Comfort 830 Operator system for sliding entrance doors

Transcription

1 Comfort 830 Operator system for sliding entrance doors GB FULL-SERVICE OPERTOR SYSTEMS FOR GRGE DOORS OPERTOR SYSTEMS FOR SECTIONL DOORS OPERTOR SYSTEMS FOR SLIDING GTES OPERTOR SYSTEMS FOR HINGED GTES OPERTOR SYSTEMS FOR ROLLER SHUTTERS PRK BRRIER SYSTEMS Installation and operating instructions ELECTRONIC CONTROL UNITS PRODUCT SERVICE CCESSORIES

2 1. Meaning of symbols Symbols for control unit and operator dvice Photocell End position OPEN utomatic timer function End position CLOSED Control reference point Malfunction Impulse Operation, voltage Caution! Danger of personal injuries! The following safety advice must be observed at all times so as to avoid personal injuries! ttention! Danger of material damage! The following safety advice must be observed at all times so as to avoid material damages! dvice / Tip Closing edge safety device Stop External control elements Electronic aerial i Control Reference Type plate control unit Type: rt.-no.: Product-No.: Type plate operator Typ: rt.-no.: Product-No.: 2 Installation and operating instructions Comfort 830 GB (#70676)

3 2. Table of contents 1. Meaning of symbols Table of contents General safety advice Overview of the product Supply package Comfort Mounting versions Preparation for mounting General notes Checks Plan of door and foundation Mounting Mounting of the floor console Mounting of the operator djustment of the toothed rack Mounting the toothed rack to the door Mounting the reference point magnet Emergency release in case of power failure Connection of external control elements Hand transmitter Operation and accessories Coding of the hand transmitters Control unit Overview of the control unit Overview on the display functions Programming General notes on programming Programming of the basic level Extended operator functions (only for specialist personnel) Messages Display of the messages Overview of the error numbers Trouble-shooting ppendix Wiring plan Comfort Summary on spare parts Technical details Manufacturer's Declaration EC Declaration of Conformity Installation and operating instructions Comfort 830 GB (#70676)3

4 3. General safety advice Please read carefully! Target group Mounting, installation and initial operation of this operator may only be carried out by specialist personnel! Qualified and trained specialist personnel are persons who have knowledge of the general and special safety regulations, who have knowledge of the relevant electro-technical regulations, with training in the use and maintenance of suitable safety equipment, with sufficient training and supervision by electricians, who are able to recognize the special hazards involved when working with electricity. Warranty For a warranty with respect to functioning and safety the advices in these instructions have to be observed. Disregarding these warnings may lead to personal injuries or material damages. The manufacturer will not be liable for damages that might occur when neglecting this advice. Batteries, fuses and bulbs are excluded from warranty. To avoid installation mistakes and damages to the door and operator please follow exactly the mounting advice in these installation instructions. The system may only be used after thorough information on the respective mounting and installation instructions. Please keep these installation and operating instructions for further use. They contain important advice for operation, checks and maintenance. This item is produced according to the directives and standards mentioned in the Manufacturer's Declaration and in the Declaration of Conformity. The product has left the factory in perfect condition with regard to safety. Power-driven windows, doors and gates for industrial use must be checked before initial operation and if necessary, but at least once a year by a specialist (with documentation in writing)! Correct use The operator is meant to be used exclusively to open and close sliding entrance doors. Beside the advice in these instructions please observe the general precautions and safety regulations! Our sales and supply terms and conditions are effective. 4 Installation and operating instructions Comfort 830 GB (#70676)

5 3. General safety advice Please read carefully! dvice for installation of the operator Make sure that the door is in mechanical good condition. Make sure, that the door is balanced. Make sure that the door opens and closes correctly. Remove all components that are not required (e.g. cords, chains, angles etc.). Switch off all devices which will not be needed after the operator is installed. Before cabling works the operator has to be disconnected by all means from power supply and a waiting time of 10 sec. has to be kept in order to be sure that the operator is without power. Observe the local safety regulations. lways lay mains and control cables separately. The control voltage is 24 V DC. Only mount the operator when the door is closed. Install all impulse and control devices (e.g. RC code keypad) within sight to the door and in a safe distance to movable parts of the door. minimum mounting height of 1,5 m has to be kept. Following installation, ensure that door parts do not protrude onto public footpaths or streets. dvice for initial operation of the operator fter initial operation, the door system operating personnel or their proxies must be familiarised with the use of the system Make sure that no child will play with the door control unit. Before movement of the door make sure that there are neither persons nor objects in the operating grange of the door. Test all existing emergency command devices. Never insert your hands into a running door or moving parts. dvice for maintenance of the operator To guarantee a function without faults, check and, if necessary, repair the following points. lways disconnect the operator from power supply before carrying out any works at the door system. Check monthly whether the operator reverses as soon as the door meets an obstacle. For this put a 50 mm wide obstacle in the door travel path. Check the settings of the "OPEN" and "CLOSE" automatic cut-out function. Check all movable parts of the door and operator system. Check the door system for signs of wear or damages. Check whether the door can be easily moved by hand. dvice for cleaning the operator For cleaning never use: direct jet of water, high pressure cleaner, acids or lye. Clean the operator with a dry cloth if necessary. Installation and operating instructions Comfort 830 GB (#70676)5

