D-8-P0 0 K00E-C-FG Rc/(8) -C-F 00-C 00E-C G9D-8-P0 0 K00E-C-FG Rc/8(0) -C-F 00-C 00E-C G9D-8-P0 0 K00E-C-FG Rc/() -C-F 00-C 00E-C G9D-8-P0 0 K00E-C-FG Rc/(0) -C-F 00-C 00E-C G9D-8-P0 0

9 Flow characteristic K00-/C-G Rc/8, / K0E-/C-EG Rc/, /8 K00E-/C-EG Rc/, /8 K00E-/C-EG Rc/, / How to order K0E C C flow rate (m /min. (NR)) flow rate (m /min. (NR)) C Note G C Option Note Note Note Note on model no. selection Note : If NPT thread is required, do not indicate nominal size C. (E.g.) K0E--EG If a pressure gauge is selected, the NPT thread pressure gauge is enclosed. Note : Consult with CKD if assembly products are required. Note : Refer to page for attachment "" bracket. Refer to the specifications on page for pressure gauge of attachment "G". Note : Refer to page for How to order K00 copper and PTFE free. Note : Refer to page 0 for operation condition for automatic drain. F J Symbol C Rc/8 C Rc/ C Rc/8 C Rc/ C Rc/ C Option Drainage ttachment owl E F G J C C flow rate (m /min. (NR)) Tire valve Manual cock Flexible drain NO automatic drain with manual cock (exhaust w/o pressurized) Pressure gauge, bracket Jumbo bowl Copper and PTFE free (page ) K00- - P Combination Flow characteristic / How to order Miniature Standard K00 K0E C C 0 flow rate (m /min. (NR)) K0E-J Provided Provided K00E nic sensor Pressure kit unit (Example of model number) K0E-C-FGJ Model: kit : type : Rc / C Option : NO automatic drain with manual cock, pressure gauge, bracket attached, jumbo bowl

10 Combination Internal structure IN OUT nic Dimensions K00-/C-G *8 K0E-/C-EG K0E-/C-EGJ K0E-/C-FGJ K00E-///C-EG K00E-///C-FG () t. C sensor Pressure () C: Rc /8 C: Rc / IN MPa 0 G9D 8 OUT øj IN H øk MPa 0 G9D G øl OUT F I (max) D E C D E F G H I J K L K0E-/C-EG Rc/, /8 K0E-/C-EGJ Rc/, /8 K0E-/C-FGJ Rc/, /8 K00E-///C-EG Rc/, /8, /, / K00E-///C-FG Rc/, /8, /, / Note: Refer to page for dimensions of bracket. 8

11 MEMO nic sensor Pressure kit unit 9

12 Specifications ppearance 09/00/080 Series unit 000 Series / integrated. : Rc /8 to Rc / JIS symbol 09-C/C 00-C/C-E 00-C/C-EJ 080-C/C/C nic sensor Pressure Max. working pressure MPa Withstanding pressure MPa Fluid temperature (ambient temperature) C Filtration rating μm Set pressure range MPa Relief Rc 0.0 to to With relief mechanism 0.0 to 0.8 /8,/ /,/8 /,/8 /8, /, / Product weight owl guard kg 0. Custom order. Provided as standard Note : Minimum working pressure of NO automatic drain with manual cock is 0.MPa. Note : If piston drain (D) is used, minimum working pressure is 0.MPa. Do not use this product in the device with impact. Flow characteristic 09-/C Rc/8, / 00-/C Rc/, /8 080-//C Rc/8, /, / C C flow rate (m /min. (NR)) C C flow rate (m /min. (NR)) C/C C flow rate (m /min. (NR)) Pressure characteristic Set point Set point Set point Primary pressure (MPa) Primary pressure (MPa) Primary pressure (MPa) 0

