Illustrated Parts Manual. Models 30e 35e/n35e 40e/n40e 45e

Transcription

1 llustrated Parts Manual Models 30e 35e/n35e 40e/n40e 45e P/ ctober 29, 2010

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3 V LG ctober riginal ssue f Manual (Was originally part of combine manual ) ovember evised ctober 18, evised (Manual edited to evision 45 - Model 30electric) (Manual edited to evision 63 - Model 35electric) (Manual edited to evision 58 - Model 40electric) (Manual edited to evision 55 - Model 45electric) pril 16, evised (Manual edited to evision 48 - Model 30electric) (Manual edited to evision 71 - Model 35electric) (Manual edited to evision 63 - Model 40electric) (Manual edited to evision 57 - Model 45electric) December 31, evised Manual ctober 29, evised Manual

4 V LG B

5 BL F FGU. L PG. 1 - FM 1-1 FM D G LL - MDL 30electric FM D G LL - MDL 35electric, 40electric & 45electric D WHL DV LL DV BK MBLY DV HUB MBLY - MDL 30electric DV HUB MBLY - MDL 35electric, 40electric, 45electric LL MP LL (FM MUD) BY HG MBLY - 220V/50Hz BY HG MBLY - 220V/50Hz (ervice eplacement - Dutch/ French/German/ talian/panish pecs) BY HG MBLY V/50Hz BY HG MBLY V/50Hz HYDUL MP & V LL (FM MUD) UBL 2-1 UBL MUD MP LL - MDL 30electric UBL MUD MP LL - MDL 35electric UBL MUD MP LL - MDL 40electric D 45electric L VLV MBLY - MDL 35electric, 40electric, D 45electric WG DV D UBL BG LL - MDL 30electric D 35electric WG BG MBLY - MDL 30electric D 35electric (Post Production ervice eplacemnt WG DV D UBL BG LL - MDL 40electric D 45electric WG BG MBLY - MDL 40electric D 45electric (Post Production ervice eplacement) WG M MBLY GUD L MP LL - MDL 30electric GUD L MP LL - MDL 35electric, 40electric, D 45electric UBL D HD LL - MDL 30electric UBL D HD LL - MDL 35electric UBL D HD LL - MDL 40electric D 45electric BM 3-1 BM D LM WH LL MDL 30electric BM D LM WH LL MDL 35electric BM LL - MDL 40electric D 45electric LM WH, BL D LMP LL - MDL 40electric D 45electric UPP BM MP MBLY - MDL 35electric, 40electric D 45electric i

6 BL F FGU. L PG. 4 - PLFM 4-1 PLFM D MP LL - MDL 30electric PLFM D MP LL - MDL 35electric, 40electric D 45electric M/PUMP/K MBLY PLFM L MBLY L MBLY (DV/) YLD 5-1 LF YLD MBLY - MDL 30electric UPP YLD MBL - MDL 35electric, 40electric D 45electric MD LF YLD MBL - MDL 40electric D 45electric LW LF YLD MBL - MDL 35electric, 40electric D 45electric M YLD MBLY - MDL 35electric, 40electric D 45electric PLFM YLD MBLY - MDL 35electric, 40electric D 45electric LV YLD MBLY - MDL 35electric, 40electric D 45electric YLD MBL LP YLD MBL - MDL 35electric, 40electric D 45electric YLD BLLW LL - MDL 30electric PL YLD BLLW LL - MDL 35electric, 40electric D 45electric HYDUL 6-1 HYDUL DGM L HYDUL DGM - 30electric HYDUL DGM - 35electric HYDUL DGM - 40electric D 45electric LL 7-1 LL MP MD DGM - 30electric LL MP MD DGM - 35electric, 40electric D 45electric LL HM - 30electric WH LD W (P / 36544) LL HM - 30electric WH UMBD LD W (/ P) LL HM - 35electric/40electric/45electric WH LD W (P /36648) LL HM - 35electric/40electric/45electric WH UMBD LD W (/36648 P) H MP LL DL 8-1 DL LL - 30electric DL LL - 35electric DL LL - 40electric D 45electric MMDD V P K ii