6 4. Overview of the product 4.1 Supply package Comfort 830 Standard supply package 4.1 / 1 Toothed racks The operator can be combined with four different toothed racks. Special 431 (M4) luminium toothed rack profile with plastic toothed rack B 4.1 / 2 I J C D E K L M F Special 432 (M4) Steel toothed rack profile with plastic toothed rack 4.1 / 3 I J G L H K M Special 441 (M4) luminium toothed rack profile with plastic toothed rack segment and cable duct 4.1 / 4 B C D E F G H Operator Hand transmitter Floor console Learning plug Visor clip Mounting angles Magnet holder kit Screw kit Beside the standard supply package the following accessory is required for mounting: - Toothed rack I K J L M 6 Installation and operating instructions Comfort 830 GB (#70676)

7 4. Overview of the product 4.2 Mounting versions Special 471 Plastic toothed rack with steel core 4.1 / 5 The operator can be mounted in two different versions. Standard mounting Version flush with floor including dowel kit N 4.2 / The supply package of the toothed rack contains: I Toothed rack profile J Toothed rack segments K Fixing screws L End position damper M Clamping device N Plastic toothed rack with steel core X The quantity of the supplied components depends on the door length. Optional accessories for variable mounting 4.1 / 6 Variable mounting Variable version with heavy-duty dowels as special accessories (rt.-no.: ) 4.2 / O 260 X O Heavy-duty dowels (Special accessory, rt.-no.: ) 165 X Upper level finished floor (OFF) Measurement depends on the toothed rack used Installation and operating instructions Comfort 830 GB (#70676)7

8 5. Preparation for mounting 5.1 General notes 5.2 Checks The pictures in these instructions are not true-to-scale. The sizes are always indicated in millimetres (mm)! Depending on the opening direction the operator can be mounted on the right or on the left side of the door. These instructions show the mounting on the right side. For correct mounting you will need the following tools: 5.1 / 1 ttention! Before you start to work, please always check the following points in order to guarantee correct mounting. Supply package Check whether the supply package is complete. Check whether all accessories required for your installation situation are at hand: - Toothed rack profile - Heavy-duty dowels (only for variable mounting) 13 ø 8 ø 10 ø ø 3,5 ø 4,5 Foundation Check the intended position of the operator: - The mounting of the operator must be carried out on the inside with the door closed. - The operator must not be mounted in the clearance (q)! Check whether there is a suitable foundation. Check the laying of the supply line. Pay attention that the cable comes out on operator position (). The minimum requirement for the earth cable is 3x1,5 mm 2. Door Check whether the sliding gate to be operated fulfils the following conditions: - The door has to be mounted horizontally, i.e. no slope in travel direction. - In closed position the door should project the clear driveway by at least 250 mm on the installation side. - The closing edges must be equipped with a flexible door sealing profile. 8 Installation and operating instructions Comfort 830 GB (#70676)

9 5. Preparation for mounting 5.3 Plan of door and foundation 5.3 / 1 p q 250 r x x 420 s B C X X Empty conduit for supply line / control cable (see point 6) B Control cable C Supply line p Door length q Clear driveway r Opening direction s Frost-proof depth x Thickness of the door + distance to the wall Installation and operating instructions Comfort 830 GB (#70676)9

10 6. Mounting 6.1 Mounting of the floor console Standard mounting / 1 M8 x 16 Measure the distance from the outer door edge to the operator. Observe measurement Y. Special 431: Y = 63 Special 432: Y = 63 Special 441: Y = 63 Special 471: Y = 73 Drill the holes for the dowels according to the drilling scheme. Screw the console to the two angles / 3 ttention! The console must be aligned to the door so that the spur gear will grip into the toothed rack in every door position. G / 2 8x60 H C B I = = q D 86 Y Insert the dowels. Guide the control cable (G) and the supply line (H) through the screwing (I) of the floor console. F E Fix the floor console. 195 B C D E F q Wall Door Screw area for the toothed rack Empty conduit for supply line / control cable Floor console Foundation Clear driveway lign the floor console parallel to the door. 10 Installation and operating instructions Comfort 830 GB (#70676)

11 6. Mounting Variable mounting with heavy-duty dowels / 1 M8 x 16 Measure the distance from the outer door edge to the operator. Observe measurement Y. Special 431: Y = 63 Special 432: Y = 63 Special 441: Y = 63 Special 471: Y = 73 Drill the holes for the heavy-duty dowels according to the drilling scheme. Pay attention to the drilling depth of the heavy-duty dowels! Screw the console to the two angles, so that the angles show to the outside / 3 G ttention! The console must be aligned to the door so that the spur gear will grip into the toothed rack in every door position. H / 2 I ø 8 C B Insert the dowels. q F = = D 86 Y Fix the dowels tight with the nut. Guide the control cable (G) and the supply line (H) through the screwing (I) of the floor console. Put the floor console onto the threaded rods. E rrange for the setscrews. 300 B C D E F q Wall Door Screw area for the toothed rack Empty conduit for supply line / control cable Floor console Foundation Clear driveway lign the floor console parallel to the door. Installation and operating instructions Comfort 830 GB (#70676)11