13 How to order 00 C Note (Example of model number) 00-C-FJZNG Model: unit : type FJZNG C Option Note Note Note Note Note Note Note 8 Note 0 : Rc / C Option : NO automatic drain with manual cock, jumbo bowl, nylon bowl, non-relief, pressure gauge, bracket attached Note on model no. selection Symbol C Rc/8 C Rc/ C Rc/8 C Rc/ C Rc/ C Option Drainage owl owl material ttachment Regulator Element 0 0 E F D J Z M Q MG X Y N K L G racket No. Manual cock Tire valve Flexible drain NO automatic drain with manual cock (exhaust w/o pressurized) Piston drain Jumbo bowl Polycarbonate bowl Nylon bowl Metal bowl Polycarbonate bowl with bowl guard Metal bowl with gauge μm μm 0.μm Standard Nonrelief Plastic knob For low pressure (0.0 to 0.MPa) Not attached Pressure gauge racket 00/00(J) Unit How to order Miniature Standard 09 G9D--P0 00 G9D-8-P0 00-J Provided G9D-8-P0 Note : If NPT thread is required, do not indicate nominal size C. (E.g.) 09- Pressure gauge for NPT thread is attached when pressure gauge is selected. Note : Two or more symbols can be selected per "Regulator" and "ttachment". Note : Drainage "E" and bowl material "M" or "MG" can not be combined. Note : When selecting bowl material "M" or "MG" and attachment "G", indicate "M-G" or "MG-G". Note : If the pressure gauge is "L" for low-pressure, G9D--P0 is attached to 09, and G9D-8-P0 is attached to 00/00-J/080. Refer to related components on page for the specifications on pressure gauge. Note : utomatic drain exhausts its drain automatically in no pressurized state during night time, etc. "NO automatic drain with manual cock "F" is recommended, however, if flow rate is small in the circuit, NC automatic drain with manual cock "F" can be selected. Note : Pressure gauge for "LG" is 0 to 0. MPa. Note 8: Refer to page for attachment "" bracket. Note 9: Refer to page for How to order 09 copper and PTFE free. Note 0: Refer to page 0 for the specifications of automatic drain. 080 G9D-8-P0 nic sensor Pressure unit unit Copper and PTFE free (page ) P

14 Unit Internal structure and parts list E 080-E 8 8 nic sensor Pressure No. 8 Part name ody Guard O-ring μm Element μm 0.μm Valve assembly Diaphragm assembly owl guard owl 09 luminum alloy die-casting Polyacetal resin Nitrile rubber, brass, steel Material 00 Zinc alloy die-casting Zinc alloy die-casting Special nitrile rubber Polypropylene rass, hydrogen nitrile rubber Polycarbonate resin Cotton Cotton, paper Nitrile rubber, zinc alloy die-casting Steel 080 Repair parts list No. Part name Element Valve assembly Diaphragm assembly μm μm 0.μm Relief type Nonrelief type ELEMENT 09-VLVE-SSY 09-DIPHRGM-SSY 09-DIPHRGM-SSY-N 00 -ELEMENT -ELEMENT-X -ELEMENT-Y 00-VLVE-SSY 000-DIPHRGM-SSY 000-DIPHRGM-SSY-N 080 -ELEMENT -ELEMENT-X -ELEMENT-Y 080-VLVE-SSY 00-DIPHRGM-SSY 00-DIPHRGM-SSY-N

15 Dimensions 09 Unit Dimensions LOOK C=Rc/8 C=Rc/ IN OUT 0 Gauge port -Rc/ Drain port Maintenance dimension 080 I H L nic F G F MX. M sensor Pressure J E C: Rc / C: Rc /8 C: Rc / C: Rc / IN K OUT N C D Gauge port -Rc/ O Maintenance dimension Drain port unit unit Combination option E F M FM C D E F G H I ll models J K L M N O Rc/, /8 00-J Rc/, / Rc/8, /, / Note :. to.0 bore size nylon tube is directly connected to manual cock type drain port. Note : For metal bowl with automatic drain, drain port size is Rc/. Note : Refer to page for dimensions of bracket.

16 0 Series Precision unit pressure setting with 0.0 to 0. MPa range. : Rc/, /8 JIS symbol nic sensor Pressure Specifications ppearance Max. working pressure MPa Withstanding pressure MPa Fluid temperature (ambient temperature) C Set pressure range MPa Relief starting MPa Constant bleeding rate R/min. Filtration rating μm Drainage 0-EL Manual discharge Product weight Rc kg /, /8 Note: Minimum working pressure of NO automatic drain with manual cock is 0.MPa. Flow characteristic 0 Series Pressure characteristic 0 Series C / C-EL 0-C / C-EJL 0-C / C-FJL Primary pressure 0. MPa C C flow rate (m /min. (NR)).0. to 0.0 to 0. Setting pressure plus or less (air consumption) /, /8. 0-EJL utomatic drain with manual cock (N.O. type) /, / flow rate 0.0 m /min. (NR) Primary pressure (MPa)