7 BL F FGU. L PG PL P iii

8 BL F FGU. L PG. iv

9 1 FM BL F FGU DP PG 1-1 Frame nd teering nstallation - Model 30electric Frame nd teering nstallations - Models 35electric, 40electric, 45electric ire nd Wheel Drive nstallation Drive Brake ssembly Drive Hub ssembly - Model 30electric Drive Hub ssembly - Models 35electric, 40electric, 45electric lectrical omponents nstallation - (Frame Mounted) Battery harger ssembly - 220V/50Hz Battery harger ssembly - 220V/50Hz (ervice eplacement - Dutch/French/ German/talian/panish pecs) Battery harger ssembly V/50Hz Battery harger ssembly V/50Hz Hydraulic omponents nd overs nstallation (Frame Mounted) F M

10 FGU FM FM D G LL - MDL 30electric 1 F M

11 1 FM FGU 1-1. FM D G LL - MDL 30L FG & M # P UMB DP QY. V. FM WLDM P: Frame Weldment G D PDL LL P: ef P / ef / P ef Hub ssembly (ncludes tems ) pindle Weldment (ncludes tems ) Kingpin Pin, otter 1/4" x 2 1/2" ut, lotted 1 1/4" Washer, hrust Bolt 5/8"-16 x 2" Locknut 5/8" od-nd ut, Jam 5/8" teer ylinder ssembly (ee ection 5 for Breakdown) Prior to / / to Present Pad, Wear Bolt 5/16"-18 x 1 1/4" Locknut 5/16" Flatwasher 5/16" Grease / him / ing Bolt, Wheel (5 Per Hub) Bolt 3/8-16 x 1 (/ to / 53809) Flatwasher 3/8 (/ to / 53809) ngle (/ to / 53809) ngle (/ to / 53809) Bolt 5/16-18 x 1 3/4 (/ to / 53809) Loctite (ot hown) (/ to / 53809) / Flatwasher 3/8 (arrow) (/ to / 53809) 2 1 F M HUB MBLY ef. B 101 Kit up, Bearing - nner (1 Per Hub) Kit one, Bearing - nner (1 Per Hub) Kit up, Bearing - uter (1 Per Hub) Kit one, Bearing - uter (1 Per Hub) Kit eal (1 Per Hub) ap, Dust (1 Per Hub) Bolt, Wheel (5 Per Hub) (Prior to / 26789) Bolt, Wheel (5 Per Hub) (/ to Present)

12 1 1 FM FGU 1-1. FM D G LL - MDL 30L (UD) FG & M # P UMB DP QY. V Bearing and eal Kit (ncludes tems ) (1 Per 2 Hub) PDL WLDM ef Bushing, Bronze (2 Per pindle) ot Used Washer (1 Per pindle) ut, lotted (1 Per pindle) Pin, otter (1 Per pindle) 2 F M

13 1 FM FGU 1-1. FM D G LL - MDL 30L (UD) FG & M # P UMB DP QY. V. 1 F M

14 1 FM FGU 1-2. FM D G LL - MDL 35electric, 40electric & 45electric 1 F M

15 1 FM FGU 1-2. FM D G LL - MDL 35L, 40L & 45L FG & M # P UMB DP QY. V. FM WLDM P: Model 35electric (Prior to / 24526) Model 35electric (/ to Present) Model n35electric (Prior to /23550) Model n35electric (/23550 to Present) Model 40electric (Prior to /24233) Model 40electric (/24233 to Present) Model n40electric (Prior to /25492) Model n40electric (/25492 to Present) Model 45electric (Prior to /24324) Model 45electric (/24324 to Present) Lifting Lug epair Plate (ight) (45electric) Lifting Lug epair Plate (Left) (45electric) 2 G D PDL LL tandard 35/40/45electric Prior to June 1994 ef. 8/G tandard 35/40/45electric June 1994 to Present ef. 4/ tandard n35/n40electric Prior to June 1994 ef. 7/F tandard n35/n40electric June 1994 to Present ef. 4/ 1 F M Hub ssembly (ee tems for Breakdown) 2 2 pindle Weldment ptions (ee tems for 2 Breakdown): tandard Machines Prior to June tandard Machines June 1994 to Present Kingpin Pin, otter 1/4" x 2 1/3" ut, lotted 1 1/ Washer, hrust Bolt 5/8"-11 x 2" Locknut 5/8" nd, od ut, Jam 5/8"-18F 2 11 teer ylinder ssembly (ee ection 5 for Breakdown): /40/45electric Prior to / /40/45electric /37950to Present n35/n40electric Prior to / n35/n40electric /37950to Present Pad, Wear Grease / him / Flatwasher 7/8" 2 16 ot Used Pin, otter ing

