VERA MAINTENANCE MANUAL. Models: V350,350 w/scale, V600, V600 w/scale, & V800

Transcription

1 VERA MAINTENANCE MANUAL Models: V350,350 w/scale, V600, V600 w/scale, & V800

2 VERA LIFT MODELS V350 & V600 MAINTENANCE MANUAL TABLE OF CONTENTS VERA LIFT DIAGRAM OF PARTS AND DESCRIPTIONS Vera Lift V350 diagram, part numbers and descriptions Page 3-4 Vera Lift V350 w/scale diagram, part numbers and descriptions Page 5-6 Vera Lift V600 diagram, part numbers and descriptions Page 7-8 Vera Lift V600 w/scale diagram, part numbers and descriptions Page 9-0 Vera Lift V800 diagram, part numbers and descriptions Page 0- ASSEMBLING LIFT Tools needed to assemble your lift Page Assembly Procedure Page 3-4 TROUBLE SHOOTING GUIDE Problems, Solutions & Diagrams Page 4-5 MONTHLY VERA LIFT BELT INSPECTION SHEET Page MONTHLY VERA LIFT INSPECTION SHEET Page 3 VERA LIFT PREVENTATIVE MAINTENANCE CHECKLIST Page 4 QUARTERLY MAINTENANCE CHECK Tools needed for quarterly maintenance check Page 5 Quarterly Maintenance Page 6 DECEMBER 08 For your nearest Distributor, call

3 DECEMBER 08 For your nearest Distributor, call

4 VERA 350 MFG MFG REF# PART# DESCRIPTION QTY MFG CASTER 3 NON-LOCK MFG /8-6X.5 FH-SH/SS 3 MFG /8-6 NYLON LOCKNUT 4 MFG VERA LEG- 4 MFG VERA LEG- 5 MFG VERA LEG PROTECTORS-GREY 6 MFG FOOT PAD TRIM 7 MFG FOOT PAD MATTING 8 MFG VERA BASE- 8 MFG VERA BASE- *8 MFG V CONTROL BOARD *8 MFG BATTERY V *8 MFG PADDING KIT FOR BASE 9 MFG ½-3X5 ¼ HH G5-LEG 0 MFG WASHER.040/SS MFG WASHER.06/SS MFG ½-3 NYLON JAM NUT 3 MFG CASTER 4 LOCKING 4 MFG /8-6 X.5 FH SH/SS 5 MFG CUT TIE ROD ENDS *5 MFG /8 SPLIT LOCK WASH 5 6 MFG /8-4 N.F. NUT-ZN 6 7 MFG TIE ROD- CHROMED 8 MFG TIE ROD END 9 MFG INDEX ARM-ZINC 0 MFG LOCK NUT 5/8- MFG WASHER 5/8 FIBRE MFG SHIFT BAR (33 ¾ ) 3 MFG HOSP PLUG W/AC CORD REF# PART# DESCRIPTION QTY 4 MFG /8 END CAP-RUBBER 5 MFG LOCKING PLUG 6 MFG VERA MAST- 6 MFG VERA MAST- *6 MFG VC CORD ASSY *6 MFG E-STOP WIRE HARNESS *6 MFG POWER CORD (MOTOR) *6 MFG MICRO SWITCH/DOOR&LIFT *6 MFG HOSE 4 ACT. BUSHING 7 MFG PENDANT SWITCH-CON/B 8 MFG EMERGENCY STOP SWITCH 9 MFG ½-0X ½ HH 30 MFG NYLON JAM NUT ½-0 N.F. 3 MFG BRONZE BUSHING ¾ 3 MFG ½-0X ½ HH *3 MFG COMPLETE EXTENDED ACT BOLT 33 MFG WASHER-/ X O.D. 34 MFG VERA SWIVEL ARM- 34 MFG VERA SWIVEL ARM- 35 MFG VERA ACTUATOR 4V *35 SEW VERA BOOT-BLK 36 MFG ¼ END CAP 37 MFG KNEE PADS *37 MFG TALL KNEE PADS (OPTIONAL) 38 MFG /8 X ¼ SH BOLT 39 MFG /6-8 HEX NUT 40 MFG PLASTIC LIDS 4 MFG FOOT STAND- 4 MFG FOOT STAND- 4 MFG /8-6 X GR 5 BOLT 3 *NOT PICTURED DECEMBER 08 For your nearest Distributor, call

