SUPER 5 SERIES 3 CYLINDER ILLUSTRATED PARTS LIST INCLUDING: Beta 30 / BD1105, 30 BHP

Transcription

1 SUPER 5 SERIES 3 CYLINDER ILLUSTRATED PARTS LIST INCLUDING: BETA MARINE LTD, UNIT 2 DAVY WAY, WATERWELLS, QUEDGELEY, GLOS. GL2 2AD UNITED KINGDOM TEL: (0452) INT. TEL: FAX: (0452) WEB SITE: sales@betamarine.co.uk Beta 30 / BD05, 30 BHP HEAT EXCHANGER COOLED MARINE DIESEL ENGINES CALIFORNIA - Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects and other reproductive harm. Beta30 HE Illustrated parts list Rev 000 September 20 Prices and specifications are subject to amendment without notice. Information given is subject to our current conditions of tender and sale.

2 Fast Moving Parts Listing Heat Exchanger Cooled, Beta 30 In all cases please quote Beta Marine WOC K number and Engine Type Description Part Number Qty per Engine Wasting Zinc Anode Heat Exchanger O Ring (HEADER WITH SINGLE BOLT ENDCAP) Heat Exchanger O Ring (20 HEADER WITH 3 BOLT ENDCAP) Pressure Cap 95kPa -5psI Thermostat Thermostat Gasket Fuel Filter Air Filter Element - Beta 30 & Mechanical gearbox FROM MARCH Air Filter Element - Beta 30 & Mechanical gearbox TO MARCH Air Filter Element - Beta 30 & Hydraulic gearbox FROM Air Filter Element - Beta 30 & Hydraulic gearbox TO END Lubricating Oil Filter Sump Pump Sump Pump Clamp Dip Stick Extended - guide and stick kit Sea Water Pump /0 Sea Water Pump Impeller Kit -Johnson Sea Water Pump Cover plate Johnson 6 Screw Sea Water Pump cover plate Bolt Johnson 6 Screw Fuel Lift Pump Fuel Lift Pump Gasket Belt Standard Vee 65 Amp /Q Belt PolyVee 00 Amp & 65Amp Correctly Select a Belt Alternator 65 Amp External Fan Alternator 00 Amp Internal Fan Alternator 00 Amp External Fan (From June 20) Control Panel standard Key (Silver) Control Panel Key Switch To June From June /0 To June From June /0 a pair Control Panel Stop Button (and heat & start on ABVW) Tachometer rpm with digital hour counter Water temperature switch Gauge (B & C panels)

3 Description Part Number Qty per Engine Oil pressure switch Gauge (C panels only) Voltmeter (C panels only) Green power on indicator lamp & retaining clip Red warning indicator lamp & retaining clip or 4 Alarm board all panels from June Relay 2 Volt 40A (28Ra) fitted to rear of panels Stop Solenoid (energised to stop fuel) Fuse (Blade) 40 Amp Standard Engine Harness /05 65 Amp Alternator Sub Loom Iskra Metre control panel extension loom /0 2 Metre control panel extension loom /02 3 Metre control panel extension loom /03 4 Metre control panel extension loom /04 Water Temperature Switch (Panel A, ABV & ABVW) Water Temperature Sender (Panel C & B) Water Temperature Sender /8NPT (Panel C & B) FROM APRIL Oil Pressure Switch (Panel A, ABV & ABVW) Oil Pressure Sender (Panel C & B) Exhaust Bend Gasket Drive Plate 22-B-95 - TMC Drive Plate PRM50 - Hydraulic Drive Plate 2-B-95 Kanzaki Flexible Mountings (RAB60) Rocker Cover Gasket (from Jan 2006) - Beta Manuals Operators Maintenance Manual Workshop Manual base engine only Spare Parts Manual base engine only Beta 30 / BD Available as a pdf Note: the above part numbers are suitable for earth return installations only (where the battery negative cable is connected directly to engine earth /ground). For insulated earth (where battery negative cable is isolated from engine earth /ground) different harnesses, alternators, switches for oil pressure and engine temperature will be required. If your application is wired as insulated earth return and the engine will not operate correctly, always check starter battery negative is connected to the correct terminal on the isolating solenoid. It should be connected to the terminal which is also used for all the small black wires, NOT the terminal with the single black wire connected directly to engine ground. 3

4 Contents / Index 2 Quick reference parts listing 5 Illustrated quick reference parts listing port view 6 Illustrated quick reference parts listing rear view 7 Illustrated quick reference parts listing starboard view 8 Fresh water system heat exchanger, thermostat housing, calorifiers 0 Fresh water system heat exchanger tubestack, calorifiers 2 Raw water system raw water pipe, sea water pump, exhaust elbow 4 Heat exchange tubestack components & sea water pump 5 Water injection bends non standard 6 Raw water system hydraulic gearbox 7 Oil system with standard sump 8 Oil system with shallow sump 20 Flywheel housing & driveplate mechanical gearboxes 22 Mechanical gearboxes (TMC 60) 23 Mechanical gearboxes (PRM 80 / PRM 20) 24 Mechanical gearboxes (TMC 40) 25 Gearbox TMC 40 gear control brackets 26 Gearbox PRM 80 & 20 gear control bracket 27 Gearbox TMC 60 gear control bracket 28 Flywheel housing & driveplate & hydraulic box 30 Fuel system pipes, bracketry & filter 32 Fuel system injection components & lift pump 34 Standard feet & speed control bracketry 36 Alternator (65A), rear mounted air filter & flywheel 38 Alternator (65A), side mounted air filter & flywheel 40 Alternator (40A), air filter & flywheel 42 Alternator (00A), 6K drive & Beta Controller 44 Wiring harness & switches 45 2a Simple panel & components 46 2ab panel & components 47 2ab V panel & components 48 2ab V W panel & components 49 2b SFIA panel & components 50 2c Deluxe panel & components 5 Panel gauges & senders 52 Various electrical & panel parts and components 53 Expansion water bottle & spare parts list 54 Calorifier connections / hot water take off 55 Installation kits / spares kits 57 Tubestack cleaning and alignment -20 spec manifold 4

5 BD05 ILLUSTRATED QUICK REFERANCE PARTS LIST 200 PORT VIEW BETA MARINE LTD, UNIT 2 DAVY WAY, WATERWELLS, QUEDGELEY, GLOS. GL2 2AD UNITED KINGDOM TEL: (0452) INT. TEL: FAX: (0452) WEB SITE: sales@betamarine.co.uk Pressure cap: Thermostat: (Gasket: ) Sump drain pump: (Clamp: ) Sea water pump: /0 (Impeller: ) Alternator: 65Amp: V Belt: /Q Sub loom: Amp: K Belt: Oil filter: Starter:

