8BVE0500HW General information. 2 Order data 8BVE0500HW

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1 8BVE0500HW General information For distributing the DC bus power supply and 4 VDC auxiliary supply to multiple mounting plates For setting up decentralized units in the ACOPOSmulti drive system Output for overload protection Order data Model number Short description Figure Wall mounting 8BVE0500HW ACOPOSmulti expansion module 50 A, HV, wall mounting Required accessories Fuse sets 8BXS ACOPOSmulti fuse set: x fuse 4x5 mm, 50 A, fast-acting 8BXS ACOPOSmulti fuse set: x fuse 4x5 mm, 0 A, fast-acting 8BXS ACOPOSmulti fuse set: x fuse 4x5 mm, 0 A, fast-acting 8BXS ACOPOSmulti fuse set: x fuse 0x38 mm, 30 A, fast-acting 8BXS ACOPOSmulti fuse set: x fuse 0x38 mm, A, fast-acting 8BXS ACOPOSmulti fuse set: x fuse 4x5 mm, 5 A, fast-acting Terminal block sets 8BZVE A Screw clamp set for ACOPOSmulti 8BVE0500Hx modules: x 8TB30.0C-, x 8TB403.03C-0, x 8TB Optional accessories 8BVE / 8CVI connection cables 8CCH Hybrid cable for connecting 8BVE to 8CVI or 8DI, length m, x x 0.34 mm² + 4x 0.75 mm² + 5x.5 mm², x female 5-pin 8CCH Hybrid cable for connecting 8BVE to 8CVI or 8DI, length 5 m, x x 0.34 mm² + 4x 0.75 mm² + 5x.5 mm², x female 5-pin 8CCH Hybrid cable for connecting 8BVE to 8CVI or 8DI, length 7 m, x x 0.34 mm² + 4x 0.75 mm² + 5x.5 mm², x female 5-pin 8CCH Hybrid cable for connecting 8BVE to 8CVI or 8DI, length 9 m, x x 0.34 mm² + 4x 0.75 mm² + 5x.5 mm², x female 5-pin 8CCH Hybrid cable for connecting 8BVE to 8CVI or 8DI, length 0 m, x x 0.34 mm² + 4x 0.75 mm² + 5x.5 mm², x female 5-pin Expansion cables 8BCA0003.A-0 ACOPOSmulti expansion cable, length 3 m, 3x.5 mm², can be 8BCA0003.3A-0 ACOPOSmulti expansion cable, length 3 m, 3x 4 mm², can be 8BCA A-0 ACOPOSmulti expansion cable, length 3 m, 3x 0 mm², can be 8BCA0005.A-0 ACOPOSmulti expansion cable, length 5 m, 3x.5 mm², can be 8BCA0005.3A-0 ACOPOSmulti expansion cable, length 5 m, 3x 4 mm², can be 8BCA A-0 ACOPOSmulti expansion cable, length 5 m, 3x 0 mm², can be 8BCA000.A-0 ACOPOSmulti expansion cable, length 0 m, 3x.5 mm², can be 8BCA005.A-0 ACOPOSmulti Expansionskabel, Länge 5 m, 3x,5 mm², schleppkettentauglich, UL/CSA-zugelassen 8BCA0X5.A-0 ACOPOSmulti expansion cable, length.5 m, 3x.5 mm², can be 8BCA0X5.3A-0 ACOPOSmulti expansion cable, length.5 m, 3x 4 mm², can be 8BCA0X5.53A-0 ACOPOSmulti expansion cable, length.5 m, 3x 0 mm², can be Fan modules 8BXF ACOPOSmulti fan module, replacement fan for ACOPOSmulti modules (8BxP / 8B0C / 8BVI / 8BVE / 8B0K) Shield component sets Table : 8BVE0500HW Order data Data sheet V.4

