Remote controls with flexible cables

Transcription

1 Remote controls with flexible cables

2 Remote controls Additional information This catalogue shows the product in the most standard configurations. Please contact our Sales Dpt. for more detailed information or special requests. WARNING! All specifications of this catalogue refer to the standard product at this date. Walvoil, oriented to a continuous improvement, reserves the right to discontinue, modify or revise the specifications, without notice. WALVOIL IS NOT RESPONSIBLE FOR ANY DAMAGE CAUSED BY AN INCORRECT USE OF THE PRODUCT. 2 nd edition February 205 2

3 Remote controls Index System description page 3 SCF03 series page TCC series page 5 Flexible cables page 7 3

4 Remote controls System description These are remote controls with flexible cables. They allow to install the directional control valve close to the hydraulic circuit components and to install the remote control in an ergonomic position. Directional control valve Flexible cables TCC stackable remote control Valve connection kit Directional control valve Control connection kit Flexible cables Valve connection kit SCF03 remote control 4

5 TCC series Remote controls with flexible cables Up to 0 sections Low actioning efforts Detents, safety lever, several types of knob available TCC5 recommended for SD4, SD5, SD6, SDM080 and DF5 valves; TCC0 recommended for other valves Working conditions Max. load: in traction in compression 450 N lbf 880 N lbf Minimum recommended bend radius R = 50 mm in Working temperature from -40 to 80 C - from-40 F to 76 F Maximum recommended length 4000 mm in NOTE: the features are referred to remote controls with flexible cables 5

6 TCC series Remote controls with flexible cables TCC5 remote control Dimensions M0 stroke ± ± M type Spring return in neutral position Ø 9 Ø A B T type Without spring return for detented controls on directional valve and control without neutral position U type with movement selector U type With 3 detented positions (to be used only as first or last sections) stroke ± ± Ø 9 Ø 0.35 TCC5/ TCC5/2 TCC5/3 TCC5/4 TCC5/5 TCC5/6 TCC5/7 mm in mm in mm in mm in mm in mm in mm in A B

7 Remote controls with flexible cables TCC series TCC0 remote control Dimensions M0 stroke ±5 ± M type Spring return in neutral position Ø 9 Ø A B T type Without spring return for detented controls on directional valve and control without neutral position TCC0/ TCC0/2 TCC0/3 TCC0/4 TCC0/5 TCC0/6 mm in mm in mm in mm in mm in mm in A B

8 TCC series Remote controls with flexible cables Connecting example Description example TCC5/3/ TL / ML / ML + GP50x3 + cg2000x2 + cd CP00 + tp50 + TQ50 + SD4/(YG3-20)/28TLL + SD5/2-P(KG3-20)/8MCSL/8MCSL/AET SD5/2-P(KG3)/8MCSL/ 8MCSL/AET directional control valve 8TL TQ50 SD4/(YG3-20)/28TLL directional control valve TP50 CD type CP00 4 CG type 3 GP50 TCC5/3/TL/ML/ML remote control 2 see the drawing below

