Z Master Commercial 3000 Series Riding Mower with 52in TURBO FORCE Side Discharge Mower

Transcription

1 Form No Rev A Z Master Commercial 3000 Series Riding Mower with 52in TURBO FORCE Side Discharge Mower Model No Serial No and Up Register at Original Instructions (EN) * * A

2 Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1,6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustration and in parts lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. List of Abbreviations AR: as required ASM: assembly BBC: blade brake control BHTF: button head thread forming CARR: carriage CCW: counter clockwise CW: clockwise DEG: degrees DPA: Dual Point Adjustment ECM: electronic control module EXT: external FH: flat head GA: gauge HD: heavy-duty HF: hex flange HH: hex head HHF: hex head flange HHFTF: hex head flange thread forming HJ: hex jam HLH: hex lag head HOC: height-of-cut HP: high pressure HSBH: hex socket button head HSFH: hex socket flat head HSH: hex socket head HWH: hex washer head HWHTF: hex washer head thread forming HYD: hydraulic LH: left hand LP: low pressure LPG: Liquefied Petroleum Gas NI: nylon insert NPTF: national pipe thread fine PFH: phillips flat head PPH: phillips pan head PPHTF: phillips pan head thread forming PRH: phillips round head PTH: phillips truss head PTO: power-take-off RH: right hand ROPS: roll-over protection system RRB: rear roller brush SFH: slotted fillister head SHH: slotted hex head SHWH: slotted hex washer head SPH: slotted pan head SQH: square head SRH: slotted round head STD: standard TAP: self tapping TTH: torx truss head 2

3 Contents Frame and Caster Wheel Assembly Roll-Over Protection System Assembly No Caster Wheel and Fork Assembly Hydraulic Pump, Idler and Belt Assembly Pump Idler Assembly No LH Hydro Assembly No RH Hydro Assembly No Parking Brake and Wheel Assembly Fuel Tank Mounting Assembly Fuel Tank Assembly No Seat Mount Assembly Seat Assembly No Motion Control Assembly Console and Control Panel Assembly Electrical Assembly Deck Lift Assembly Height-of-Cut Assembly No Engine, Clutch and Muffler Assembly Deck Assembly Deck Decal Assembly No Idler Assembly Spindle Assembly No Rubber Deflector Assembly No Attachments and Accessories The Toro Company 8111 Lyndale Avenue South Bloomington, MN Contact us at Printed in the USA. All Rights Reserved

4 Frame and Caster Wheel Assembly A 4 A2

5 Frame and Caster Wheel Assembly (continued) Mainframe ASM 1: Decal-Warning, Slope 1: Decal-Warning, Hot Surface 1: Decal-Hazard, Pinched Finger 1: Decal-Spark Arrester Rear Guard ASM 2: Decal Floorpan Bumper ROPS ASM Plug 7 2 Caster Wheel ASM LH Bumper ASM 9: Decal-Warning, Hot Surface Bumper-RH Nut-Flange, NI Screw-CARR Screw-CARR RH Motion Control Cover ASM 14: Decal-Control, Motion 14: Decal-Park Brake, Ce LH Motion Control Cover ASM 15: Decal-Control, Motion Guard-Muffler Decal Screw-HWH Decal Guard-Belt Nut-Push Decal-Fuel Fill, Ce Cup-Bearing Not serviced separately A

6 Roll-Over Protection System Assembly No A 6 A2A1

7 Roll-Over Protection System Assembly No (continued) 1 1 Leg-ROPS, LH 2 1 Leg-ROPS, RH Spacer 4 1 Upper ROPS ASM 4: Decal-Warning, Folding ROPS Bumper-ROPS Pin-Spring Nut-Lock Screw-CARR Screw-HH Washer-Spring Bumper-Push-In, Rubber Decal-Caution, Fuel Vent Spacer Not serviced separately A

8 Caster Wheel and Fork Assembly A 8 A2A2

9 Caster Wheel and Fork Assembly (continued) Bearing-Roller, Tapered Seal-Grease Caster Washer-Bellville Wheel And Axle ASM 6: Guard-Seal 6:2 1 Wheel And Bearing ASM 6:2:1 1 Wheel And Tire ASM 6:2:1: Tire 6:2:1: Bearing-Cup 6:2:1: Valve 6:2: Axle-Caster 6:2: Spacer-Nut 6:2: Seal-Caster 6:2: Bearing-Cone, Taper 6: Screw-HH 6: Nut-Lock, NI Cap-Grease Nut-Lock, NI Not serviced separately A

