PIONEER S-SERIES Model No. PNS680KC523 Serial No and Up Picture below may not reflect actual product.

Transcription

1 PIONEER S-SERIES Model No. PNS680KC523 Serial No and Up Picture below may not reflect actual product. Part No Rev. B

2 Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1,6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustration and in parts lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. List of Abbreviations AR: as required ASM: assembly BBC: blade brake control BHTF: button head thread forming CARR: carriage CCW: counter clockwise CW: clockwise DEG: degrees DPA: Dual Point Adjustment ECM: electronic control module EXT: external FH: flat head GA: gauge HD: heavy-duty HF: hex flange HH: hex head HHF: hex head flange HHFTF: hex head flange thread forming HJ: hex jam HLH: hex lag head HOC: height-of-cut HSBH: hex socket button head HSFH: hex socket flat head HSH: hex socket head HWH: hex washer head HWHTF: hex washer head thread forming HYD: hydraulic LH: left hand LP: Liquefied Petroleum Gas LPG: Liquefied Petroleum Gas NI: nylon insert NPTF: national pipe thread fine PFH: phillips flat head PPH: phillips pan head PPHTF: phillips pan head thread forming PRH: phillips round head PTH: phillips truss head PTO: power-take-off RH: right hand ROPS: roll-over protection system RRB: rear roller brush SFH: slotted fillister head SHH: slotted hex head SHWH: slotted hex washer head SPH: slotted pan head SQH: square head SRH: slotted round head STD: standard TAP: self tapping TTH: torx truss head Touch Up Paint Exmark black touch up spray paint gloss black. Exmark red touch up paint (spray paint P/N oz liquid bottle P/N ) Exmark Mfg. Co., Inc. Industrial Park Box 808 Beatrice, NE Contact us at Printed in the USA. All Rights Reserved

3 If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE Guaranteed!! (Some restrictions apply. See your participating Exmark Dealer for details.) Contents Complete Deck Assembly No Deck Assembly Deck W/Decals Assembly No Main Frame Assembly Mainframe W/Decals Assembly No Caster Wheel Assembly No Roll-Over Protection System Assembly No Deck Lift Assembly Motion Control Assembly Motion Control Assembly - LH Motion Control Assembly - RH Seat Assembly Seat W/Tracks Assembly No Controls Assembly Fuel Tank Mounting Assembly Fuel Tank Assembly No Engine Assembly Hydraulic Assembly Transaxle Assembly Electrical Assembly

4 Complete Deck Assembly No ASM-Deck Complete B 4 J2

5 ASM-Deck W/Decals, Bushing,Splined Blade, Solid 18.0 (.94 Hole) Blade-Extreme 2, 18.00" Blade, Low Lift 18.0 (.94 Hole) Blade, Mulch 18.0 (.94 Hole) Blade-Notched Idler-Pulley, Flanged Belt-B Nut-Hex Nut-Nyloc 5/16-18 Flg Spacer-Pulley Kit,Anti-Scalp Roller Nut-Nyloc 3/8-16 Flg Cover-Belt, RH Cover-Belt, LH Wireform-Cover ASM,Discharge Chute 14: Chute,Discharge 14: Bracket,Discharge Chute 14: Bolt-Carriage 3/8-16 X 1 14: Nut-Nyloc 3/8-16 Flg Screw-Sems 1/2-20 X Baffle-Dogleg, Lze-Pns-52 Deck Assembly Requires installation of mulch kit for proper mulching. See your Exmark dealer for details Pulley-Idler, Flat Spring-Extension Sheave,Blade Drive Guard,Bearing Top ASM-Spindle And Seal ASM-Cutter Hsg With Bearings 22: Bearing-Ball 22: Spacer-Bearing ASM-Idler Arm 23: Sleeve-Bearing Bushing Bushing-Idler Screw-HH 5/16-18 X 5/ Screw-HH 3/8-16 X 4-1/ Bolt-Carriage 5/16-18 X Bolt-Carriage 3/8-16 X 1 1/ Bolt-Carriage 3/8-16 X 2 1/ Washer Idler-Pulley, Flat Roller-Scalp, Anti Washer-Spring Disc 3/ Spacer Nut-Whizlock 3/ Washer-Spring Disc 3/4 J2B B

6 Deck W/Decals Assembly No Decal-Warning, Discharge Decal-Danger Decal,Antiscalp Decal,Bolt Torque Decal-Belt Routing Decal-Ultracut 52 Series Decal-Cover, Missing B 6 J2B2