17 Unit How to order How to order 0 C Note EZXLG Option Note Note Note Note Note Note Note on model no. selection Note : If NPT thread is required, do not indicate nominal size C. (E.g.) 0- If a pressure gauge is selected, the NPT thread pressure gauge is enclosed. Note : Two or more symbols can be selected each for "Regulator" and "ccessories". Note : Drainage "E" and bowl material "M" or "MG" can not be combined. Note : When selecting bowl material "M" or "MG" and attachment "G", indicate "M-G" or "MG-G". Note : uto drain exhausts its drain automatically in no pressurized state during night time, etc. NO automatic drain with manual cock "F" is recommended, however, if flow rate is small in the circuit, NC automatic drain with manual cock "F" can be selected. Note : Refer to page for attachment "" bracket. Refer to the specifications on page for pressure gauge of attachment "G". Note : Refer to page 0 for the specifications of automatic drain. C Symbol C Rc/ C Rc/8 C Option Drainage owl owl material ttachment Regulator Element E F J Z M MG X Y K L G Manual cock Flexible drain NO automatic drain with manual cock (exhaust w/o pressurized) Jumbo bowl Polycarbonate bowl Nylon bowl Metal bowl Metal bowl with gauge μm μm 0.μm Plastic knob Low pressure (0.0 to 0.), metal knob Not attached Pressure gauge (G9D-8-P0) racket Provided nic sensor Pressure Precision unit unit 0 L Provided 0 JL (Example of model number) 0-C-EZXLG Model: Precision unit Model No. : 0-L : Rc / C Option : Flexible drain, nylon bowl, element μm, pressure gauge attached, bracket attached Ozone specifications ( ) P

18 Unit Internal structure and parts list 0-E Functional explanation IN OUT 9 nic sensor Pressure No. Part name 8 ody Guard Diaphragm assembly Valve assembly O-ring O-ring owl owl guard 9 Element μm μm 0.μm Repair parts list No. Part name 8 Material Zinc alloy die-casting Zinc alloy die-casting Steel, brass, nitrile rubber Stainless steel, brass, hydrogen nitrile rubber Nitrile rubber Nitrile rubber Polycarbonate resin Steel Polypropylene fiber Cotton Cotton, paper () djusting screw djusting screw to adjust secondary pressure is turned clockwise to increase pressure. () Relief valve Metal seal relief valve is used to obtain excellent pressure characteristic. () Element Cyclone effect giving oscillating motion to compressed air enables filtration more than mm of dust never separated before. () affle This prevents drain separated by cyclone effect from winding. () Flexible drain Drain remaining in the bowl bottom can be exhausted easily only with pressing end of flexible drain. utomatic drain with manual override (F) is also available. () Clamp ring Push-in ring is used to mount and dismount the bowl easily, and to achieve easy maintenance. If a pressure is applied in the bowl, the bowl is difficult to remove due to structure. () owl guard If the bowl could be broken, safety of operators is protected. Drain remaining or internal state can be checked through the oval hole. Diaphragm assembly 0-DIPHRGM-SSY Valve assembly 0-VLVE-SSY μm -ELEMENT 9 Element μm -ELEMENT-X 0.μm -ELEMENT-Y

19 Dimensions 0-E 80 8 Unit Dimensions. Gauge port -Rc / C: Rc / C: Rc /8 IN. OUT 9. MX. Combination option E F M FM ll models 0-/C-L 0-/C-JL Note : Nylon tube with ø. to.0 can be directly connected to the drain port of manual cock type. For metal bowl with automatic drain, drain port size is Rc/. Note : Refer to page for dimensions of bracket. nic sensor Pressure Precision unit unit. Maintenance dimension Drain port

20 09///8/ Series Filtration rating μm, powerful series. : Rc /8 to Rc JIS symbol Specifications 09-C / C -C / C-E -C / C-EJ -C / C / C / C-E 8-C / 8C-E -0C / C / C-E NO automatic drain air with manual cock -C / C-FJ -C / C / C / C-F 8-C / 8C-F -0C / C / C-F nic sensor Pressure ppearance Working fluid Max. working pressure MPa Withstanding pressure MPa Fluid temperature (ambient temperature) C Filtration rating μm Product weight Rc kg /8, / 0. /, /8 0. /, /8 /, /8 / / / 0.. Compressed air.0. to /, / /, /8 /, /, /8 / / / /, owl guard Custom order Provided Note : Minimum working pressure of N.O. automatic drain with manual cock (option F) is 0.MPa. Note : For piston drain (D), this product should be used with 0.MPa and over, while not be used in any device generating impacts. room specifications (catalog No. C-0S) Dust generation preventing structure for use in cleanrooms P80 P90 /, /. - - P80 P90 Copper and PTFE free (page ) P 8