2 Model number Short description Figure 8SCS ACOPOSmulti shield component set: shield plate x type 0, hose clamp, B 9 mm, D - mm 8SCS ACOPOSmulti shield component set: x ACOPOSmulti holding plate SK8-4; x shield terminal SK4 8SCSE ACOPOS P3 Schirmkomkonentenset: x Schirmblech 4fach Typ ; x Schlauchschelle, B 9 mm, D - mm 8SCSE ACOPOS P3 Schirmkomkonentenset: x Klemmbügelblech; x Klemmbügel D 4-3,5 mm; x Schrauben 8SCSE ACOPOS P3 Schirmkomponentenset: x Klemmbügelblech; x Klemmbügel D 4-3,5 mm; x Schrauben Terminal blocks 8TB pin screw clamp, single row, spacing: 5.08 mm, label : numbered serially 8TB30.0C- -pin screw clamp, single row, spacing: 7.6 mm, label : numbered serially, C keying: 0 8TB403.03C-0 3-pin screw clamp, single row, spacing: 0.6 mm, label 3: +DC -DC, keying C: 00 Undefined 8BCA005.3A-0 ACOPOSmulti Expansionskabel, Länge 5 m, 3x 4 mm², schleppkettentauglich, UL/CSA-zugelassen Table : 8BVE0500HW Order data 3 Technical data Model number General information Cooling and mounting method Certification CE KC UL 8BVE0500HW Wall mounting culus E566 Power Conversion Equipment DC bus connection Voltage Nominal 750 VDC Continuous power depending on the fuse ) 0 A 6 kw ) 0 A kw ) 50 A 30 kw ) Continuous current depending on the fuse ) 0 A 8 A eff 0 A 6 A eff 50 A 40 A eff Reduction of continuous power depending on an.5% per Kelvin ambient temperature above 40 C Reduction of continuous power depending on the installation elevation Starting at 500 m above sea level 0% per 000 m Reduction of continuous power depending on the No reduction cooling method Peak current depending on the fuse 0 A 0 A 0 A 40 A 50 A 00 A Power loss with continuous power 00 W Design ACOPOSmulti backplane 4 VDC supply Input voltage 5 VDC ±.6% Continuous power depending on the fuse ) A 40 W ) 30 A 600 W ) Max. power consumption 5 W Reduction of continuous power depending on an.5% per Kelvin ambient temperature above 40 C Design ACOPOSmulti backplane DC bus cable outlet 3) Quantity Protection Type 4) x blow-out fuse Ø 4x5 mm Tripping characteristic Ultra fast-acting Rated current 5) 0 / 0 / 50 A Table : 8BVE0500HW Technical data Data sheet V.4

3 Model number 8BVE0500HW Protective measures Fuse-dependent overload protection 0 A No (overload indicated via LED, dry alarm contacts present) 0 A No (overload indicated via LED, dry alarm contacts present) 50 A No (overload indicated via LED, dry alarm contacts present) Short circuit and ground fault protection Max. distance between two expansion modules 5 m Design,, Male connector Shield connection Terminal connection cross section Flexible and fine wire lines With wire end sleeves 0.5 to 6 mm² Approbation data UL/C-UL-US 0 to 6 CSA 0 to 6 Terminal cable cross section dimension of shield to mm connection 4 VDC auxiliary supply cable outlet Quantity Output voltage DC bus voltage (U DC ): 60 to 35 VDC 5 VDC * (DC bus voltage / 35) DC bus voltage (U DC ): 35 to 800 VDC 4 VDC ±6% Protection Type 6) Tripping characteristic Rated current Protective measures Overload protection Short circuit protection Max. distance between two expansion modules Blow-out fuse Ø 0x38 mm Fast-acting / 30 A Design 4 VDC, COM Male connector Shield connection No Terminal connection cross section Flexible and fine wire lines With wire end sleeves 0.5 to 6 mm² Approbation data UL/C-UL-US -0 CSA -0 Alarm contacts 7) Quantity Type Alarm contact Normally closed contact Alarm contact N.O. contact Electrical isolation Alarm contact - ACOPOSmulti module Alarm contact - Alarm contact Nominal voltage 30 VDC Maximum current A Switching delay 3 ms Max. number of switching cycles 00,000 Protection Overload protection No Short circuit protection No Operating conditions Permitted mounting orientations Hanging vertically Lying horizontally Standing horizontally No Installation at elevations above sea level Nominal 0 to 500 m Maximum 8) 4000 m Degree of pollution in accordance with EN (non-conductive pollution) Overvoltage category in accordance with EN III EN 6059 protection IP0 5 m Table : 8BVE0500HW Technical data Data sheet V.4 3

4 Model number 8BVE0500HW Environmental conditions Temperature Operation Nominal 5 to 40 C Maximum 9) 55 C Storage -5 to 55 C Transport -5 to 70 C Relative humidity Operation 5 to 85% Storage 5 to 95% Transport Max. 95% at 40 C Mechanical characteristics Dimensions 0) Width 53 mm Height 37 mm Depth Wall mounting 63 mm Weight Approx. 3. kg Module width Table : 8BVE0500HW Technical data ) Valid in the following conditions: 750 VDC DC bus voltage, 5 khz switching frequency, 40 C ambient temperature, installation elevation <500 m above sea level, no derating due to cooling type. ) The specified values take into consideration a reserve of 7% of the rated current (recommended by the fuse manufacturer). 3) Shielded cables must be used. B&R recommends the ACOPOSmulti 8BCA expansion cables. 4) For example, a type KLKD0xx fuse from Littelfuse ( may be used (xx is the rated current for the fuse; only fuses with a rated current of 50 A or less may be used). 5) For a 0 A rated current, type fuses from Siba ( must be used. For a 0 A rated current, type fuses from Siba ( must be used. For a 50 A rated current, type fuses from Siba ( must be used. 6) For example, a type KLKD0xx fuse from Littelfuse ( may be used (xx is the rated current for the fuse; only fuses with a rated current of 30 A or less may be used). 7) The alarm contacts are only activated in situations that lead to components being overloaded inside the module. The alarm contacts must therefore be monitored externally. Triggering the DC bus or 4 VDC circuit breaker does not result in components being overloaded inside the module, so an alarm contact is not activated! The alarm contacts are triggered if: - The load on the damping resistors is >00% (OLD LED lights up). - The expansion module's outgoing 4 VDC circuit is thermally overloaded (OL4 LED is lit). - The expansion module's outgoing DC bus circuit is thermally overloaded (OLDC LED is lit). When activating the alarm contacts, the ACOPOSmulti drive system should be switched off in order to prevent damage to the expansion module. 8) Continuous operation at elevations ranging from 500 m to 4000 m above sea level is possible (taking the specified continuous current reductions into consideration). Requirements that go above and beyond this must be arranged with B&R. 9) Continuous operation at ambient temperatures ranging from 40 C to max. 55 C is possible (taking the specified continuous current reductions into consideration), but this will result in a shorter service life. 0) These dimensions refer to the actual device dimensions including the respective mounting plate. Make sure to leave additional space above and below the devices for mounting, connections and air circulation. 4 Data sheet V.4

