PULL T8, -T10, -T15 / Master-Slave
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1 Technical information / Planning document PULL T8, -T10, -T15 / aster-slave tousek PRODUCTS sliding gate operators sliding gate openers for opposite sliding gates cantilever systems swing gate operators garage door operators folding door operators Fields of application: for all cantilever and rail driven sliding gates running in opposite direction with one master and one traffic barriers slave operator. electronic controls radio remote controls PULL T8, -T10, -T15 features key operated switches Programmable control panel accessible from exterior with illuminated display in english Direct connection of 8,2 kohm contact barriers (safety sensing edges (2-channels) Three operating modes (impulse, automatic and dead man) Adjustable partial opening uilt in control board in separate housing Safety system ARS (automatic reversal system) Self locking worm gear Emergency release, lockable with profile half cylinder (3 keys included) - changeable, thus incorporation into an existing house key system is possible. Self learning end positions (limits) Drive unit (gearbox unit) made of steel and runs in an oil bath Permanently selflearning force Adjustable soft stop (no loss of force even with reduced revolution speed) worm gear and worm wheel made of tempered steel access control Safety Sensor AL TEST ER UND -1*) 3241 EN 1 by T Ü V - Sü d I NI TI safety devices accessories Tousek Ges.m.b.H. Austria A-1230 Vienna Zetschegasse 1 Tel. +43/ 1/ Fax +43/ 1/ info@tousek.at Tousek GmbH Germany D Freilassing Traunsteiner Straße 12 Tel. +49/ 8654/ Fax +49/ 8654/ info@tousek.de Tousek enelux NV E-3930 Hamont - Achel uitenheide 2A/ 1 Tel. +32/ 11/ Fax +32/ 11/ info@tousek.nl Tousek Sp. z o.o. Poland PL ikołów (k/katowic) Gliwicka 67 Tel. +48/ 32/ Fax +48/ 32/ info@tousek.pl Tousek s.r.o. Czech Republic CZ Praha 3 Jagellonská 9 Tel. +420/ 2/ Fax +420/ 2/ info@tousek.cz
2 Sliding gate operator PULL T8, -T10, -T15 / aster-slave 5a or a 6 P 6b 3 4a (1) Lockable emergency release (PHZ) (2) Gear wheel (3) Cable fittings (4) Ground plate (4a) Slotted holes (4x) for mounting on the foundation/ground (5) Control board (Display and control buttons) (5a) Removable display cover (6) Control housing (6a) Cover for optional, pluggable radio module (6b) Indication for opt. additional module (7) Sensor (8) otor condenser (9) otor-/gear unit (10) Threaded hole for attachment of motor cover (11) otor cover (12) optional DIN rail or angle with DIN rail can be bolted at position (P) 3x: e.g. for two devices with 11 pole plug socket Technical data Sliding gate opener PULL- T8 T10 T15 T8 T10 T15 control board integrated max. drive 30m Power supply 230V a.c., 50Hz duty cycle in S3 mode 40% 40 60% max. current consumption (excl. equipment) 1,6A 1,9A 2,2A Ambient temperature -20 C bis +40 C Gear wheel Z204 Z164 Protection class IP44 max. gate weight 800kg 1000kg 1500kg Torque sensor Spees 11m/min 9m/min aster Art.no.. Torque 25Nm 30Nm Slave optional equipment pluggable receiver additional module für courtyard/control lamp additional module for gate status bracket incl. top hat rail radio transmission systemtx 310 iinductive system TX 400i otor selection by using a spring scale T8 T10 T15 Attach the spring scale to the gate at approx. the height of the rack. Then pull horizontally and without rocking at motor speed. Compare the max. detected tractive force with the guide values listed on the right. up to 30kg up to 40kg up to 60kg tousek / E_PULL-T8-T10-T15--S_ti_01 /
3 Note: some adjustments regarding function or operating logic can only be executed if gate is closed and if the display shows ready. enu structure + ain layer Sub layer Settings/adjustments utton/switch Safety selectable in aster control unit /S selectable in aster- und Slave control unit impulste switch OPEN/STOP/CLOSE OPEN/CLOSE/ OPEN OPEN DEAD AN pedestrian button OPEN/STOP/CLOSE OPEN/CLOSE/ OPEN OPEN DEAD AN *) G photocell activ not activ /S /S G ain safety sensing edge activ not activ radio edge TX TX 400 G Side safety sensing edge activ not activ radio edge TX TX 400 photocell funtion reverse when closing stop, after release open during closing stop, then close photocell pause time no influence abort pause ttime re-start pause time after opening close immediately photocell test activ not activ *) if impulse button is set to DEADAN, then the pedestrian and close button are also set automatically to DEADAN mode. (not selectable under pedest.