LAZER E-SERIES Model No. LZE730GKA524B2 Serial No and Up Picture below may not reflect actual product.

Transcription

1 LAZER E-SERIES Model No. LZE730GKA524B2 Serial No and Up Picture below may not reflect actual product. Part No Rev. A

2 Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1,6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustration and in parts lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. List of Abbreviations AR: as required ASM: assembly BBC: blade brake control BHTF: button head thread forming CARR: carriage CCW: counter clockwise CW: clockwise DEG: degrees DPA: Dual Point Adjustment ECM: electronic control module EXT: external FH: flat head GA: gauge HD: heavy-duty HF: hex flange HH: hex head HHF: hex head flange HHFTF: hex head flange thread forming HJ: hex jam HLH: hex lag head HOC: height-of-cut HP: high pressure HSBH: hex socket button head HSFH: hex socket flat head HSH: hex socket head HWH: hex washer head HWHTF: hex washer head thread forming HYD: hydraulic LH: left hand LP: low pressure LPG: Liquefied Petroleum Gas NI: nylon insert NPTF: national pipe thread fine PFH: phillips flat head PPH: phillips pan head PPHTF: phillips pan head thread forming PRH: phillips round head PTH: phillips truss head PTO: power-take-off RH: right hand ROPS: roll-over protection system RRB: rear roller brush SFH: slotted fillister head SHH: slotted hex head SHWH: slotted hex washer head SPH: slotted pan head SQH: square head SRH: slotted round head STD: standard TAP: self tapping TTH: torx truss head Touch Up Paint Exmark black touch up spray paint gloss black. Exmark red touch up paint (spray paint P/N oz liquid bottle P/N ) Exmark Mfg. Co., Inc. Industrial Park Box 808 Beatrice, NE Contact us at Printed in the USA. All Rights Reserved

3 If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE Guaranteed!! (Some restrictions apply. See your participating Exmark Dealer for details.) Contents Complete Deck Assembly Deck Assembly Deck W/Decals Assembly No Deck Idler Assembly No Main Frame Assembly Roll-Over Protection System Assembly No Caster Wheel and Fork Assembly Motion Control Assembly Controls Assembly Deck Lift Assembly Height-of-Cut Assembly No Rear Wheel and Park Brake Assembly Seat Mount Assembly Suspension Platform Assembly Suspension Platform Assembly (cont.) Seat W/Tracks Assembly No Fuel Tank Mounting Assembly Fuel Tank Assembly No Engine Assembly Hydraulic Assembly LH Hydro Assembly No RH Hydro Assembly No Pump Idler Assembly No Electrical Assembly

4 Complete Deck Assembly A 4 U2

5 Complete Deck Assembly (continued) ASM,524 Deck Complete A

6 Deck Assembly A 6 U2B1

7 ASM,Deck W/ Decals Roller-Anti-Scalp Washer-Spring Disc 3/ Spring-Extension Axle, Roller Blade, Solid Blade, Low Lift Blade, Mulching Blade-Notched Blade-Extreme 2, 18.00" Idler-Pulley, Flat Idler-Pulley, Flat Bushing, Idler Deck Idler ASM Belt,V-B X " Nut-Nyloc 3/8-16 Flg Cover-Belt, RH Cover-Belt, LH Wireform-Cover ASM,Discharge Chute 16: Chute, Discharge 16: Bracket,Discharge Chute Deck Assembly (continued) 16: Bolt-Carriage 3/8-16 X 1 16: Nut-Nyloc 3/8-16 Flg Baffle-Dogleg, Lz-Vt Screw-HH 3/8-16 X 3 3/4 Gr Bolt-Carriage 3/8-16 X Bolt-Carriage 3/8-16 X 1 1/ Bolt-Carriage 3/8-16 X 2 1/ Kit, Anti-Scalp Roller ASM-Cutter Hsg With Bearings 23: Bearing-Ball 23: Spacer-Bearing ASM-Spindle And Seal Guard,Bearing Top Bushing, Splined Screw-Sems 1/2-20 X Nut-Hex Sheave,Blade Drive Decal, Washer-Spring Disc 3/4 Requires installation of mulch kit for proper mulching. See your Exmark dealer for details A

