MAXI MOVE. ...with people in mind. Parts List EN rev. 12 October 2013

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1 MAXI MOVE Parts List October with people in mind

2 Design Policy and Copyright and are trademarks belonging to the ArjoHuntleigh group of companies. ArjoHuntleigh 20. As our policy is one of continuous improvement, we reserve the right to modify designs without prior notice. The content of this publication may not be copied either whole or in part without the consent of ArjoHuntleigh.

3 General Information Before ordering spare parts, study the exploded view closely and make sure that you are familiar with all the spare parts involved. Please note that gaskets and o-rings normally are included in kits and can not be ordered separately. Before contacting the ArjoHuntleigh Parts Sales department, always have the following information at hand: Product number: See label. Serial number: See label. Product Number Codification KMCXXX Product Number Nomenclature JIB OPTION KMCXXX Product number N - STANDARD JIB E - EXTENDED JIB KMC-XXXXX Serial number SCALE OPTION X - WITHOUT SCALE A - WITH CERTIFIED SCALE (CLASS III) U - WITH NON-CERTIFIED SCALE Manufacturer information Date of manufacture WHEEL OPTION S - STANDARD HEIGHT (WHEEL Ø 00MM) L - LOW HEIGHT (WHEEL Ø 86 MM) E - EXTRA LOW HEIGHT (WHEEL Ø 49 MM) MAXI MOVE Example of ID label Modifications made to the equipment without ArjoHuntleigh s express acknowledgement will invalidate supplier s product liability. 3

4 How to Read Parts List Tables Kit: Part #: Description: Included Items: Refers to an item that consist of a replacement kit. Use these part numbers as a reference when ordering. A short explanation of the kit being referred to. Refers to items, listed in the table, that are contained within the kit. Letters refer to the relevant table. Numbers refer to an item in the table. A REPLACEMENT KITS TABLE Kit Part # Description Included Items K FIRST REPLACEMENT KIT B2 K SECOND REPLACEMENT KIT B6-B7 K THIRD REPLACEMENT KIT B, B3-B4 K FOURTH REPLACEMENT KIT B5 K FIRST REPLACEMENT KIT B2 Item #: Part #: From s/n to s/n: Remarks: Kit: Refers to the callout numbers that point to the various parts in the exploded drawings. Use these part numbers as a reference when ordering. Description: A short explanation of the part being referred to. indicates the first and last serial number of the product in which a particular part was included (see Product Number Codification). Qty: Required quantity of the part found on each product. General notes relevant to the part. Refers to a kit that includes the part Note: An item that belongs to a kit cannot be ordered. separately. B PARTS DETAIL TABLE FIRST PART 2 This part was replaced K SECOND PART K THIRD PART K FOURTH PART K FIFTH PART Include item 3 K SIXTH PART - KMC-0023 K SEVENTH PART KMC Not Illustrated K2 4

Contents D - Jib Assembly Page 2 E - Backplate Assembly Page 4 5 2 8 9 7 3 4 5 20 2 22 4 3 7 6 23 24 5 8 25 6 26 27 9 0 28 29 32 2 8 30 3 2 2 C - Mast Assembly Page 0 F - Leg and Chassis Assembly

5 Contents D - Jib Assembly Page 2 E - Backplate Assembly Page C - Mast Assembly Page 0 F - Leg and Chassis Assembly Page (Optional) 33 A - Replacement Kits Page 6 32 (Optional) 33 K2 K5 K8 K9 K6 B - Accessories Page 8 K7 G - Spreader Bars Page 8-37 H - Electrical Wiring Diagram Page 38 Note : Applies to all units Applies only to units with serial number below KMC-388 P4 COLUMN ACTUATOR P5 8 P 7 PWR J9 P2 2 STOP / START SWITCH 2 P3 MAIN BOARD P P2 P BATTERY 3 P7 6 P3 J BRAKE BOARD P2 LEG ACTUATOR P6 P3 P P 5 HANDSET J2 24 P P P5 P P2 P2 DPS MOTOR P J2 5 M P3 0 SCALE P7 J8 J5 MEM 20 4 J 22 P3 P6 MICROSWITCH P4 2 6 P MICROSWITCH P2 MEMBRANE Preventive Maintenance Replacement Parts - Page 40 5