9 Remote controls with flexible cables TCC series Ordering codes Complete section TCC 5 remote control ML 6TEL00500 Complete section with M0 standard lever and spring return TL 6TEL Complete section with M0 standard lever without spring return UL 6TEL0052 Complete section with M0 standard lever and movement selector without spring return TCC 0 remote control ML 6TEL0000 Complete section with M0 standard lever and spring return TL 6TEL00200 Complete section with M0 standard lever without spring return 2 Control connection kit GP50 5TEL Type for TCC5 GP00 5TEL00005 Type for TCC0 3 Flexible cables CD type with one fixing end and one turning end CD000 4CAV60000 Length 000 mm in CD250 4CAV60250 Length 250 mm in For different cables see page 8 CG Type with both turning ends CG000 4CAV70000 Length 000 mm in CG250 4CAV70250 Length 250 mm in For different cables see page 8 4 Valve connection kit See page 8 5 Body TCC 5 remote control LCB 3COR00 LCB mechanical joystick TL-ML 3COR000 For complete section with and without spring return UL 3COR002 As previous with movement selector TCC 0 remote control TL-ML 3COR2800 For complete section with and without spring 7 Actioning controls TCC 5 remote control L 5LEV20500 M0 standard lever L/RC5 5LEV0500 M8 lever LF 5LEV20502 M0 lever with stroke adjustment LSG 5LEV M0 waterproof lever LEB 5LEV M8 safety lever with lock in neutral SLP 5COP0500 without lever with dust cover plate LCB6 5CLO20605 Joystick for 2 sections TCC 0 remote control L 5LEV005 M0 standard lever SLP 5COP000 without lever with dust cover plate LCB 5CLO200 Joystick for 2 sections 8 Fixing brackets CODE TCC 5 remote control 5STA Standard support 5STA Selector support TCC 0 remote control 5STA Standard support 9 Tie rod kits CODE TCC 5 remote control 5TIR06073 TCC5/ tie rod kit 5TIR063 TCC5/2 tie rod kit 5TIR0653 TCC5/3 tie rod kit 5TIR0693 TCC5/4 tie rod kit 5TIR06233 TCC5/5 tie rod kit 5TIR06273 TCC5/6 tie rod kit 5TIR0633 TCC5/7 tie rod kit 5TIR06353 TCC5/8 tie rod kit 5TIR06393 TCC5/9 tie rod kit 5TIR06433 TCC5/0 tie rod kit TCC 0 remote control 5TIR06078 TCC0/ tie rod kit 5TIR0623 TCC0/2 tie rod kit 5TIR0668 TCC0/3 tie rod kit 5TIR0623 TCC0/4 tie rod kit 5TIR06258 TCC0/5 tie rod kit 5TIR06303 TCC0/6 tie rod kit 5TIR06348 TCC0/7 tie rod kit 5TIR06394 TCC0/8 tie rod kit 5TIR06438 TCC0/9 tie rod kit 5TIR06483 TCC0/0 tie rod kit 6 Positioning controls TCC 5 remote control ML 5GIU36990 Kit with spring return TL 5GIU36992 Kit without spring return UL/ULEB 5GIU36993 Kit for movement selector TCC 0 remote control ML 5GIU Kit with spring return TL 5GIU32099 Kit without spring return 9

10 TCC series 0

11 SCF03 series Flexible cable remote control joystick Mechanical safety lock Ergonomic handles with push-buttons available Single or dual spool operation for a 2 section directional valve High efficiency Body, rubber boot and knob made in self-extinguishing and recyclable plastic polymer Working conditions Max. load: in traction in compression Minimum recommended bend radius 400 N - 35 lbf 900 N lbf R = 50 mm in Working temperature from -20 to 80 C - from-4 F to 76 F Max. recommended length 4000 mm in Average efficiency 70% NOTE: the features are referred to remote control with flexible cables Features Push-buttons 6 A / 25 VAC Current/voltage 3 A / 250 VAC 3 A / 30 VDC Mechanical life 0 5 n r of operation Electric life 25x0 3 n r of operation Operating force 9.3 N lbf Weather protection IP 64

12 SCF03 series Remote controls with flexible cables Dimensions Configuration with FW type handle Lock Unlock Ø 9 Ø Configuration with FWV type handle ) Upper half-shell 2) Bottom half-shell 2 3 3) K push-button 2

13 Remote controls with flexible cables SCF03 series Operation and options Operation and handle position Handle can be mounted with 90 rotation step; the table below shows cables operation with handle in non-standard positions. Standard configuration 90 rotation 80 rotation 270 rotation 0 Cable push S P D Cable push Cable 2 pull Cables and 2 push P F D S F P Cable 270 Cable 2 pull Fixed pivot 90 Cable 2 push Cable 2 D F S 225 Cables and 2 pull 80 Cable pull 35 Cable 2 push Cable pull Handle operation Handle mounting direction F Front cable 2 push cable pull cable 2 pull P Rear cable 2 pull cable push cable 2 push Legend D Right cable pull cable 2 pull cable push S Left cable push cable 2 push cable pull Cable Cable 2 Fixed pivot Body mounting The position of the assembly bushing can be rotated 90 in order to allow the selection of the pilot valve fixing side. Lock position The mechanical lock can be mounted with 90 rotation step; its position refers to pivot s and cables one. 80 rotation 270 rotation 90 rotation Fixed pivot Fixed pivot Standard position 90 rotation Standard position 3