12 6. Mounting 6.2 Mounting of the operator 6.2 / / 3 M8 x 110 D E Remove the two screws (). Remove the housing cover. dvice: fter mounting and programming is finished, the operator has to be closed in reverse order! Guide the control lead (D) and the supply line (E) through the operator from below. Screw the operator to the floor console. 6.2 / 2 B C Remove screw (B). Take the control unit (C) out of the operator. 12 Installation and operating instructions Comfort 830 GB (#70676)

13 6. Mounting Connect the supply line meeting your installation situation. Mounting the operator inside right supplied version) 6.2 / / 6 B C Mounting the operator inside left 6.2 / 5 Mount the cabled control unit (C) into the operator. Tighten screw (B). Legend cabling plans: C Motor capacitor H40 Signal light S10 Switch emergency hand operation M1 Motor with thermal overload protection X1 Power line (from building) bk bl rd wt vi black blue red white violet Connect the control unit with the control cable according cabling plan (point 6.7). Installation and operating instructions Comfort 830 GB (#70676)13

14 6. Mounting 6.3 djustment of the toothed rack Special 431, 432 and Special / / 2 ø7 p The toothed rack profiles are supplied in two standard lengths: mm and mm. In the ideal case the door length (p) corresponds to the sum of the joined standard lengths. Then a change of the profiles is not necessary. In case the door length does not correspond to one of the standard length: Join the toothed rack profiles. Mark the door length (p). projection can be cut with a metal saw (only if necessary). To mount the first end position damper: Drill two holes for the screws of the clamping device / 3 B Insert the end position damper () and the clamping device (B) into the toothed rack profile. Screw on the clamping device (B). 14 Installation and operating instructions Comfort 830 GB (#70676)

15 6. Mounting / / 6 B q Insert the end position damper () and the clamping device (B) into the toothed rack profile. Joint he toothed rack segments until the required measurement (q = door length - approx. 160 mm) is reached. In case the segments are longer than the necessary length: Cut the projecting part / / 7 ttention! The toothed rack segments must have a slight tension in the completely mounted toothed rack. Otherwise malfunction and damages to the toothed rack could result. B C Slide the toothed rack segments into the toothed rack segment profile. To mount the second end position damper: Press the clamping device (B) into the profile until the toothed rack segments (C) are under slight tension. Mark the two drill points of the clamping device on the profile. Installation and operating instructions Comfort 830 GB (#70676)15

16 6. Mounting Special / / 1 B ssemble as much toothed rack segments as required in length for your door situation / 2 Pull the clamping device (B) and the end position damper () out of the toothed rack profile. Drill the two holes you marked before to screw on the clamping device / 9 ny projecting part can be cut with a metal saw (only if necessary). B Insert the end position damper () and the clamping device (B) again into the toothed rack profile. Screw on the clamping device (B). 16 Installation and operating instructions Comfort 830 GB (#70676)

17 6. Mounting 6.4 Mounting the toothed rack to the door ttention! To get a correct function of the system, observe the following points: - The console must be firmly screwed to the floor. - The operator must be firmly screwed to the console. - The operator must be unlocked. - It must be possible to move the door by hand. Standard mounting 6.4 / 2 ttention! In order to guarantee a faultless door travel, the measurement X (+/- 5mm) must be kept during installation. i Reference: To unlock the operator please look up chapter / 1 C X C Upper level finished floor (OFF) Move the door to the CLOSED position. Put the toothed rack onto the spur gear so that it will engage. The mounting height of the toothed rack depends on the mounting version. Measurement X: Special 431: 165 mm Special 432: 165 mm Special 441: 175 mm Special 471: 165 mm With differences of more than 5 mm: Mount a suitable device to the door. For fine adjustment (+/- 5 mm) the height of the operator can be changed with the screws (). Installation and operating instructions Comfort 830 GB (#70676)17

18 6. Mounting 6.4 / 3 Variable mounting ttention! In order to guarantee a faultless door travel, the measurement X (+/- 10mm) must be kept during installation. 6.4 / 4 lign the toothed rack horizontally. Use a clamp to fix the rail on the other side. C B X B C Upper level finished floor (OFF) Measurement X: Special 431: 190 mm Special 432: 190 mm Special 441: 200 mm Special 471: 190 mm With differences of more than 10 mm: Mount a suitable device to the door. For fine adjustment (+/- 10 mm) the height of the operator can be changed with the screws (+B). 18 Installation and operating instructions Comfort 830 GB (#70676)

19 6. Mounting 6.4 / 5 The three toothed rack versions () require different screwing points to the door (B): Special 431 / 441 luminium version 6.4 / 7 B lign the toothed rack horizontally Use a clamp to fix the rail on the other side. ttention: To get a correct door travel, the screws have to be tightened. Observe the depth of screwing (max 5 mm). Special 432 Steel version 6.4 / 8 B 6.4 / Special 471 Plastic version 6.4 / 9 B Installation and operating instructions Comfort 830 GB (#70676)19

20 6. Mounting ttention: For a correct door travel it is important to keep a distance of 1-2 mm between the toothed rack and the spur gear. 6.4 / / Loosen the clamp. Open the door by approx. 500 mm at a time. Then fix the rail to the currently open door section and screw it on according the respective drill pattern. 6.4 / / Fix the rail at the first screw point according to the respective drill pattern. Open the door completely. Fix the rail to the last section and screw it on according to the respective drill pattern. Test: The door has to be moved once to the OPEN position and once to the CLOSED position in order to check whether the rail engages with the spur gear on its total length. 20 Installation and operating instructions Comfort 830 GB (#70676)