6 A - Replacement Kits K2 K5 K8 K9 K6 K7 6

7 A REPLACEMENT KITS Part Designations Kit Part # Description Included Items K Column actuator replacement kit C3, C27 - C28 K Band replacement kit C25, D4 - D42 K Roller jib replacement kit D40, D43 - D44 K Slider replacement kit C2 - C23, C37, C39, C42 - C Class III scale replacement kit (US) Class III scale for standard jib replacement kit (CE) K Class III scale for extended jib replacement kit (CE) Scale for standard jib upgrade kit (CE) D - D9, D - 5, D8 - D Scale for standard jib upgrade kit (NON-CE) Scale for extended jib upgrade kit (CE) K Combi harness replacement kit D2 - D3 K Chassis actuator replacement kit F5-7, F22 K Upper limit switch replacement kit C36 K Dummy block replacement kit D2 - D5, D7 - D8, D0, D2 - D3, D8 - D25, D27 - D35 K DPS electric connector kit D32 - D34 K Handle replacement kit E, E3 - E7, E9 K2 K3 K Front caster replacement kit -00 mm Swivel (KMCS ** ) 2x F Front caster replacement kit - 86 mm Swivel (KMCL ** ) 2x F Front caster replacement kit - 49 mm Swivel (KMCE ** ) 2x F Standard height leg replacement kit (KMCS ** ) 2x (F - F3, F9 - F20), F32, F Low height leg replacement kit (KMCL ** ) 2x (F4 - F6, F9 - F20), F32, F Extra Low height leg replacement kit (KMCE ** ) 2x (F7 - F0, F9 - F20) Standard base replacement kit F - F3, F - F Low height base replacement kit F4 - F6, F - F33 K Flexible cable for standard jib kit H20 - H Flexible cable for extended jib kit K Battery support replacement kit E8, E UMC PCB replacement kit for KMC * UN & KMC * XN K UMC PCB replacement kit for KMC * XE UMC PCB replacement kit for KMC * AN UMC PCB replacement kit for KMC * AE H, H7 (modified), hardware and replacement instructions K Leg Aligment Kit F32, F33 K Rear caster replacement kit 2x (F23, F26) Note: -XX in listed part number refers to color code suffix: 24 = Cache (light) Blue, 3 = Dark Blue 7

8 B - Accessories 8

9 B Item Part # Description ACCESSORIES From s/n To s/n Qty Remarks Kit Maxi Move Instruction for Use Maxi Move Preventive Maintenance Schedual Maxi Move Service and Repair Manual - 2 NDA8200-INT Universal wall charger 3 NDA Battery Pack NDA obsolete 4 KMA Two-Point Spreader Bar - Page 8 (obsolete) Two-Point Spreader Bar (227 kg) - Page 9 5 KMA Four-Point Spreader Bar Page 20 (obsolete) Four-Point Spreader Bar (227 kg) Page Loop Medium Combi Spreader bar (227 kg) Page Combi Medium Manual DPS Spreader Bar (227kg) Page 23 7 KMA82338-XX Small Manual DPS Spreader Bar Page 24 (obsolete) KMA Medium Manual DPS Spreader Bar Page 24 (obsolete) Small Manual DPS Spreader Bar (227 kg) Page 26 KMA Medium Powered DPS Spreader Bar Page 28 (obsolete) 8 KMA Large Powered DPS Spreader Bar Page 28 (obsolete) Combi Medium Powered DPS Spreader Bar (227 kg) Page Combi Large Powered DPS Spreader Bar (227 kg) Page Stretcher Frame (60 kg) Page 34 KMA82334 Stretcher Frame Page 35 (obsolete) 0 KMA Strap Stretcher Page 36 (obsolete) KRA Scoop Stretcher Page 37 (obsolete) 9