14 SCF03 series Remote controls with flexible cables Description example and ordering codes Description example SCF03 / 0 2 FWV - B - K N KN5055-3KN5055+CD500x2+SDM22/2-P(UD-80)/[S]3SL/[S]8MASL/AET Working section parts ordering codes SCF03/02 FWV-B-KN5055-2KN5055-3KN CD500x2 + TQ8x2 + SDM22/2-P(UD-80)/[S]3SL/[S]8MASL/AET 4 5 SDM22/2 directional control valves SCF03/02 FWM remote control see handle drawing 2 Type FWV handle description series V series FW FWV 2 handles available 5 0 4

15 Remote controls with flexible cables SCF03 series Ordering description Body mounting 0 Mounting bushings in standard position Mounting bushings with 90 rotation position 2 Mechanical lock 2 In standard position 4 90 rotation position 6 80 rotation position rotation position For operation see page 3 3 Standard handles The remote control is fitted with FW series handle, but it is also available, as standard, with multimicro FWV series. For V handles and 0 series see the handles and handlevers catalogue. S Without handle, without handlever FW Standard handle without switches FWV Standard fitted up to 3 push-buttons 4 Upper half-shell options A Without symbols B With symbols according to UNI EN Push-button position 6 Push-button type K With K series push-button 7 Push-button colour N Black 8 Push-button configuration 5 NO temporary action, with protective boot 9 Electric cable length 055 Standard length 550 mm in For different lengths contact Sales Department 0 Flexible cable CD500 CD cable with lenght 500 mm - 59 in For other lengths see page 8 Connection kit TQ8 Connection kit for SDM22 For other connection kits see page Ordering codes Body kit SCF03/02(STD) 5COR276 Standard position SCF03/04(90) 5COR rotation position SCF03/06(80) 5COR rotation position SCF03/08(270) 5COR rotation position For operation and handle position see page 3. 2 Control kit - 5CIN305 Standard contol kit 3 Bellows SCF03 3SOF20475 Bellows 4 Handles Standard handles FW XAST48400 Standard without push-button FWV-B XAST Standard up to 3 push-buttons and symbols according to UNI EN 2525 FWV-B-KN5055- XAST Handle with 3 push-buttons 2KN5055-3KN5055 and symbols according to UNI EN Handles (continue) Series V handle V004 XAST28425 Without switches V XAST position spring return rocker switch V XAST2846 Push-button with horn symbol V XAST28426 Push-button without horn symbol Series 0 handle X XAST4844 Push button with spring return Z XAST4845 Push-button with detent Y XAST position spring return rocker switch 5 Flexible cable See page Connection kit TQ8 Connection kit for SDM22 For other connection kits see page 9 5

16 SCF03 series Remote controls with flexible cables SCF032 ordering description SCF032 is the remote control for special configuration, for example particular length or formed rod and handles not included. Please contact our Sales Department for further information. Description example with FWV handle SCF032 / 0 2 FWV-B 2 3 FWM FW 0 series 3 Handle Handlevers with increased length 2 Body mounting See page 5 2 Mechanical lock See page 5 Bellows SCF032 3SOF204 Short bellows NOTE For parts code see SCF03 (previous page) 3 Handles Available handles with custom length. Example: S - Without handle, without handlever Standard handle FW XAST48400 Standard without push-button, H 260 mm in FWV-B XAST48230 Standard up to 3 push-buttons and symbols according to UNI EN 2525, H mm in 0 series handle X XAST2844 Push button with spring return, H 252 mm in Z XAST2845 Push-button with detent, H 254 mm - 0 in Y XAST positions spring return rocker switch, H 252 mm in 6