21 Flow characteristic Filter Series Flow characteristic 09-C Rc/8 09-C Rc/ -C Rc/ Pressure drop (MPa) Primary pressure 0. MPa 0 0. Primary pressure 0. MPa Primary pressure 0. MPa flow rate (m /min. (NR)) Pressure drop (MPa) Primary pressure 0. MPa Primary pressure 0. MPa Primary pressure 0. MPa flow rate (m /min. (NR)) Pressure drop (MPa) Primary pressure 0. MPa Primary pressure 0. MPa Primary pressure 0. MPa flow rate (m /min. (NR)) -C Rc/8 -C Rc/ -C Rc/8 Pressure drop (MPa) Primary pressure 0. MPa 0.0 Primary pressure 0. MPa 0.0 Primary pressure 0. MPa Pressure drop (MPa) Primary pressure 0. MPa 0.0 Primary pressure 0. MPa 0.0 Primary pressure 0. MPa Pressure drop (MPa) Primary pressure 0. MPa Primary pressure 0. MPa Primary pressure 0. MPa flow rate (m /min. (NR)) flow rate (m /min. (NR)) flow rate (m /min. (NR)) -/C Rc/, / 8-C Rc/ 8-8C Rc Pressure drop (MPa) Primary pressure 0. MPa Primary pressure 0. MPa Primary pressure 0. MPa flow rate (m /min. (NR)) Pressure drop (MPa) Primary pressure 0. MPa Primary pressure 0. MPa Primary pressure 0. MPa flow rate (m /min. (NR)) Pressure drop (MPa) Primary pressure 0. MPa Primary pressure 0. MPa Primary pressure 0. MPa flow rate (m /min. (NR)) nic sensor Pressure -0C Rc / -C Rc / -C Rc Pressure drop (MPa) Pressure drop (MPa) Pressure drop (MPa) unit flow rate (m /min. (NR)) flow rate (m /min. (NR)) flow rate (m /min. (NR)) 9

22 Filter Series nic sensor Pressure How to order C Note (Example of model number) -C-EZX Model: Model : Standard type : Rc / C Option : Flexible drain, nylon bowl, element mm, bracket attached EZX C Option Note Note Note Note Note Note on model no. selection Note : If NPT thread is required, do not indicate nominal size C. (E.g.) 09- Note : Drainage "E" and bowl material "M" or "MG" can not be combined. However, these options can be combined for 8 and. Note : utomatic drain exhausts its drain automatically in no pressurized state during night time, etc. NO automatic drain "F" is recommended for manual cock, however, if the flow rate is small in the circuit, NC automatic drain with manual cock "F" can be selected. Note : Refer to pages for attachment "" bracket. Note : Refer to page 0 for maximum treating flow rate for option "Y". Note : Refer to page for How to order 09 copper and PTFE free specifications. 8 and are copper and PTFE free as standard. Note : Refer to page 0 for the specifications of automatic drain. Internal structure and parts list IN OUT Symbol C Rc/8 C Rc/ C Rc/8 C Rc/ C Rc/ 8C Rc 0C Rc / C Rc / C Rc C Option Drainage owl owl material Element ttachment E F D J Z M MG X Y Manual cock With tire valve Flexible drain NO automatic drain with manual cock (exhaust w/o pressurized) Piston drain Jumbo bowl Polycarbonate bowl Nylon bowl Metal bowl Metal bowl with gauge μm μm 0.μm Not attached racket No. Part name Guard Clamp ring O-ring Element owl owl guard μm μm 0.μm Miniature Standard Large 09 Material 09 8 Zinc alloy die-casting luminum alloy die-casting Zinc alloy die-casting -J Provided Special nitrile rubber Polypropylene fiber Cotton Cotton, paper Polycarbonate resin Steel 8 Large bore size Repair parts list No. Part name Element μm μm 0.μm ELEMENT - ELEMENT - ELEMENT-X - ELEMENT-Y - ELEMENT - ELEMENT-X - ELEMENT-Y 8- ELEMENT 8- ELEMENT-X 8- ELEMENT-Y - ELEMENT - ELEMENT-X - ELEMENT-Y 0

23 Dimensions 09-C / C -0C / C / C Filter Series Dimensions C: Rc /8 C: Rc / * *8 -ø 9 0C: Rc / C: Rc / C: Rc ø E : 8 F : 9 FM : 8 M : Maintenance dimension Maintenance dimension Drain port -C / C-E -C / C-EJ -C / C / C / C-E 8-C / 8C-E Drain port Tire valve nic ød sensor Pressure C Drain port E Combination option ll models Maintenance dimension ll models E C F M FM D ll models E unit - / C 8 0 Rc/, /8 - / C-J Rc/, /8 - / / / ()C 9 () 8 (9) (8) 8 (9) 0 () 9 (00) 9 90 Rc/, /8, /, / 8- / 8C Rc/, Note : Nylon tube with ø. to.0 can be directly connected to the drain port of manual cock type. Note : For metal bowl with automatic drain, drain port size is Rc/. Note : Refer to page for dimensions of bracket.