8 Deck W/Decals Assembly No A 8 U2A8

9 Deck W/Decals Assembly No (continued) Decal-Danger Thrown Objects Decal-Roller, Anti-Scalp Decal-Missing, Cover Decal-Bolt Torque Decal-Belt Routing Nut-Nyloc 3/8-16 Flg Bushing, Idler Bolt-Carriage 3/8-16 X 2 1/ A

10 Deck Idler Assembly No A 10 U2A9

11 Deck Idler Assembly No (continued) Spacer Guard-Top Bearing-Spherical Seal-Double Lip Seal-Single Lip Idler-Pulley, Flanged O-Ring Pin-Spring, Anchor Nut-Nyloc 3/8-16 Flg Screw-Shoulder 3/8-16 X Screw-HH 3/8-16 X 1 1/ Ring-Retaining Zerk-1/4-28 Str A

12 Main Frame Assembly A 12 A2

13 Main Frame Assembly (continued) Mainframe ASM 1: Decal-Danger 1: Decal-Warning, Hot Surface 1: Decal-Hazard, Pinched Finger 1: Decal-Spark Arrester Plate,Rear Guard ROPS ASM Plug 7 2 Front Caster And Fork ASM LH Bumper ASM 9: Decal-Warning, Hot Surface Bumper-RH Nut-Nyloc 3/8-16 Flg Bolt-Carriage 3/8-16 X Bolt-Carriage 3/8-16 X 3/ RH Motion Control Cover ASM 14: Decal-Control, Motion 14: Flap-Rubber LH Motion Control Cover ASM 15: Decal-Control, Motion 15: Flap-Rubber Guard-Muffler Decal-Exmark Logo Screw-HWH 1/4-20 X Decal-E-Series Strap Decal-Exmark Logo Guard-Belt Nut-Push 3/ Bolt-Carriage 3/8-16 X 1 1/ Decal-Fuel Fill, Ce Cup-Bearing Tapered Roller Bumper Nut-Nyloc 1/4-20 Flg Decal-Patent Ttco.Com Weight-Toe Board Screw-HH 1/4-20 X 1 3/ Washer-1/4 Sae Not serviced separately A

14 Roll-Over Protection System Assembly No A 14 A2A1

15 Roll-Over Protection System Assembly No (continued) Spacer Upper ROPS ASM 4: Decal-Warning, Folding ROPS Bumper-ROPS Pin-Spring Nut-Lock 1/ Bolt-Carriage 1/2-13 X 3 1/ Screw-HH Washer, Spring Disc 1/ Bumper-Push-In, Rubber Spacer A

16 Caster Wheel and Fork Assembly A 16 A2A2

17 Caster Wheel and Fork Assembly (continued) Cone-Bearing Tapered Roller Seal-Grease Weld, Fork Washer-Spring Disc Wheel & Tire ASM 5: Guard-Seal 5:2 1 Wheel And Tire ASM 5:2: Bearing-Cone Tapered Roller 5:2: Seal-Double Lip 5:2: Spacer-Nut 5:2: Axle ASM-Caster 5:2:5 1 Wheel And Tire ASM 5:2:5: Bearing-Cup 5: Screw-HH 1/2-13 X 8 5: Nut-Nyloc 1/ Cap-Grease Nut-Nyloc 3/4-10 Not serviced separately Use Pro-Lock, Nut Type (P/N ,.5ml tube) on threads A