10 C - Mast Assembly

11 C MAST ASSEMBLY Part Designations Column top cover Scale Option label Emergency lowering cover Emergency lowering lever Outer mast Emergency lowering locking pin Emergency lowering strap pin Split ring Emergency Lowering sticker Outer mast protector insert M6 x 25 zinc socket screw Hex interface emergency lowering Top casting retaining bolt Top outer bracket x 4.5 mm flange bushing Roller Pin 2 7 MX Roller Cable guide roller Cable cover plate M4 x 6 flat Phillips zinc screw Upper slider - front K Upper slider adjust. block K Adjustment screw slider 2 K /4 flat zp Torx screw Lift band assembly 2 K Flexible cable slide Actuator assembly ( ) (with 50 mm spiral wire wrap) K M6 x 2 socket low zp adhesive screw Lift strap pin M3 x 6 pan Phillips zinc screw 2 3 KRX Micro switch 32 KPX Plate switch mounting Top inner bracket 34 E " Tie wrap Lower limit spring wire 36 KRX Mounted micro switch panel K Upper slider - rear K Inner mast Lower slider - front K M5 zinc starwasher KMC M5 x 6 socket screw KMC Lower slider - rear K Lower slider adjustment block K4

12 D - Jib Assembly 2

13 D JIB ASSEMBLY Jib top cover Combi wire harness interface K6 3 E0289 Tie wrap M2 x 70 zinc button head bolt M2 zinc flat washer (20 od) Ferrite M20 zp ( mm th) jam locknut /32 x 2 zp cotter pin Single-point load cell K Wire-clip latch Tape 3M T-Bar Socket Combi flat washer Load cell shim 0 to 3 According to the assembly x 2 tap screw M5 x 6 socket screw KMC M5 zinc starwasher KMC Top combi bushing adaptor M4 x 27 flat zp adhesive screw Combi adaptor K5, K M6 x 0 zinc setscrew Friction lugg x 8.0 x 0.4 mm spring washer M0 x 8 zinc flathead setscrew x 20 mm bushing with hole Combi jib bottom cover M2 zinc FUJILOK locknut M4 x 8 flat ss dri-loc setscrew ø5 mm ball bearing x 3 mm flange bushing (gfm) Machined T-bar K5, K9 32 KMX Pick-up assembly K T-bar connector guard K M4 x 8 zinc pan Torx screw K Dummy block (for non-scale units KMC * X * ) K Jib SWL (227 kg [500 lb]) label 2 KMC- ** S Jib right finger antipinch Jib left finger antipinch Machined jib roller 4 K3 4 KPX mm starlock push-on fastener M0 2.5t Nylon flat washer Block guide 2 K M6 x 25 zinc socket screw Jib cap Extended jib (for KMC ** E) SWL (30 kg [287 lb]) label 2 KMC- ** E "No Stretcher" label 2 KMC- ** E 3

E - Backplate Assembly 2 5 3 7 8 9 4 5 2 22 20 3 4

14 E - Backplate Assembly

15 E BACKPLATE ASSEMBLY Handle K Slider for handle Abridged instructions for clip slings included with Maxi Move Abridged instructions for loop slings included with loop-sling spreader bar Adjustable slider handle 5 KPX Slipper Adjustment screw slider M8 x 6 nylon flat setscrew M6 x 2 low zp adhesive socket screw Backplate assembly ArjoHuntleigh floor lift DPS LCD handset Battery support K M4 x 8 zinc pan Torx screw x 2 tap screw Control box top Plastic protection film XX ArjoHuntleigh UMC PCB KMC see section G for details XX ArjoHuntleigh UMC PCB - KMC-6387 see section G for details K PCBA brake board for motor - KMC-6387 K Adhesive rubber tape - KMC-6387 K Tape 3M VHB 4952 white 25mm wide - KMC-6387 K Tie wrap mount adhesive 9mm - KMC-6387 K7 22 E0280 Tie wrap /8 x 4 black - KMC-6387 K Control box Maxi Move sticker Control box membrane STICKER - ArjoHuntleigh LOGO Handset door 28 KKX A On/Off switch 29 KKX Bezel Connector with insulating pin M3 x 6 zinc flat Phillips screw M3 zinc locknut 2 5