24 nic sensor Pressure Specifications ppearance Max. working pressure MPa Withstanding pressure MPa Fluid temperature (ambient temperature) C Min. operating pressure MPa Filtration rating μm 8-C / 8C to Recommended maximum flow Product weight m /min. (NR) Rc kg. /,..8 /, /,. Note: Recommended maximum flow rate is the atmospheric conversion value where inlet air pressure is 0.MPa and inlet pressure drop is 0.00MPa. How to order 0C Note ZX C Option Note on model no. selection Note : If NPT thread is required, do not indicate nominal size C. (E.g.) 8-8/ Series Heavy duty air Float type special drain (NC type: no exhaust without pressurized) is used to remove large drain powerfully. (Filtration μm) : Rc/ to Rc JIS symbol Symbol C Rc/ 8C Rc 0C Rc / C Rc / C Rc C owl material Element Option Z M MG X Y Polycarbonate bowl Nylon bowl Metal bowl Metal bowl with gauge μm μm 0.μm -0C / C / C (Example of model number) -0C-ZX Model: Heavy duty air : Rc / C Option : Nylon bowl, element μm

25 Internal structure and parts list Filter Series Internal structure and parts list / Dimensions Dimensions 8-C / 8C IN OUT 8-0C / C / C No. Part name Guard ody Element μm μm 0.μm O-ring 8 Drain unit owl owl guard Drain sheet assembly Repair parts list No. Part name Material 8 Zinc alloy die-casting luminum alloy die-casting luminum alloy die-casting Polypropylene Cotton Cotton, paper Special nitrile rubber Polyacetal resin, nitrile rubber, etc. Polycarbonate resin Steel luminum alloy, nitrile rubber 8 μm 8-ELEMENT -ELEMENT Element μm 0.μm 8-ELEMENT-X -ELEMENT-X 8-ELEMENT-Y -ELEMENT-Y ø8 nic sensor C: Rc / 8C: Rc 8. 0C: Rc / C: Rc / C: Rc ø0 0 8 Pressure 0. PRESS 0(M: 0) Heavy duty air unit Rc / 0 Maintenance dimension 0 Maintenance dimension Rc /

26 //8/8// Series Submicron air (tar removal) Removing solid substance such as tar and carbon, etc. 99% up to 0. micron. : Rc/ to Rc JIS symbol Specifications -C / C-EY -C / C-EJY -C / C / C / C-EY 8-C / 8C-EY 8-C / 8C-Y -0C / C / C-EY -0C / C / C-Y ppearance nic sensor Pressure Max. working pressure Withstanding pressure MPa MPa.0. Fluid temperature (ambient temperature) Filtration rating Solid removal ratio C μm % to Max. flow rate Product weight m /min. (NR) Rc kg 0. /, / /, / /, /8, /, /.. /,.. /,..9 /, /, /..9 /, /,. Note: Recommended maximum flow rate is the atmospheric conversion value where inlet air pressure is 0.MPa and inlet pressure drop is 0.0MPa. Flow characteristic (max. flow rate) flow rate m /min. (NR) / / C-Y -0 / / C-EY 8- / 8C-Y 8- / 8C-EY - / / / C-EY - / C-EY - / C-EJY Primary pressure (MPa)

27 How to order C Note EZJY Y element internal structure C Option Note Note Note Note Note : If NPT thread is required, do not indicate nominal size C. (E.g.) - Note : Drainage "E" and bowl material "M" or "MG" can not be combined. However, these options can be combined for 8 and. Note : utomatic drain exhausts its drain automatically in no pressurized state during night time, etc. NO automatic drain "F" is recommended for manual cock, however, if the flow rate is small in the circuit, NC automatic drain with manual cock "F" can be selected. Note : Refer to pages for attachment "" bracket. Note : Refer to page 0 for the specifications of automatic drain. (Example of model number) -C-EZJY Model: Submicron air Model No. : Standard type : Rc / C Option : Flexible drain, nylon bowl, element 0.μm, bracket attached End cap Note on model no. selection Symbol C C C C 8C 0C C C Rc/ Rc/8 Rc/ Rc/ Rc Rc / Rc / Rc C Option owl Element E F D J Z M MG Y Manual cock Flexible drain NO auto. drain w/manual cock (exhaust w/o pressurized) Piston drain Jumbo bowl Polycarbonate bowl Nylon bowl Metal bowl Metal bowl with gauge 0.μm Not attached racket Drainage owl material ttachment Filter Series How to order / Internal structure / Dimensions Standard Large Y Dimensions IN JY Provided Y 8 Y Heavy duty 8 Y Provided C Large bore size Y OUT Heavy duty Y nic sensor Pressure Cotton cloth layer Wire mesh layer - / C-EY - / C-EJY - / / / C-EY 8- / 8C-EY 8- / 8C-Y -0 / / C-EY -0 / / C-Y Rc/, /8 Rc/, /8 Rc/, /8, /, / Rc/, Rc/, Rc /, / / Rc /, / / C Submicron air unit End cap Glass fiber layer Note : Nylon tube with ø. to.0 can be directly connected to the drain port of manual cock type. Note : For metal bowl with automatic drain, drain port size is Rc/. Note : Refer to page for dimensions of bracket.

