Remote controls with flexible cables TECHNICAL CATALOG

Transcription

1 Remote controls with flexible cables TECHNICAL CATALOG

2 Remote controls Additional information This catalogue shows the product in the most standard configurations. Please contact our Sales Dpt. for more detailed information or special requests. WARNING! All specifications of this catalogue refer to the standard product at this date. Walvoil, oriented to a continuous improvement, reserves the right to discontinue, modify or revise the specifications, without notice. WALVOIL IS NOT RESPONSIBLE FOR ANY DAMAGE CAUSED BY AN INCORRECT USE OF THE PRODUCT. th edition November 07

3 Remote controls Index System description...page 3 TCC series...page 5 SCF03/SCF03/SCF03 series... page Flexible cables page 9 3

4 Remote controls System description These are remote controls with flexible cables. They allow to install the directional control valve close to the hydraulic circuit components and to install the remote control in an ergonomic position. Directional control valve Flexible cables TCC stackable remote control Valve connection kit Directional control valve Control connection kit Flexible cables Valve connection kit SCF03 remote control

5 TCC series Remote controls with flexible cables Up to 0 sections Low actioning efforts Detents, safety lever, several types of knob available TCC5 recommended for SD, SD5, SD6, SDM080 and DF5 valves; TCC0 recommended for other valves Working conditions Max. load: in traction in compression 50 N - 30 lbf 880 N - 00 lbf Minimum recommended bend radius R = 50 mm in Working temperature from -0 to 80 C - from-0 F to 76 F Maximum recommended length 000 mm in NOTE: the features are referred to remote controls with flexible cables DWWEF0E 5

6 TCC series Remote controls with flexible cables TCC5 remote control Dimensions M0 stroke ± ± M type Spring return in neutral position Ø 9 Ø A B T type Without spring return for detented controls on directional valve and control without neutral position U type with movement selector U type With 3 detented positions (to be used only as first or last sections) stroke ± ± Ø 9 Ø 0.35 TYPE TCC5/ TCC5/ TCC5/3 TCC5/ TCC5/5 TCC5/6 TCC5/7 mm in mm in mm in mm in mm in mm in mm in A B

7 Remote controls with flexible cables TCC series TCC0 remote control Dimensions M0 stroke ±5 ± M type Spring return in neutral position Ø 9 Ø A B T type Without spring return for detented controls on directional valve and control without neutral position TYPE TCC0/ TCC0/ TCC0/3 TCC0/ TCC0/5 TCC0/6 mm in mm in mm in mm in mm in mm in A B

8 TCC series Remote controls with flexible cables Connecting example Description example 3 3 TCC5/3/ TL / ML / ML + GP50X3 + CG000X + CD000 + CP00 + TP50 + TQ50 + SD/(YG3-0)/8TLL + SD5/-P(KG3-0)/8MCSL/8MCSL/AET SD5/-P(KG3)/8MCSL/ 8MCSL/AET directional control valve 8TL TQ50 SD/(YG3-0)/8TLL directional control valve TP50 CD type CP00 CG type 3 GP50 TCC5/3/TL/ML/ML remote control see the drawing below