21 6. Mounting 6.5 Mounting the reference point magnet ttention! The door needs a mechanical end stop in both directions in order to operate the system without risk. The door operator is cut-out in the end positions "door open" and "door closed" without mechanical end switches but with electronic microprocessor control. reference point sensor that is integrated in the control unit is activated by a magnet and registers the actual door position. The mounting of the magnet depends on the toothed rack used. Special 431 Version: aluminium without cable duct 6.5 / 2 B4,2 x / Special 432 Version: steel 6.5 / 3 B4,2 x 16 Determine the position for the reference point magnet. Special 441 Version: aluminium with cable duct 6.5 / 4 B4,2 x 19 Mount the magnet to the magnet bracket. Mount the magnet bracket to the toothed rack at the determined position. Installation and operating instructions Comfort 830 GB (#70676)21

22 6. Mounting Special 471 Plastic toothed rack with steel core 6.5 / 5 B4,2 x 16 ttention! The distance between magnet () and reference point sensor (B) must be 5-10 mm! Please keep this measurement by all means in order to avoid malfunctions! 6.5 / B Mount the magnet to the toothed rack. 15 ± 2 Check the distance from the magnet () to the reference point sensor (B). 22 Installation and operating instructions Comfort 830 GB (#70676)

23 6. Mounting 6.6 Emergency release in case of power failure Unlocking 6.6 / 1 Locking 6.6 / 3 B B Open the protective cover (). Insert the key into the lock and turn it clockwise by 180. Caution! Risk of trapping when actuating the emergency release lever. Turn back the emergency release lever (B) by 90. Insert the key into the lock and turn it counter clockwise by 180. Close the protective cover (). The gear is now connected mechanically to the shaft and the door can be power-operated. t the same time the control unit is switched on. 6.6 / 2 B Turn out the emergency release lever (B) by 90. The gear is now separated mechanically and the door can be moved by hand. t the same time the control unit is cut out. Installation and operating instructions Comfort 830 GB (#70676)23

24 6. Mounting 6.7 Connection of external control elements ttention! To avoid damages to the control unit: - only connect potential-free closing contacts to the terminals 1 and 2 (). - don't insert the short-circuit plug (C) into socked (E)! 6.7 / 1 G + P B C D E F B C D E F G Connection of control elements on site without Marantec system cabling only to the connecting terminals: 1 GND 2 Impulse 3 24 V DC max. 50 m Socket for "external closing edge safety device" When connecting any element the short-circuit plug (C) must be removed. Short-circuit plug Socket for "external control elements" When connecting any element the short-circuit plug (C) must be removed. Socket for "electronic aerial" or "external photocell" Connection cable electronic aerial Fuse for control unit (4) i Reference: To install external control elements please look up the respective instructions. 24 Installation and operating instructions Comfort 830 GB (#70676)

25 7. Hand transmitter 7.1 Operation and accessories Caution! Children are not allowed to operate the hand transmitters! Before operating the hand transmitter make sure that there are neither persons nor objects in the operating range of the door. Change batteries 7.1 / 2 1 E Operation 7.1 / 1 F D B C Open the back of the hand transmitter (E) e.g. with a coin. Change the battery (F) and observe right poling. D ccessory 7.1 / 3 Operating button B Operating button C Battery - transmission control light D Socket for learning plug E Back of hand transmitter F Battery 3V CR 2032 The operating buttons ( + B) can be programmed with different functions. Possible functions are for example: Operating button : Impulse for door OPEN / door CLOSE Visor clip to attach the hand transmitter to a visor in the car. Operating button B: External light i Reference: The programming of the hand transmitters (RC remote controls) for the operator control unit used is described in chapter Installation and operating instructions Comfort 830 GB (#70676)25

26 7. Hand transmitter 7.2 Coding of the hand transmitters Learn coding This function is meant to transfer the coding of an existing hand transmitter (Master) to an additional hand transmitter / 2 Caution! Before operating the hand transmitter please make sure that there are neither persons nor objects in the operating range of the door / 1 ctuate the master transmitter and hold the button. The LED on the transmitter is on / 3 Connect both transmitters with the enclosed learning plug. dvice! The plug connections on both sides of the hand transmitter can be used identically. ctuate the desired button on the new hand transmitter while still holding the button on the master transmitter. fter 1-2 sec. the LED on the new transmitter glows permanently. The programming is finished. The new hand transmitter has now taken over the coding of the master transmitter. Remove the learning plug. dvice! For multi-channel hand transmitters the coding process has to be carried out for every single button separately. 26 Installation and operating instructions Comfort 830 GB (#70676)

27 7. Hand transmitter Change coding This function is meant to change the coding of the remote control in case a hand transmitter has gone lost / 1 Insert the learning plug into the hand transmitter. Short-circuit one of the two outer pins of the learning plug with the centre lead (e.g. by means of a screwdriver). ctuate the desired button on the hand transmitter. The integrated random programming determines a new coding. The LED is flashing quickly. s soon as the LED on the hand transmitter glows permanently, you can release the button on the transmitter and remove the learning plug. dvice! fter a new coding of the hand transmitter the operator for the sliding gate has to be re-programmed as well to the new coding as the old coding has gone lost irrevocably. For multi-channel hand transmitters the coding process has to be carried out for every single button separately. Installation and operating instructions Comfort 830 GB (#70676)27