18 Motion Control Assembly A 18 H2

19 Motion Control Assembly (continued) RH Motion Control And Bushing ASM 1: Bushing-Flange LH Motion Control And Bushing ASM 2: Bushing-Flange Screw-HH, Thread Locking Arm-Control, Pump Screw-HH Washer-Spring Damper-Control, Motion Nut-Flange, NI Bolt-CARR Hub-Threaded Screw-HH Lever-Control Motion, RH Lever-Control Motion, LH RH Steering Handle ASM 14: Grip-Control, Lever LH Steering Handle ASM 15: Grip-Control, Lever Nut-Flange, NI Screw-HH Spring-Leaf Pump Linkage Rear ASM 19: Nut-Hex 19: Spring-Compression 19: Balljoint-LH 19: Balljoint-RH Washer-Spring Washer-Flat Nut-HF Washer-Flat Nut-Jam Screw-HHF Use Pro-Lock, Nut Type (P/N ,.5ml tube) on threads A

20 Controls Assembly A 20 I2

21 Controls Assembly (continued) Console,Panel W/Decal 1: Decal-Control Panel Non-Efi 1: Decal-Fuses ASM, Choke Cable ASM,Throttle Cable Bolt-Carriage #10-24 X 1/ Nut-Nyloc # Screw-Machine 1/4-20 X 3/ Console,RH As ASM 7: Nut-Retainer-Panel 1/ Console, LH As Clamp-Harness Plug,Plastic A

22 Deck Lift Assembly A 22 M2

23 Deck Lift Assembly (continued) Deck Strut ASM 1: Bushing-Suspension, Rubber 1: Spacer Panhard Rod ASM 2: Bushing-Suspension, Rubber 2: Spacer Washer-Thrust Nut-Lock Screw-HH Screw-HH Screw-CARR Support-Cross Shaft, Rear Bearing Bearing-Cross Shaft, Rear Screw-CARR Nut-Flange, NI Support-Cross Shaft, Bearing Bearing-Cross Shaft, Front Bolt-CARR Screw-Shoulder, HHF HOC ASM Screw-HH Nut-Lock, NI Bolt-CARR Decklift-Front Deck Lift Chain ASM 21: Chain-Lift, Deck 21: Screw-HH 21: Nut-HF Bolt-TAP Nut-HF Yoke-Adjust, Deck Screw-HH Nut-Jam Lift-Deck, Rear Screw-Shoulder, HHF Link-Lift, Deck Extension Spring ASM Pin-HOC Lever-Foot Washer-Flat Bolt-Shoulder Screw-CARR A

24 Height-of-Cut Assembly No A 24 M2A7

25 Height-of-Cut Assembly No (continued) Bolt-Shoulder Grommet Nut-Flange, NI Spring-Extension Rod-Lock, Transport Pawl-Transport, HOC HOC Plate ASM 7: Decal-HOC Grip-Lever A

26 Rear Wheel and Park Brake Assembly A 26 D2

27 Rear Wheel and Park Brake Assembly (continued) Bracket-Mount Brake Lever ASM W/ Grip 2: Bushing-Flanged 2: Grip-Lever Bolt-Carriage 5/16-18 X Nut-Nyloc 5/16-18 Flg Handle-Pivot, Brake Screw-HH 3/8-16 X 2 1/ Nut-Nyloc 3/8-16 Flg Wheel Hub ASM 8: Stud-Wheel Wheel And Tire ASM 9: ASM, Rim 9: Tire-Drive, 23X : Stem-Valve Caliper-Brake Caliper-Brake, RH Nut-Lug 1/ Plate-Mount, Brake Screw-HH 3/8-16 X 1 1/4 Patch Lock Mount-Bellcrank, LH Mount-Bellcrank, RH Decal-Torque, Wheel Hub Lug Bellcrank Bushing-Igus Arm-Inner, LH Arm-Inner, RH Locknut Washer-3/8 Sae Mount-Pivot, LH Mount-Pivot, RH Screw-HWH 5/16-18 X 3/4 Tf Bushing-Flanged Shaft-Cross Washer-Flat Screw Bracket-L Linkage-Mid Yoke-Offset Spring-Compression Nut-Jam 5/ Pin-Clevis 5/16 X 1 49/ Washer-5/16 Sae Pin-Cotter, Locking Front Linkage ASM 39: End-Tie Rod, RH 39: Nut-Jam 3/ Pin-Cotter, Locking Nut-Nyloc 3/ ASM-Rear Linkage 42: Yoke 42: Linkage, Rear 42: Nut-Jam 1/ E-Ring Screw-HH 3/8-16 X Nut-Nyloc 3/ Spacer Pin-Clevis, Spring A