6 BD05 ILLUSTRATED QUICK REFERANCE PARTS LIST 200 REAR VIEW BETA MARINE LTD, UNIT 2 DAVY WAY, WATERWELLS, QUEDGELEY, GLOS. GL2 2AD UNITED KINGDOM TEL: (0452) INT. TEL: FAX: (0452) WEB SITE: sales@betamarine.co.uk O Rings: (3 Bolt) (Single bolt) Zinc: Exhaust Gasket: Fresh water pipe: Fuse: Engine harness: /05 Exhaust elbow: Saddle: /0 Flexible mounts: RAB60: Ball joint: /0 6

7 BD05 ILLUSTRATED QUICK REFERANCE PARTS LIST 200 STARBOARD VIEW BETA MARINE LTD, UNIT 2 DAVY WAY, WATERWELLS, QUEDGELEY, GLOS. GL2 2AD UNITED KINGDOM TEL: (0452) INT. TEL: FAX: (0452) WEB SITE: sales@betamarine.co.uk Fuel filter: Air filter element: to March from March 20 Fuel lift pump: (Gasket: ) Stop solenoid GEARBOX OPTIONS GEARBOX P/No DAMPER P/No MORSE GEAR BRACKET P/No ADAPTOR PLATE P/No FLEXIBLE COUPLING TMC 40 R /0 TMC 60 R TMC 60 R TMC 60 R TMC 60 A R TMC 60 A R PRM 80 D PRM 80 D PRM 20 D PRM 20 D PRM 20 D PRM 50 D PRM 50 D TTMC35A : TTMC35A : / N/A N/A

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9 DRAWING BD05 WATER SYSTEM (PAGE of 4) Ref No Part Number Part Name Quantity M8 x 60 mm SET M8 SPRING WASHER M8 FLAT WASHER /8 BSP GALVANISED PLUG SUPER 5 SERIES THERMOSTAT HOUSING S/S HOSE CLIP 30-40mm /8" I/D BLACK RADIATOR HOSE S/S HOSE CLIP 30-40mm /0 SUPER 5 MANIFOLD STUD (SUITS SINGLE BOLT ENDCAP MANIFOLD) /02 SUPER 5 MANIFOLD STUD (SUITS 3 BOLT ENDCAP MANIFOLD) M8 FLAT WASHER M8 NYLOC /22 Beta30 HEAT EXCHANGE MANIFOLD (SINGLE BOLT ENDCAP, INCLUDES 3 & 4) Beta30 HEAT EXCHANGE MANIFOLD (3 BOLT ENDCAP) 3 N/A HEAT EXCHANGER GASKET SEE 2, SUITS 4 N/A SINGLE BOLT MANIFOLD ONLY HEAT EXCHANGER SPACER PLATE SEE 2, SUITS SINGLE BOLT MANIFOLD ONLY EXHAUST MANIFOLD GASKET SUPER 5 SERIES THERMOSTAT GASKET SUPER 5 SERIES THERMOSTAT /8BSPT-/4BSP MxF ADAPTOR TO SEPT /4BSP-5/8 HOSE CONNECTOR TO SEPT /4BSP-5/8 HOSE CONNECTOR FROM SEPT /4BSP MxF 90' ELBOW FROM SEPT /8"BSPMx/4"BSPF SWIVEL FROM SEPT COPPER WASHER /8" BSP BORE FROM SEPT 0 9

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11 DRAWING BD05 WATER SYSTEM (PAGE 2 of 4) Ref No Part Number Part Name Quantity SUPER 5 SERIES FRESH WATER PIPE S/S HOSE CLIP 30-40mm S/S HOSE CLIP 30-40mm M6 x 60mm SET M6 SPRING WASHER SUPER 5 SERIES SILICON FRESH WATER PIPE M8 PHOSPHUR BRONZE BOLT (SUITS SINGLE BOLT ENDCAP ONLY) Z HEAT EXCHANGE MANIFOLD ENDCAP BOLT (SUITS 3 BOLT ENDCAP ONLY) M8 BONDED SEAL (SUITS SINGLE BOLT ENDCAP ONLY) /0 HEAT EXCHANGE RETURN ENDCAP (SUITS SINGLE BOLT ENDCAP ONLY) HEAT EXCHANGE MANIFOLD RETURN ENDCAP (SUITS 3 BOLT ENDCAP ONLY) NITRILE O RING TUBESTACK (SUITS SINGLE BOLT ENDCAP ONLY) NITRILE O RING -TUBESTACK (SUITS 3 BOLT ENDCAP ONLY) FILLER NECK ASSEMBLY & O RING (SUITS SINGLE BOLT ENDCAP ONLY) FILLER NECK ASSEMBLY & O RING (SUITS 3 BOLT ENDCAP ONLY) M6 NUT (SUITS SINGLE BOLT ENDCAP ONLY) M6 SPRING WASHER (SUITS SINGLE BOLT ENDCAP ONLY) 5PSI/95kPa PRESSURE CAP 3PSI TWIN SEAL PRESSURE CAP (USA ONLY) SUPER 5 SERIES 3 CYLINDER H/E TUBESTACK (SUITS SINGLE BOLT ENDCAP ONLY) SUPER 5 SERIES 3 CYLINDER H/E TUBESTACK (SUITS 3 BOLT ENDCAP ONLY) NITRILE O RING TUBESTACK (SUITS SINGLE BOLT ENDCAP ONLY) NITRILE O RING -TUBESTACK (SUITS 3 BOLT ENDCAP ONLY) 22mm HEADER & ANODE (SUITS SINGLE BOLT ENDCAP ONLY) (MECHANICAL GEARBOX FROM OCTOBER 2002 & ALL HYDRAULIC GEARBOXES) mm HEADER, LESS ANODE (SUITS 3 BOLT ENDCAP ONLY) M8 PHOSPHUR BRONZE BOLT (SUITS SINGLE BOLT ENDCAP ONLY) Z HEAT EXCHANGE MANIFOLD ENDCAP BOLT (SUITS 3 BOLT ENDCAP ONLY) M8 BONDED SEAL (SUITS SINGLE BOLT ENDCAP ONLY) ZINC ANODE /8 BSP x 5/8 HOSE CONNECTOR /8 BSPTM x 3/8"BSPF 90º ELBOW /8 BSP GALVANISED PLUG DRAIN TAP, COMPLETE