16 1 F M 1 FM FGU 1-2. FM D G LL - MDL 35L, 40L & 45L (UD) FG & M # P UMB DP QY. V Bolt 5/16"-18 x 1 1/4" Flatwasher 5/16" Locknut 5/16" Bolt, Wheel 1/2"-20F x 1" rim 2 Ft/.61m ap, Dust HUB MBLY ef. D 101 Kit up, Bearing - nner (1 Per Hub) Kit one, Bearing - nner (1 Per Hub) Kit up, Bearing - uter (1 Per Hub) Kit one, Bearing - uter (1 Per Hub) Kit eal (1 Per Hub) Bearing Kit (ncludes Qty. 1 of tem ) 2 PDL MBLY ef Bushing (2 Per pindle) ut, lotted 7/8"-14F (1 Per pindle) 2 XL LL ef /40/45electric ef. D n35/n40electric ef. 301 xle Weldment ptions: /40/45electric n35/n40electric Bushing Bumper him 1/2"-13mm / him 1/16"-1.6mm / Bolt 1/2"-13 x 1 3/4" Locknut 1/2" Bolt 3/8"-16 x 1" Pin, Keeper Pin, xle Washer, hrust Pin, otter 3/8" x 2 1/2" Pad, Wear him 1/4"-6.4mm / him 1/16"-1.6mm / Bolt 3/8"-16 x 1 1/4"" Flatwasher 3/8" him 1/32"-.8mm / Loctite #242 (ot hown) /

17 1 FM FGU 1-2. FM D G LL - MDL 35L, 40L & 45L (UD) FG & M # P UMB DP QY. V. 1 F M

18 FGU FM D WHL DV LL 1 F M

19 1 FM FGU 1-3. D WHL DV LL FG & M # P UMB DP QY. V. WHL DV LL electric U/L Models ef electric on-u/l Models ef /40electric U/L Models ef /40electric on-u/l Models ef n35/n40electric U/L Models Prior to ctober 1994 ef n35/n40electric U/L Models ct 1994 to Present ef n35/n40electric on-u/l Models ef electric U/L Models ef electric on-u/l Models ef. 1 1 Drive Hub ssembly ptions: electric (ee Figure 1-5 for Breakdown) /40/45electric (ee Figure 1-6 for Breakdown) n35/n40electric on-u/l Models (ee Figure 1-6 for Breakdown) n35/n40electric U/L Models Prior to ctober 1994 (ee Figure 1-6 for Breakdown) n35/n40electric U/L Models ctober 1994 to Present (ee Figure 1-6 for Breakdown) Drive Brake ssy (ee Figure 1-4 for Breakdown) Drive Motor ssembly epair Kit (ncludes ll Bearings, Brushes, prings 2 and Wavy Washer (1 Per Motor) Field oil Kit (1 Per Motor) ut 1/2"-20F Loctite #242 / Flatwasher 1/2" arrow Bolt 1/2" Bolt 3/8"-16 x 1" Flatwasher 3/16" arrow Lockwasher 3/16" Bolt, Wheel ptions: / 30electric 10 35/40/45electric ensor, ach Drive Boot, ubber Lockwasher 1/2" ing Fitting, educer (/ to Present) Vent, Breather (/ to Present) 2 1 F M D WHL LL P - ef. MDL 30electric ire and Wheel ssembly (Foam-Filled) ef ire and Wheel ssembly (26x7x20 on-marking) ef ire and Wheel ssembly (Foam-Filled) (old as 4 an ssembly nly) ire, eplacement