5 DECEMBER 08 For your nearest Distributor, call

6 VERA 350 W/SCALE MFG MFG REF # PART # DESCTIPTION QTY REF # PART # DESCTIPTION QTY MFG CASTER 3" NON-LOCK 3 MFG HOSP PLUG W/AC CORD MFG /8-6X.5 FH-SH/SS 4 MFG /4" END CAP-RUBBER 3 MFG /8-6 NYLON LOCKNUT 4 5 MFG V/S MAST - () 4 MFG VERA LEG () MFG VERA LEG () 5 MFG VERA LEG PROTECTORS MFG V/S MAST - () 6 MFG V/S FT STAND - *5 MFG VC CORD ASSEM (TAN) MFG V/S FT STAND - *5 MFG E-STOP WIRE HARNESS 7 MFG VERA BASE/SCALE *5 MFG POWER CORD (MOTOR) MFG VERA BASE/SCALE *5 MFG WIRE 5&6 MICRO SWTCH *7 MFG V CONTROL BOARD *5 MFG /" GROMET *7 MFG #0-4 LOCK NUT 6 MFG PENDANT SWITCH-CON/B *7 MFG X5/8 SH CAP (SS) 7 MFG EMERGENCY STOP SWTCH *7 MFG X/4 BH SH (SS) 8 MFG /--X / HH *7 MFG #8-3 X 3/8" PH-PH 9 MFG /X0 NYLON JAM NUT *7 MFG #0-4-/ BH SH-SS 30 MFG BRONZE BUSHING 3/4" *7 MFG #O-4 X 3/4 MS 3 MFG PLASTIC PLUG.5X.5 *7 MFG CORD RESTRAINT 3 MFG /=0X / HH *7 MFG BATTERY VOLT 33 MFG WASHER- / X O.D. *7 MFG JUMPERS (BATTERY) 34 MFG VERA SWIVEL ARM- *7 MFG FLAG TERM..50 MFG VERA SWIVEL ARM- *7 MFG RING TERMINAL () 35 MFG VERA ACTUATOR 4V *7 MFG SPADE CONN-MALE (BL) *35 MFG #6 INTERNAL LOCK/WSH *7 MFG BATTERY PAD (UPPER) *35 MFG MIC SWITCH/DOOR&LIFT *7 MFG BATTERY PAD (LOWER) *35 MFG PLASTIC MOUNT-MICRO *7 MFG BOARD PAD *7 SEW BATTERY STRAPS 36 MFG /8" END CAP-RUBBER 8 MFG /4-0 X 3/4 FH PH 4 37 MFG KNEE PADS 9 MFG /-3 X 5 HH G5-LEG 37A MFG /4-0 X 3/4-HH CS 0 MFG WASHER.040/SS 38 MFG V/S CELL HOUSING-BLU MFG WASHER.06/SS 3 MFG V/S CELL HOUSING- MFG /-3 NYLON JAM NUT 38A MFG V&V-L CELL MNT() 3 MFG CASTER 4" LOCKING MFG V&V-L CELL MNT() 4 MFG /8-6X.5 FH SH/SS 39 MFG MAST/SCALE LOAD CELL 5 MFG CUT TIE ROD ENDS 40 MFG PLASTIC LIDS 6 MFG /8-4 N.F. NUT-ZN 6 4 MFG /8-6 X GR 5 B0LT 3 7 MFG TIE ROD - CHROMED *4 MFG /8" SPLIT LOCK WASH 5 8 MFG TIE ROD END *4 MFG /8 X /4 SH BOLT 9 MFG " GREEN SPRING/DANLY *4 MFG /6-8 HEX NUT 9A MFG INDEX ARM- *4 MFG HOSE 4 ACT. BUSHING 0 MFG THRUST BEARING 0A MFG INDEX GUIDE BOLT * MFG /8-4 X 3/4 BOLT MFG RACE * MFG /8-6 X FH SH(SS) *A MFG /-3 NYLON JAM NUT * SEW VERA BOOT (BLK) A MFG /-3 X 4 SH CS -SS * SEW SLING/BELT BAG MFG SHIFT BAR- (9") * MFG /4 PLASTIC CAPS 4 3 MFG HOSP PLUG W/AC CORD * NOT PICTURED DECEMBER 08 For your nearest Distributor, call