7 Frame ASM Guard-Seal ASM, Wheel & Tire W/ Axle Bearing-Ball Wld,Caster Fork ASM-Wheel And Tire 22 X : Wheel-12X7, 8 Spoke 4 On 4 Main Frame Assembly 7: Tire 7: Stem-Valve ASM-ROPS Pioneer Cap-Grease Nut-Lug 1/ Screw-HH Flg 5/16-18 X 3/ Screw-HH 1/2-13 X 7 1/ Washer-Flat Nut-Nyloc 1/2-13 A B

8 Mainframe W/Decals Assembly No Decal-Caution Decal,Belt Drive Decal-Drive Release Decal-Slope Decal-Pioneer Logo B 8 A2A1

9 Caster Wheel Assembly No ASM, Wheel And Brg 13X :1 1 ASM, Wheel And Tire 13X :1: Tire 1:1: Bearing-Cup 1:1: Valve 1: Axle-Caster 1: Spacer-Nut 1: Seal-Double Lip 1: Bearing-Cone Tapered Roller Guard-Seal Screw-HH 1/2-13 X 7 1/ Nut-Nyloc 1/2-13 Thin Not serviced separately Use Pro-Lock, Nut Type (P/N ,.5ml tube) on threads. A2A B

10 Roll-Over Protection System Assembly No Bumper-ROPS Spacer Bumper-Push-In, Rubber Upper ROPS ASM 4: Decal-Warning, Folding ROPS Pin-Spring 6 2 ASM-Lwr ROPS Leg Nut-Whizlock 1/ Bolt-Carriage 1/2-13 X 3 1/ Screw-HF Nut-Lock 1/2-13 Not serviced separately B 10 A2A3

11 Deck Chain ASM 2: Chain-Lift, Deck 2: Screw-HH 7/16-20 X 1-5/8 Sp 2: Nut-Whizlock 7/ Nut-Nyloc 5/16-18 Flg Nut-Nyloc 3/8-16 Flg Strut-Deck Pin-Clevis Nut-Nyloc 3/8-16 Flg Pin-HOC Bushing-Flanged Screw-HHF Bushing-Flange Gusset-Deck Lift Deck Lift Assembly Decal-S-Series Decal-Height Of Cut Plate,Deck Lift Link-HOC Transport Lock-HOC Grip-3/8 X 1 Flat Bar Spacer-Double Step Wld-Deck Lift Shaft Frt Wld-Deck Lift Shaft Rr Screw-HHF Ring-Retaining Nut-Whizlock 7/ Screw-HH 5/16-18 X Bolt-Carriage 3/8-16 X 1 1/ Washer-1/2 Sae I B

12 ASM-Mot Ctrl Frm W/Dcl 1: Decal-Belt Routing 1: Decal-Front Panel Screw-HWH 5/16-18 X 3/4 Tf Decal-S-Series 4 1 Motion Control ASM-LH 5 1 Motion Control ASM-RH RH Handle ASM 6: Grip LH Handle ASM 7: Grip Screw-Shoulder 5/16-18 X 5/ Nut-Nyloc 5/16-18 Flg Pin-Control Pivot Pin-Cotter 1/8 X 3/ Nut-Whizlock 5/ Screw-HH 5/16-18 X 1 1/4 Sp Damper-Motion Control Bushing,Snap Motion Control Assembly ASM-Brake Center Arm Spacer Handle,Brake Ring-Retaining Washer-Flat Knob Spring-Deck, Engagement Brake Linkage ASM-LH 23: Linkage,Brake LH 23: Yoke-Adjustable 23: Nut-Jam 5/ Brake Linkage ASM-RH 24: Linkage-Brake, RH 24: Yoke-Adjustable 24: Nut-Jam 5/ Pin-Clevis 5/16 X 1 49/ Hairpin-Cotter Washer-Spring Disc 3/ Screw-HH 3/8-16 X Nut-Hex 5/ Screw-HHF 1/4-20 X 1/ Stop-Motion Control Not serviced separately B 12 B2

13 Motion Control Assembly - LH Washer Washer-Plastic Bearing Nut-Nyloc 5/16-18 Thin Nut-Nyloc 3/8-16 Flg Link,Motion Control Nut-Rod Adjustment Arm-Motion Control LH Control Pivot ASM Screw-Button Head 5/16-18 X Screw-HH 3/8-16 X 1 3/ Balljoint LH Nut-Jam 5/ Nut-Jam 5/16-24 LH B2A B