10 Hydraulic Pump, Idler and Belt Assembly A 10 C2

11 Hydraulic Pump, Idler and Belt Assembly (continued) Pump Idler ASM Nut-Flange, NI LH Hydro ASM (12Cc No Fan) Belt-V Spring-Extension Cradle-Hydro Bolt-Shoulder, Carriage Screw-CARR Nut-Lock Screw-HH RH Hydro ASM (12Cc No Fan) Hypr-Oil 500 (Quart) Hypr-Oil 500 (Gallon) Hypr-Oil (5 Gallon) Filter-Hydro Not illustrated A

12 Pump Idler Assembly No A 12 C2A3

13 Pump Idler Assembly No (continued) Spacer Bearing-Spherical Seal-Double Lip Seal-Lip, Single Nut-Flange, NI O-Ring Screw-HH Ring-Snap Fitting-Grease Pulley-Idler Pin-Spring, Anchor A

14 LH Hydro Assembly No A 14 C2A4

15 LH Hydro Assembly No (continued) Cover-Shaft, Hydro Pulley Kit Handle-Bypass Valve, Hydro Dipstick-Hydro W/Gasket Gasket-Dipstick, Hydro Swash Block Kit Pump Seal Kit Motor Seal Kit Tube Seal Kit Output Shaft Seal Kit Nose Cup-Uht Key-Woodruff Housing-LH Motor-Hydraulic LH 240Cc Magnetic Plugs Service Kit Check Valve ASM Plug-Check (W/O-Ring) O-Ring O-Ring-Check Valve Screw HH Screw-HSH Hydraulic Tube Kit Flow Test Kit Not illustrated A

16 RH Hydro Assembly No A 16 C2A5

17 RH Hydro Assembly No (continued) Mount-Shoe, Horse Cover-Shaft, Hydro Pulley Kit Handle-Bypass Valve, Hydro Dipstick-Hydro W/Gasket Gasket-Dipstick, Hydro Swash Block Kit Pump Seal Kit Motor Seal Kit Tube Seal Kit Output Shaft Seal Kit Nose Cup-Uht Key-Woodruff Housing-RH Motor-Hydraulic RH 240Cc Magnetic Plugs Service Kit Check Valve ASM Plug-Check (W/O-Ring) O-Ring O-Ring-Check Valve Screw HH Screw-HSH Hydraulic Tube Kit Flow Test Kit Not illustrated A

18 Parking Brake and Wheel Assembly A 18 D2

19 Parking Brake and Wheel Assembly (continued) Bracket-Mount Brake Lever ASM 2: Bushing-Flange 2: Grip-Lever Bolt-CARR Nut-Flange, NI Handle-Pivot, Brake Screw-HH Nut-Flange, NI Wheel Hub ASM 8: Stud-Wheel Wheel And Tire ASM 9: Wheel 9: Tire 9: Stem-Valve Caliper-Brake Caliper-Brake, RH Nut-Lug Plate-Mount, Brake Screw-Lock, Patch Mount-Bellcrank, LH Mount-Bellcrank, RH Decal-Torque Wheel Lug-Hub Bellcrank Bushing Arm-Inner, LH Arm-Inner, RH Locknut Washer-Flat Mount-Pivot, LH Mount-Pivot, RH Screw-HWHTF Bushing-Flange Shaft-Cross Washer-Flat Screw Bracket-L Linkage-Mid Yoke-Offset Spring-Compression Nut-Jam Pin-Clevis Washer-Flat Pin-Cotter, Locking Front Linkage ASM 39: End-Tie Rod, RH 39: Nut-HJ Pin-Cotter, Locking Nut-Lock Rear Linkage ASM 42: Yoke 42: Nut-Jam E-Ring Screw-HH Nut-Lock, NI Decal-Cover A

20 Fuel Tank Mounting Assembly A 20 E2

21 Fuel Tank Mounting Assembly (continued) Fuel Tank ASM Nut-Jam Bumper-Rubber (W/ Stud) Hose-Fuel Fitting-Straight Hose-Fuel A

22 Fuel Tank Assembly No A 22 E2A6

23 Fuel Tank Assembly No (continued) Bushing Fuel Line Kit (With Grommet) 3: Bushing Fitting-90 Elbow Cap-Fuel, Ratcheting Valve-Fuel Hose-Fuel Clamp-Hose Sender-Fuel 9: Gasket-Sender, Fuel Washer-Lock Screw-Pan A