- button ) otor /S max. force % [ increment 5] = 70% /S ARS-response time 0,15...0,95s [ increment 0,05] = 0,50s /S speed % [ increment 5 ] = 100% /S soft stop distance 0...2m [ increment 0,1] = 0,5m /S soft stop spped % [ increment 5 ] = 50% /S end position OPEN [ increment 1] = -5 /S end position CLOSED [ increment 1] = -5 Operating mode impulse logic Stop, Start of pause impulse elimination during opening pause time extension /S G opening direction <<< left >>> right G operating mode impulse mode automatic s [ increment 1] partial opening % [ increment 1] = 30% automatic mode complete/partial opening only complete opening only partial opening pause time logic no influence constant open in automatic mode Lights/Lamps prewarning OPEN OFF, s = OFF prewarning CLOSE OFF, s = OFF additional module courtyard lamp/control lamp gate status1 gate status 2 courtyard lamp 1) OFF s = OFF control lamp 1) on at opening and closing flashes slowly/illuminates/flashes faster illuminates IN OPENNG POSITION Diagnosis /S status disply status display of all inputs delete positions NO YES factory settings NO YES /S software version show software version /S serial number show serial number /S protocol show protocol notes /S status sensor show sensor 1) The menu points courtyard lamp and control lamp will only appear on display if in menu Additional module courtyard lamp/control lamp is selected. ESC ENTER Adjustments/overwiev control board PULL T8, -T10, -T15 / aster-slave tousek / E_PULL-T8-T10-T15--S_ti_01 /
4 Control board Sliding gate operator PULL T8, -T10, -T15 / aster-slave Overview of the control board S Important The optional tousek-connect or the tousek service interface must be connected with socket (D)! D K Attention FE Z During connection, adjustment and maintenance works please take care, that the electronic circuit board won t be damaged by moisture (rain). Grounding The grounding connection is made on the operator housing with the designated grounding screw! C K F ground connection Elements of control board (K) Terminal blocks (K) otor clamps (C) Condenser plug (S) Sensor plug (D) Display plug () System connector (for connection aster/slave) (FE) Slot for optional radio receiver (Z) Connection slot for optional module (F) Safety fuse T 3,15A tousek / E_PULL-T8-T10-T15--S_ti_01 /
5 Terminal assignment aster control unit Sliding gate operator PULL T8, -T10, -T15 / aster-slave Terminal assignment us High us Low Connection aster /Slave control unit For the connection of the master and slave control unit connect the terminals 88 and 89 in the system connector to each other. ax. cable length between the operators: 25m. Cable type e.g.: PVC control cable YSLY 2 x1mm 2 or equivalent SLAVE control unit Safety sensing edges Function main safety sensing edge (CE): Safety during closing Function side safety sensing edges (SE): Safety during opening CE SE CLOSE OPEN If no stop switch is connected, terminals 31/37 have to be wire-bridged k2 8.k2 ain safety edge Side safety edge Common contact safety edge Pedestrian - switch CLOSE - switch common impulse - switch STOP - contact V ~ 24V ~ Contact for photocells Common photocell contact Power supply photocell receiver Power supply photocell transmitter Power supply common photocell otor condenser black otor connection 230V a.c. red blue N L N L Power supply max. 24Va.c., 5W Signal lamp 230V, 100W Power supply 230V a.c Grounding pre-wired The grounding connection is made on the operator housing with the designated grounding screw! The stop input has no emergency stop function! - In order to ensure the emergency stop function, provide the supply line with an all-pole disconnecting emergency stop switch, that locks after actuation! tousek / E_PULL-T8-T10-T15--S_ti_01 /
6 Slave control unit Terminal assignment us High us Low Connection aster /Slave control unit For the connection of the master and slave control unit connect the terminals 88 and 89 in the system connector to each other. ax. cable length between the operators: 25m. Cable type e.g.: PVC control cable YSLY 2 x1mm 2 or equivalent ASTER control unit Safety sensing edges Function main safety sensing edge (CE): Safety during closing Function side safety sensing edges (SE): Safety during opening CE SE CLOSE OPEN k2 8.k2 ain safety sensing edge Side safety sensing edge common contact safety edge Jumper (must not be removed!) Power supply max. 24Va.c., 5W otor condenser otor connection 230Va.c. black ret blue N L N L Signal lamp 230V, 100W Power supply 230V a.c Grounding pre-wired The grounding connection is made on the operator housing with the designated grounding screw! see figure page 8 During connection, adjustment and maintenance works please take care, that the electronic circuit board won t be damaged by moisture (rain) tousek / E_PULL-T8-T10-T15--S_ti_01 /