9 Remote controls with flexible cables TCC series Ordering codes Complete section TCC 5 remote control ML 6TEL00500 Complete section with M0 standard lever and spring return TL 6TEL00500 Complete section with M0 standard lever without spring return UL 6TEL005 Complete section with M0 standard lever and movement selector without spring return TCC 0 remote control ML 6TEL0000 Complete section with M0 standard lever and spring return TL 6TEL0000 Complete section with M0 standard lever without spring return 7 Actioning controls TCC 5 remote control L 5LEV0500 M0 standard lever L/RC5 5LEV0500 M8 lever LF 5LEV050 M0 lever with stroke adjustment LSG 5LEV0505 M0 waterproof lever LEB 5LEV M8 safety lever with lock in neutral SLP 5COP0500 without lever with dust cover plate LCB 5CLO0505 Joystick for sections TCC 0 remote control L 5LEV005 M0 standard lever SLP 5COP000 without lever with dust cover plate LCB 5CLO00 Joystick for sections LSG 5LEV005S M0 waterproof lever Control connection kit GP50 5TEL Type for TCC5 GPWP50 5TEL Type for TCC5 waterproof GP00 5TEL00005 Type for TCC0 GPWP00 5TEL0000 Type for TCC0 waterproof 3 Flexible cables CD type with one fixing end and one turning end CD000 CAV60000 Length 000 mm in CD50 CAV6050 Length 50 mm in For different cables see page 8 CG Type with both turning ends CG000 CAV70000 Length 000 mm in CG50 CAV7050 Length 50 mm in For different cables see page 8 Valve connection kit See page 8 5 Body TCC 5 remote control LCB 5COR00 LCB mechanical joystick T-M 3COR000 For complete section with and without spring return U 3COR00 As previous with movement selector TCC 0 remote control T-M 3COR800 For complete section with and without spring 8 Fixing brackets CODE DESCRIPTION TCC 5 remote control 5STA36057 Standard support 5STA36058 Selector support TCC 0 remote control 5STA35065 Standard support 9 Tie rod kits CODE DESCRIPTION TCC 5 remote control 5TIR06073 TCC5/ tie rod kit 5TIR063 TCC5/ tie rod kit 5TIR0653 TCC5/3 tie rod kit 5TIR0693 TCC5/ tie rod kit 5TIR0633 TCC5/5 tie rod kit 5TIR0673 TCC5/6 tie rod kit 5TIR0633 TCC5/7 tie rod kit 5TIR06353 TCC5/8 tie rod kit 5TIR06393 TCC5/9 tie rod kit 5TIR0633 TCC5/0 tie rod kit TCC 0 remote control 5TIR06078 TCC0/ tie rod kit 5TIR063 TCC0/ tie rod kit 5TIR0668 TCC0/3 tie rod kit 5TIR063 TCC0/ tie rod kit 5TIR0658 TCC0/5 tie rod kit 5TIR06303 TCC0/6 tie rod kit 5TIR0638 TCC0/7 tie rod kit 5TIR0639 TCC0/8 tie rod kit 5TIR0638 TCC0/9 tie rod kit 5TIR0683 TCC0/0 tie rod kit 6 Positioning controls TCC 5 remote control M 5GIU36990 Kit with spring return T 5GIU3699 Kit without spring return U/ULEB 5GIU36993 Kit for movement selector TCC 0 remote control M 5GIU30990 Kit with spring return T 5GIU3099 Kit without spring return 9

10 TCC series 0

11 SCF03 series Flexible cable remote control joystick Mechanical safety lock Ergonomic handles with push-buttons available Single or dual spool operation for a section directional valve High efficiency Body, rubber boot and knob made in self-extinguishing and recyclable plastic polymer Working conditions Max. load: in traction in compression Minimum recommended bend radius 00 N - 35 lbf 900 N - 0 lbf R = 50 mm in Working temperature from -0 to 80 C - from- F to 76 F Max. recommended length 000 mm in Average efficiency 70% NOTE: the features are referred to remote control with flexible cables Features Push-buttons 6 A / 5 VAC Current/voltage 3 A / 50 VAC 3 A / 30 VDC Mechanical life 0 5 n r of operation Electric life 5x0 3 n r of operation Operating force 9.3 N -.09 lbf Weather protection IP 6

12 SCF03 series Remote controls with flexible cables Dimensions and handles With FW type handle Lock Unlock 5.0 Ø 9 Ø With FWV Series handle With V Series handle Ø 56 Ø.0 ) Upper half-shell ) Bottom half-shell 3) K type push-button

13 Remote controls with flexible cables SCF03 series Dimensions and handles With 0 Series handle Ø 39 Ø Ø 5. Ø.0 Operations and options Operation and handle position Handle can be mounted with 90 rotation step; the table below shows cables operation with handle in non-standard positions. Standard configuration Cable push rotation 80 rotation 70 rotation S P D Cable push Cable pull Cable Cables and push P F D S F P 70 Cable pull 90 Cable push Fixed pivot Cable D F S 5 Cables and pull Legend Cable Cable Fixed pivot 80 Cable pull 35 Cable push Cable pull Handle operation Handle mounting direction F Front cable push cable pull cable pull P Rear cable pull cable push cable push D Right cable pull cable pull cable push S Left cable push cable push cable pull Body mounting The position of the assembly bushing can be rotated 90 in order to allow the selection of the pilot valve fixing side. Lock position The mechanical lock can be mounted with 90 rotation step; its position refers to pivot s and cables one. 80 rotation 70 rotation 90 rotation Fixed pivot Fixed pivot Standard position Standard position Rotazione 90 3

14 SCF03 series Remote controls with flexible cables Description example and ordering codes Description example SCF03 / 0 FWV-B-KN5055-KN5055-3KN5055+CD500x+SDM/-P(UD-80)/[S]3SL/[S]8MASL/AET 3 Working section parts ordering codes SCF03/0 FWV-B-KN5055-KN5055-3KN CD500x + TQ8x + SDM/-P(UD-80)/[S]3SL/[S]8MASL/AET Series V Series FWV Series FW type 3 3 SDM/ directional control valve SCF03/0 FWV remote control see exploded view 5

