CD4E. Technical Bulletin #495. Mid-1998 Changes

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1 Transmission: CDE Subject: Mid- changes Application: Ford, Lincoln-Mercury Issue Date: December, CDE Mid- Changes Starting with -- models, all CDEs will include several changes to the forward/coast/direct clutch drum. Due to dimensional differences, the new parts are not interchangeable with the older parts. The following is illustrations of the parts and dimensional changes. Forward Clutch New Return Spring Open Coil Design With Retainer FRZ-G-AA Coast Clutch Piston and Seal Assembly FRZ-A-BA.mm Taller Than Old Assembly Taller Figure Figure Copyright 00 ATRA. All Rights Reserved. DM! Page of

2 Forward Clutch Piston Assembly FRZ-A-AB 0.mm Taller Part - New Casting # Prefix RFFRP Forward Outer One-Way Clutch Race (Contained In Service Assembly FRZ-A0-AA).0mm Thinner Than Old Design Taller Thinner Figure Figure.mm Thinner Than Old Part Thinner Figure DM! Page of Copyright 00 ATRA. All Rights Reserved.

3 Forward Clutch Wave Spring FRZ-E0-AA Figure Coast/Forward - Direct Clutch Cylinder FRZ-D-AA =.mm -BA =.mm -CA =.0mm -DA =.mm Figure Copyright 00 ATRA. All Rights Reserved. DM! Page of

4 Vertical Mark - Forward Spline No Mark - Direct Spline FRZ-G0-AA mm Steel Direct Plates I -/ and Beyond Vertical Mark - Forward Spline Vertical Mark - Direct Spline FRZ-G0-BA mm Steel Direct Plates V -/ and Beyond Yellow Paint - Forward Spline Minor Horizontal Mark - Direct Spline FRZ-G0-A mm Steel Direct Plates I Prior to -/ No Mark - Forward Spline Vertical Mark - Direct Spline FRZ-G0-A mm Steel Direct Plates V Prior to-/ No Mark - Forward Spline No Mark - Direct Spline FRZ-G0-AA mm Steel Direct Plates I Prior to -/ Figure DM! Page of Copyright 00 ATRA. All Rights Reserved.

5 Forward One-Way Clutch and Low-Intermediate Sun Gear Assembly - Disassembled View Item Descprition Low-Intermediate Sun Gear Assembly Low-Intermediate Sun Gear Forward One-Way Clutch Inner Race Forward One-Way Clutch Retainer Forward One-Way Clutch Sprag Assembly Forward One-Way Clutch Outer Race Coast Clutch Hub Coast Clutch Hub Lube Grooves New Shorter Sun Gear End Cap New End Caps New Narrower Sprag Assembly New Taller Coast Clutch Hub Figure Copyright 00 ATRA. All Rights Reserved. DM! Page of

6 Item 0 Part Number -D- -D- -B- -B- -B- -C- -F- -F- -A- -A- -G0- -A- -A- -A- -A- -G- -N- -B- -B- -B0- -B- -B- Description Direct Clutch Pressure Plate Retaining Plate Direct Clutch Pressure Plate Direct Clutch Internal Spline Clutch Plates (Friction) Direct Clutch External Spring Clutch Plates (Steel) Direct Clutch Spring Direct Clutch Return Spring Assembly Direct Clutch Piston Inner Direct Clutch Piston Assembly Direct Clutch Piston Outer Forward/Coast/Direct Clutch Cylinder Assembly Forward Clutch Piston Inner Forward Clutch Piston Assembly Forward Clutch Piston Outer Coast Clutch Piston and Seal Assembly Forward/Coast Clutch Return Spring Assembly Forward Clutch Spring Clearance for Fingers on the Forward Clutch Piston Coast Clutch External Spline Clutch Plates (Steel) Coast Clutch Internal Spline Clutch Plates (Friction) Coast Clutch Pressure Plate Forward Clutch Internal Spline Clutch Plates (Friction) Forward Clutch External Spline Clutch Plates (Steel) Forward/Coast/Direct Clutches - Disassembled View New FC Snap Ring Groove Location New Taller FC Piston Item New Taller Coast Clutch Piston New Thinner Pressure Plate Part Number -B0- New Single Coil: Design 0 New Snap Ring Added Steel Plate New Wave Spring (-E0-) Description Forward Clutch Pressure Plate Forward Clutch Pressure FORWARD CLUTCH PRESSURE PLATE RETAINER SNAP RING (-D-) FORWARD CLUTCH PRESSURE PLATE (-B0-) FEELER GAUGE SNAP RING SIZES ARE AS FOLLOWS: THICKNESS mm (INCH).-. ( ).-. ( ).-. ( ).-.0 ( ) THE STANDARD CLEARANCE IS 0.-0.mm ( ). IF CLEARANCE IS NOT WITHIN SPECIFICATION, SELECT AND INSTALL THE PROPER THICKNESS FORWARD CLUTCH PRESSURE PLATE RETAINING RING TO OBTAIN THE STANDARD CLEARANCE. Figure DM! Page of Copyright 00 ATRA. All Rights Reserved.

INDEX AUTOMATIC TRANSMISSION SERVICE GROUP SW 107TH AVENUE MIAMI, FLORIDA (305) Copyright ATSG 2004

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