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13 DRAWING BD05 WATER SYSTEM (PAGE 3 of 4) Ref No Part Number Part Name Quantity /0 SEA WATER PUMP JOHNSON, FROM JULY SEA WATER PUMP CLAMP M6 SPRING WASHER M6 x 25mm SET STAINLESS STEEL HOSE CLIP 22-30mm /8" I/D BLACK RADIATOR HOSE 0.06m STAINLESS STEEL HOSE CLIP 22-30mm /8 BSP GALVANISED PLUG WATER TEMP. SWITCH FROM MARCH PIPE FITTING CLIP GASKET, 2 EXHAUST "x22mm ALUMINIUM WATER INJECTION BEND (ALL GEARBOXES FROM OCTOBER 2002) M8 FLAT WASHER M8 SPRING WASHER M8 x 25mm SET S/S HOSE CLIP 22-30mm (22mm INLET EXHAUST) mm DIAMETER 90 ELBOW (22mm INLET EXHAUST) S/S HOSE CLIP 22-30mm (22mm INLET EXHAUST) 9 N/A N/A /8" I/D RADIATOR HOSE (22mm INLET EXHAUST) 0.06m 2 N/A N/A /22 SUPER 5 SERIES 3 CYL RAW WATER COOLING PIPE (22mm INLET EXHAUST ONLY FROM OCT 2002) ½ BSPM x ¾ 90 ELBOW HOSE CONNECTOR 3

14 Heat exchange tubestack (with 22mm header & anode on aft end) Ref. No. Part No. Part Name Qty Remarks Beta30 Tubestack (SINGLE BOLT ENDCAP ONLY) Beta30 Tubestack 20 SPEC (3 BOLT ENDCAP ONLY) Nitrile O ring for tubestack 2 (SINGLE BOLT ENDCAP ONLY) Nitrile O ring for tubestack 20 SPEC 2 (3 BOLT ENDCAP ONLY) mm Gunmetal header & anode (SINGLE BOLT ENDCAP ONLY) mm Gunmetal header less anode (3 BOLT ENDCAP ONLY) 20 SPEC /0 Heat exchange endcap (SINGLE BOLT ENDCAP ONLY) Heat exchange endcap 20 SPEC (3 BOLT ENDCAP ONLY) M8 Phosphur bronze bolt 2 (SINGLE BOLT ENDCAP ONLY) Z Heat exchange endcap bolt 20 SPEC 6 (3 BOLT ENDCAP ONLY) M8 Bonded seal 2 (SINGLE BOLT ENDCAP ONLY) Zinc anode ¼ BSP Heat exchange sea water pump -Johnson Ref. No. Part No. Part Name Qty Remarks Johnson pump impeller Johnson from July 2006 (Note: O ring & lubricant) O ring for Johnson -Part of 00 Johnson from July Johnson pump lip seal Johnson from July Johnson pump screws 6 Johnson from July Johnson pump cover plate Johnson from July Johnson pump shaft Johnson from July

15 Water injection bends non standard Ref. Part No. Part Name Qty Remarks No /0 /2" O/D x 22mm Stainless steel water injection bend (double skin) Not standard /8 O/D Stainless steel water injection bend x 6mm Not standard O/D Stainless steel water injection bend x 22mm Not standard /22 5" Stainless steel high rise water injection bend 2" O/D x22mm (Shown) Optional /22 5" Stainless steel high rise water injection bend 5/8 O/D x22mm Not standard Volvo replacement stainless steel crossover high rise water injection bend 2" O/D x 22mm (Fits Beta30 Pre March 20 only) From June /22 8" Stainless steel high rise water injection bend 2" O/D x22mm Not standard Exhaust gasket 2" (Orange type from May 20) M8 Flat washer M8 Spring washer M8 x 25mm set Corrugated radiator hose 22mm I/D -FROM SEPT'09 (430mm OAL) 0.43m To suit 22mm exhaust Stainless steel hose clip 22-30mm Only required for 2 (2 required for standard high rise system) 6mm exhaust Stainless steel hose clip 7-25mm Only required for 6mm exhaust x 22mm I/D Reducing elbow To suit 6mm exhaust /0 Glass fibre exhaust lagging 3x50mm 5m Not shown

16 Page 4 of 4 DRAWING BD05 WATER SYSTEM FOR HYDRAULIC GEARBOXES (PAGE 4 of 4) Ref No Part Number Part Name Quantity SUPER 5 H/E DC60 OIL COOLER BRACKET M0 FLAT WASHER M0 SPRING WASHER M0 x 50 x.25mm SET OIL COOLER DC60-YDA (INC 06, 07, 08, 09) STAINLESS STEEL HOSE CLIP 45-60mm ENDCAP 22mm STRAIGHT OUTLET STAINLESS STEEL HOSE CLIP 45-60mm ENDCAP 22mm 90 o INLET /2"BSP COPPER WASHER ½ BSP x 3/8 BSP M-M ADAPTOR RUBBER STRIP 3mm T x 25mm W x 80mm L OIL COOLER CLAMP M8 SPRING WASHER M8 x 35mm SET M8 FLAT WASHER SUPER 5 SERIES 3 CYLINDER RAW WATER COOLING PIPE (HYDRAULIC GEARBOX ONLY) PIPE FITTING CLIP STAINLESS STEEL HOSE CLIP 22-30mm STAINLESS STEEL HOSE CLIP 22-30mm 6

17 DRAWING BD05 OIL SYSTEM WITH STANDARD SUMP (PAGE of 2) Ref No Part Number Part Name Quantity SUMP BOLT & WASHER SUPER 5 SERIES, 3 CYLINDER STANDARD SUMP /4x3/8"BSP M-M BLOCK ELBOW SUMP PUMP PIPE 3/8BSP 450mm 90 o -STR /8"BSP SUMP DRAIN PUMP TAP M8 x 50mm SET M8 SPRING WASHER M8 PENNY WASHER SUMP DRAIN PUMP PUMP CLAMP SUPER 5 SERIES OIL FILTER OIL PRESSURE SWITCH /8 BSPTM x /8 BSPF GALV ELBOW DELUXE OIL PRESSURE SENDER 7

