Safety Contact Strips. Safety Contact Strips
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1 Contact Strips, Bumpers, Mounting and Controllers Profile materials EPDM or NBR rubber Provides housing for safety contact Available in sizes to fit many applications Safety Bumpers Foam rubber covered in polyurethane, mounted on an aluminum base Sized to fit your applications Safety Contact Co-extruded contact strip with low resistance Mounting Aluminum channel sized to fit safety contact strip Controller Category 3 Power 24 VAC/DC input 1 sensing element 8.2 Ohms 2 redundant force guided relay contacts Start up testing Response time <30ms Description Safety contact strips are used on edges of guards and gates at possible crushing or shearing points. They are used on gates, machines, and handling equipment to protect people and equipment. Complete units consist of an aluminum rail, the safety contact, and the safety contact strip. The special shapes of the safety contact strips (rubber profile) protects the safety contact from damage and allows actuation angles to exceed 90 degrees. The last safety contact strip in a serial connection is terminated with a resistor, which is continuously monitored by the controller. This design allows the entire circuit to be monitored for shorts and wire breaks. The Design The safety contact (the actual contactor) is located inside the safety contact strip. This contact contains two double-wire cables that lead outward as the connecting cables. To prevent damage and to enable the proper use, this safety contact is inserted into the switching chamber of the safety contact strip. These different safety contact strips (profiles) are then sealed with a permanently elastic adhesive and end cap to E Go to the Engineering Guide in this catalog for in-depth information on safety standards and use of this product. D16
2 make them watertight. The safety contact strip is then pressed into the aluminum rail. The Safety Contact The safety contact is used as the switching element inside the safety contact strip. The highly insulating outer material has two inside conducting contact surfaces. This conducting elastomer contains two copper wires that permit low-resistance even in lengths exceeding 100 meters. Conducting Contact Surfaces Insulating Outer Sleeve Reinforced Copper Wire Specifications Profile Type SCS-1510 (A) SCS-2525 SCS-2540 SCS-3560 SCS-3580 Aluminum Rail Mounting SCA-15 SCA-25 SCA-25 SCA-35 SCA-35 Material EPDM EPDM/NBR EPDM/NBR EPDM EPDM Length m (inches) (B) 10 (393.7) 6 (236.22) 6 (238.22) 6 (236.22) 6 (236.22) Weight kg (lb) 0.12 (0.26) 0.37 (0.81) 0.48 (1.06) 0.96 (2.11) 1.10 (2.42) Weight Including Aluminum kg (lb) 0.15 (0.33) 0.69 (1.52) 0.8 (1.76) 1.38 (3.04) 1.52 (3.35) Actuating Force N (lbs sq in) (C) 50 (11.24) 49 (11.01) 38 (8.54) 61 (13.71) 72 (16.18) Actuating Distance mm (in) (D) 4 (0.006) 5.4 (0.0083) 4.1 (0.0063) 4.8 (0.0074) 8.1 (0.012) Total Deformation mm (in) 6 (0.009) 11.8 (0.018) 24 (0.037) 13 (0.020) 50.4 (0.078) Reaction Time ms (E) Actuating Angle (MAX) (F) 2 x 45 2 x 45 2 x 60 2 x 60 2 x 30 For the Latest Information Try Our Fax Back System at 1/916/ On the Internet: sales@sti.com D17
3 Common Features Mechanical Force N (lbs sq in) (E) 500 Actuating Angle (Din) (E) 2 x 20 Switching Block (E) 10 5 Operating Temperature (E) -20 to +55 C Max Temperature Range (F) -25 to +70 C Control Unit Enclosure IP65 Electric Capacity 24V 100mA Resistance 0.06 Ohm/m Max length of contact strip(s) m (ft) 200 (696) Max cable length m (ft) 200 (696) Cables 2 x 25mm 2 F (N) SCS2525 Force Distance Diagram S (mm) SB = Switching Distance (actuating distance) SB SV SV = Deformation Distance (over travel distance) SG SG = Total Deformation SCS2540 Specifications are subject to change without notice. (A) SCS 1510 is a single chamber profile. (B) Longer lengths available. (C) Measured with test pieces 80mm diameter (D) Test speed 100mm/s except SCS2525, SCS2540, SCS3560 = 10mm/s (E) According to DIN 31006/2 (GS - BE17) (F) Without consideration of DIN 31006/2 (GS - BE17) Chemical Resistance Features EPDM NBR Resistance to tear 3 2 Elongation at tear 3 2 Abrasion 3 2 Resistance to tear propagation 3 3 Cold flexibility 2 3 Heat resistance 2 2 Oxidation resistant 1 3 UV-resistance 1 3 Weatherproof/ 1 3 oxidation resistance Flame resistance 6 6 Gas permeability 4 2 KEY: 1 = very good 6 = insufficient Features EPDM NBR Water (dest.) Acids (verd.) 1 3 Lyes (verd.) 2 2 Non-oxidizing acids 2 3 Oxidizing acids 4 5 ASTM-oil No Vegetable oils 5 1 Ester solvent 2 5 Ketone solvent 3 5 Aliphatic hydrocarbons 5 1 Aromatic hydrocarbons Halogen hydrocarbons 6 5 Alcohols 1 5 KEY: 1 = no effect for permanent contact 2 = few effect with falling 3 = medium effect requirements 4 = noticeable effect restricted use 5 = severe effect only contact of short duration 6 = extreme effect avoid contact EPDM NBR ASTM Ester Ketone Aliphatic Aromatic Good resistance to ozone and weathering. Particularly suitable for aggressive chemicals Good resistance to oil and gasoline American Society for Testing Materials Organic solvent Oxygen-containing solvent e.g. gasoline e.g. benzene E Go to the Engineering Guide in this catalog for in-depth information on safety standards and use of this product. D18