16 F - Leg and Chassis Assembly 32 (Optional) (Optional) 33 6

17 F LEG AND CHASSIS ASSEMBLY Part Designations Leg cover (for KMCS ** ) Leg assembly (for KMCS **) 2 includes 2 x K3 pivot bushings mm light grey swivel wheel (for KMCS ** ) 2 K2, K Low height leg cover (for KMCL ** ) Low height leg assembly (for KMCL includes 2 x **) 2 pivot bushings mm light grey swivel wheel (for KMCL ** ) 2 K2, K Extra Low Height Leg (for KMCE **) 2 includes 2 x K3 pivot bushings mm Swivel Wheel (for KMCE ** ) 2 K2, K M6 Zinc Lock Washer M6 x 6 Zinc Nutton Head Screw M0 x 25 flat zp adhesive screw Mast link plate Mast link Base top 5 JX Safety fastener Foam ring 7 KRX Doubled-ended actuator K7 8 E0275 Tie wrap black /8 x 3 in M0 x 50 flat zinc setscrew M0 zinc locknut Leg pivot assembly Leg-opening clevis pin M0 zinc locknut Directional lock plug - KMC Base bottom ø00 mm total-lock grey wheel 2 K M2 x 20 flat zp adhesive screw /4 in snap-in black hole plug M0 x 20 zinc socket screw M0 zinc lockwasher M0 x 40 zinc socket screw Adhesive Shim 4 Optional K Bolt M0 X 65 Socket Zinc 2 K8 K3 7

18 G - KMA Two-Point Spreader Bar G KMA TWO-POINT SPREADER BAR KMX Two-hook spreader bar assembly 2 KPX Leaf spring 2 3 KMX Locking clip Pair 4 LCX Safety latch - triangular Safety latch - rectangular 5 KMX kg SWL loop sling label Data label "May only be used" label Serial number label 2 8

19 G Two-Point Spreader Bar (227 kg) Part Designations G TWO-POINT SPREADER BAR (227 KG) Product number Loop sling size label Safety latch Two-hook spreader bar 5 KMX Locking clip 6 KPX Leaf spring Abridged loop instructions assembly 9

20 G3 - KMA Four-Point Spreader Bar G3 KMA FOUR-POINT SPREADER BAR KMX82375-XX Four-hook spreader bar assembly 2 KPX Leaf spring 3 KMX Locking clip 4 LCX Safety latch - triangular Safety latch - rectangular 4 5 KMX kg SWL loop sling label Pair Data label "May only be used" label Serial number label 20

21 G Combi Four-Point Spreader Bar (227 kg) G COMBI FOUR-POINT SPREADER BAR (227 KG) Product number Loop sling size label Safety latch Four-hook spreader bar 5 KMX Locking clip 6 KPX Leaf spring Abridged loop instructions assembly 2

22 G Loop Medium Combi Spreader Bar (227 kg) G LOOP MEDIUM COMBI SPREADER BAR (227 KG) KMX82050-XX Locking Clip Loop Medium Combi Frame Safety Latch Sticker Sling Size Loop Med Product Label Plastic Plug 2 7 KPX Leaf Spring 22

23 G Combi Medium Manual DPS Spreader Bar (227 kg) G COMBI MANUAL DPS MEDIUM SPREADER BAR (227 KG) M0 zp locknut Medium DPS sling size label product number label DPS handle Manual DPS medium lower frame Manual DPS medium upper frame 7 GX Disk spring washer 2 8 KMX Locking clip 9 KMX Friction disk 2 0 KPX Leaf spring KPX X 6 flange bushing 2 2 MX Washer 2 3 MX Plastic cap (grey) 2 23

24 G7 - KMA82338-XX* Small Manual DPS Spreader Bar G8 - KMA Medium Manual DPS Spreader Bar (KMA82338-XX SMALL DPS SPREADER BAR NOT ILLUSTRATED) 24

25 G7 G8 Part Designations KMA82338-XX* SMALL MANUAL DPS SPREADER BAR KMA MEDIUM MANUAL DPS SPREADER BAR KMX82365-XX Combi lift support-small (not illustrated) KMX Combi lift support-medium 2 KMX Locking clip 3 KPX Leaf spring 4 KMX End cap 2 5 KLX x2 screw 4 6 KMX Friction washer 2 7 KMX82360-XX Lift frame assembly-small (not illustrated) KMX Lift frame assembly-medium 8 KPX End plug 2 9 KPX Bush 2 0 GX Washer disc spring 2 MX Washer 2 2 AX020.0 Nut M0 nyloc type 2 3 MX Cap 2 4 KMX Plug 5 KPX Hand grip 6 KMX kg SWL label (KMA82338) pair KMX kg SWL label (KMA8259) Data label-kma Data label-kma "May only be used" label Serial number label Note: -XX in listed part number refers to color code suffix: 24 = Cache (light) Blue, 3 = Dark Blue 25