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19 DRAWING BD05 OIL SYSTEM WITH SHALLOW SUMP (PAGE 2 of 2) Ref No Part Number Part Name Quantity SUPER 5 SERIES 3 CYLINDER SHALLOW SUMP KIT (INCLUDING 03) SUMP BOLT & WASHER N/A PART OF 05 SERIES 3 CYL SUMP KIT -SEE /4x3/8"BSP M-M BLOCK ELBOW HYD PIPE 3/8BSP 720mm STR-STR /8"BSP SUMP DRAIN PUMP TAP M8 x 50mm SET M8 SPRING WASHER SUMP DRAIN PUMP M8 PENNY WASHER PUMP CLAMP SUPER 5 SERIES OIL FILTER OIL PRESSURE SWITCH /8 BSPTM x /8 BSPF GALV ELBOW DELUXE OIL PRESSURE SENDER Beta30 SHALLOW SUMP GASKET 7 AK/S5/5B3/PS SUPER 5 SERIES 3 CYLINDER SHALLOW SUMP KIT (INCLUDING GASKET & SUMP DRAIN PUMP) 9

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21 DRAWING BD05 FLYWHEEL HOUSING & DRIVEPLATE MECHANICAL GEARBOXES (PAGE of 3) Ref No Part Number Part Name Quantity M8 x 35mm SET M8 SPRING WASHER M8 FLAT WASHER M8 x 25mm SET M8 SPRING WASHER M8 FLAT WASHER LOCATION BOLT, SUPER 5 FLYWHEEL HOUSING 08 N/A N/A B-95 DRIVEPLATE, SAE 6.5 HURTH / TMC M8 FLAT WASHER M8 x 20mm SOCKET CAPHEAD /04 SUPER 5 SERIES FLYWHEEL HOUSING M8 FLAT WASHER M8 SPRING WASHER M8 x 30mm SET M0 x 40 x.25mm SET M0 SPRING WASHER M0 FLAT WASHER M8 x 24mm DOWELL M0 x 25mm x.25mm SOCKET CAP SCREW 6 2

22 Page 2 of 3 (TMC60) DRAWING BD05 MECHANICAL GEARBOXES (PAGE 2 of 3) TMC 60 GEARBOXES Ref No Part Number Part Name Quantity TECHNODRIVE TMC 60 R.5 TECHNODRIVE TMC 60 R TECHNODRIVE TMC 60A R2 DOWNANGLE TECHNODRIVE TMC 60 R TECHNODRIVE TMC 60A R2.45 DOWNANGLE TECHNODRIVE TMC 60 R SPACER 7mm M8 x 25 COUNTERSUNK SET SCREW /0 GEARBOX MORSE CABLE CLAMP TECHNODRIVE TMC60 MORSE BRACKET M0 x 25mm Set M0 SPRING WASHER M0 FLAT WASHER M8 FLAT WASHER M8 x 20mm SET M8 x 25mm SET M8 SPRING WASHER HURTH BORG WARNER ADAPTOR FLEXIBLE COUPLING /0 GEARBOX MORSE CABLE BALL JOINT 22

23 DRAWING BD005 MECHANICAL GEARBOXES (PAGE 2 of 3) NEWAGE PRM 80 / PRM 20 GEARBOXES Ref No Part Number Part Name Quantity M8 x 20mm SET M8 x 25mm SET M8 SPRING WASHER PRM80 / PRM20 BORG WARNER ADAPTOR M8 FLAT WASHER M0 FLAT WASHER M0 SPRING WASHER M0 x 25mm SET NEWAGE PRM 80 D2 NEWAGE PRM 80 D2.5 NEWAGE PRM 20 D NEWAGE PRM 20 D2.5 NEWAGE PRM 20 D /0 GEARBOX MORSE CABLE BALL JOINT /0 GEARBOX MORSE CABLE CLAMP PRM80/20 MORSE CONTROL BRACKET M8 x 20mm SET M8 SPRING WASHER FLEXIBLE COUPLING 23

24 DRAWING BD005 MECHANICAL GEARBOXES (PAGE 2 of 3) TMC 40 GEARBOX Ref No Part Number Part Name Quantity TECHNODRIVE TMC 40 R TECHNODRIVE TMC 40 R HURTH BORG WARNER ADAPTOR M8 SPRING WASHER M8 x 20mm SET M8 x 25mm SET M8 FLAT WASHER M0 FLAT WASHER M0 SPRING WASHER M0 x 25mm Set /0 TMC40 VERTICAL MORSE CONTROL BRACKET /0 GEARBOX MORSE CABLE CLAMP M8 x 6mm SET M8 SPRING WASHER FLEXIBLE COUPLING /0 GEARBOX MORSE CABLE BALL JOINT 24

25 Gearbox TMC 40 Gear control brackets Ref. No. Part No. Part Name Qty Remarks /0 Saddle clamp fitting kit /0 TMC vertical Morse control bracket M8 Nyloc halfnut 2 TMC40 P from April M8 Spring washer 2 TMC40 M to April M8 x 6mm set 2 TMC40 M to April TMC 40 Horizontal Morse control bracket M8 Flat washer 2 25

26 Gearbox PRM 80 & 20 Gear control brackets Ref. No. Part No. Part Name Qty Remarks /0 Saddle clamp fitting kit PRM Morse control bracket M8 x 20mm Countersunk set scew PRM horizontal Morse control bracket M8 Flat washer M8 Spring washer M8 x 6mm set 2 26

27 Gearbox TMC 60 Gear control bracket Ref. No. Part No. Part Name Qty Remarks /0 Saddle clamp fitting kit TMC60 Vertical Morse control bracket Spacer 7mm M8 x 25mm Countersunk set scew 2 27

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29 DRAWING BD05 FLYWHEEL HOUSING & DRIVEPLATE PRM50 GEARBOXES (PAGE 3 of 3) Ref No Part Number Part Name Quantity LOCATION BOLT, SUPER 5 FLYWHEEL HOUSING M8 x 35mm SET M8 SPRING WASHER M8 FLAT WASHER M8 x 25mm SET M8 SPRING WASHER M8 FLAT WASHER PRM50 DS5 DRIVEPLATE SAE M8 FLAT WASHER M8 x 20mm SOCKET CAPHEAD /04 SUPER 5 SERIES FLYWHEEL HOUSING 2 N/A N/A M0 x 25mm x.25mm SOCKET CAP SCREW M8 x 24mm DOWELL M0 FLAT WASHER M0 SPRING WASHER M0 x 40 x.25mm SET M8 FLAT WASHER M8 SPRING WASHER M8 x 30mm SET M8 x 20mm SET M8 x 25mm SET M8 SPRING WASHER M8 FLAT WASHER M0 FLAT WASHER M0 SPRING WASHER M0 x 25mm SET NEWAGE PRM 50 D.5 NEWAGE PRM 50 D2 NEWAGE PRM 50 D ¼ BSP COPPER WASHER ¼ BSP x 3/8 BSP M-M ADAPTOR M8 x 35mm SET M8 SPRING WASHER ¼ BSP x 3/8 BSP M-M 90 o BLOCK ELBOW HYDRAULIC PIPE 3/8 BSP 450mm ST-ST HYDRAULIC PIPE 3/8 BSP 450mm 90-ST FLEXIBLE COUPLING PRM80 / PRM20 BORG WARNER ADAPTOR /0 GEARBOX MORSE CABLE BALL JOINT /0 GEARBOX MORSE CABLE CLAMP PRM 50 MORSE CONTROL BRACKET 29