28 8. Control unit 8.1 Overview of the control unit 8.1 / 1 H B C I K G F P J E D LED display LED for external photocell (only programming) B LED "OPEN door" C LED automatic timer function D LED "CLOSE door" E LED reference point F LED malfunction G LED impulse H LED voltage Operating elements I Button + (e.g. to travel the door to the OPEN position or to increase values) J Button - (e.g. to travel the door to the CLOSE position or to reduce values) K Button P (e.g. to save values) 28 Installation and operating instructions Comfort 830 GB (#70676)

29 8. Control unit 8.2 Overview on the display functions Explanation of the LED's LED displays in operating mode LED off Door in end position OPEN LED on Signal light is on LED flashing slowly Signal light is flashing LED flashing quickly Door in end position CLOSED fter switching on the power the control unit carries out a self-test: ll LED's glow up for approx. 3 sec. Door passes the reference point Permanent actuation of a control element Malfunction RC remote control is actuated Operating voltage Installation and operating instructions Comfort 830 GB (#70676)29

30 9. Programming 9.1 General notes on programming Programming levels The programming is carried out with the buttons +, -, and P. If none of the buttons is actuated within 120 sec. in programming mode, the control unit changes back to the operating mode. n error message is displayed accordingly. The programming of the operator is divided in two areas: 1. Programming of the basic level: The basic functions of the operator are programmed in this level. This programming process is carried out consecutively and it is compulsory. To come to the programming of the basic level, button P must be pressed longer than 2 sec. but less than 10 sec.. LED 2 is flashing. 2. Programming of the extended operator functions: The programming of the extended operator functions may only be carried out by specialist personnel. s soon as the button P is pressed longer than 10 sec., the control unit changes to the programming of the extended operator functions. LED 2 is then flashing quickly. dvice: In the extended operator functions important factory settings can be changed. 30 Installation and operating instructions Comfort 830 GB (#70676)

31 9. Programming Reference point Setting the door positions The following is displayed: In operating mode The LED shortly lights up when the reference point is passed In programming mode dvice: The control unit can only be programmed when the reference point has been passed electrically. Therefore the door has to be travelled 1x to the end position OPEN and 1x to the end position CLOSED before first programming. The operator is between the reference point and the end position OPEN. The operator is between the reference point and the end position CLOSED. The programming of the "end position OPEN" and "end position CLOSED" can be carried out in two ways: 1. Coarse adjustment by permanently holding a button The setting is carried out when button + or - is pressed permanently. The door travels correspondingly to the OPEN or CLOSED position. 2. Fine adjustment by a short button impulse The setting is carried out by a short button impulse on button + or -. The door does not move during this procedure. Every time the button is pressed the end position is shifted by 4 mm to the respective direction. To test the end position, the door has to be traveled over the reference point to the OPEN position or to the CLOSED position. During the button impulse the LED 7 is flashing quickly. dvice: The control unit travels without press-and-release. Legend: LED off LED on LED flashing slowly LED flashing quickly Installation and operating instructions Comfort 830 GB (#70676)31

32 9. Programming 9.2 Programming of the basic level Programming of the "end position OPEN" Programming of the "end position CLOSED" 1. The control unit is in operating mode. 1. The control unit is in menu 2 of the basic programming. 2. To change to the programming mode press button P: > 2 Sec. < 10 Sec. 2. Set end position DOOR CLOSED. 3. Do not hold button P longer than 10 sec.! 3. The reference point must be passed 1x. 4. The control unit is in menu 1 of the basic programming. 4. Fine adjustment is carried out with impulse on button + or Set the end position DOOR OPEN. 5. Press button P 1x: save the end position. 6. The reference point must be passed 1x. utomatic change to the programming of "power limit OPEN". 7. Fine adjustment is carried out with impulse on button + or Press button P 1x: save the end position. 9. utomatic change to the programming of the "end position CLOSED". 32 Installation and operating instructions Comfort 830 GB (#70676)

33 9. Programming Programming of the "power limit OPEN" Programming of the "power limit CLOSE" 1. The control unit is in menu 3 of the basic programming. 1. The control unit is in menu 4 of the basic programming. 2. Press button + 1x: The current setting is displayed. 2. Press button + 1x: The current setting is displayed. 3. Set the power limit as sensitive as possible. 3. Set the power limit as sensitive as possible. 4. Press button + or -: Setting in steps from 1 (sensitive) to Press button + or -: Setting in steps from 1 (sensitive) to Press button P 1x: save the set value. 5. Press button P 1x: save the set value. 6. utomatic change to the programming of the "power limit CLOSE". 6. utomatic change to the programming of the "RC remote control". Legend: LED off LED on LED flashing slowly LED flashing quickly Installation and operating instructions Comfort 830 GB (#70676)33