20 1 F M 1 FM FGU 1-3. D WHL DV LL (UD) FG & M # P UMB DP QY. V ire and Wheel ssembly (26x7x20 on-marking) 4 (old as an ssembly nly) (/ to Present) ote: ssemblies may require ballast/foam filling to manufacturer s specifications prior to installing on a machine. efer to peration & afety or ervice & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire & wheel assembly, otherwise, purchase complete assembly. 151 D WHL LL P - ef. MDL 35electric, 40electric D 45electric ire & Wheel ssy (G78-15 Foam-Filled/6 im) ef ire & Wheel ssy (L215/8516 Foam-Filled/8 im) ef ire & Wheel ssy (22x6x16 olid) ef ire & Wheel ssy (6.50x16 olid on-marking) ef ire & Wheel ssy (22x6x16 olid on-marking) ef ire & Wheel ssy (G78-15 Foam-Filled/6 im) (Models 35electric and 40electric) ire, eplacement ire & Wheel ssy (L215/8516 Foam-Filled/8 im) (Models 35electric and 40electric) 2 Use ire, eplacement (p/n was ) ire & Wheel ssy (225/7515 Foam-Filled/8 im) (Models 35electric, 40electric and 45electric) ire, eplacement ire & Wheel ssy (7.50x15x20 tatic onductive/ 8 im) (Model 45electric) ire & Wheel ssy (22x6x16 olid) (Models 35electric and 40electric) ire & Wheel ssy (22x6x16 olid on-marking) (Models 35electric and 40electric) ire & Wheel ssy (6.50x16 olid on-marking) (Models 35electric, 40electric and 45electric) 4 ote: ssemblies may require ballast/foam filling to manufacturer s specifications prior to installing on a machine. efer to peration & afety or ervice & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire & wheel assembly, otherwise, purchase complete assembly

21 1 FM FGU 1-3. D WHL DV LL (UD) FG & M # P UMB DP QY. V. HUBP LL (PL) ef Use on Model 30electric ef. B Use on Model 35electric/40electric with 8" im/ ef. B Pneumatic and 8" im/ Foam-Filled ires. Use on Model 45electric with 8" im /Foam-Filled ires Use on Model 35electric/40electric/45electric ef. with. 6 im Use on Model 35electric and 40electric with olid ires. ef. B 201 Hubcap ptions: Model 30electric Model 35electric/40electric with 8" im/ Pneumatic and 8" im/ Foam-Filled ires. Use on Model 45electric with 8" im /Foam-Filled ires Model 35electric/40electric/45electric with. 6 im Model 35electric and 40electric with olid ires. 202 Bolt ptions: J-Bolt 5/16"-18 - Model 30electric J-Bolt 5/16"-18 - Model 35electric/40electric with 8" im/ Pneumatic and 8 im/foam-filled ires. use on Model 45electric with 8 im/ Foam-Filled ires J-Bolt 5/16"-18 - Model 35electric/40electric/ 45electric with 6 ims Bolt 5/16"-18 x 2 1/4" - Model 35electric and 40electric with olid ires Lockwasher 5/16" ut, corn 5/16"-18 ptions: Model 30electric Model 35electric/40electric with 8" im/ Pneumatic and 8 im/foam-filled ires. use on Model 45electric with 8 im/foam-filled ires Model 35electric/40electric/45electric with 6 ims ot equired Model 35electric and 40electric with olid ires 205 ut 5/16"-18 ptions: Model 30electric Model 35electric/40electric with 8" im/ Pneumatic and 8 im/foam-filled ires. use on Model 45electric with 8 im/foam-filled ires Model 35electric/40electric/45electric with 6 ims ot equired Model 35electric and 40electric with olid ires 1 F M