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31 DRAWING BD05 FUEL SYSTEM (PAGE of 2) Ref No Part Number Part Name Quantity M6 NUT M6 FLAT WASHER M6 SPRING WASHER M6 x 25mm SET SUPER 5 FUEL FILTER BRACKET MINI & SUPER 5 SUMP PUMP BRACKET FUEL FILTER FUEL FILTER ASSEMBLY (COMPLETE WITH HEAD) INCLUDING 09 & 0 09 N/A PART OF FUEL FILTER ASSEMBLY SEE 08 0 N/A PART OF FUEL FILTER ASSEMBLY SEE M8 SPRING WASHER M8 x 20mm SET M8 FLAT WASHER N o 5 STAINLESS HOSE CLIP FUEL HOSE 8mm BORE ISO7840 A 0.27m N o 5 STAINLESS HOSE CLIP N o 5 STAINLESS HOSE CLIP N o 5 STAINLESS HOSE CLIP FUEL HOSE 8mm BORE ISO7840 A 0.30m N o 2 STAINLESS HOSE CLIP FUEL HOSE 5mm BORE ISO7840 A N o 2 STAINLESS HOSE CLIP ¼ BSPT MALE x 3/6 HOSE TAIL M6 FLAT WASHER M6 SPRING WASHER M6 x 30mm SET mm x/4"bspt MALE STUD COUPLING (NOT USA) ¼ BSPT MALE x 5/6 HOSE TAIL (USA ONLY) FUEL CONNECTION BLOCK ¼ BSPT MALE x 5/6 HOSE TAIL N o 5 STAINLESS HOSE CLIP FUEL HOSE 8mm BORE ISO7840 A 0.30m CONDUIT 0.30m N o 5 STAINLESS HOSE CLIP 3

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33 DRAWING BD05 FUEL SYSTEM (PAGE 2 of 2) Ref No Part Number Part Name Quantity M6 NUT M6 SPRING WASHER SUPER 5 SERIES FUEL LIFT PUMP WITH PRIMER GASKET, FUEL LIFT PUMP SUPER 5 FUEL INJECTION PUMP, 3 CYLINDER M6 COPPER WASHER FUEL RETURN SCREW INJECTOR PIPE A, BD05 () INJECTOR PIPE B, BD05 (2) INJECTOR PIPE C, BD05 (3) FUEL CLAMP SCREW, WITH WASHER FUEL CLAMP NO THREAD FUEL CLAMP WITH THREAD NUT, INJECTOR SUPER 5 SERIES COPPER GASKET, FUEL LEAK OFF RAIL FUEL LEAK OFF RAIL, SUPER 5 SERIES 3 CYL INJECTOR SUPER 5, COMPLETE (INC 5, 6) GASKET, INJECTOR SUPER 5 SERIES SEAL, HEAT 4 33

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35 DRAWING BD05 FEET & SPEED CONTROL BRACKETRY Ref No Part Number Part Name Quantity M6 NYLOC M6 SPRING WASHER /0 GEARBOX MORSE CABLE BALL JOINT M6 x 6mm SET M6 FLAT WASHER /0 SUPER 5 EXTENDED SPEED CONTROL LEVER / / SINGLE LEVER CONTROL CABLE 2m SINGLE LEVER CONTROL CABLE 3m SINGLE LEVER CONTROL CABLE 4m SUPER 5 SPEED CONTROL BRACKET M0 SPRING WASHER M0 x 25 x.25mm SET M0 x 25 x.25mm SET M0 SPRING WASHER S/05 SUPER 5 FRONT FOOT (STARBOARD) P/05 SUPER 5 FRONT FOOT (PORT) FLEXIBLE MOUNT TRELLEBORG TYPE P SUPER 5 REAR FOOT (PORT) S SUPER 5 REAR FOOT (STARBOARD) M0 SPRING WASHER M0 x 30mm SET /0 GEARBOX MORSE CABLE CLAMP M0 SPRING WASHER M0 x 25 x.25mm SET M0 SPRING WASHER M0 x 30 SET

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37 DRAWING BD05 ALTERNATOR, FLYWHEEL & AIR INTAKE SYSTEM MECHANICAL GEARBOXES FROM JUNE 2003 ONLY (PAGE of 3) Ref No Part Number Part Name Quantity SUPER 5 SERIES ALTERNATOR ARM PLATE M8 FLAT WASHER M8 NYLOC M6 SPRING WASHER M6 x 6 mm SET M6 x 55 mm BOLT M6 SPRING WASHER SUPER 5 SERIES ALTERNATOR ARM M8 FLAT WASHER M8 x 20mm SET /Q XPZ000CRE DRIVEBELT (65 AMP ALT H/E ONLY) M8 x 30mm BOLT M8 FLAT WASHER 4 N/A PART OF 65 AMP ALTERNATOR SEE 20 5 N/A PART OF 65 AMP ALTERNATOR SEE /0 PULLEY, Z SECTION SPACER SUPER 5-65 AMP SHORT ALTERNATOR SPACER SUPER 5-65 AMP LONG ALTERNATOR SPACER VOLT 65AMP ALTERNATOR M8 PENNY WASHER M8 PENNY WASHER M8 SPRING WASHER M8 x 25mm SET M8 FLAT WASHER M8 SPRING WASHER M8 NUT SUPER 5 SERIES LABEL PLATE /4 SUPER 5 SERIES FLYWHEEL BACKPLATE BOLT, FLYWHEEL BACKPLATE /3 SUPER 5 SERIES, 3 CYLINDER FLYWHEEL BOLT, FLYWHEEL SUPER 5 SERIES M6 SPRING WASHER M6 FLAT WASHER M6 x 30mm SET M6 x 30mm SET M6 x 50mm SET M6 x 70mm SET BD05 INLET MANIFOLD (REAR MOUNT FILTER) HOSE CLIP AIR FILTER ASSEMBLY (INC 39 & 4) N/A AIR FILTER ASSY (PLASTIC, FROM MARCH 20) AIR FILTER ELEMENT (TO MARCH 20) 4 AIR FILTER ELEMENT (FOR PLASTIC FILTER FROM MARCH 20) 37