34 9. Programming Programming of the "RC remote control" Function allocation of the storage places You can read in up to 3 differently coded functions: Program the RC remote control (example storage place 1) 1. Function Impulse 1. The first storage place is selected. 2. Function OPEN 2. Press button + 1x: The selected storage place is ready to be programmed. 3. Function CLOSE 3. Press the respective button on the hand transmitter. Select the programming of RC remote control 4. Press button P 1x: The coding of the hand transmitter is saved. 1. The control unit is in menu 5 of the basic programming. 5. Change to the next storage place. 2. Press button + 1x: The first storage place is selected. dvice: Wrongly programmed coding can be overwritten with a new coding. If necessary they can be deleted! 3. Press button P 1x: The next storage place is selected. 34 Installation and operating instructions Comfort 830 GB (#70676)

35 9. Programming Delete RC remote control - if necessary (example storage place 1) Finish the programming of the RC remote control 1. The first storage place is selected. 1. Press button P until the third storage place is selected. 2. Press button - 1x: The selected storage place is ready to be deleted. 2. Press button P 1x: The programming of RC remote control is terminated. 3. Press button P 1x: The coding of the selected storage place is deleted. 3. The control unit changes to the programming "reset factory settings". 4. Change to the next storage place. 4. Press button P 1x: The programming of the basic level is terminated. 5. The control unit is in operating mode. Legend: LED off LED on LED flashing slowly LED flashing quickly Installation and operating instructions Comfort 830 GB (#70676)35

36 9. Programming Programming of "reset factory settings" With the reset function all menus can be reset to the values already set from factory. 1. The control unit is in operating mode. 2. To change to the programming mode: press button P: > 2 Sec. < 10 Sec. 3. Do not hold button P longer than 10 sec.! 4. Press button P 5x to get to the menu "reset factory settings". 5. Press button + or - 1x: Selection "no reset" - all set values remain unchanged. 6. Press button - or + 1x: Selection "reset" - factory settings are restored. 7. Press button P 1x: Save and terminate programming New start when RESET has been selected: ll LED's glow up for 2 sec. The control unit is in operating mode. Legend: LED off LED on LED flashing slowly LED flashing quickly 36 Installation and operating instructions Comfort 830 GB (#70676)

37 9. Programming 9.3 Extended operator functions (only for specialist personnel) Overview of the extended operator functions Level Functions Explanation Factory settings Open door time The time the door is open before it closes automatically. utomatic timer function deactivated 3rd programming level utomatic timer function Warning time Warning before start Early closing after having passed the photocell The time the signal light is flashing before the door closes automatically. The time the signal light flashes before the door starts to move. The door closes either after the set open time or earlier after having passed the photocell. utomatic timer function deactivated 0 seconds No Signal lights The signal light function can be set to flashing or to permanent light. Permanent light Excess travel stop The time period after which the operator cuts out without having reached an end position. 55 seconds 4th programming level Parameter Offset learned power limit The learned power limit can be set in steps from Step 10 Sensitivity power limit The sensitivity of the power limit can be set in steps from Step 6 Power limit OPEN Setting whether the operator stops, short or long reversion. short reversion Power limit CLOSE Setting whether the operator stops, short or long reversion. short reversion 6th programming level Reversion modes ctivation of photocell / photocell CLOSE Setting whether the operator stops, short or long reversion. not existing Closing edge safety device OPEN Setting whether the operator stops, short or long reversion. not existing Closing edge safety device CLOSE Setting whether the operator stops, short or long reversion. not existing Press-and-release OPEN fter start the operator runs to the selected position. On 8th programming level Operating modes Press-and-release CLOSE fter start the operator runs to the selected position. On Impulse commands ctivation of the impulse button when the operator runs. Yes Direction commands (Pushbutton OPEN or CLOSE) ctivation of the direction button when the operator runs. No Installation and operating instructions Comfort 830 GB (#70676)37

38 9. Programming Programming sequences of the extended operator functions 1. The control unit is in operating mode. 10. Press button P 1x: Change to the next menu in the selected level Press button P: > 10 Sec. Countdown from 8 to 1, then all LED's are on. Release button P: The control unit is in the first level of the extended operator functions. 11. fter the last programming menu of the selected level the control unit displays the selected level. 4. Press button P 1x: Change to the next level of the extended functions. 12. Press button P 1x: The control unit changes to the next level Press button + 1x: Change to the first menu of the selected level. Press button + 1x: Display of the current setting. 13. fter the last programming level the programming of the extended operator functions is terminated. 7. Press button + or -: Change the current value. 14. Press button P 1x: The programming is terminated. 8. Press button P 1x: Save the value, display of the selected level. 15. The control unit is in operating mode. 9. If P is pressed without changing the value, the setting remains unchanged! Legend: LED off LED on LED flashing slowly LED flashing quickly 38 Installation and operating instructions Comfort 830 GB (#70676)

39 9. Programming Programming of the extended operator functions Level 3: utomatic timer function <- button button + -> Menu 1: Open door time utomatic timer function deactivated Menu 2: Warning time utomatic timer function deactivated Menu 3: Warning before start Menu 4: Early closing after having passed the photocell NO YES Menu 5: Signal lights permanent light flashing light Legend: LED off LED on LED flashing slowly LED flashing quickly Setting from factory Not possible <- button P Installation and operating instructions Comfort 830 GB (#70676)39