26 G Small Manual DPS Spreader Bar (227 kg) 26

27 G9 Part Designations SMALL MANUAL DPS SPREADER BAR (227 KG) M0 zp locknut Small DPS sling size label product number label DPS handle Combi manual DPS small upper frame Combi manual DPS small lower frame 7 GX Disk spring washer 2 8 KMX Locking clip 9 KPX Leaf spring 0 KPX X 6 flange bushing 2 MX Washer 2 2 MX Plastic cap (grey) 2 3 KMX Friction disk 2 27

28 G0 - KMA Medium Powered DPS Spreader Bar G - KMA Large Powered DPS Spreader Bar KMA8265-XX MEDIUM POWERED DPS SPREADER BAR NOT ILLUSTRATED 28

29 G0 KMA MEDIUM POWERED DPS SPREADER BAR G KMA LARGE POWERED DPS SPREADER BAR KMX Combi powered DPS-medium (not illustrated) KMX Combi powered DPS-large 2 KMX Frame powered DPS-medium (not illustrated) KMX Frame powered DPS-large 3 KPX Knob 4 KMX Locking clip 5 KPX Leaf spring 6 KMX Combi pick-up assembly 7 KMX Fastener 2 8 KMX End cap 2 9 KLX x2 screw 4 0 KPX Friction washer 2 KPX Pin 2 2 KPX E-clip 2 3 KMX Actuator 4 KPX End plug-medium KTX End plug-large 2 5 KPX Bush 2 6 AX Washer M0 2 7 AX020.0 Nut M0 nyloc type 2 8 MX Cap 2 9 KMX Plug 20 LBX "Wet environment" label 2 KMX Heat shrink tubing 22 KMX Label SWL 228 kg KMX Label SWL 228 kg Pair Data label "May only be used" label Serial number label 29

30 G Combi Medium Powered DPS Spreader Bar (227 kg) 30

31 G COMBI MEDIUM DPS POWERED SPREADER BAR (227 KG) DPS water level label product number label Actuator pin DPS actuator 5 KMX Combi pickup assembly 6 KMS mm starlock 2 7 KPX E-clip D M0 zp locknut Medium DPS sling size label " grey hand grip Powered DPS medium upper frame Powered DPS medium lower frame 3 AX M0 st/st washer (form C) 4 4 KMX Locking clip 5 KPX Leaf spring 6 KPX X 6 flange bushing 2 7 KPX Nylon friction washer 2 8 MX Plastic cap (grey) 2 3

32 G Combi Large Powered DPS Spreader Bar (227 kg) 32

33 G3 Part Designations COMBI LARGE POWERED DPS SPREADER BAR (227 KG) DPS water level label product number label Actuator pin DPS actuator 5 KMX Combi pickup assembly 6 KMS mm starlock 2 7 KPX E-clip D M0 zp locknut Large DPS sling size label " grey hand grip Powered DPS medium upper frame Powered DPS medium lower frame 3 AX M0 st/st washer (form C) 4 4 KMX Locking clip 5 KPX Leaf spring 6 KPX X 6 flange bushing 2 7 KPX Nylon friction washer 2 8 MX Plastic cap (grey) 2 33

34 G Stretcher Frame (60 kg) G STRETCHER FRAME (60 KG) Washer Bolt Shoulder Locknut M8 Zinc Label Product Hook Label Label Stretcher Use Stretcher Sling Sizes Label Safety Latch Stretcher Foldable Frame Maxi Move Stretcher Attachment Stretcher Cover Assembly 2 KMX Locking Clip 3 KMX Spring Loaded Index Bolt 4 KPX Leaf Spring 34

35 G5 - KMA82334 Stretcher Frame G5 KMA82334 STRETCHER FRAME KMX Locking clip 2 KPX Leaf spring 3 KMX Bolt shoulder 2 4 KMX Nylon Washer M8 Nyloc nut 2 6 KMX82439-XX Locking attachment Serial number label 8 KMX8268-xx Cover assembly 9 KMX Locking bolt "May only be used" label KMX kg SWL label 2 KMX Sling position label Data label 4 KMX82455-XX Folding frame Rectangular retaining clip 0 35