4 Aluminum Fastening Profile Dimensions in/mm SCA-14 (for SCS1510) SCA-25 (for SCS2525 and SCS2540) SCA-35 (for SCS3560 and SCS3580) Safety Contact Strip Dimensions in/mm SCS1510 SCS2525 SCS2540 SCS-3560 SCS3580 Typical Installation Connecting Strip End Strip Electronic Evaluation Unit 8,2 K Terminal Resistance "0" "1" or "2" Note: When end strip is terminated with "1" or "2" it must always be the end unit. For the Latest Information Try Our Fax Back System at 1/916/ On the Internet: sales@sti.com D19
5 Specifications Controller Performance Maximum Response Time: < 30 ms Indicators: Power on, Stop, Fault, Relays On, Electrical Supply: 24 VDC, 80mA, 2 w or 24 VAC 50/60 hz. 90mA, 2.2 w Input: Resistance 8.2 ohms, 6 V +/- 2 % Output: 2 safety NO rated 250V, 2.5A Mechanical Enclosure: Polycarbonate, HxWxD 120x122x55mm Weight: 445 g Enviornmental Protection Rating: IP65 Operating Temperature: -20 C to + 55 C Conformity/Approvals Conforming To Standards: EN 954 Other Approvals: CE, TUV, BG Wiring Controller Signal Displays LED green LED red 1 LED yellow LED red 2 LED red 3 F1 operating voltage available safety circuit interrupted sensor activated relay 1 on relay 2 on Fuse 2, 5 A LED red2 Connecting the Device The supply voltage, 24 VAC, must be connected to terminals 7, 8, 9. When 24 VDC is used the supply voltage must connected to terminals 8, 9. The sensor strip is connected to 1 and 2. The control circuit to be monitored (EMER- GENCY STOP interlock) must be connected to terminals 3 and 6. When the internal fuse is removed, the current through the relay contacts must be limited to 2.5A by an external fuse. The relay's break contact (Terminal 5) may be used for system reversals. Attention! When the operating voltage is switched on, the relay has switched. SCC-1-24 LED red3 LED red1 LED yellow LED green Terminals 1, 2 3, 4 5, 6 7, 8, 9 8, 9 Connection safety contact strip Contact safety switch 1 (EMERGENCY STOP INTERLOCK and reversal) Contact safety switch 2 (EMERGENCY STOP INTERLOCK and reversal) Relay contacts are in series. Parallel after removing the fuse Supply voltage 24V 50/60 Hz Supply voltage 24V DC Start-Up Test REL 1 REL 2 F IN GND REL 1 REL Terminal Resistance 8, 2 KOhm Safety Contact Strip (Last Strip) Safety Contact Strip Relay output to control Supply 24V AC or 24 DC E Go to the Engineering Guide in this catalog for in-depth information on safety standards and use of this product. D20
6 Available Wiring s Electronic Evaluation Unit Connecting Strip "0" End Strip "1" or "2" 8,2 K Terminal Resistance Note: When end strip is terminated with "1" or "2" it must always be the end unit. Ordering Information Use the chart below to specify a specific model. For example, a SCS would be a Safety Contact Strip in the 1510 Series that is 305mm (12 inches) long with two 2-wire cables. * Standard material is type EPDM. Add an "N" after configuration number for NBR. The NBR option is only available on SCS2525 and SCS2540. SCS 1510 Safety Contact Strip 15mm x 10mm (*EPDM only) 2525 Safety Contact Strip 25mm x 25mm (*Add "N" behind number for NBR) 2540 Safety Contact Strip 25mm x 40mm (*Add "N" behind number for NBR) 3560 Safety Contact Strip 35mm x 60mm (*EPDM only) 3580 Safety Contact Strip 35mm x 80mm (*EPDM only) Wiring 0 Two 2-wire connections (STD cable length 2m) 1 One 2-wire connection and 1 wire with resistor (resistor wire 30mm) 2 One 2- wire connection and 1 end resistor (end resistor assemble within safety contact strip) Length Specify length in increments of 10mm up to 3050mm (approx. 120 inches), use 4-digits (minimum legnth 150mm) For information and pricing on safety bumpers, please consult factory. * When ordering a single unit, it must contain a resistor option. When ordering multiple units, one unit must contain the resistor option. For the Latest Information Try Our Fax Back System at 1/916/ On the Internet: sales@sti.com D21
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