28 Seat Mount Assembly A 28 G2

29 Seat Mount Assembly (continued) Panel-Front, Seat Mount Screw-CARR Nut-Flange, NI Screw A

30 Suspension Platform Assembly A 30 Y2

31 Suspension Platform Assembly (continued) Plate-Mount, Shock Mount-Lower Bracket-Bearing Housing-Bearing, Flange Bearing Arm-Trailing Subframe ASM 7: Decal-Danger 7: Decal-Brake, Parking 7: Bushing-Flange Bracket-Mounting 8: Decal-Adjustment, Ride 8: Decal-Lock, Cam Bolt-Carriage 1/2-13 X 2 1/ Spacer-Aluminum Nut-Lock 1/ Spacer Bolt-Shoulder Shock/Spring ASM Cam Lock ASM 16: Cap-Lock 16: Nut-Hex Nyloc 5/ Plate-Stop Knob-Front Shock-Spring Isolator-Seat Bolt-Carriage 5/16-18 X 7/ Nut-Nyloc 5/16-18 Flg Plate-Support, Iso Seat Nut-Nyloc 3/8-16 Flg Plate-Frame, Seat Screw-Shoulder Seat-Exmark Standard Rod-Prop LH Plate ASM (W/Studs) Bolt-Carriage 3/8-16 X Screw-HH 5/16-18 X 3/ Bearing-Needle Bumper-Rubber Floorpan Bolt-Carriage 5/16-18 X 3/4 Short Neck Plate-Latch,Seat Washer-5/16 Sae Spring-Compression Bolt-Carriage 5/16-18 X 1 1/ Screw-HH 1/2-13 X Washer-Flat Screw-HH 5/16-18 X 1 W/Patch Bumper Washer Cover-Hose Tie-Cable 5 1/2 (Small) Tread-Grip Cover-Shock Decal-Service Aid Washer RH Plate ASM (W/Studs) Bolt-Carriage 5/16-18 X 1 Sp A

32 Suspension Platform Assembly (cont.) A 32 Y3

33 Floor Mat Plug-Plastic Suspension Platform Assembly (cont.) (continued) Pad-Rubber Decal-Lazer Logo A

34 Seat W/Tracks Assembly No A 34 Y2B2

35 Seat W/Tracks Assembly No (continued) Seat Track Set Kit-Arm Rest Set Kit-Arm Rest Pads Seat Belt Kit Seat Cushion Cover Seat Back Cover Switch A

36 Fuel Tank Mounting Assembly A 36 E2

37 Fuel Tank Mounting Assembly (continued) Fuel Tank ASM Nut-Jam Bumper-Rubber (W/ Stud) Hose-Fuel Fitting-Straight Hose-Fuel A

38 Fuel Tank Assembly No A 38 E2A6

39 Fuel Tank Assembly No (continued) Bushing Fuel Line Kit (With Grommet) 3: Bushing Fitting-90 Elbow Cap-Fuel, Ratcheting Valve-Fuel Hose-Fuel Clamp-Hose Sender-Fuel 9: Gasket-Sender, Fuel Washer-Lock Screw-Pan A