40 9. Programming Programming of the extended operator functions Level 4: Parameter <- button button + -> Menu 1: Excess travel stop Menu 2: Offset learned power limit Menu 3: Sensitivity power limit Legend: LED off LED on LED flashing slowly LED flashing quickly Setting from factory Not possible <- button P 40 Installation and operating instructions Comfort 830 GB (#70676)

41 9. Programming Programming of the extended operator functions Level 6: Reversion modes <- button button + -> Menu 1: Power limit for OPEN direction Stop short reversion long reversion not existing Menu 2: Power limit for CLOSE direction Stop short reversion long reversion not existing Menu 4: ctivation of photocell / photocell for CLOSE direction Stop short reversion long reversion not existing Menu 5: Closing edge safety device for OPEN direction Stop short reversion long reversion not existing Menu 6: Closing edge safety device for CLOSE direction Stop short reversion long reversion not existing Legend: LED off LED on LED flashing slowly LED flashing quickly Setting from factory Not possible <- button P Installation and operating instructions Comfort 830 GB (#70676)41

42 9. Programming Programming of the extended operator functions Level 8: Operating modes <- button button + -> Menu 1: Press-and-release for OPEN direction OFF ON Menu 2: Press-and-release for CLOSE direction OFF ON Menu 3: Impulse - command device active when operator runs NO YES Menu 4: OPEN/CLOSE command device active when operator runs NO YES Legend: LED off LED on LED flashing slowly LED flashing quickly Setting from factory Not possible <- button P 42 Installation and operating instructions Comfort 830 GB (#70676)

43 10. Messages 10.1 Display of the messages Messages at permanent actuation When actuating operating and safety elements permanently the current status of the system is displayed. Messages at malfunctions Malfunctions in the system are displayed by a corresponding error number. 1. The control light MLFUNCTION (6) glows. 1. The control light MLFUNCTION (6) is flashing. 2. Press button P 1x: Display of the status (see below). 2. Press button P 1x: Display of the error number (see 10.2). Status displays Message memory The message memory displays the last 5 messages of the control unit. IMPULSE button actuated 1. Press button P: The LED's from 1-8 are glowing. OPEN button actuated 2. The control unit shows the current messages. Closing edge safety device OPEN actuated 3. Press button -: Old messages are displayed. CLOSE button actuated 4. Press button +: The current message is displayed. Closing edge safety device CLOSE actuated Photocell actuated Press button P: The display of the message memory is finished. The control unit is in operating mode. Static current circuit interrupted Installation and operating instructions Comfort 830 GB (#70676)43

44 10. Messages 10.2 Overview of the error numbers Number Message Display Number Message Display 6 Photocell actuated 16 Testing power limit 7 Programming cancelled 27 Sensitivity power limit 8 Reference point 28 Offset learned Power limit 9 R.P.M sensor defective 36 Static current circuit interrupted 10 Power limit 11 Excess travel stop 12 Testing closing edge safety device OPEN not o.k. 13 Testing closing edge safety device CLOSE not o.k. 15 Testing photocell not o.k. Legend: LED off LED on LED flashing slowly LED flashing quickly 44 Installation and operating instructions Comfort 830 GB (#70676)

45 10. Messages 10.3 Trouble-shooting Error Cause Remedy LED 8 is not glowing. - No voltage. - Check voltage. - Check mains socket. - Fuse in the control unit defective. - Check control fuse in the operator (point 6.7). - Thermal overload protection in power transformer is active. - Have transformer cool down. - Operator is unlocked. - Lock emergency release. - Control unit defective. - Check control unit (point 6.2): Separate the operator from power supply / remove cover of housing / screw off control unit / pull the control unit a bit out / take off the connecting plug / take out the control unit. No reaction on impulse. - Connecting terminals for "Impulse" button bridged, e.g. by short circuit in cable or wrong connection. - To test, separate possibly connected key switches or interior pushbuttons from the control unit (point 6.7): Pull the cable out of socket D, insert short-circuit plug (C) and look for mistakes in cabling. LED 6 is flashing regularly. - There is a malfunction. When shortly pressing the button P, one or several LED's start to flash irregularly. By adding the respective digits the error number is calculated. LED 6 / message 10 - Power limit set too sensitive. - Door travel too sluggish. - Door blocked. - Set power limit (point / point 9.2.4) less sensitive. - Make door easily movable. LED 6 / message 6 or 15 - External photocell defected or interrupted. - Remove obstacle or have photocell checked. Installation and operating instructions Comfort 830 GB (#70676)45

46 10. Messages Error Cause Remedy LED 6 / message 9 - R.P.M. sensor defective. - Have operator checked. LED 6 / message 27 - Sensitivity power limit set too sensitive - Door travel too sluggish. - Door blocked. - Set sensitivity of power limit less sensitive (point / level 4 / menu 3). - Make door easily movable. LED 6 / message 28 - Offset learned power limit set too sensitive. - Door travel too sluggish. - Door blocked. - Set offset learned power limit less sensitive (point / level 4 / menu 2). - Make door easily movable. LED 6 / message 36 - Short-circuit plug has been removed (point 6.7), but Stop button not connected. - Connect STOP button or insert plug (point 6.7). Operator only runs to the OPEN position, but not to the CLOSE position / message Photocell programmed, but no photocell connected. - Re-program photocell function (point / level 6 / menu 4) or connect photocell. LED 7 is not flashing quickly after impulse from the hand transmitter. - Electronic aerial not plugged in. - Connect aerial with control unit (point 6.7). - Hand transmitter coding does not match the receiver coding. - Check coding (point 9.2.5). - Battery in hand transmitter empty. - Exchange battery 3V CR 2032 (point 7.1). - Hand transmitter or control electronics or electronic aerial defective. - Have all 3 components checked. Operator does not react after impulse from the hand transmitter. - Not enough voltage of the hand transmitter battery. - Distance too large (range below 5 m). - Exchange battery 3V CR 2032 (point 7.1). 46 Installation and operating instructions Comfort 830 GB (#70676)