7 DECEMBER 08 For your nearest Distributor, call

8 VERA 600 MFG MFG REF# PART# DESCRIPTION QTY MFG CASTER 3 NON-LOCK MFG /8-6 X.5 FH-SH/SS 3 MFG /8-6 NYLON LOCKNUT 4 4 MFG LEG (LEFT) 4 MFG LEG (LEFT) 4A MFG LEG (RIGHT) 4A MFG LEG (RIGHT) 5 MFG LEG PROT-GREY LEFT 5A MFG LEG PROT-GREY RIGHT 6 MFG FOOT PAD TRIM 7 MFG FOOT PAD MATTING 8 MFG VERA BASE (WHT) 8 MFG VERA BASE () *8 MFG V CONTROL BOARD *8 MFG #0-4 LOCK NUT *8 MFG X 5/8 SH CAP (SS) *8 MFG X ¼ BH SH (SS) *8 MFG #8-3 X 3/8 PH-PH *8 MFG #0-4 X ¾ MS *8 MFG BATTERY V *8 MFG JUMPERS (BATTERY) *8 MFG FLAG TERM.50 *8 MFG RING TERMINAL *8 MFG SPADE CONN-MALE(BL) *8 MFG BATTERY PAD UPPER *8 MFG BATTERY PAD LOWER *8 MFG BOARD PAD *8 SEW BATTERY STRAPS 9 MFG ¼-0 X ¾ FH PH 4 0 MFG ½-3 X 5 ¼ HH G5-LEG MFG WASHER.040/SS MFG WASHER.06/SS 3 MFG ½-3 NYLON JAM NUT 4 MFG CASTER 4 LOCKING 5 MFG /8-6 X.5 FH SH/SS 6 MFG CUT TIE ROD ENDS 7 MFG /8-4 N.F. NUT-ZN 6 8 MFG TIE ROD-CHROMED 9 MFG TIE ROD END 0 MFG INDEX ARM (ZINC) MFG LOC NUT 5/8- REF# PART# DESCRIPTION QTY MFG WASHER 5/8 FIBER 3 MFG HOSP PLUG W/AC CORD 4 MFG /8 END CAP-RUBBER 5 MFG LOCKING PLUG 6 MFG VERA MAST () 6 MFG VERA MAST () *6 MFG CORD RESTRAINT *6 MFG VC CORD ASSY (TAN) *6 MFG E-STOP WIRE HARNESS *6 MFG POWER CORD (MOTOR) *6 MFG ½ GROMMET 7 MFG PENDANT SWITCH-CON/B 8 MFG E-STOP SWITCH 9 MFG ½-0 X ½ HH 30 MFG ½-0 NYLON JAM NUT 3 MFG BRONZE BUSHING ¾ 3 MFG VERA SWIVEL ARM-WHT 3 MFG VERA SWIVEL ARM- 33 MFG V VERA ACTUATOR *33 MFG #6 INTERNAL LOC/WSH *33 MFG MIC SWITCH/DOOR&LIFT *33 MFG PLASTIC MOUNT-MICRO 34 MFG ¼ CAP 35 MFG KNEE PADS 36 MFG ½-0 X ¾-HH CS 37 MFG /8 X ¼ SH BOLT 37A MFG /6-8 HEX NUT 38 MFG HOSE 4 ACT BUSHING 39 MFG PLASTIC LIDS 40 MFG FOOT STAND () 40 MFG FOOT STAND () *4 MFG /8-6 X GR 5 BOLT 3 *4 MFG /8 SPLIT LOCK WASH 5 *SEW VERA BOOT (BLK) *SEW SLING/BELT BAG *MFG ¾ PLASTIC CAPS 4 *NOT PICTURED DECEMBER 08 For your nearest Distributor, call