40 Engine Assembly A 40 O2

41 1 1 Engine-Kawasaki, Fx730V-S16-R Washer-Spring Disc 5/ Washer-Clutch Washer-Spring Disc 7/ Key-Machine 1/4 X 1/4 X Nut-Nyloc 3/8-16 Flg Muffler Sheave-Pump, Drive Asm-Hose Oil Drain W/Plug 9: Plug-W/O-Ring 9:1: O-Ring Clutch Kit Bracket-Muffler Engine Assembly (continued) Clutch-Anchor Screw-HH 3/8-16 X 1 1/ Screw-HH M X 20Mm Screw-HH 7/16-20 X 1 1/2 W/Loctite Bolt-Carriage 3/8-16 X Nut-U Screw-HH Flg 5/16-18 X 3/ Clamp-Hose Clamp-Hose Hose-Fuel Line 15" Washer-Spring Disc 3/ Washer Screw-HHF Not serviced separately Use a Teflon Pipe Sealant or equivalent on threads. Use Pro-Lock, Nut Type (P/N ,.5ml tube) on threads. Obtain parts from A

42 Hydraulic Assembly A 42 C2

43 Hydraulic Assembly (continued) Pump Idler ASM Nut-Nyloc 3/8-16 Flg LH Hydro ASM (12Cc No Fan) Belt-V Spring-Extension Cradle-Hydro Bolt-Carriage Shoulder 3/8-16 X 3 1/ Screw-CARR Nut-Lock 1/ Screw-HH 1/2-13 X 1 1/ RH Hydro ASM (12Cc No Fan) Bottle-Oil, 32Oz Hydraulic Filter-Hydro Bottle,Oil 1 Gallon Hydraulic Kit,Hydro Service 99: Bottle-Oil, 32Oz Hydraulic 99: Belt-V 99: Filter-Hydro Not illustrated A

44 LH Hydro Assembly No A 44 C2A4

45 LH Hydro Assembly No (continued) Cover-Shaft, Hydro Pulley Kit Handle-Bypass Valve, Hydro Dipstick-Hydro W/Gasket Gasket-Dipstick, Hydro Swash Block Kit Pump Seal Kit Motor Seal Kit Tube Seal Kit Output Shaft Seal Kit Nose Cup-Uht Key-Woodruff Housing-LH Motor-Hydraulic LH 240Cc Magnetic Plugs Service Kit Check Valve ASM Plug-Check (W/O-Ring) O-Ring O-Ring-Check Valve Screw HH Screw-HSH Hydraulic Tube Kit Seal-Fan Drive Puller-Pulley Uht Flow Test Kit Not illustrated A

46 RH Hydro Assembly No A 46 C2A5

47 RH Hydro Assembly No (continued) Mount-Shoe, Horse Cover-Shaft, Hydro Pulley Kit Handle-Bypass Valve, Hydro Dipstick-Hydro W/Gasket Gasket-Dipstick, Hydro Swash Block Kit Pump Seal Kit Motor Seal Kit Tube Seal Kit Output Shaft Seal Kit Nose Cup-Uht Key-Woodruff Housing-RH Motor-Hydraulic RH 240Cc Magnetic Plugs Service Kit Check Valve ASM Plug-Check (W/O-Ring) O-Ring O-Ring-Check Valve Screw HH Screw-HSH Hydraulic Tube Kit Seal-Fan Drive Puller-Pulley Uht Flow Test Kit Not illustrated A

48 Pump Idler Assembly No A 48 C2A3

49 Pump Idler Assembly No (continued) Spacer Bearing-Spherical Seal-Double Lip Seal-Lip, Single Nut-Flange, NI O-Ring Screw-HH Ring-Snap Fitting-Grease Pulley-Idler Pin-Spring, Anchor A

50 Electrical Assembly A 50 K2

51 Harness-Wire, Main 2: Diode 2: Fuse-Blade, 10 Amp 2: Fuse-Blade, 15 Amp 2: Fuse-Blade, 25 Amp 2: Cap-Plug Fuel/Hour Meter ASM Key-Exmark Logo Switch Strap-Tie Down, Battery Bolt-Holddown Wingnut-Nyloc 1/ Relay-12Vdc 40 Amp Electrical Assembly (continued) Cable-Battery, Negative Screw-HH Flg 5/16-18 X 3/ Nut-Nyloc 5/16-18 Flg Tie-Cable 5 1/2 (Small) Switch Switch-Ignition Switch-PTO, 10 Amp Screw-HWH #10-24 X 3/ Cable-Battery, Positive Washer-3/8 Sae Tie-Cable 7 15/16 (Large) Insulator-Battery Insulator-Solenoid Use dielectric grease on all unsealed connectors and terminals only. Do not apply in sealed connectors A