28 9///8//J Series Micro alescer / micro naught type (oil removing) Oil content is to be 0.PPMw/w or less. (measurement/instrumentation and luxury painting) : Rc/ to Rc JIS symbol Specifications 9-C -C-F -C / C / C-F -C / C / C-FJ 8-C-F -8C-F J-C / C-F nic sensor Pressure ppearance Working fluid Max. working pressure MPa Withstanding pressure MPa Fluid temperature (ambient temperature) C Oil removing Max. flow rate Product weight Mantle quantity m/min. (NR) Rc kg 0.0 / 0. Mantle assembly model no. (Set of mantle and O-ring for sealing or gasket) 9-MNTLE -SSY 0. / 0. -MNTLE -SSY Compressed air.0. to 0.PPMw/w (for inlet air temperature 0 C) /, /8, / /, /8, / /... -MNTLE -MNTLE 8-MNTLE -SSY -SSY-J -SSY MNTLE -SSY Note : Recommended maximum flow rate is the atmospheric conversion value where inlet air pressure is 0.MPa and inlet pressure drop is 0.0MPa. Note : Mantle assembly number shows the part combining discrete material and O-ring or gasket (parts list () on the following page). Note : Minimum working pressure of N.C. automatic drain with manual cock (option "F") is 0.MPa. Flow characteristic flow rate m /min. (NR) J- / C -8C 8-C - / / C-J - / / C -C 9-C.8 /, 8. J-MNTLE -SSY room specifications (catalog No. C-0S) Primary pressure (MPa) Dust generation preventing structure for use in cleanrooms P80 P90 P80 P90

29 How to order C Note (Example of model number) -C-EZ Model: Micro alescer / micro naught type (oil removing) : Rc / C Option : Flexible drain, nylon bowl, bracket attached EZ C Option Note Note Note Note Note : If NPT thread is required, do not indicate nominal size C. (E.g.) 9- Note : Drainage "E" and bowl material "M" or "MG" can not be combined. -J, 8 and (J) are available. Note : For automatic drain, NO automatic drain with manual cock "F" can not be selected. Note : Refer to pages for attachment "" bracket. Note : Refer to page 0 for operation condition for automatic drain. Internal structure and parts list IN Note on model no. selection OUT Symbol C Rc/ C Rc/8 C Rc/ C Rc/ 8C Rc C Rc / C Rc C Option Drainage owl owl material ttachment E F J Z M MG Manual cock With tire valve Flexible drain NO auto. drain w/manual cock (no exhaust w/o pressurized) Jumbo bowl Polycarbonate bowl Nylon bowl Metal bowl Metal bowl with gauge Not attached racket Filter Series How to order / Internal structure / Dimensions Miniature Standard Standard Large 9 J Provided 8 Large bore Large bore size size J nic sensor Pressure No. Part name Guard Clamp ring O-ring owl owl guard O-ring or gasket Mantle Material 9 8 J Zinc alloy die-casting Zinc alloy die-casting Special nitrile rubber Polycarbonate resin Steel Nitrile rubber Micro alescer / micro naught type unit

30 Filter Series Dimensions IN C OUT Internal structure of mantle D Maintenance dimension Drain port Combination option ll models 9-C Rc/ C Rc/ C / C / C Rc/, /8, / C / C / C-J Rc/, /8, / C Rc/ C J-C / C Rc Rc /, Note : Nylon tube with ø. to.0 can be directly connected to the exhaust port of manual cock type. Note : For metal bowl with automatic drain, drain port size is Rc/. Note : Refer to page for dimensions of bracket. F E M FM C D ll models nic sensor Pressure inlet End cap Nylon cloth layer Stainless steel wire mesh layer Set screw Paper core layer or stainless steel wire mesh layer 99% of oil grains in compressed air are present as aerosol. These aerosol (0.8 to 0.0μm of particles) can not be captured by μm or μm of element, or other mechanical methods. Micro alescer / micro naught type is an air to remove aerosol effectively. Due to micro fiber layer, great efficiency is achieved. Using glass fiber in micro fiber layer, oil aerosol is captured by cohesion caused by direct or inertia colliding, containing and adhering, or diffusing (rownian motion) to fine fibers in the micro fiber layer randomly, then small drops are formed. Oil grains captured in micro fiber condenses on the plastic foam layer coating outside of mantle, and forms large liquid drops to prevent re-entrainment by air flow. t the same time, this plastic foam layer serves to gravity-settle liquid drops in the inside. oth these micro fiber layer and plastic foam layer captures oil grains to condense and separate the oil in compressed air. If sulphur dioxide or chlorine gas is contained in the compressed air, plastic foam layer is dipped, and may expand by organic compound such as hydrocarbon, chlorine hydrocarbon, ketone, aldehyde and amine, etc. So, carefully check these matters before starting use. End cap Plastic foam layer Micro fiber layer 8