9 DECEMBER 08 For your nearest Distributor, call

10 VERA 600 W/SCALE MFG MFG REF# PART# DESCRIPTION QTY MFG CASTER 3 NON-LOCK MFG /8-6 X.5 FH-SH/SS 4 3 MFG /8-6 NYLON LOCKNUT 4 4 MFG LEG-LEFT () 4 MFG LEG-LEFT () 4A MFG LEG-RIGHT () 4A MFG LEG-RIGHT () 5 MFG LEG PROTECTOR RIGHT 5A MFG LEG PROTECTOR LEFT 6 MFG VERA BASE/SCALE 6 MFG VERA BASE/SCALE 7 MFG ¼-0 X ¾ FH PH 4 8 MFG ½ X 5 ¼ HH G5-LEG 9 MFG WASHER.040/SS 0 MFG WASHER.06/SS MFG ½-3 NYLON INSERT JAM MFG CASTER 4 LOCKING 3 MFG /8-6 X.5 FH SH/SS 4 MFG CUT TIE ROD ENDS 5 MFG /8-4 N.F. NUT-ZN 6 6 MFG TIE ROD-CHROMED 7 MFG TIE ROD END 8 MFG INDEX ARM- 9 MFG ½-3 X 4 SH CS-SS 0 MFG GREEN SPRING-DANLY MFG SHIFT BAR- (9 ) REF# PART# DESCRIPTION QTY MFG /8 END CAP-RUBBER 3 MFG HOSP PLUG W/AC CORD 4 MFG LOCKING PLUG 5 MFG V/S MAST 5 MFG V/S CELL HOUSING W/MAST 5 MFG V/S MAST 5 MFG V/S CELL HOUSING W/MAST 6 MFG PENDANT SWITCH-CON/B 7 MFG E-STOP SWITCH 8 MFG ½-0 X.5 HHCS G5 9 MFG ½-0 NYLON INSERT JAM 4 30 MFG BRONZE BUSHING ¾ 3 MFG ½-0 X ½ HH GR 5 ZINC 3 MFG VERA SWIVEL ARM- 3 MFG VERA SWIVEL ARM- 33 MFG VERA ACTUATOR 4V 34 MFG KNEE PADS 35 MFG PLASTIC LIDS 36 MFG V/S FOOT STAND- 36 MFG V/S FOOT STAND- 37 MFG /8-6 X GR 5 BOLT 3 38 MFG ¼ END CAP 39 MFG FOOT PAD TRIM 40 MFG FOOT PAD MATTING *NOT PICTURED DECEMBER 08 For your nearest Distributor, call

11 DECEMBER 08 For your nearest Distributor, call

12 VERA 800 MFG MFG REF# PART# DESCRIPTION QTY MFG CASTER 3 NON-LOCK MFG /8-6 X.5 FH-SH/SS 3 MFG /8-6 NYLON LOCKNUT 4 4 MFG LEG (LEFT) 4 MFG LEG (LEFT) 4A MFG LEG (RIGHT) 4A MFG LEG (RIGHT) 5 MFG LEG PROT-GREY LEFT 5A MFG LEG PROT-GREY RIGHT 6 MFG FOOT PAD TRIM 7 MFG FOOT PAD MATTING 8 MFG VERA BASE (WHT) 8 MFG VERA BASE () *8 MFG V CONTROL BOARD *8 MFG #0-4 LOCK NUT *8 MFG X 5/8 SH CAP (SS) *8 MFG X ¼ BH SH (SS) *8 MFG #8-3 X 3/8 PH-PH *8 MFG #0-4 X ¾ MS *8 MFG BATTERY V *8 MFG JUMPERS (BATTERY) *8 MFG FLAG TERM.50 *8 MFG RING TERMINAL *8 MFG SPADE CONN-MALE(BL) *8 MFG BATTERY PAD UPPER *8 MFG BATTERY PAD LOWER *8 MFG BOARD PAD *8 SEW BATTERY STRAPS 9 MFG ¼-0 X ¾ FH PH 4 0 MFG ½-3 X 5 ¼ HH G5-LEG MFG WASHER.040/SS MFG WASHER.06/SS 3 MFG ½-3 NYLON JAM NUT 4 MFG CASTER 4 LOCKING 5 MFG /8-6 X.5 FH SH/SS 6 MFG CUT TIE ROD ENDS 7 MFG /8-4 N.F. NUT-ZN 6 8 MFG TIE ROD-CHROMED 9 MFG TIE ROD END 0 MFG INDEX ARM (ZINC) MFG LOC NUT 5/8- REF# PART# DESCRIPTION QTY MFG WASHER 5/8 FIBER 3 MFG HOSP PLUG W/AC CORD 4 MFG /8 END CAP-RUBBER 5 MFG LOCKING PLUG 6 MFG VERA MAST () 6 MFG VERA MAST () *6 MFG CORD RESTRAINT *6 MFG VC CORD ASSY (TAN) *6 MFG E-STOP WIRE HARNESS *6 MFG POWER CORD (MOTOR) *6 MFG ½ GROMMET 7 MFG PENDANT SWITCH-CON/B 8 MFG E-STOP SWITCH 9 MFG ½-0 X ½ HH 30 MFG ½-0 NYLON JAM NUT 3 MFG BRONZE BUSHING ¾ 3 MFG VERA SWIVEL ARM-WHT 3 MFG VERA SWIVEL ARM- 33 MFG V VERA ACTUATOR *33 MFG #6 INTERNAL LOC/WSH *33 MFG MIC SWITCH/DOOR&LIFT *33 MFG PLASTIC MOUNT-MICRO 34 MFG ¼ CAP 35 MFG KNEE PADS 36 MFG ½-0 X ¾-HH CS 37 MFG /8 X ¼ SH BOLT 37A MFG /6-8 HEX NUT 38 MFG HOSE 4 ACT BUSHING 39 mfg PLASTIC LIDS 40 MFG FOOT STAND () 40 MFG FOOT STAND () *4 MFG /8-6 X GR 5 BOLT 3 *4 MFG /8 SPLIT LOCK WASH 5 *SEW VERA BOOT (BLK) *SEW SLING/BELT BAG *MFG ¾ PLASTIC CAPS 4 *NOT PICTURED DECEMBER 08 For your nearest Distributor, call