47 11. ppendix 11.1 Wiring plan Comfort 830 ttention! Please observe by all means the following points in order to avoid damages: - lways observe local safety regulations. - lways lay mains and control cables separately. - The control voltage is 24 V DC. - External voltage at sockets X2c, X10, X20 und X31 will completely destroy the electronics / 1 C Motor capacitor F1 Fuse (max. 4) H40 Signal light M1 Motor with thermal overload protection S Main switch 2 S1 "Impulse" button 2 S10 Switch for emergency hand operation S21 R.P.M. sensor S22 Reference point sensor X0 Mains socket 1 X1 Mains supply line with plug 1 Connecting terminals X2c Command devices Plug connections X10 external control elements X20 electronic aerial external photocell X31 Closing edge safety device "open" / "close" Connection plans for accessories SKS Closing edge safety device 3 W20 electronic aerial XS10 external control elements 3 1)on site 2)if existing 3)when connecting, remove short-circuit plug Installation and operating instructions Comfort 830 GB (#70676)47

48 11. ppendix 11.2 Summary on spare parts 11.2 / 1 # # # # # # # # Installation and operating instructions Comfort 830 GB (#70676)

49 11. ppendix Legend spare parts 11.2/1 rt.-no. Description Cover Comfort Control unit Comfort Rpm sensor kit Comfort Reference point kit Comfort Cable harness Comfort Switch magnet with bracket Toothed rack segment M End position damper toothed rack Installation and operating instructions Comfort 830 GB (#70676)49

50 11. ppendix 11.3 Technical details Electrical details - Nominal voltage 230 V - Nominal frequency 50 Hz - Power consumption 1,4 - Power input operation 0,3 KW - Power input stand-by < 4 W - Operating mode (connecting period)kb 4 Min. - Control voltage 24 V DC - Protection category motor unit IP 54 - Protection class I ccessories - Multibit remote control - Separate module aerial, 868 MHz, IP 65 - Signal light - Closing edge safety device - Photocell - Transponder systems - Key switch (pre-cabled) - Code button (pre-cabled) - Toothed rack Mechanical details - Push and pull force 500 N - Travel speed 180 mm/sec. - Opening time (door specific)approx. 22 Sec. General details - Dimensions motor unit 230x260x200 mm - Weight 12,0 kg - Range of temperature -20 to +60 C Supply package - Motor unit Comfort 830 with integrated electronic control unit - Floor console - pre-assembled spur gear, module 4 - Multibit remote control, 868 MHz, including Digital 302 mini hand transmitter, 2-channel - Lockable emergency release Features / safety functions - Universal use for doors up to max. weight of 300 kg - Reference point technology - utomatic cut-out - nti-lock system - Excess travel stop - utomatic timer function - Electronic travel cut-out - Signal light connection - Connection for pushbuttons, code buttons and key switches - Connection of potential-free limit switch message - Error messages EN EN EN EN EN EN EN EN ETS Installation and operating instructions Comfort 830 GB (#70676)

51 11. ppendix 11.4 Manufacturer's Declaration 11.5 EC Declaration of Conformity We herewith declare that the product mentioned below corresponds in its design, construction and version sold by us to the relevant and basic safety and health requirements of the following EC regulations: EMC Directive, Machinery Directive and Low Voltage Directive. In case of a product change that is not agreed upon by us this Declaration will be void. Product: Comfort 830 Relevant EC Regulations: - EC EMC Directive (89/336/EWG, 93/68/EWG and 93/44/EWG), - Machinery Directive (89/392/EWG, 91/368/EWG, 93/68/EWG and 93/44/EWG) and - Low Voltage Directive (73/23/EWG, 93/68/EWG and 93/44/EWG). pplied harmonised standards, especially: EN EN EN EN EN EN EN EN EN EN EN ETS We herewith declare that the product mentioned below corresponds in its design, construction and version sold by us to the relevant and basic safety and health requirements of the following EC regulations: EMC Directive, Machinery Directive and Low Voltage Directive. In case of a product change that is not agreed upon by us this Declaration will be void. Product: Relevant EC Regulations: - EC EMC Directive (89/336/EWG, 93/68/EWG and 93/44/EWG), - Machinery Directive (89/392/EWG, 91/368/EWG, 93/68/EWG and 93/44/EWG) and - Low Voltage Directive (73/23/EWG, 93/68/EWG and 93/44/EWG). pplied harmonised standards, especially: EN EN EN EN EN EN EN EN EN EN EN ETS ppa. Molterer Date / Signature Marantec ntriebs- und Steuerungstechnik GmbH & Co. KG Remser Brook Marienfeld Germany Fon +49 (52 47) Installation and operating instructions Comfort 830 GB (#70676)51