14 Motion Control Assembly - RH Washer Washer-Plastic Bearing Nut-Nyloc 5/16-18 Thin Nut-Nyloc 3/8-16 Flg Link,Motion Control Nut-Rod Adjustment Arm-Motion Control RH Control Pivot ASM Screw-Button Head 5/16-18 X Screw-HH 3/8-16 X 1 3/ Balljoint LH Nut-Jam 5/ Nut-Jam 5/16-24 LH B 14 B2A5

15 Decal,Exmark Logo Bumper-Seat Nut-Nyloc 1/4-20 Flg Nut-Nyloc 5/16-18 Flg Spring-Compression Cable-Stop, Seat Catch,Seat Latch Screw-Shoulder ASM-Seat Latch 9: Strip-Poly Wear Asm-Seat Service Seat Assembly Plate, Seat W/Decals 11: Decal-Service Aid Screw-HH 1/4-20 X 1 1/ Bolt-Carriage 1/4-20 X Bolt-Carriage 5/16-18 X 1 1/ Screw-HH Flg 5/16-18 X Washer-5/16 Sae Spring-Compression Nut-Whizlock 1/4-20 C B

16 Seat W/Tracks Assembly No Cushion-Seat Bottom Armrest Kit Cushion,Seat Back Switch Track-Seat Seat Belt Kit Screw-HWH 1/4-20 X 3/4 Taptite Nut-Whizlock 5/ Spacer-Pin, Mounting Washer-5/16 Std Cushion-Rest, Arm Frame-Seat B 16 C2A6

17 Washer-Lock 5/16 Heavy Bolt-Carriage #10-24 X 1/ Nut-Nyloc 5/16-18 Flg Screw-PPH #10-24 X 1/ Control,Throttle Control-Choke Panel,Rear Guard Bracket-Tank And Fender ASM, Control Panel W/ Decal 9: Decal,Fuse Block 9: Decal-Throttle Choke Controls Assembly Console,RH Guard-Muffler Shield-Heat Deflector Screw-HH 5/16-18 X 3/ Bolt-Carriage 5/16-18 X 5/ Bolt-Carriage 5/16-18 X Bolt-Carriage 5/16-18 X 2 3/ Washer-5/16 Sae Nut-Nyloc # Screw-HHF 1/4-20 X 1/2 D B

18 ASM-Fuel Tank Bracket-Tank And Fender Washer-5/16 Sae Washer-Lock 5/16 Heavy Screw-HH 5/16-18 X 3/ Spring-Compression Stud-Fuel Tank Nut-Nyloc 5/16-18 Thin Bolt-Carriage 5/16-18 X 5/8 Fuel Tank Mounting Assembly Nut-Nyloc 5/16-18 Flg Hose-Fuel Hose-Fuel Valve-Fuel Clamp-Fuel Line Conduit-Fuel Line Hose-Fuel Fitting-Straight Orifice Hose,Emissions Use Pro-Lock, Nut Type (P/N ,.5ml tube) on threads B 18 E2

19 Fuel Tank Assembly No Fitting-Fuel Bulkhead W/Strainer Cap-Fuel, Ratcheting Fitting-Straight Orifice Bushing Use Pro-Lock, Nut Type (P/N ,.5ml tube) on threads. E2A B

20 1 1 Engine-Kohler, Ps-Cv Nut-Hex 1/ Washer-1/4 Sae Sheave-Pump, Drive Key-Machine 1/4 X 1/4 X Anchor-Clutch Clutch Washer-Clutch Washer-Spring Disc 7/ Screw-HH 7/16-20 X 1 1/2 W/Loctite Washer-Spring Disc 3/ Screw-HWH 3/8-16 X 1 1/2 Taptite Oil Drain Hose ASM Engine Assembly 13: Plug-W/O-Ring 13:2: O-Ring ASM-Idler Arm W/Bearings 14: Sleeve-Bearing 14: Zerk-90 1/ Pulley-Flat, 3.50 Dia Bushing-Pivot, Idler Washer-3/8 Std Screw-HH 3/8-16 X 3 1/ Bolt-Carriage 3/8-16 X 1 3/ Nut-Nyloc 3/8-16 Flg Spring-Extension V-Belt Muffler-Kohler Twin Gasket-Exhaust Not serviced separately Use Pro-Lock, Nut Type (P/N ,.5ml tube) on threads. Obtain parts from B 20 F2