15 Remote controls with flexible cables SCF03 series Description composition Body mounting TYPE DESCRIPTION 0 Mounting bushings in standard position Mounting bushings with 90 rotation position Mechanical lock TYPE DESCRIPTION In standard position 90 rotation position 6 80 rotation position 8 70 rotation position Note: for operation see page 3 3 Handles For description see # of Ordering codes. Flexible cable TYPE DESCRIPTION CD500 CD cable with lenght 500 mm - 59 in For other lengths see page 0 5 Connection kit TYPE DESCRIPTION TQ8 Connection kit for SDM Note: for other connection kits see page Ordering codes SCF03/0(STD) 5COR76 Standard position SCF03/0(90) 5COR76 90 rotation position SCF03/06(80) 5COR rotation position SCF03/08(70) 5COR76 70 rotation position Note: for operation and handle position see page 3. Control kit - 5CIN305 Standard contol kit 3 Bellow SCF03 3SOF075 Bellows 5 Flexible cable See page 8 6 Connection kit TYPE DESCRIPTION TQ8 Connection kit for SDM and DLM Note: for other connection kits see page Complete handles (with rod) FW XAST800 Standard without push-button Series FWV handle FWV-B XAST830 Without push-button, with symbols according to UNI EN 55 FWV-B-KN5055-KN5055-3KN5055 XAST8300 With 3 push-buttons and symbols according to UNI EN 55 Series V handle V00 XAST85 Without switches V05-05 XAST8 3 position spring return rocker switch V0-05 XAST86 Push-button with horn symbol V0-05 XAST86 Push-button without horn symbol Series 0 handle X XAST8 Push button with spring return Z XAST85 Push-button with detent Y XAST8 3 position spring return rocker switch Note: for further configuration contact Sales Department 5

16 SCF03 series Remote controls with flexible cables Dimensions and handles Configuration with multi-micro ergonomic AMH type handle and dedicated bellow. 8, ) Left half-shell ) Right half-shell 3) Holder plate ) K type push button Aggancio Sgancio Ø 9 Ø

17 Remote controls with flexible cables SCF03 series Description example and ordering codes Description example SCF03 / 0 AMHK0500A-(TAP)-5N5055-6N5055-7N5055-8N5055-9N5055-(E) + CD500x 3 Working section parts ordering codes SCF03/0 AMHK0500A-(TAP)-5N5055-6N5055-7N5055-8N5055-9N5055-(E) + CD500x 5 AMH series Description composition 3 Body mounting See page 5 Mechanical lock See page 5 3 Handles For description see # of Ordering codes. Flexible cable 3 TYPE DESCRIPTION CD500 CD cable with lenght 500 mm - 59 in Note: for cables and connection kit see pages 0 and Ordering codes Body kit See page 5 Control kit See page 5 3 Bellow SCF03 3SOF076 Bellows 3 Handles * 5 Available AMH handles with custom length. Example: AMH series handle TYPE: AMHK0500A-(TAP)-5N5055-6N5055-7N5055-8N5055-9N5055-(E) CODE: IM DESCRIPTION: With front push-button and side push-button TYPE: AMHM0300C-RB50-6VB50-8VB50-(E3) CODE: IM DESCRIPTION: With front push-button and side push-button and symbols according to UNI EN 55. Note: for further configuration contact Sales Department 5 Flexible cable For cables and connection kit see pages 0 and. 7

18 SCF03 series Remote controls with flexible cables Description example and ordering codes SCF03 is the remote control for special configuration, for example particular length or formed rod and handles not included. Please contact our Sales Department for further information. Description example with FW handle SCF03 / 0 FW + CD500x 3 Working section parts ordering codes Description composition SCF03/0 FW + CD500x Body mounting 5 See page 5 FWV Series FW type 0 Series Mechanical lock See page 5 3 Handles For description see # of Ordering codes. Flexible cable 3 Handle with customized rod length TYPE DESCRIPTION CD500 CD cable with lenght 500 mm - 59 in Note: for cables and connection kit see pages 0 and. Ordering codes Body kit See page 5 3 Control kit See page 5 3 Bellow SCF03 3SOF0 Short bellows 3 Handles 5 Available handles with custom length. Example: S - Without handle, without handlever Standard handle FW XAST800 Standard without push-button, H 60 mm - 0. in FWV-B XAST830 Standard up to 3 push-buttons and symbols according to UNI EN 55, H 65.6 mm in 0 series handle X XAST8 Push button with spring return, H 5 mm in Z XAST85 Push-button with detent, H 5 mm - 0 in Y XAST8 3 positions spring return rocker switch, H 5 mm in Note: for further configuration contact Sales Department 5 Flexible cable For cables and connection kit see pages 0 and. 8