38 Page 2 of 3 TO JUNE 2003 ONLY FOR MECHANICAL GEARBOXES 38

39 DRAWING BD05 ALTERNATOR, FLYWHEEL & AIR INTAKE SYSTEM HYDRAULIC GEARBOXES ALSO SUITS MECHANICAL GEARBOXES TO JUNE 2003 (PAGE 2 of 3) Ref No Part Number Part Name Quantity SUPER 5 SERIES ALTERNATOR ARM PLATE M8 FLAT WASHER M8 NYLOC M6 SPRING WASHER M6 x 6 mm SET M6 x 55 mm BOLT M6 SPRING WASHER SUPER 5 SERIES ALTERNATOR ARM M8 FLAT WASHER M8 x 20mm SET /Q XPZ000CRE DRIVEBELT (65 AMP ALT H/E ONLY) M8 x 30mm BOLT M8 FLAT WASHER 4 N/A PART OF 65 AMP ALTERNATOR SEE 20 5 N/A PART OF 65 AMP ALTERNATOR SEE /0 PULLEY, Z SECTION SPACER SUPER 5-65 AMP SHORT ALTERNATOR SPACER SUPER 5-65 AMP LONG ALTERNATOR SPACER VOLT 65AMP ALTERNATOR M8 PENNY WASHER M8 PENNY WASHER M8 SPRING WASHER M8 x 25mm SET M8 FLAT WASHER M8 SPRING WASHER M8 NUT SUPER 5 SERIES LABEL PLATE /4 SUPER 5 SERIES FLYWHEEL BACKPLATE BOLT, FLYWHEEL BACKPLATE /3 SUPER 5 SERIES, 3 CYLINDER FLYWHEEL BOLT, FLYWHEEL SUPER 5 SERIES SUPER 5 AIR INTAKE ADAPTOR (TO DEC200 ONLY) AIR FILTER RUBBER GROMMET HOSE CLIP AIR FILTER ASSEMBLY (INC 34, 35, 37 & 38) (TO DEC200) N/A AIR FILTER ASSEMBLY (INC 34, 35, 37 & 38) (FROM DEC200) AIR FILTER ELEMENT (TO DEC200) AIR FILTER ELEMENT (FROM DEC200) 38 N/A AIR FILTER ASSEMBLY COVER SEE 36 N/A 39

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41 DRAWING BD05 ALTERNATOR, FLYWHEEL & AIR INTAKE SYSTEM 40 AMP BEFORE SEPTEMBER 200 (PAGE 3 of 3) Ref No Part Number Part Name Quantity M8 x 25mm SET M8 SPRING WASHER M8 PENNY WASHER M0 x.25 x 00mm BOLT /0 DRIVEBELT, SUPER 5 40 AMP ALTERNATOR M0 FLAT WASHER SUPER 5 SERIES 40 AMP ALTERNATOR M0 FLAT WASHER M0 SPRING WASHER M0 NUT SUPER 5 SERIES LABEL PLATE /4 SUPER 5 SERIES FLYWHEEL BACKPLATE BOLT, FYLWHEEL SUPER 5 SERIES /3 SUPER 5 SERIES, 3 CYLINDER FLYWHEEL BOLT, FLYWHEEL BACKPLATE SUPER 5 AIR INTAKE ADAPTOR (TO DEC200 ONLY) AIR FILTER RUBBER GROMMET HOSE CLIP AIR FILTER ASSEMBLY (INC 34, 35, 37 & 38) (TO DEC200) N/A AIR FILTER ASSEMBLY (INC 34, 35, 37 & 38) (FROM DEC200) AIR FILTER ELEMENT (TO DEC200) AIR FILTER ELEMENT (FROM DEC200) M6 x 55mm BOLT M6 SPRING WASHER M6 x 6mm SET M6 SPRING WASHER 4

42 Drawing

43 DRAWING BD05 00 AMP ALTERNATOR, 6K DRIVE SYSTEM & BETA CONTROLLER Ref No Part Number Part Name Quantity AMP 2 VOLT ALTERNATOR INTERNAL FAN (SINGLE BOLT MANIFOLD ONLY) 0 20AMP 2 VOLT ALTERNATOR EXTERNAL FAN (3 BOLT MANIFOLD ONLY) *DOES NOT SUIT BETA CONTROLLER* M8 Nut M8 SPRING WASHER M8 Flat washer M8 PENNY WASHER 2 06 N/A PART OF M8 x 35 SET PULLEY ISKRA 80mm Dia 09 N/A PART OF N/A PART OF N/A PART OF /8 UNC x 4 /2" SOCKET CAP SCREW ELECTROLUX SPACER (WITH 0.5 DIA HOLE) S5 H/E 00A ALT ARM BRACKET /0 SPACER BUTTON ISKRA ADJUSTING ARM (CURVED) M8 Flat washer M8 SPRING WASHER M8 x 25mm SET M6 SPRING WASHER M6 x 55 mm BOLT M6 x 6 mm SET M6 SPRING WASHER M0 FLAT WASHER M0 x 25 x.25mm SET S5 H/E 00A ALT DRIVE PULLEY 6K 30DIA M6 x 20 SET M6 SPRING WASHER M6 FLAT WASHER S5 H/E 00A ALT WATER PUMP PULLEY 6K 98DIA DRIVEBELT SUPER 5-00 AMP ALTERNATOR /05 SUPER 5 SERIES ENGINE WIRING HARNESS BLADE FUSE BETA CONTROLLER HARNESS A BRUSH BOX (FOR ONLY) BETA CONTROLLER (FOR ONLY) 00A INTERNAL FAN ALTERNATOR KIT (MAY REQUIRE ITEM 22 PAGE /22 AK/S5H/00A/00 IF ENGINE HAS JABSCO SEA WATER PUMP) 37 (SUITS SINGLE BOLT MANIFOLD ONLY) AK/S5H/00A/E0 20A EXTERNAL FAN ALTERNATOR KIT (SUITS 3 BOLT 20 SPEC MANIFOLD ONLY) 43