24 Seat Mount Assembly A 24 G2

25 Seat ASM Seat Mount ASM 3: Decal-Console 3: Decal-Service Aid Screw-CARR Nut-Flange, NI Seat Mount Assembly (continued) Screw Plate-Support, Seat Screw-CARR Decal Nut-Hex Spacer A

26 Seat Assembly No A 26 G2A7

27 Seat Assembly No (continued) Seat Track Set Arm Rest Pads Set Arm Rest Kit Seat Belt Kit Cover-Cushion Cover-Back Switch-Bail A

28 Motion Control Assembly A 28 H2

29 Motion Control Assembly (continued) RH Motion Control And Bushing ASM 1: Bushing-Flange LH Motion Control And Bushing ASM 2: Bushing-Flange Screw-HH, Thread Locking Arm-Control, Pump Screw-HH Washer-Spring Damper-Control, Motion Nut-Flange, NI Bolt-CARR Hub-Threaded Screw-HH Lever-Control Motion, RH Lever-Control Motion, LH RH Steering Handle ASM 14: Grip-Control, Lever LH Steering Handle ASM 15: Grip-Control, Lever Nut-Flange, NI Screw-HH Spring-Leaf Pump Linkage Rear ASM 19: Nut-Hex 19: Spring-Compression 19: Balljoint-LH 19: Balljoint-RH Washer-Spring Washer-Flat Nut-HF Washer-Flat Nut-Jam Screw-HHF Use Pro-Lock, Nut Type (P/N ,.5ml tube) on threads A

30 Console and Control Panel Assembly A 30 J2

31 Console and Control Panel Assembly (continued) LH Console ASM RH Console ASM 2: Clip Control Panel ASM 3: Decal-Control Panel 3: Decal-Fuses Choke Control ASM Throttle Control ASM 5: Lever-Throttle 5: Cable-Throttle Bolt-CARR Nut-Lock, NI Screw-HWH Knob-Ball Nut-HJ Clamp-Harness A

32 Electrical Assembly A 32 K2

33 Electrical Assembly (continued) Battery-Dry 1 1 Battery (300 Cca, Wet) Harness-Wire, Main 2: Diode-Tvs 2: Fuse-Blade, 10 Amp 2: Fuse-Blade, 15 Amp 2: Fuse-Blade, 25 Amp 2: Cap-Plug Fuel/Hour Meter ASM Key-Ignition Switch Strap-Tie Down, Battery Bolt-Holddown Wingnut Relay Cable-Battery, Negative Screw-HHF Nut-Flange, NI Tie-Cable Switch-Bail Switch-Ignition Switch-PTO, 10A Screw-HWH Cable-Battery, Positive Washer-Flat Tie-Plastic Tie-Plastic Insulator-Battery Insulator-Solenoid Obtain locally. Not serviced separately Use dielectric grease on all unsealed connectors and terminals only. Do not apply in sealed connectors A

34 Deck Lift Assembly A 34 M2

35 Deck Lift Assembly (continued) Deck Strut ASM 1: Bushing-Suspension, Rubber 1: Spacer Panhard Rod ASM 2: Bushing-Suspension, Rubber 2: Spacer Washer-Thrust Nut-Lock Screw-HH Screw-HH Screw-CARR Support-Cross Shaft, Rear Bearing Bearing-Cross Shaft, Rear Screw-CARR Nut-Flange, NI Support-Cross Shaft, Front Bearing Bearing-Cross Shaft, Front Bolt-CARR Screw-Shoulder, HHF HOC ASM Screw-HH Nut-Lock, NI Bolt-CARR Decklift-Front Deck Lift Chain ASM 21: Chain-Lift, Deck 21: Screw-HH 21: Nut-HF Bolt-TAP Nut-HF Yoke-Adjust, Deck Screw-HH Nut-Jam Lift-Deck, Rear Screw-HHF, Shoulder Link-Lift, Deck Extension Spring ASM Pin-HOC Lever-Foot Washer-Flat Bolt-Shoulder Screw-CARR A

36 Height-of-Cut Assembly No A 36 M2A8

37 Height-of-Cut Assembly No (continued) Bolt-Shoulder Grommet Nut-Flange, NI Spring-Extension Rod-Lock, Transport Pawl-Transport, HOC HOC Plate ASM 7: Decal-HOC Grip-Lever A