13 TOOLS NEEDED TO ASSEMBLE YOUR LIFT 3/4 WRENCHES () STANDARD SCREWDRVIER 9/6 WRENCH 3/8 WRENCH / WRENCH 7/6 WRENCH PHILLIPS HEAD SCREWDRIVER APPLY - DROPS OF LOCTITE TO ALL NUTS AND BOLTS ASSEMBLY PROCEDURE FOLLOW STEPS THROUGH 3 Numbers coincide with pictorial on following page ) Remove mast bolt or extended actuator bolt with pendant switch and small cardboard box containing batteries, (3) 3/8 bolts, (3) 3/8 lock washers, () / nylon washers and () actuator bolt. ) Remove base assembly from box. 3) Remove foot stand and arm from box. 4) Using Phillips screwdriver, remove plastic lids from base assembly. 5) Place mast over base assembly. Connect all wire connector numbers through 6 and gently guide wires into base being careful not to pinch any wires when the mast is put on the base. The number 4 tan wire plugs directly into the control board inside base at phone jack. 6) Place mast over base assembly, connect all wire connections and gently guide sires into base. 7) Align the 3 holes in the mast with the 3 holes in the base. Apply - drops of loctite to the (3) 3/8 bolts and (3) 3/8 lock washers, do not tighten completely at this time. 8) Place shift bar through shift bar guide on the right end of the mast over the index arm on the base assembly. (Loosen the (3) 3/8 bolts on mast if needed.) When shift bar is in place then tighten the (3) 3/8 bolts in mast firmly. 9) Place the batteries inside the base and hook together the battery wire connection. Place the black lids back on base and tighten firmly. 0) Hang hospital grade plug with coil cord on mast before assembling tie rod ends to index arm. Left tie rod goes to the bottom hole of the index arm and right tie rod goes to the top hole of the index arm. Place 3/8 lock washer and 3/8 nut to each tie rod and tighten firmly. ) Place actuator cover on actuator then align upper arm into mast bracket using 3/4 mast bolt. At this time apply - drops of loctite then tighten the / x 0 jam nut. Align lower arm bracket holes with the top of the actuator. Insert the 3/8 x /5 shoulder bolt. Apply - drops of loctite then tighten the 5/6 x 8 nut. ) Place knee pad on foot stand using () /4-0 x knee pad bolts. 3) Place foot stand on mast pegs and in foot stand guides on base assembly. Then insert the emergency stop switch into rectangular hole. DECEMBER December For your nearest Distributor, call