19 Flexible cables High resistance and low actioning efforts Weatherproof resistance Working conditions Max. load: in traction in compression 50 N - 30 lbf 880 N - 98 lbf Minimum recommended bend radius R = 50 mm in Working temperature from -0 to 80 C - from-0 F to 76 F Maximum recommended length 5000 mm in Dimensions CD cable Flexible polyurethane cable with 5 wires: 0.75 mm in (Ø external 5. mm in, Ø wire.55 mm in) with one fixing end and one turning end Black plasticized cable Ø 5.5 Ø M 6 Wrench 0 9,8 Nm 7.3 lbf Fixing end with IN cable position Wrench Nm 7.70 lbf Ø 0 Ø 0.39 Date, code and country of origin Ø Ø 0.55 Wrench Ø 3 Ø 0.5 M 6 x.5 Wrench Nm 7.70 lbf Wrench Nm 7.3 lbf Turning end with OUT cable position CG cable Flexible polyurethane cable with 5 wires: 0.75 mm in (Ø external 5. mm in, Ø wire.55 mm in) with both turning ends Black plasticized cable 6 0. Ø 5.5 Ø 0. M 6 Wrench Nm 7.3 lbf Turning end with IN cable position Wrench Nm 7.70 lbf Ø 0 Ø 0.39 Date, code and country of origin Ø Ø 0.55 Wrench Wrench 0 Nm 9.8 Nm Wrench 7.70 lbf 7.3 lbf Turning end with OUT cable position Ø 3 Ø 0.5 M 6 x.5 9

20 Flexible cables Remote controls with flexible cables Ordering codes for flexible cables Connecting scheme Flexible cables and connecting kit at both ends are used to join TCC or SCF control group to the directional valve. On the TCC series remote control there is always a GP kit; on the valve, the kit choice depends on the cable. The TP kit is used with CG cable with turning ends. The CP kit must be used instead of TP one when TL control is mounted on the valve, with the lever on the opposite side. On the SCF03/3 remote control the TQ kit is assembled on the spool end side and it allows the connection of the cable to the directional valve. It s waterproof and it permits freedom of movement to fixed end cables. TCC5//ML + GP50 + CG000 + TP50 a 3 TCC5//ML + GP50 + CD000 + TQ50 a 3 Directional control valves SCF03/0FW + CD500 x + TQ70 b b 3 Directional control valves Ordering codes for flexible cables and connection kit a TCC remote control page 5-9 b SCF03 remote control page -6 Control connection kit GP50 5TEL Kit for TCC5 GP00 5TEL00005 Kit for TCC0 3 Flexible cables CD type: with one fixing end and one turning end CD000 CAV60000 Length 000 mm in CD50 CAV6050 Length 50 mm - 9. in CD500 CAV60500 Length 500 mm in CD750 CAV60750 Length 750 mm in CD000 CAV60000 Length 000 mm in CD500 CAV60500 Length 500 mm in CD3000 CAV Length 3000 mm - 8. in CD3500 CAV Length 3500 mm in 3 Flexible cables (continue) CG type: with both turning ends CG000 CAV70000 Length 000 mm in CG50 CAV7050 Length 50 mm - 9. in CG500 CAV70500 Length 500 mm in CG750 CAV70750 Length 750 mm in CG000 CAV70000 Length 000 mm in CG50 CAV7050 Length 50 mm in CG500 CAV70500 Length 500 mm in CG3000 CAV Length 3000 mm - 8. in CG3500 CAV Length 3500 mm in CG000 CAV70000 Length 000 mm in CG500 CAV70500 Length 500 mm in CG5000 CAV Length 5000 mm in Valve connection kit See page 9 0

21 Remote controls with flexible cables Flexible cables Performances Total bend angle It results from the addiction of bend curves in assembly, that are supposed calculated with minimum radius R=50 mm (5.90 in) TOT = N Efficiency computation Idle stroke computation 00 (%) 80 Efficiency 60 0 Traction Compression Traction (mm) 5 3 Idle stroke Axial load 00 N - 5 lbf Axial load 50 N - 0 lbf (in) bend angle Axial load 00 N -.5 lbf bend angle (bar) Connection kit Valve connection kit Directional control valves Type Code SDM080-SDM08 SD SD5 SDM0 SDM0 SDM0-SDM03 SDM-DLM SDM00 SD SDM0-DLM0 SDM SDM3-DLM SD SD8 SD6 DLS7 SD8-DLS8 SDS00 SDS0 SDS50 SDS80 DLS80 DPX050 DPX00 DPX60 SD5 DF5 DF0 DF0 For fixing end TQ05 5TEL0A00 TQ08 5TEL000 TQ50 5TEL050 TQ70 5TEL070 TQ80 5TEL080 TQ8 5TEL080 TQ00 5TEL00 TQ80 5TEL800 TQ00 5TEL000 For turning end TP50 5TEL05005 TP00 5TEL0005 TP00 5TEL0005 For turning end on the opposite side of the lever CP50 5TEL05005 CP00 5TEL0005

22 Notes

23 Notes 3

24 Walvoil S.P.A. Reggio Emilia Italy Via Adige, 3/D Tel Fax th edition November 07