31 /8//J Series Micro alescer / odor naught type (odor removing) bsorbing odor particles to achieve odorless compressed air. : Rc/ to Rc JIS symbol Specifications ppearance -C / C / C-X -C / C / C-JX 8-C-X -8C-X J-C / C-X Working fluid Max. working pressure MPa Withstanding pressure MPa Max. inlet air temperature C Max. flow rate m /min. (NR) Rc Product weight kg Mantle quantity Mantle assembly model no. (Set of mantle and O-ring for sealing or gasket) 0. /. -MNTLE -SSY-X 0. /, /8, /. -MNTLE -SSY-JX Compressed air /. 8-MNTLE -SSY-X MNTLE -SSY-X Note : Recommended maximum flow rate is the atmospheric conversion value where inlet air pressure is 0.MPa and inlet pressure drop is 0.0MPa. Note : Mantle assembly number shows the part combining discrete material and O-ring or gasket (parts list () on page 0). Flow characteristic (max. flow rate).8 / / 8. J-MNTLE -SSY-X nic sensor J-C / C-X Pressure -8C-X flow rate (m /min. NR) C-X -C / C / C-JX -C / C / C-X Primary pressure (MPa) Micro alescer / odor naught type unit 9

32 Filter Series How to order C Note Note on model no. selection Note : If NPT thread is required, do not indicate nominal size C. (E.g.) --X Note : Refer to page for attachment "" bracket. (Example of model number) -C-MX Model: Micro alescer / odor naught type (odor removing) MX : Rc / C Option : Metal bowl, element μm, bracket attached C Option Note Symbol C C C C 8C C C C Option Drainage owl owl material Element ttachment J Z M MG X Rc/ Rc/8 Rc/ Rc/ Rc Rc / Rc Manual cock Jumbo bowl Polycarbonate bowl Nylon bowl Metal bowl Metal bowl with gauge Odor naught type Not attached racket Standard X JX Provided Large 8 X Large bore size X Provided Large bore size J X Internal structure and parts list nic sensor IN OUT Pressure No. Part name Guard Clamp ring O-ring owl owl guard O-ring or gasket Mantle Material Zinc alloy die-casting Zinc alloy die-casting Special nitrile rubber Polycarbonate resin Steel Nitrile rubber 0

33 Dimensions Filter Series Dimensions / Internal structure of mantle C IN OUT exhaust port D Maintenance dimension C D Combination option M -C / C / C-X -C / C / C-JX 8-C-X -8C-X J-C / C-X Rc/, /8, / Rc/, /8, / Rc/ Rc Rc /, Note : Nylon tube with ø. to.0 can be directly connected to the air port of manual cock type. Note : exhaust port of metal bowl has a petcock (thumbscrew), so can not be directly connected. Note : Refer to page for dimensions of bracket. Internal structure of mantle inlet End cap Nylon cloth layer Set screw Paper core layer or stainless steel wire mesh layer If a lubrication type air compressor is used, oil in air compressor will turn into aerosol or vapor by heat. 99% of oil grains are present as aerosol while remaining is viper. erosol like oil grains is removed until 0.PPM w/w by micro alescer air / micro naught type where the inlet air temperature is 0 C, however, oil grains vapor can not be removed. The vapor has turned into 0.00 to 0.000μm of gas molecules, so this can not be captured mechanically. ctivated charcoal is integrated in the micro fiber layer of micro alescer air / odor naught type to capture the vapor by absorption. ctivated charcoal is impregnated to glass fiber in micro fiber layer to absorb the vapor passing through a micro fiber layer. ctivated charcoal is formatted by μm of powdered activated charcoal, this is covered by nylon cloth layer to prevent entrainment by air flow. Generally, odor is particle as big as gas molecules, and this can be removed by physical adsorption or chemical adsorption. ctivated charcoal is hydrophobic adsorbent, this allows to remove odor only with putting air through activated charcoal without effected by vapor in compressed air. lot of cracked gas odor (aromatic hydrocarbon) other than oil odor contained in the compressed air, and these cracked gas odor can be also removed. nic sensor Pressure Micro fiber layer Stainless steel wire mesh layer End cap Micro alescer / odor naught type unit

34 09/000/00// Series Regulator Low pressure type is also available. : Rc /8 to Rc JIS symbol Specifications 09-C / C 000-C / C 00-C / C / C / C -C / 8C / 0C -C / C ppearance Working fluid Compressed air Max. working pressure MPa.0.0 Withstanding pressure MPa.09. Fluid temperature (ambient temperature) C to Set pressure range MPa 0.0 to to 0.8 Relief With relief mechanism Rc /8, / /, /8 /, /8, /, / Product weight kg Note : Pressure gauge of "LG" has 0 to 0.MPa range, while "HG" has 0 to.0mpa range. Note : For high pressure type (H), relief starts when the pressure 0.MPa higher than set pressure is reached to 0.8 /,, /. Custom order /,. nic sensor Pressure Flow characteristic 09-C / C Rc/8, / 000-C / C Rc/, /8 00-C / C Rc/, /8 00-C / C Rc/, / -C / 8C / 0C Rc/,, / - / C Rc /, C C flow rate (m /min. (NR)) flow rate (m /min. (NR)) flow rate (m /min. (NR)) 0 C C 8 0 flow rate (m /min. (NR)) flow rate (m /min. (NR)) flow rate (m /min. (NR)) C C Ozone specifications ( ) Copper and PTFE free (page ) P P P