22 FGU FM DV BK MBLY 1 F M

23 FGU 1-4. DV BK MBLY 1 FM FG & M # P UMB DP QY. V DV BK MBLY ef. B Magnet and oil ssembly rmature haft 1 4 ot vailable Plate, Mounting 1 5 Kit Plate, Friction (olid) 3 6 ot Used 7 Kit Plate, uter pacer Bolt, Metric ocket Head 3 10 Kit pring, ompression Bearing, Ball ing, etainer (xternal) ing, etainer (nternal) Manual elease ssembly 3 15 to 18 ot Used ing him / onnector, lectrical Plug, Base ing (January 1995 to Present) eal (/ to Present) epair Kit (ncludes tems 5,7,10,11 & 22) 1 1 F M

24 FGU FM DV HUB MBLY - MDL 30electric 1 F M

25 1 FM FGU 1-5. DV HUB MBLY - MDL 30L FG & M # P UMB DP QY. V DV HUB MBLY - MDL 30L ef. B Hub-haft ssembly pindle 1 2 Kit eal, Lip up, Bearing (uter) one, Bearing (uter) up, Bearing (nner) one, Bearing (nner) Housing 1 8 Kit Washer, hrust 1 9 Kit ing, etaining Plug, Pipe - 1/4" PF tud, Wheel 1/2"-20F Plug, Pipe 3/4" PF Gear, nternal 1 arrier ssembly arrier Washer, anged hrust Bearing, eedle pacer, hrust haft, Planet Gear, luster ollpin Gear, ing 1 22 Kit -ing over, nput Gear, un pacer, nput Washer, hrust Washer, hrust Bolt, Hex Bolt, houlder Plug, Pipe 1/4" PF eal Kit (ncludes tems 2,8,9 and 22) 1 1 F M

26 FGU FM DV HUB MBLY - MDL 35electric, 40electric, 45electric 1 F M

27 1 FM FGU 1-6. DV HUB MBLY - MDL 35L, 40L, 45L FG & M # P UMB DP QY. V DV HUB MBLY - MDL 35L, ef. B 40L D 45L DV HUB MBLY - MDL 35L D ef. B 40L BUL P B DV HUB MBLY - MDL 35L D 40L BUL B 1994 P ef. Hub-haft ssembly pindle 1 2 Kit eal, Lip up, Bearing (uter) one, Bearing (uter) up, Bearing (nner) one, Bearing (nner) Housing 1 8 Kit Washer, hrust 1 9 Kit ing, etaining Plug, Pipe - 1/4" PF tud, Wheel 1/2"-20F Plug, Pipe 3/4" PF Gear, nternal ( ) Gear, nternal ( ) 1 arrier ssembly arrier ( ) arrier ( ) Washer, anged hrust Bearing, eedle pacer, hrust haft, Planet Gear, luster ( ) Gear, luster ( ) ollpin Gear, ing 1 22 Kit -ing over, nput Gear, un pacer, nput Washer, hrust 1 27 Kit Washer, hrust Bolt, Hex ( ) Bolt, Hex ( ) Bolt, houlder Plug, Pipe 1/4" PF eal Kit (ncludes tems 2,8,9,22 and 27) 1 1 F M

28 FGU FM LL MP LL (FM MUD) 1 F M

29 1 FM FGU 1-7. LL MP LL (FM MUD) FG & M # P UMB DP QY. V. DV LL electric U/L ef electric on-u/l ef /40electric U/L ef /40electric on-u/l ef n35/n40electric U/L Prior to ctober 1994 ef n35/n40electric U/L ct 1994 to Present ef n35/n40electric on-u/l ef electric U/L ef electric on-u/l ef. 1 1 to 11 ot Used 12 ontactor Plate ssembly ptions (ee ection 7 for Breakdown) e/35e/n35e/40e/n40e e Bolt 1/4"-20 x 1" Flatwasher 1/4" Lockwasher 1/4" able ssembly Bolt 1/4"-20 x 2" Locknut 1/4" ot Used 20 ot Used able - 37"/94cm Length able - 42"/106.7cm Length able - 44"/111.8cm Length able - 27"/68.6cm Length able - 33"/83.8cm Length able - 29"/73.7cm Length able - 36"/91.4cm Length able - 48"/122cm Length able - 12"/30.5cm Length Bolt 5/16"-18 x 1" Locknut 5/16" Flatwasher 5/16" Grommet Grommet over, Battery erminal (ot hown - Located on 2 Motor) trap, tatic Fuse Fuseholder crew #10-24 x 1" Flatwasher # Locknut # ot Used Grommet (30electric on U/L Machines nly) Plate, Drain 2 1 F M