44 Wiring harness & switches Ref. Part No. Part Name Qty Remarks No /05 Super5 Series engine harness Includes fuse Engine harness fuse (blade type) Oil pressure switch (not 2C panel) Water temperature switch (not 2C panel) Std from March Water temperature switch / sender 95 0 C (Not 2C panel) /8BSP Std before March /8BSPT Male x/8bsp Female galvanised adaptor for /0 metre extension harness Not shown /02 2 metre extension harness Not shown /03 3 metre extension harness Not shown /04 4 metre extension harness Not shown /05 5 metre extension harness Not shown /06 6 metre extension harness Not shown /08 8 metre extension harness Not shown /0 0 metre extension harness Not shown /5 5 metre extension harness Not shown Relay (for extension harnesses) Not shown Required if temp sender being fitted into 3/8BSP thread

45 Simple 2A panel LAMP type from May Ref. Part No. Part Name Qty Remarks No. 00 AK/2AS/KS0 Simple panel with 3m loom (complete) Kubota keyswitch suits small key To August /0 Kubota keyswitch suit large key From August Kubota keys PAIR (SMALL) To August /0 Kubota keys PAIR (LARGE) From August Panel stop button Red 2V warning lamp & retaining clip Green 2V power on lamp & retaining clip 070 N/A Panel blank 2A LAMP TYPE Check availability Way plug to suit male type spade Not shown Large shroud for way plug Not shown Male spade for way plug Not shown Alarm board with buzzer Not shown 20 45

46 2AB panel LAMP type from May Ref. Part No. Part Name Qty Remarks No. 00 AK/2ABD/KS02 2AB panel with 3m loom (Complete) Panel stop button RPM tacho & hourmeter (VDO) From March 2002, Viewline Jan Kubota keyswitch suits small key To August /0 Kubota keyswitch suit large key From August Kubota keys PAIR (SMALL) To August /0 Kubota keys PAIR (LARGE) From August Red 2V warning lamp & retaining clip Green 2V power on lamp & retaining clip 080 N/A Panel blank 2AB (DOMESTIC) Check availability Way plug to suit male type spade Not shown Large shroud for way plug Not shown Male spade for way plug Not shown Alarm board with buzzer Not shown V 28Ra 40Amp relay Not shown 40 46

47 2AB V panel LAMP type from May Ref. Part No. Part Name Qty Remarks No. 00 AK/2ABV/KS0 2AB V panel with 3m loom (complete) Kubota keyswitch suits small key To July /0 Kubota keyswitch suit large key From July Kubota keys PAIR (SMALL) To July /0 Kubota keys PAIR (LARGE) From July Red 2V warning lamp & retaining clip Green 2V power on lamp & retaining clip Panel stop button RPM tacho & hourmeter (VDO) From March 2002, Viewline Jan N/A Panel blank 2ABV Check availability Way plug to suit male type spade Not shown Large shroud for way plug Not shown Male spade for way plug Not shown Alarm board with buzzer Not shown 30 47

48 2AB V W pushbutton control panel LAMP type from May Ref. Part No. Part Name Qty Remarks No. 00 AK/2ABVW/KS0 2AB V W panel with 3m loom (complete) Panel stop / start / heat button Red 2V warning lamp & retaining clip Green 2V power on lamp & retaining clip RPM tacho & hourmeter (VDO) From March 2002, Viewline Jan N/A Panel blank 2ABVW Check availability Way plug to suit male type spade Not shown Large shroud for way plug Not shown Male spade for way plug Not shown Alarm board with buzzer Not shown V 28Ra 40Amp relay 2 Not shown Pektron diode Not shown Diode bridge Not shown 48

49 SFIA 2B panel LAMP type from May Ref. No. Part No. Part Name Qty Remarks 00 AK/2BT/KS02 SFIA 2B Panel with temperature gauge With Murphy temp From May 2005 (complete) gauge Kubota keyswitch suits small key To July /0 Kubota keyswitch suit large key From July Kubota keys PAIR (SMALL) To July /0 Kubota keys PAIR (LARGE) From July Red 2V warning lamp & retaining clip Green 2V power on lamp & retaining clip Panel stop button RPM tacho & hourmeter (VDO) From March 2002, Viewline Jan Murphy water temperature gauge (Murphy not shown) 090 N/A Panel blank 2B Check availability Alarm board with buzzer Not shown Way plug to suit male type spade Not shown Large shroud for way plug Not shown Male spade for way plug Not shown 40 49

50 Murphy deluxe 2C panel & senders Domestic 5 Lamp from May Ref. Part No. Part Name Qty Remarks No. 00 AK/2CD/KS0 Murphy 2C deluxe panel Domestic 5 Lamp (Complete, less 3m interconnection cable 60) Panel stop button Kubota keyswitch suits small key To July /0 Kubota keyswitch suit large key From July Kubota keys PAIR (SMALL) To July /0 Kubota keys PAIR (LARGE) From July Red 2V warning lamp & retaining clip Green 2V power on lamp & retaining clip 070 N/A Murphy deluxe panel blank (Domestic 5 Lamp) Check availability RPM tacho & hourmeter (VDO) From March 2002, Viewline Jan Murphy oil pressure gauge Murphy water temperature gauge Murphy voltmeter gauge /8 BSP MxF elbow Murphy pressure sender Water temperature sender adaptor Murphy temperature sender /03 3m extension harness Not shown Way plug to suit male type spade Not shown Male spade for way plug Not shown

51 Panel gauges & senders Ref. No. Part No. Part Name Qty Remarks RPM tacho & hourmeter To March RPM tacho & hourmeter (VDO) From March 2002, Viewline Jan Oil pressure gauge VDO Viewline Not shown Oil pressure gauge -Datcon Water temperature gauge VDO Viewline Not shown Water temperature gauge Datcon Not shown Voltmeter gauge VDO Viewline Not shown Voltmeter gauge Datcon Hourmeter gauge Datcon gauge bulb 2V /8 BSP MxF elbow Bar switch / sender Water temperature switch / sender 95C /8BSPTM x/8bspf adaptor Bulb, red for 2V VDO Oceanline tacho Not shown Datcon tacho bulb 2V Not shown Pin connector for Viewline gauges Not shown comes with gauge