7 Cable plan /S Sliding gate operator PULL T8, -T10, -T15 / aster-slave 1 operator TOUSEK PULL T8, -T10, -T15 (=aster, S=Slave) 2 outer photocell (s=transmitter, e=receiver) 3 inner photocell (s=transmitter, e=receiver) 4 antenna for integrated receiver 5 key contact switch 6 stop button 7 main switch 16A Note:An all-pole disconnecting main switch with a contact opening-gap of minimum 3 mm has to be foreseen. 2 x 0, x 0, x 1,5 2 2 x 0, e 2s 8 fuse 12A 9 safety sensing edge (o=safety when opening, s=safety when closing) 10 power supply sytem TX100 if you use a different system (e.g. TX200i or TX) see corresponding instruction manual 11 signal flashing light NOTE concerning cable laying The electric cables have to be laid in insulating sleeves which are suitable for underground usage. The insulating sleeves have to be lead into the inner of the operator housing. 230 V cables and control lines have to be laid in separate sleeves. Only double-insulated cables, which are suitable for underground usage (e.g. E-YY-J) may be used. In case that special regulations require another type of cable, cables according to these regulations have to be used. SAFETY NOTE Please be aware that the beside picture is only a symbolic sample illustration of a gate facility and may therefore not show all safety devices required for your specific application. To achieve an optimum safety level at your gate facility, please make sure that all safety components and accessories which - according to the applying safety rules and laws - are required in your particular case (e.g. photocells, induction loops, sensing edges, signal lamps, traffic lights, mains- and emergency power off switches etc.) are properly installed, operated, and serviced. In this context please follow the EU achine Directive, accident prevention rules and laws, as well as applying EU- and national standards in force at the time of installation and operation of the gate facility. The Tousek Ges.m.b.H. cannot be held responsible for any consequences resulting from disregard of applying standards and laws during installation or operation of the gate facility. 3 x 1,5 2 2 x 0, x 0, x 0, x 0, x 1,5 2 3s 3e o 9o 10 9s 9s 11 Coaxialcable ussystem: 2 x S 2 x 1,5 2 2 x 0, The 0,75mm 2 control lines are shown without ground lead. In order to facilitate connections we recommend using flexible wires and not using thicker wires for the control lines. tousek / E_PULL-T8-T10-T15--S_ti_01 /
8 Dimensioned drawing Sliding gate operator PULL T8, -T10, -T15 / aster-slave Dimensions in mm (1) lockable emergency release (euro standard cylinder) (2) gear wheel (3) cable entrance (4) ground plate (4a) slotted holes (4x) for mounting on foundation (5) display for programming 206,5 PULL -T8 -T10 -T15 1) gear wheel Z204, r44 Z164, r36 2) gear wheel center ) gear wheel top optionalhalf cylinder (PHZ) with 3 keys (Art.code ) A ,4 126 View : 5 View A: 306,5 310,5 (PULL T15) gear wheel 1) 316 gear wheel center 2) 133 gear whell top 3) Fixing of the gear wheel: - PULL T8, T10: Seeger ring - PULL T15: with screw PULL T8, -T10: depth of ground plate = 8mm PULL T15: depth of ground plate = 12mm , ,5 119,5 58,5 4a ,5 119,5 58,5 4a , We reserve the right to change dimensions and technical specifications without prior notice tousek / E_PULL-T8-T10-T15--S_ti_01 /
9 Additional module Sliding gate operator PULL T8, -T10, -T15 / aster-slave The use of one of the addtional modules is optional. Depending on which device, e.g. a Courtyard-/Control lamp is chosen or evaluation of gate status should be effected, the corresponding module (Z) has to be plugged to the according slot/plug (Z) of control board. Additionally the corresponding value has to be selected in menu point Additional module. 6b Z Z Additional module Courtyard lamp/control lamp On the terminals 12/13 a courtyard lamp (H) can be connected: 230V, max. 100W On the terminals 70/71 a control lamp (K) can be connected: 24Vd.c., max. 2W Additional module Gate status display With potential free signal contacts K1 (Kl. 90/91) and K2 (Kl. 92/93) the gate staturs can be evaluated in two ways (see menu point Additional module ). Contact load: 24Va.c./d.c., max. 10W L N H K Signal contact K1 Signal contact K tousek / E_PULL-T8-T10-T15--S_ti_01 /
10 tousek E_PULL-T8-T10-T15--S_ti_ This manual is the sole property of the TOUSEK Ges.m.b.H. and may not be made available to competitors. All rights reserved. No part of it may be reproduced without our prior written permission. We will not accept liability for any claims resulting from misprints or errors. This edition of the manual replaces all earlier publications of the same.
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