14 DECEMBER 08 For your nearest Distributor, call

15 DECEMBER 08 For your nearest Distributor, call

16 DECEMBER 08 For your nearest Distributor, call

17 TAN PHONE CONNECTION WHT GRN BATTERY CHARGER W/ RED AUXILLARY UP/DOWN SWITCH WHT UP T SPARE DN UP 4V RLUPA RLUPB RLDWNB RLWNA RED DECEMBER 08 For your nearest Distributor, call VAC INPUT DIAGRAM A 4 VOLT CONTROL BOARD Part # EMERGENCY STOP SWITCH P 4V P8 P7 P6 EMERGENCY DOWN MICRO SWITCH POSTIVE Probe to Brown Wire Side NEGATIVE Probe to Blue Wire Side EMERGENCY STOP SWITCH P9 P P3 P5 P0 BATTERY MOTOR POWER CORD P4 P T F F PEND T NOT USED DN BLU T BLU NOT USED

18 4 0 WHT GRN BATTERY CHARGER W/ RED AUXILLARY UP/DOWN SWITCH WH UP T NOT USED SPARE DN UP 4V RLUPA RLUPB RLDWNB RLWNA DECEMBER 08 For your nearest Distributor, call DIAGRAM B 4 VOLT CONTROL BOARD Part # Remove black lids using Phillips screwdriver. Lower PC (Logic Board). Unplug & remove batteries. 3. Using 5/8" wrench, remove auxiliary switch. Part # Remove tan wire connection #4 from phone jack on control board. 5. Remove control board from base. 6. Remove top PC board (relay board). To remove top PC board, while pressing down on white pegs, lift top PC board teach corner. 7. Unplug wires from base at connection numbers on through six. 8. Remove remaining four connections noted on diagram. 0 VAC INPUT 9. Top PC board (relay board) should be completely disconnected & removed 0. Remove wires from lower PC board (logic board), #7 through # as per diagram.. With Phillips screwdriver remove 4 Phillips screws located one at each corner and remove old lower PC board (logic board).. Screw down new lower PC board (logic board), careful not to tighten to tight 3. Replace connections #7 through # being very careful not to press hard when making connections. 4. Put the new top PC board (relay board) on white pegs. Carefully align white pegs and six gold pegs. *Note diagram 5. Replace all connections previously disconnected. 6. Put control board back into lift base being careful with wire connections. 7. Reinsert auxiliary switch into back of base. Tighten with 5/8" wrench. RED 7 EMERGENCY STOP SWITCH P 4V P8 P9 P7 P6 EMERGENCY DOWN MICRO SWITCH P P3 P5 P0 BATTERY MOTOR POWER CORD EMERGENCY STOP SWITCH Remove/Replace 8 Remove/Replace 6 5 * Careful to align 6 gold pegs into socket on lower PC board (logic Board) P4 P T F F PEND T NOT USED DN T TAN PHONE CONNECTION 8 Remove/Replace 8 Remove/Replace

19 Diagram C () VOLT BATTERIES Part #9-350 RED WIRE BATTERY POST HERE WIRE BATTERY POST HERE Negative (-) Probe Here Negative (-) Probe Here Red Black Red Black Connect Jumper Here Connect Jumper Here Positive (+) Probe Here Positive (+) Probe Here DECEMBER 08 For your nearest Distributor, call

20 TAN PHONE CONNECTION DECEMBER 08 DIAGRAM A 4 VOLT CONTROL BOARD Part # U S E E X T R E M E C A U T I O N!!! EMERGENCY STOP SWITCH MOTOR POWER CORD BLK W/ RED TAPE 4V WHT GRN BATTERY CHARGER SPARE DN UP 4V RLUPA RLUPB RLDWNB RLWNA For your nearest Distributor, call VAC INPUT Disconnect from coil cord here P8 P9 P3 P P5 P0 P7 P P6 P4 P T PEND F F T RED 9 EMERGENCY STOP SWITCH EMERGENCY DOWN MICRO SWITCH BATTERY AUXILLARY UP/DOWN SWITCH WHT UP T NOT USED DN Bue NOT USED Blue T