52 Notes:

53 Notes:

54 Notes:

55 MAXIMIZE THE PERFORMANCE OF YOUR EXMARK MACHINE. EXMARK PREMIUM ENGINE OIL Exmark now offers a family of engine oil viscosities to perform well in any environment. Each viscosity has the same synthetic formulation to give you what you need in punishing conditions. We designed each grade to the highest quality, making it ideal even for diesel applications. Coupled with Exmark Premium Fuel Treatment, we have the performance products to make your machine hum. EXMARK PREMIUM ENGINE OIL SAE 30/10W-30 Meets zero shear requirements of a straight grade SAE 30 as well as the cold temp properties of a 10W-30. Most versatile oil in the industry. Superior corrosion protection over conventional oil - even in corrosive, humid environments. EXMARK PREMIUM ENGINE OIL SAE 10W-50 Full synthetic formulation gives you peak performance. Don t settle for less. Wide span multi-grade combines easy starting in cold weather with maximum protection in high temperature operation. Reduce friction & wear over standard mineral formulations. EXMARK PREMIUM ENGINE OIL UTV FORMULATION 4-cycle high-temp formulation. Heavier viscosity, full synthetic, perfect for your UTV. EXMARK PREMIUM ENGINE OIL SAE 20W-50 Perfect for your big block engine, or any application in severe service. Same full synthetic formulation as all other Exmark Premium viscosities. Also effective for use in severe service small block engines. EXMARK PREMIUM ENGINE OIL SAE 0W-40 The perfect choice for when the weather turns cold or unpredictable, and your Exmark UTV has to perform. Commercial quality for severe service. Advanced additive package helps prevent corrosion from long-term storage. EXMARK PREMIUM UTV EXTREME CONDITIONS GEAR OIL SAE 80W-90, designed to keep your UTV performing at its peak. Shear stable, hypoid gear lube. Includes a premium additive system to combat wear, oxidation, rust & corrosion. Available from your local Exmark dealer. Find your closest dealer at exmark.com

56 EXMARK ACCESSORIES AND OPTIONS* MID-MOUNT RIDING ACCESSORIES AND OPTIONS CUSTOM RIDE SEAT SUSPENSION SYSTEM FULL SUSPENSION SEAT DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT 12V POWER PORT MICRO-MULCH SYSTEM OPERATOR CONTROLLED DISCHARGE SUN SHADE TRASH CONTAINER TURF STRIPER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM OUT-FRONT RIDING ACCESSORIES AND OPTIONS CUSTOM RIDE SEAT SUSPENSION SYSTEM DUAL-TAIL WHEEL FLOOR PAN EXTENDER HITCH KIT LIGHT KIT MICRO-MULCH SYSTEM ROLL OVER PROTECTION SYSTEM (ROPS) SNOW BLADE SNOWBLOWER SUN SHADE TRASH CONTAINER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM WEATHER CAB WALK-BEHIND ACCESSORIES AND OPTIONS GRASS CATCHER MICRO-MULCH SYSTEM TURF STRIPER STANDON *Some accessories and options not available for some models. Place Model No. and Serial No. Label Here (Included in the Literature Pack) or Fill in Below Model No. Date Purchased Engine Model No. and Spec. No. Engine Serial No. (E/No) Serial No Exmark Mfg. Co., Inc. Industrial Park Box 808 Beatrice, NE All Rights Reserved Part No Rev. A (402) Fax (402) Printed in the USA. * * A