5 4 Status indicators Status indicators are located on the black cover of each module. Power supply DC bus outlet 4 VDC outlet Damping resistors 4. LED status Figure : 8BVE expansion modules - Status indicator groups Status indicator group Labeling Color Function Description Power supply 4 V Green 4 V OK The 4 V module supply voltage is within the tolerance range. DC bus outlet ) OLDC Red Overload DC bus outlet is overloaded The alarm contacts are activated. ) Caution! There is the danger of both DC fuses being damaged after the OLDC LED is lit (overload of DC bus outlet). For this reason, they should be replaced as a precaution after the OLDC LED is lit. 4 VDC outlet ) OL4 Red Overload The 4 VDC outlet is overloaded. Damping resistors The alarm contacts are activated. ) OLD ) Red Load >00% The damping resistors are overloaded. The alarm contacts are activated. HLD Orange 75% < Load < 00% The load on the damping resistors is high. The alarm contacts are not activated. ) NLD Green Load <75% The load on the damping resistors is in the normal range. Table 3: Status LEDs - 8BVE expansion modules The alarm contacts are not activated. ) The LED lights after overload occurs until power is disconnected from the module. ) The alarm contact remains enabled until the cause of the overload has been eliminated and power has been disconnected from the module. Data sheet V.4 5

6 5 Dimension diagram and installation dimensions Permitted mounting orientations 3) ) Hanging vertically Lying horizontally Impermissible mounting orientations Standing horizontally ) Hanging horizontally Figure : Dimension diagram and installation dimensions ) n... Necessary width (slots) of the mounting plate. ) For proper air circulation, at least 60 mm clearance must be available above the mounting plate as well as below the module. To ensure that the fan modules in the mounting plate can be replaced easily, at least 50 mm clearance must be available below the module. 3) nnnn indicates the number of slots (e.g. 060 refers to 6 slots). 6 Data sheet V.4

7 +4 VDC COM() +4 VDC COM() 8BVE0500HW Wiring 6. Pinout overview - 8BVE0500Hx PLC PLC PLC PLC 4 3 X3B X3A ALARM OUT ALARM IN ALARM OUT ALARM IN X X3B X X3A X3B X4B X4A X4A +DC -DC X4B +DC -DC ACOPOSmulti 8BVE0500Hx (=8BVE... / X4B: +DC) (=8BVE... / X4B: -DC) (=8BVE... / X4B: ) (=8BVE... / X4A: +DC) (=8BVE... / X4A: -DC) (=8BVE... / X4A: ) (=8BVE... / X3A: +4 VDC (=8BVE... / X3A: COM()) (=8BVE... / X3B: +4 VDC (=8BVE... / X3B: COM()) Figure 3: Pinout overview - 8BVE0500Hx X connector - Pinout X Pin Name Function ALARM IN Alarm contact IN (N.C.) ALARM OUT Alarm contact OUT (N.C.) 3 ALARM IN Alarm contact IN (N.O.) 4 ALARM OUT Alarm contact OUT (N.O.) 3 4 Table 4: X connector - Pinout Data sheet V.4 7

8 6.3 X3A connector - Pinout X3A Pin Name Function COM() +4 V output 0 V +4V VDC +4 V output Table 5: X3A connector - Pinout 6.4 X3B connector - Pinout X3B Pin Name Function COM() +4 V output 0 V +4V VDC +4 V output Table 6: X3B connector - Pinout 6.5 X4A connector - Pinout X4A Name Function +DC U DC bus + -DC U DC bus - Protective ground conductor Information: Table 7: X4A connector - Pinout Shielded cables must be used. B&R recommends the ACOPOSmulti 8BCA expansion cables. 6.6 Pinout - X4B plug X4B Name Function +DC U DC bus + -DC U DC bus - Protective ground conductor Information: Table 8: Pinout - X4B plug Shielded cables must be used. B&R recommends the ACOPOSmulti 8BCA expansion cables. 8 Data sheet V.4

9 6.7 Input/output circuit diagram Temperature and Load monitoring OR X 3 ALARM IN ALARM OUT ALARM IN 4 ALARM OUT Attenuator DC Monitoring X4A X4B COM 4 VDC +4 VDC 4 VDC Monitoring X3A COM 4 VDC X3B COM 4 VDC Figure 4: Input/output circuit diagram for 8BVE expansion modules Data sheet V.4 9