36 G6 - KMA Strap Stretcher G6KMA003-20KMA STRAP STRETCHER KMX Buckle section-right 2 KMX Buckle plate 24 3 KMX000.0 Buckle 24 4 KMX Hanging strap 4 5 KMX003.0 Cross strap 24 6 KMX Buckle section-left 7 KMX End tube 2 8 KMX Plug 4 9 KMX Rivet 48 0 KMX Strap guide KMX Sling position label 4 2 KMX Body position label "May only be used" label Serial number label Data label 36

37 G7 - KRA Scoop Stretcher 4 G7 KRA SCOOP STRETCHER KRX Moving latch 2 2 KRX Static latch 2 3 KRX250.0 Fork latch 2 4 KRX Pin 2 5 KRX Spiral pin 0 6 KRX Spring 2 7 MX Circlip 2 8 KMX Hanging strap "May only be used" label 0 KMX Sling position label 4 KMX Body position label Serial number label Data label Optionnal W Style Strap straps kit (optionnal) 37

38 H - Electrical Wiring Diagram COLUMN ACTUATOR 8 Note : MAIN BOARD J5 MEM Applies to all units Applies only to units with serial number below KMC-388 P 7 PWR J9 P2 2 P P2 P3 STOP / START SWITCH J2 P2 5 P HANDSET 4 J BRAKE BOARD 5 J2 P7 3 J8 P6 J 4 MEMBRANE 2 BATTERY 3 P5 P2 P3 P4 P P P4 P5 P6 P3 P7 P3 P P MICROSWITCH 6 MICROSWITCH 7 P P2 9 P2 2 P3 P2 LEG ACTUATOR P SCALE DPS MOTOR M 0 38

39 H ELECTRICAL WIRING DIAGRAM Part Designations & KMC * XN UMC PCB for KMC * XE UMC PCB for KMC * AN - KMC-387 See note UMC PCB for KMC * UN & KMC * XN UMC PCB for KMC * AE UMC PCB for KMC * UN UMC PCB for KMC * XE UMC PCB for KMC * AN UMC PCB for KMC * AE KMC-88-2 KKX A On/Off switch NDA Battery Pack NDA obsolete ArjoHuntleigh floor lift DPS LCD handset PCBA brake board - KMC-387 See note 6 KRX Microswitch 7 KRX Microswitch Actuator assembly 9 KRX Double-ended actuator 0 KMX Actuator Single-point load cell K Control box membrane Motor brake control cable - KMC-387 See note Limit switches harness Handset/UMC interface harness Motor brake cable - KMC-387 See note Motor harness Fuse holder cable (contains 5 A AGC fuse #C8FAGC5) Actuator wire harness Mast short coil cable KMC-0000 KMC K Mast short coil cable ESD KMC Flexible cable for standard jib (for KMC ** N) KMC-0000 KMC K Flexible cable for extended jib (for 2 ** E) Flexible cable for standard jib (for KMC ** N) KMC Flexible cable for extended jib (for KMC ** E) A2024-0A0 ferrite Scale signal cable extention Combi interface wire harness T-Bar Socket 26 KMX Pickup assembly 27 KMX Combi pickup assembly Note: Replaced by kit K7 39

40 Preventive Maintenance Replacement Parts Preventative Maintenance Parts Preventive Maintenance Parts Part number Number of Maxi Move units Page 5 Band replacement kit Recommended Spares Recommended Spares Part number Number of Maxi Move units Page 5 Battery Pack NDA ArjoHuntleigh floor lift DPS LCD handset amp On/Off switch KKX A AGC fuse C8FAGC Control box membrane

41 GETINGE GROUP is a leading global provider of products and systems that contribute to quality enhancement and cost efficiency within healthcare and life sciences. We operate under the three brands of ArjoHuntleigh, GETINGE and MAQUET. ArjoHuntleigh focuses on patient mobility and wound management solutions. GETINGE provides solutions for infection control within healthcare and contamination prevention within life sciences. MAQUET specializes in solutions, therapies and products for surgical interventions and intensive care.

Maxi Sky 440 Parts List

Maxi Sky 440 Parts List November 2013 Design Policy and Copyright and are trademarks belonging to the ArjoHuntleigh group of companies. ArjoHuntleigh 2011. As our policy is one of continuous improvement,