30 1 F M 1 FM FGU 1-7. LL MP LL (FM MUD) (UD) FG & M # P UMB DP QY. V crew, Lock # x 1/2" over, Drain (U/L Machines) 4 BY BX LL ote: ee ection 10 for Gel-ell Batteries electric U/L with Wet Batteries ef electric on U/L with Wet Batteries ef electric U/L with Dry Batteries ef electric U/L Prior to / with Wet Batteries ef electric U/L / to Present with Wet Batteries ef electric on U/L with Wet Batteries ef electric U/L Prior to / with Dry Batteries ef n35electric U/L Prior to / with Wet Batteries ef n35electric U/L / to Present with Wet Batteries ef n35electric on U/L with Wet Batteries ef n35electric U/L with Dry Batteries ef electric U/L Prior to / with Wet Batteries ef. H electric U/L / to Present with Wet Batteries ef electric on U/L with Wet Batteries ef electric U/L with Dry Batteries (Prior to / ef ) electric U/L with Dry Batteries (/ to ef. 1 Present) n40electric U/L Prior to / with Wet Batteries ef. H n40electric on U/L with Wet Batteries ef n40electric U/L / to Present with Wet Batteries ef n40electric U/L with Dry Batteries (Prior to / ef ) n40electric U/L with Dry Batteries (/ to ef. 1 Present) electric U/L Prior to / with Wet Batteries ef. H electri c U/L / to Present with Wet Batteries ef electric on U/L with Wet Batteries ef electric U/L with Dry Batteries (Prior to / ef ) electric U/L with Dry Batteries (/ to Present) ef Battery Box Weldment ptions: electric electric Prior to / electric /24526 to Present n35electric Prior to / n35electric /23550 to Present

31 1 FM FGU 1-7. LL MP LL (FM MUD) (UD) FG & M # P UMB DP QY. V. 101 (cont d) electric Prior to / electric /24233 to Present n40electric Prior to / n40electric /25492 to Present electric Prior to / electric /24324 to Present over, Battery Box nsulator, over (U/L Machines nly) dhesive (U/L Machines nly) / Latch ube Hardware ptions: / Wingnut 3/8-16 (ot hown) (30electric) Flatwasher 5/16" arrow (35electric/40electric/ 8 45electric) 108 Hardware ptions: / Bolt (30electric) Bolt (35electric/40electric/45electric) Liner, Box ptions: electric/40electric/45electric electric (Prior to / 44788) electric (/ to Present) 110 Battery ptions: Wet (30electric) Dry (30electric) Wet (35electric) Dry (35electric) Wet (40electric/45electric) Dry (40electric/45electric) able, Battery able, Battery ilicon ompound / Grease, erminal / Lanyard crew, Button Head 1/4" x 5/8" Locknut 1/4" Boot, erminal - d shape Boot, erminal - b shape Hardware ptions: Grommet (U/L Machines) Plug (on U/L Machines) ing able, Lanyard Handle, Pull tud 1/2"-16 x 2" Flatwasher 1/2" Latch (Left Hand) (35electric /24526 to Present/ n35electric /23550 to Present/40electric / to Present/n40electric /25492 to Present/ 45electric /24324 to Present) 2 1 F M