17 Flexible cables High resistance and low actioning efforts Weatherproof resistance Working conditions Max. load: in traction in compression 450 N lbf 880 N - 98 lbf Minimum recommended bend radius R = 50 mm in Working temperature from -40 to 80 C - from-40 F to 76 F Maximum recommended length 5000 mm in Dimensions CD cable Flexible polyurethane cable with 5 wires: 0.75 mm in 2 (Ø external 5.2 mm in, Ø wire.55 mm in) with one fixing end and one turning end Black plasticized cable Ø 5.25 Ø M 6 Wrench 0 9,8 Nm 7.23 lbf Fixing end with IN cable position Wrench Nm 7.70 lbf Ø 0 Ø 0.39 Date, code and country of origin Ø 4 Ø 0.55 Wrench 2 Ø 3 Ø 0.5 M 6 x.5 Wrench Nm 7.70 lbf Wrench Nm 7.23 lbf Turning end with OUT cable position CG cable Flexible polyurethane cable with 5 wires: 0.75 mm in2 (Ø external 5.2 mm in, Ø wire.55 mm in) with both turning ends Black plasticized cable Ø 5.25 Ø 0.2 M 6 Wrench Nm 7.23 lbf Turning end with IN cable position Wrench Nm 7.70 lbf Ø 0 Ø 0.39 Date, code and country of origin Ø 4 Ø 0.55 Wrench 24 Wrench 0 24 Nm 9.8 Nm Wrench 7.70 lbf 7.23 lbf 2 Turning end with OUT cable position Ø 3 Ø 0.5 M 6 x.5 7

18 Flexible cables Remote controls with flexible cables Ordering codes for flexible cables Connecting scheme Flexible cables and connecting kit at both ends are used to join TCC or SCF control group to the directional valve. On the TCC series remote control there is always a GP kit; on the valve, the kit choice depends on the cable. The TP kit is used with CG cable with turning ends. The CP kit must be used instead of TP one when TL control is mounted on the valve, with the lever on the opposite side. On the SCF03/32 remote control the TQ kit is assembled on the spool end side and it allows the connection of the cable to the directional valve. It s waterproof and it permits freedom of movement to fixed end cables. TCC5//ML + GP50 + CG000 + TP50 a TCC5//ML + GP50 + CD000 + TQ50 a Directional control valves SCF03/02FW + CD500 x2 + TQ70 b Directional control valves Ordering codes for flexible cables and connection kit a TCC remote control page 5-9 b SCF03 remote control page -6 2 Control connection kit GP50 5TEL Kit for TCC5 GP00 5TEL00005 Kit for TCC0 3 Flexible cables CD type: with one fixing end and one turning end CD000 4CAV60000 Length 000 mm in CD250 4CAV60250 Length 250 mm in CD500 4CAV60500 Length 500 mm in CD750 4CAV60750 Length 750 mm in CD2000 4CAV Length 2000 mm in CD2500 4CAV Length 2500 mm in CD3000 4CAV Length 3000 mm - 8. in CD3500 4CAV Length 3500 mm in 3 Flexible cables (continue) CG type: with both turning ends CG000 4CAV70000 Length 000 mm in CG250 4CAV70250 Length 250 mm in CG500 4CAV70500 Length 500 mm in CG750 4CAV70750 Length 750 mm in CG2000 4CAV Length 2000 mm in CG2250 4CAV Length 2250 mm in CG2500 4CAV Length 2500 mm in CG3000 4CAV Length 3000 mm - 8. in CG3500 4CAV Length 3500 mm in CG4000 4CAV Length 4000 mm in CG4500 4CAV Length 4500 mm in CG5000 4CAV Length 5000 mm in 4 Valve connection kit See page 9 8

19 Remote controls with flexible cables Flexible cables Performances Total bend angle It results from the addiction of bend curves in assembly, that are supposed calculated with minimum radius R=50 mm (5.90 in) TOT = N Efficiency computation Idle stroke computation 00 (%) 80 Efficiency Traction Compression Traction (mm) 5 Idle stroke Axial load 200 N - 45 lbf Axial load 450 N - 0 lbf (in) bend angle Axial load 00 N lbf bend angle (bar) Connection kit Valve connection kit Directional control valves Type Code SDM080-SDM08 SD4 SD5 SDM0 SDM02-SDM03 SDM22-DLM22 SDM00 SD SDM40-DLM40 SDM4 SDM43-DLM42 SD4 SD8 SD6 DLS7 SD8-DLS8 SDS00 SDS50 SDS80-DLS80 SD25 DF5 DF0 DF20 For fixing end TQ08 5TEL0200 TQ50 5TEL050 TQ70 5TEL070 TQ80 5TEL080 TQ8 5TEL08220 TQ00 5TEL00 TQ200 5TEL2000 For turning end TP50 5TEL05005 TP00 5TEL0005 TP200 5TEL20005 For turning end on the opposite side of the lever CP50 5TEL CP00 5TEL

20 2 nd edition February 205