38 Engine, Clutch and Muffler Assembly A 38 R2

39 Engine, Clutch and Muffler Assembly (continued) 1 1 Engine-Kohler, Cv Sheave-Pump, Drive Clutch Kit Washer-Clutch Washer-Spring Screw-HH Screw-CARR Muffler Bracket Kit 8: Screw-HH Muffler Screw-HWH Washer-Belleville Oil Drain Hose ASM 12: Plug-HH 12:2: O-Ring Screw-HHF Key Nut-Flange, NI Clutch-Anchor U-Nut Hose-Fuel Clamp-Hose Clamp-Hose Screw-HH Washer-Spring Not serviced separately Use Pro-Lock, Nut Type (P/N ,.5ml tube) on threads. Obtain parts from A

40 Deck Assembly A 40 W2A9

41 Deck Decal ASM Belt-V Nut-Flange, NI Pulley Cover-Belt, LH 6 1 Idler Arm ASM Spindle ASM Wireform-Cover Plate-Skid Screw-CARR Nut-HHF, Whiz Screw-CARR Screw-HH Blade-18In, Hi Flow Washer-Blade Bolt, Heavy Screw-Blade Baffle ASM Tube-Spanner Roller-Scalp, Anti Deck Assembly (continued) Tube-Spacer Bolt-CARR, Short Neck Screw-HH Spacer-Wheel Baffle-Discharge Screw-HH Rubber Deflector ASM Spring-Torsion Spacer Baffle ASM Screw-HWH Nut-Lock, NI Anchor-Spring, Tall Spring-Extension Spacer-Pulley Pulley-Idler, Flat Cover-Belt, RH Nut-Flange, NI Not serviced separately A

42 Deck Decal Assembly No A 42 W2B1

43 Deck Decal Assembly No (continued) Decal-Cover Missing Decal-Routing, Deck Belt Decal-Torque, Blade Bolt Decal-Danger Decal-Anti Scalp Decal Decal-Grease Decal-Adjustment, Baffle Decal-Setting, Baffle A

44 Idler Assembly A 44 W2B2

45 Idler Arm ASM 1: Bearing-Flanged 1: Fitting-Grease Nut-Flange, NI Washer Spacer-Plain Idler Assembly (continued) Screw-HH Idler-Pulley, Flanged Mount-Pulley Screw-HH Anchor-Spring, Short Spacer A

46 Spindle Assembly No A 46 W2B3

47 Spindle Assembly No (continued) 1 1 Spindle Housing And Studs ASM 1: Bolt-Ribbed Neck Nut-Lock, NI Washer Spindle Hub ASM Seal-Oil Shaft-Spindle 6: Fitting-Grease Snap Ring Spacer Bearing-Noseal Not serviced separately A

48 Rubber Deflector Assembly No A 48 W2B4

49 Rubber Deflector Assembly No (continued) Screw-CARR Deflector Strap-Discharge Deflector-Rubber Plate-Hinge, Rear Plate-Hinge, Front Nut-Flange, NI A

50 Attachments and Accessories For Z Master Commercial 3000 Series Riding Mower with 52in TURBO FORCE Side Discharge Mower Product Name Model/Part Blower and Drive Kit E-Z Vac Twin Bagging System E-Z Vac DFS Collection System Deluxe Suspension Seat Kit Deluxe Seat Kit Recycler Kit Operator Controlled Discharge Chute Kit Bimini Folding Shade Assembly Z Stand Kit Light Kit Hitch Kit Trash Holder Kit...TC26 Hypr-Oil 500 (quart) Hypr-Oil 500 (gallon) Hypr-Oil (5 gallon) Blade-Hi Flow, 18in Blade-Med Flow, 18in Blade-Low Flow, 18in Blade-Atomic, 18in Blade-Recycler, 18in Blade-Hi Flow, 18in (6 Pack) Blade-Med Flow, 18in (6 Pack) Blade-Lo Flow, 18in (6 Pack) Blade-Atomic, 18in (6 Pack) Blade-Recycler, 18in (6 Pack) Roller Striper Kit Filter Minder Gauge Toro Deluxe Rider Cover Spark Arrestor Screen Anti-Scalp Kit (Trim Side) Turbo Baffle Kit Seat Tilt Frame And Iso Mount Kit MVP Belt and Blade Kit

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