Installation Instructions for Catalog No MAGNUM GRIP GATED SHIFTER for POLARIS RZR 900cc, 1000cc and TURBO (WITH BOOT)

Transcription

1 Installation Instructions for Catalog No. MAGNUM GRIP GATED SHIFTER for POLARIS RZR 900cc, 1000cc and TURBO (WITH BOOT) Page 1 of 7

2 Installation Instructions for Catalog No. MAGNUM GRIP GATED SHIFTER for POLARIS RZR 900cc, 1000cc and TURBO (WITH BOOT) PARTS LIST ITEM NO. PART NO. DESCRIPTION QTY. 1 N/A SHIPS ASSEMBLED SHIFT LEVER ASSEMBLY, POLARIS RZR, , WITH BOOT STICK, MAGNUM GRIP GATED SHIFTER, POLARIS RZR PIN, SELECTOR STOP, GATED SHIFTER POLARIS RZR MAGNUM GRIP SIDE PLATE, LEFT, DIAMOND KNURL, BLACK MAGNUM GRIP SIDE PLATE, RIGHT, DIAMOND KNURL, BLACK PIVOT SLEEVE, MAG GRIP GATED SHFTR POLARIS RZR, LATE 1 N/A SPRING, SELECTOR POLARIS RZR SCREW, /16", FLAT SOCKET HEAD PIN, DOWEL M5 X 18MM MCM #91585A WASHER, CURVED SPRING, #U S LEVER, LOCKING, BLK ANODIZE M GRIP BLACK BOLT, SHOULDER CHROME SCREW, 5/16" 18 3/4" HEX HEAD WASHER, 5/16" FLAT GATE, MAGNUM GRIP GATED SHIFTER POLARIS RZR, LATE NUT, NYLOCK, 5/16" SHIFTER BOOT, MAGNUM GRIP GATED SHIFTER POLARIS RZR 1 Before starting, take a moment to read and understand these instructions for your B&M Magnum Grip Gated Shifter. Use the parts drawing and list to verify your kit s contents. In the unlikely event of missing parts, please contact B&M Technical Support for replacements. We highly recommend that you retain all factory parts. Page 2 of 7

3 REMOVE THE STOCK SHIFTER: 1. Securely chock the vehicle s wheels to keep it from rolling when the shift lever is manipulated. 5. Remove the rubber dust boot. 2. Remove the seats from the vehicle to allow for removal of the center console. 6. Remove the two center console bolts (one on each side of the console), and retain for use at Step Remove the cap from the top of the shifter knob. 4. Remove the shifter knob screw, then pull the knob off the shift lever. 7. Release and remove the three plastic push rivets at the front of the console, and retain for use at Step 21. (NOTE that the front center rivet is oval, while the others are round.) Page 3 of 7

4 8. Release and remove the two plastic push rivets at the rear of the console, and retain for use at Step Move the shifter to NEUTRAL, to allow access to the shift cable lock nut. Remove the nut and retain for use at Step 19, and disconnect the cable from the shift lever. 9. At the two seat belt buckles, push the rubber dust boots down through the console. 12.Remove the retaining clip and retain for use at Step 17. Then remove the shift lever from its shaft. 10.Remove the center console from the vehicle. 13.Remove the two nylon bushings from the shift lever and retain for use at Step 14. Page 4 of 7

5 INSTALL YOUR B&M GATED SHIFTER: 17.Install the retaining clip on the end of the shaft. 14.Install one nylon bushing in each end of the pivot sleeve in the shift lever assembly (1). 15.Place the shifter gate (4) over the pivot sleeve, locating the selector pin in the gate s widest notch. 18.Fasten the gate to the shifter support frame using the screw (2) and flat washer (3) (on the passenger side), and lock nut (5) (on the driver side). BUSHING GATE 16.Hold the gate and shift lever together and slide them onto the shift lever shaft. Ensure that both the gate and nylon bushing are fully flush against the shifter support frame. 19.Insert the cable end screw in the hole at the bottom of the shift lever, seating its square shoulder in the hole. Secure the cable end to the lever with the stock lock nut. Page 5 of 7

6 PARK DETENT HIGH DETENT 20.Move the shift handle from PARK to HIGH and back several times, releasing the locking lever at both positions. If the selector pin falls into both the PARK and HIGH detents when the locking lever is released, the shift cable is correctly adjusted. 23.Secure the console with the five plastic push rivets. As noted at Step 7, install the oval rivet at the front center of the console. CABLE ADJUSTMENT 21.If the selector pin only falls into one of the detents, adjust the shift cable according to your owner or maintenance manual. 24.Install the center console bolts (one on each side of the console). 22.Install the center console. 25.Pull the seat belt dust boots up through the console until they snap into their holes. Page 6 of 7

7 SELECTOR PIN 26.Remove the locking lever from the shift lever assembly. NOTE: Do not lose the small spring washer that is under the bolt head. 29.Reinstall the locking lever, spring washer and bolt. Ensure that the lever properly engages the selector pin. FORWARD 30.ReiInstall the seats in the vehicle. Congratulations, the installation of your B&M Magnum Grip Gated Shifter is now complete! 27.Note that the opening in the top of the shifter boot (6) should be oriented forward. 28.Carefully slide the shifter boot over the shift lever and fit it into the console opening. Customize your new Gated Shifter with B&M Magnum Grip Accessory Side Plates! Available in rosewood; billet aluminum (black, natural, or with a momentary switch); and diamond knurl polycarbonate (seven colors). Page 7 of 7