21 4 TAN PHONE CONNECTION WHT GRN BATTERY CHARGER SPARE DN UP 4V RLUPA RLUPB RLDWNB RLWNA DECEMBER 08 For your nearest Distributor, call DIAGRAM 5B 4 VOLT CONTROL BOARD Part # Remove black lids using Phillips screwdriver. Lower PC (Logic Board). Unplug & remove batteries. 3. Using 5/8" wrench, remove auxiliary switch. Part # Remove tan wire connection #4 from phone jack on control board. 5. Remove control board from base. 6. Remove top PC board (relay board). To remove top PC board, while pressing down on white pegs, lift top PC board teach corner. 7. Unplug wires from base at BLK W/ RED TAPE connection numbers on through six. 8. Remove remaining four connections noted on diagram. 0 VAC INPUT 9. Top PC board (relay board) should be completely disconnected & removed 0. Put the new top PC board (relay board) on white pegs. Carefully align white pegs and six gold pegs. *Note diagram. Replace all connections previously disconnected.. Put control board back into lift base being careful with wire connections. 3. Reinsert auxiliary switch into back of base. Tighten with 5/8" wrench. 8 Remove/Replace 8 Remove/Replace P 4V P8 P9 P7 P6 P3 P5 P0 P MOTOR POWER CORD EMERGENCY STOP SWITCH 3 P4 P T F F PEND T 8 Remove/Replace RED 8 Remove/Replace 6 5 EMERGENCY STOP SWITCH EMERGENCY DOWN MICRO SWITCH BATTERY T NOT USED 0 * Careful to align 6 gold pegs into socket on lower PC board (logic Board) AUXILLARY UP/DOWN SWITCH WHT UP NOT USED DN T

22 TAN PHONE CONNECTION DECEMBER 08 DIAGRAM 8A 4 VOLT CONTROL BOARD Part # EMERGENCY STOP SWITCH MOTOR POWER CORD Place Positive white Wire Place Negative Black Wire Be sure connection is secure when finished BLK W/ RED TAPE 4V WHT GRN BATTERY CHARGER SPARE DN UP 4V RLUPA RLUPB RLDWNB RLWNA For your nearest Distributor, call VAC INPUT P8 P9 P3 P P5 P0 P7 P P6 P4 P T PEND F F T RED EMERGENCY STOP SWITCH EMERGENCY DOWN MICRO SWITCH BATTERY AUXILLARY UP/DOWN SWITCH WHT UP T NOT USED DN NOT USED T

23 MONTHLY VERA-LIFT BACK BELT AND SITTING SLING INSPECTION CHECKLIST INSTRUCTIONS: All back belts and sitting slings in the facility must be checked monthly. Back belts and sitting slings that are damaged or excessively worn must be removed from service and replaced with undamaged back belts or sitting slings. Check each blank as that item is inspected. Note the date inspected, initials of the nurse or professional rehabilitation department staff member who performed the inspection, and action taken, if any, in the CORRECTIVE ACTION column. YEAR JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC CORRECTIVE ACTION Total number of back belts. Total number of sitting slings. Does safety belt Velcro or plastic connector fasten securely? Is loose and/or missing stitching present? Are tears present? Is excessive wear present? Is color fading on stabilizing handles? * Is the padding inside the leg straps smooth?** *If the color is fading on the stabilizing handles, this indicates the sling is being laundered with bleach. The back belt or sitting sling must be removed from service immediately and discarded as bleach weakens the fabric and stitching. **If the padding inside the leg straps is bunched (no longer smooth), this indicates the sling has been dried in a hot dryer. The sling must be removed from service immediately and discarded as too much heat can damage the sling. 3 DECEMBER 08 For your nearest Distributor, call

24 MONTHLY VERA-LIFT INSPECTION CHECKLIST INSTRUCTIONS: Use one page for each VERA-LIFT. Check each blank as that item is inspected. Note the date inspected, the initials of the maintenance staff member who performed the inspection and repairs or adjustments made in the ACTION TAKEN column. Serial Number of Lift Year JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC ACTION TAKEN Check nuts & bolts for tightness Inspect welds for cracks, rusting & damage Remove lids & inspect wire connections Check casters for tightness/lint DECEMBER 08 For your nearest Distributor, call Check battery voltage while lift is in operation* Check battery charger output (7.6 volts + or-.5 volts) *3. volts if fully charged, approx..0 volts if partially discharged (+ or -.5 volt). If voltage decreases by 4 5 volts, change the battery. Please follow the maintenance and inspection procedures outlined in the product manuals and record accordingly. Based on institutional average usage data, Vancare recommends that all lifts be replaced every ten years or sooner based upon the facilities usage and the findings during regular use, maintenance and inspections. 3