35 Pressure characteristic How to order C Note (Example of model number) 00-C-NP Model: Regulator : Rc / C Option : Non-relief, panel mount, bracket attached Primary pressure (MPa) Set point Primary pressure (MPa) Set point NP C Option Note to Note on model no. selection Note : If NPT thread is required, do not indicate nominal size C. (E.g.) 09- If a pressure gauge is selected, the NPT thread pressure gauge is enclosed. Note : Options can be combined. However, combination of "L" and "H" is not available. Note : Refer to page 80 for pressure adjusting range and panel mount prepared hole diameter of "L" low pressure and "H" high pressure Symbol C C C C C 8C 0C C C C Option Regulator ttachment Primary pressure (MPa) N L H K P G Rc/8 Rc/ Rc/8 Rc/ Rc/ Rc Rc / Rc / Rc Standard Nonrelief Low pressure (0.0 to 0.MPa) High pressure (MPa) Plastic knob Panel mount Not attached Pressure gauge racket Regulator Series Pressure characteristic / How to order Miniature Standard Large type Large bore size type (0.0 to.) (0.0 to.) (0.0 to.) Note : If option "" and "G" are indicated, a pressure gauge and a bracket are attached. pressure gauge, G9D--P0 (G9 D--P0 for low pressure is attached to 09 type, while G9D-8-P0 is attached to 000, 00, and types (G9D-8-P0 for low pressure, while G9D-8-P0 for high pressure). Refer to related components on page for the specifications on pressure gauge. Note : Consult with CKD when assembly products are required. Note : Consult with CKD, if maximum working pressure specifications (.0 MPa) and metal bottom plug of 000 are requires. Note : If option (bracket) of 09 is selected, "0" is attached, while if P (bracket for panel mount) is selected, bracket of "" is attached. Refer to page for attachment "" bracket. Note 8: Refer to page for How to order 09 Copper and PTFE free. Set point Primary pressure (MPa) Set point Primary pressure (MPa) Set point nic sensor Pressure Regulator unit

36 Regulator Series Internal structure and parts list IN OUT IN OUT 8 Functional explanation () djusting screw djusting screw to adjust secondary pressure is turned clockwise to increase pressure. () Relief valve If the secondary pressure increases higher than the set pressure, the valve stem and diaphragm section separate to release compressed air to the atmosphere from the relief valve, so this prevents the secondary side set pressure from increasing abnormally. () Diaphragm The balance between the force of pressure adjusting spring and the force applied to diaphragm bottom (the secondary pressure) is maintained, and valve is opened and closed to supply accurate and stable set pressure to the secondary side. Large type balances pressure adjustment spring by the piston. () Valve If the diaphragm and the pressure adjustment spring turn to off-balance, the compressed air on the primary side is supplied as required as to the secondary side. valve with large port size is used to achieved excellent flow characteristics. () Gauge port gauge port is placed near to OUT side from the center section to measure the secondary side pressure accurately. Two gauge ports are provided. nic sensor Pressure No. 8 Part name ody Guard Diaphragm assembly Valve assembly O-ring ottom spring O-ring ottom plug Repair parts list No. Part name Diaphragm assembly Valve assembly 09 Nitrile rubber, zinc alloy die-casting, steel 09-VLVE-SSY 000 Polyacetal resin Relief type Nonrelief type 09-DIPHRGM-SSY 09-DIPHRGM-SSY-N 000-DIPHRGM-SSY 000-DIPHRGM-SSY-N Relief type/ high pressure Nonrelief type/ high pressure Nitrile rubber 000-VLVE-SSY Material 00 Zinc alloy die-casting Zinc alloy die-casting Nitrile rubber, zinc alloy die-casting rass, hydrogen nitrile rubber Stainless steel DIPHRGM-SSY 00-DIPHRGM-SSY-N 00-DIPHRGM-SSY-H 00-DIPHRGM-SSY-HN 00-VLVE-SSY Nitrile rubber (Piston assembly) zinc alloy die-casting, nitrile rubber Fluoro rubber Zinc alloy die-casting -PISTON-SSY -PISTON-SSY-N -VLVE-SSY -PISTON-SSY -PISTON-SSY-N -VLVE-SSY