52 Various electrical & panel parts and components Ref. No. Part No. Part Name Qty Remarks Large shroud for way plug On panel connection Male spade for way plug On panel connection Way plug to suit male type spade On panel connection Small shroud for way socket On engine harness Female spade for way socket On engine harness Way socket to suit female type spade On engine harness Plastic clear fuse cover On engine harness Fuse, blade type 40 Amp On engine harness Fuse holder, blade type for 40 Amp On engine harness V 33Ra 70Amp relay For extended looms V 28Ra 40Amp relay On rear of panel /0 2V heavy duty relay For insulated earth Kubota alternator 3 pin coupler For 3 pin Denso alt Kubota keys PAIR, SMALL Standard to Mid Murphy deluxe panel single key 2 Deluxe to May V buzzer 2B to May Panel diode pack 2ABV to May Alarm board with buzzer Std from May /0 Kubota keys PAIR, LARGE From Mid Water temperature switch 096C 3/8BSP Genset standard Oil pressure switch 98kPa /8BSP Genset standard Pektron diode Push button panels Diode bridge Push button panels Core panel cable /m Not shown 52

53 Expansion water bottle & spare parts list all engines Ref. Part No. Part Name Qty Remarks No. 00 AK/SML/EXP/00 Expansion tank kit, complete (This kit consists of all items listed individually below) /8BSPT-3/4" Hose connector Stainless steel hose clip 22-30mm /4" Bore water hose.5m Stainless steel hose clip 22-30mm Expansion tank Expansion tank mounting bracket Expansion tank lid No 22 Stainless steel hose clip Hose cap blanking bung Expansion tank holding band 53

54 Standard fitting of calorifier connections / hot water take off Super Mini Series-Heat exchanger cooled engine from December 200 Hot water to calorifier tank Beta Marine Limited Davy Way, Waterwells, Quedgeley, Gloucester, GL2 2AD, U.K. Tel: +44 (0) Fax: +44 (0) sales@betamarine.co.uk. Remove /8 BSP bung from cylinder head, behind last injector at rear starboard side of engine. 2. Fit /8 BSP Male swivel adaptor with the supplied copper washer. Into this, fit the elbow and 5/8 hose connector. Cool water from calorifier tank 3. Remove bung from underside of heat exchanger tank with 8mm hex key. 4. Fit 3/8 BSP Male x Female elbow 5. Fit 3/8 BSP x 5/8 hose connector Note: All fittings to be sealed with PTFE tape or pipe sealant to prevent water leaks when engine is at operating temperature and pressure. Part Numbers: COMPLETE KIT: AK/HE/CAL/003 54

55 Installation Kits Ref. No. Part No. Part Name Qty Remarks 00 AK/SML/HE/6e/00 WATER INLET KIT -BALL VALVE FROM MAR04 3/4" ID AK/SML/HE/6e/0S WATER INLET KIT -SPECIAL CLEAR PLASTIC TYPE 3/4" NOT SHOWN 020 AK/SML/HE/6b/00 2" WATER COOLED EXHAUST KIT 030 AK/SML/HE/6c/00 2" PLASTIC WATERLOCK (& 4 OFF HOSE CLIPS) ANTI-SYPHON WITH VENT 050 AK/SML/6g/00 FLEXIBLE FUEL PIPES 24" OAL ISO AK/SML/6k/00 FUEL DELIVERY KIT AK/SML/6k/00 FUEL LEAK OFF KIT 070 FUEL / WATER SEPARATOR HEAT EXCHANGER COOLED AK/SML/6l/H0 NOT SHOWN (8mm HOSE TAILS) FUEL / WATER SEPARATOR KEEL COOLED (8mm AK/SML/6l/00 COMPRESSION) 080 AK/6H/HE/00 ELECTRIC FUEL LIFT PUMP (HEAT EXCHANGER COOLED 8mm HOSE TAILS) AK/6H/KC/00 ELECTRIC FUEL LIFT PUMP (KEEL COOLED 8mm COMPRESSION) 090 AK/SML/3h/00 REMOTE OIL FILTER BULKHEAD MOUNT -MINI & 05 SERIES 00 AK/SML/5a/002 SINGLE LEVER CONTROL /0 SINGLE LEVER CONTROL CABLE 3m BATTERY LEADS m, 25mm BLACK & RED -UP TO Beta60 ONLY 55

56 Short Voyage Spares Kits Ref. No. Part No. Part Name Qty Remarks 00 AK/S5H/8/J65 SHORT VOYAGE SPARES -S5 H/E 65A STD -JOHNSON 6 VANE PLEASE NOTE: THERE ARE TOO MANY COMBINATIONS OF SPARES KIT TO LIST, PLEASE ADVISE BETA MARINE OF YOUR ENGINES WOC (K) NUMBER OR SERIAL NUMBER AND WE SHALL ADVISE. PRICE OF THIS KIT WILL BE THE SAME AS ILLUSTRATED ABOVE. 56

57 Beta Marine Limited Davy Way, Waterwells, Quedgeley, Gloucester, GL2 2AD, U.K. Tel: +44 (0) Fax: +44 (0) Cleaning the heat exchanger tube stack and replacing wasting zinc anode on 20 Super Mini & Super5 Series engines. The wasting zinc anode should be replaced every year. This can be more frequent depending on the environment the vessel is in. The anode is attached to the bolt inserted in the rear end cap of the heat exchanger. See fig.. 2. Using a 9/6 spanner, unscrew the bolt and replace the complete unit with a new one. 3. Check for leaks. 4. It is possible for fine sea weed and other debris to get past the inlet filter and into the tube stack. This requires removal of the tube stack for cleaning. 5. Drain off coolant into a bucket. 6. Unscrew the 6 end cap retaining bolts using a 5mm Hex Key (three each end of the tube stack). Remove the 'O' rings and slide out the tube stack. Clean tube stack and end caps. 7. Re-assemble using new 'O' rings, Beta Marine part number Do not over tighten end cap bolts and make sure the tube stack is the right way round -see aligning Fig Wasting anode marks Fig 2. This is to ensure sea water flows correctly through the tubestack and not straight out of the exhaust, allowing sea water to flow from the lower twenty tubes to the front endcap where it then returns through the upper twenty tubes, past the wasting anode and into the exhaust system. 8. Re-fill engine with water/anti-freeze solution and run engine up to temperature to check for leaks. Fig 2 Aligning marks Part numbers: 2 OFF O RING HEAT EXCHANGER TUBESTACK OFF ZINC WASTING ANODE 6 OFF Z M6 x 6mm SOCKET CAP SCREW 57

58 SPARES & REPLACEMENT PARTS These items are available from Beta Marine Limited Davy Way Waterwells Quedgeley Gloucester GL2 2AD, UK Telephone: Int. Tel: Fax: Internet: Spares 58