25 Vera-Lift I/II Preventative Maintenance Facility: Contract Dates: To: Address: Scheduled: Actual: Lift Model: Lift Serial Number: Next PM Check: Number of Lifts Since Last PM: Additional Service Needed? YES NO Visual Inspection: Description: Pass Inspection: Problems: Fixed: Inspect Fasteners: Inspect Frame: Casters: Actuator: Check all nuts and bolts for tightness. If loose, apply or drops of Loctite#7. Visually inspect welds for cracks, rusting and damage. Inspect casters for tightness/lint. Ensure that caster brakes are working properly. Grease actuator at bottom of actuator annually- / pump from grease gun. YES NO N/A YES NO YES NO N/A YES NO YES NO N/A YES NO YES NO N/A YES NO Electrical System Description: Pass Inspection: Problems: Fixed: Inspect wire connections: Battery Voltage: Charger: Remove lids and visually inspect wire connections. Under load, check batteries for voltage (minimum 5 volts). Check each battery for voltage (should be equal). If more than 3 volts difference replace low battery. Check battery charger for output (6+ volts, maximum output 8 volts). YES NO N/A YES NO YES NO N/A YES NO YES NO N/A YES NO Functional Testing: Description: Pass Inspection: Problems: Fixed: Hand Control: Load Test: Vancare Distributor: Press each button on the handcontrol for 0 seconds. Ensure button function works continuously. Attach the load equivalent to the rated capacity of the lift according to the periodic inspection requirements of ISO 0535:006. With the test load applied to the lift, listen for any unusual noises; check all structural welds for any signs of stress or fatigue cracks. If any are found, take the lift out of service and contact your Vancare distributor. YES NO N/A YES NO YES NO N/A YES NO Customer: PRINT SIGN DATE DECEMBER 08 For your nearest Distributor, call VCD

26 TOOLS NEEDED FOR QUARTERLY MAINTENANCE CHECK ¾ Wrenches () 9/6 Wrench ½ Wrench AC/DC Volt Meter Phillips Head Screw Driver QUARTERLY MAINTENANCE. Check all nuts and bolts for tightness. If loose, apply or drops of Loctite # 7.. Visually inspect welds for cracks and/ or rusting. 3. Check hanger assembly (per diagram.) (VANDER-LIFT ONLY) 4. Remove lids and visually inspect wire connections. 5. Check batteries for voltage (minimum 5 volt). Check each battery for voltage (should be equal). If more then 3 volts difference replace low battery. This should be done under load. 6. Check battery charger for output (6+ volts, maximum output 8 volts) ANNUAL MAINTENANCE (All of the above quarterly maintenance in addition to the items listed below) Attach the load equivalent to the rated capacity of the lift according to the periodic inspection requirements of ISO With the test load applied to the lift, listen for any unusual noises; check all structural welds for any signs of stress or fatigue cracks. If any are found contact your Vancare distributor immediately and take the lift out of service. DECEMBER 08 For your nearest Distributor, call

27 VERA LIFT TOOLS NEEDED FOR QUARTERLY MAINTENANCE CHECK 3/4 Wrenches () Standard Screw Driver 9/6 Wrench 3/8 Wrench / Wrench AC/DC Volt Meter Phillips head screw driver Apply - drops of Loctite to all nuts and bolts QUARTERLY MAINTENANCE. Check all nuts and bolts for tightness. If loose, apply or drops of Loctite # 7.. Visually inspect welds for crakes and/or rusting. 3. Remove lids and visually inspect wire connections. 4. Check batteries for voltage (minimum 5 volt). Check each battery for voltage (should be equal). If More than 3 volts difference replace lover battery. This should be done under load. 5. Check battery charger for output (6+ volts, maximum output 8 volts). 6. Grease actuator at bottom of actuator annually- / pump from grease gun. DECEMBER 08 For your nearest Distributor, call