21 Transaxle ASM Transaxle ASM Bolt-Carriage 1/4-20 X 3/ Hose-Hydraulic Hose-Hydraulic Vent-Tank, Hydro 6: Cap-Reservoir, HYD Screw-HH W/Loctite Nut-Nyloc 1/4-20 Flg Nut-Nyloc 5/16-18 Flg Bolt-Carriage 5/16-18 X 2 3/4 Hydraulic Assembly Shaft-Spacer Bolt-Carriage 5/16-18 X 2 1/ Spacer-Hydro Bolt-Carriage 5/16-18 X 4 1/ Clamp-Hose Arm-Hydro Bypass Screw-Machine 1/4-20 X 3/ Knob-Handle Hairpin-Cotter Washer-3/8 Std Use Pro-Lock, Nut Type (P/N ,.5ml tube) on threads. NONE B

22 Transaxle Assembly Element-Oil Filter, HYD Adapter-Straight O-Ring O Ring-Seal Spring-Extension Hub Kit Nut-Hub Fan And Pulley Kit Fan Complete Seal Kit Not illustrated B 22 G2A8

23 Harness, Wire 1: Fuse-Blade, 25 Amp 1: Fuse-Blade Type, 20 Amp 1: Fuse-Blade, 15 Amp 1: Fuse-Blade, 10 Amp 1: Cap-Plug 1: Diode-Tvs Module ASM Relay-12Vdc 40 Amp Key-Ignition Key-Exmark Logo Switch-PTO Holddown-Battery Electrical Assembly Positive Battery Cable ASM 8: Insulator-Battery 8: Insulator-Solenoid Switch-Single Pole No Nut-Whizlock 1/ Switch-Ignition Cable-Battery, Negative Screw-HH 1/4-20 X 3/ Screw-HWH #10-24 X 1/2 Taptite Washer-1/4 Sae Tie-Cable 7 15/16 (Large) Use dielectric grease on all unsealed connectors and terminals only. Do not apply in sealed connectors. H B

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27 EXMARK MAINTENANCE MAXIMIZE THE PERFORMANCE OF YOUR EXMARK. 4-CYCLE PREMIUM ENGINE OIL Part No Both SAE 30 and SAE 10W-30 in one bottle. Contains increased levels of zinc and phosphorus for better lubricity. No Viscosity Index Improvers that tend to shear down in high heat. Synthetic formulation. Gas & Diesel compatible. Anti-corrosion additives. API 'SL' and JASO rated with wet clutch compatibility for other machines. PREMIUM HYDRO OIL Part No Commercial quality for tough, highheat conditions. Designed specifically for zero-turn mower hydraulic systems. Superior shear resistance under heavy loads. Available from your local Exmark dealer. Find your closest dealer at exmark.com

28 EXMARK ACCESSORIES AND OPTIONS* MID-MOUNT RIDING ACCESSORIES AND OPTIONS CUSTOM RIDE SEAT SUSPENSION SYSTEM FULL SUSPENSION SEAT DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT 12V POWER PORT MICRO-MULCH SYSTEM OPERATOR CONTROLLED DISCHARGE SUN SHADE TRASH CONTAINER TURF STRIPER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM OUT-FRONT RIDING ACCESSORIES AND OPTIONS CUSTOM RIDE SEAT SUSPENSION SYSTEM DUAL-TAIL WHEEL FLOOR PAN EXTENDER HITCH KIT LIGHT KIT MICRO-MULCH SYSTEM ROLL OVER PROTECTION SYSTEM (ROPS) SNOW BLADE SNOWBLOWER SUN SHADE TRASH CONTAINER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM WEATHER CAB WALK-BEHIND ACCESSORIES AND OPTIONS GRASS CATCHER MICRO-MULCH SYSTEM TURF STRIPER STANDON *Some accessories and options not available for some models. Place Model No. and Serial No. Label Here (Included in the Literature Pack) or Fill in Below Model No. Date Purchased Engine Model No. and Spec. No. Engine Serial No. (E/No) Serial No Exmark Mfg. Co., Inc. Industrial Park Box 808 Beatrice, NE All Rights Reserved Part No Rev. B (402) Fax (402) Printed in the USA. * * B