32 1 F M 1 FM FGU 1-7. LL MP LL (FM MUD) (UD) FG & M # P UMB DP QY. V Locknut 1/2" Latch (ight Hand) (35electric /24526 to Present/ 2 n35electric /23550 to Present/40electric / to Present/n40electric /25492 to Present/ 45electric /24324 to Present) 129 nsulator ptions: / ot equired on U/L Machines electricU/L electric U/L electric/45electric U/L Lockwasher 5/16" to 134 ot Used Pin, Quick elease (30electric/35electric Prior to / /n35electric Prior to /23550/40electric Prior to /24233/n40electric Prior to /25492/ 45electric Prior to /24324) Bolt 3/8"-16 x 1 1/2" Flatwasher 3/8" Locknut 3/8" L D LL ef ensor, Level Fuse 1.5 mp (Black Version) 1 ot equired Fuse (Blue and range Version) ot Used Bolt 1/4"-20 x 3/4" Locknut 1/4"-20 2 BY HG LL ote: ee ection 10 for Gel-ell Battery hargers and onnections V/50Hz Dutch/French/German/talian/panish pecs (Prior to ugust 1995) ef V/50Hz Dutch/French/German/talian/panish pecs (ugust 1995 to / 63149) ef V/50Hz ustralian pec ef V/50Hz UK pec ef V/50Hz pec (/ to Present) ef Battery harger ssembly ptions (ee Figure 1-8 and 1-9 for Breakdown): V/50Hz Dutch/French/German/talian/panish pecs (Prior to ugust 1995) V/50Hz Dutch/French/German/talian/panish pecs (ugust 1995 to / 63149) V/50Hz ustralian pecs V/50Hz UK pec (Prior to /36625) V/50Hz UK pec (/36625 to Present) V/50Hz pec (/ to Present) Bolt 1/4"-20 x 1"

33 1 FM FGU 1-7. LL MP LL (FM MUD) (UD) FG & M # P UMB DP QY. V Flatwasher 1/4" arrow Locknut 1/4" Lockwasher 1/4" Bolt 1/4"-20 x 1" nstructions Decal ptions (ot hown): V nglish Language V nglish Language V panish Language V panish Language ut, etainer 1/4" H GUD LL ( HW) ef able, Battery tarwasher 5/ Boot, erminal 1 1 F M

34 FGU FM BY HG MBLY - 220V/50HZ 1 F M

35 1 FM FGU 1-8. BY HG MBLY - 220V/50HZ FG & M # P UMB DP QY. V. ote: Battery charger serial number nameplate located on right side of charger. First line is the charger spec and date code. Prior to mid-february 1996 xample: B515 (pec) P (Date ode). First letter in the date code indicates month ( - January/ B - February/- March/etc. With exception of letter which is not used). econd letter indicates year (-1992/-1993/P-1994/-1995/-1996 etc.). fter mid-february 1996 xample: B515 (pec) 9631 (Date ode). First and second digits in the date code indicate year. hird and fourth digits indicate the week of manufacture. BY HG MBLY - DUH/ FH/ GM/L/PH P (220V/50HZ) Prior to ugust 1995 ef ugust 1995 to Present ef. B mmeter 1 2 ircuit Board ptions: 1 Use Prior to January 1995 (Was p/n ) January 1995 to ugust ugust 1995 to Present 3 ondenser ptions: Prior to ugust ugust 1995 to Present onnector, D 1 5 ord, ptions: Prior to ugust ugust 1995 to Present Diode Fuse, D (45 mp) Holder, Fuse - D elief, train ( ord) elief, train (D ord) riac ransformer, ontrol ransformer, Main Varistor Fuse, - 15 mp Holder, Fuse ot vailable Handle onnector, nable witch 1 18 ot vailable Heatsink (ncludes tems 6 and 13) trap, ondenser 1 20 ot equired 21 ot equired 1 F M

36 1 F M 1 FM FGU 1-8. BY HG MBLY - 220V/50HZ (UD) FG & M # P UMB DP QY. V BY HG MBLY - UL P (250V/50HZ) ef mmeter 1 2 ircuit Board ptions: 1 Use Prior to January 1995 (Was p/n ) January 1995 to Present ondenser MFD onnector, D ord, ocket, Diode Fuse, D - 45 mp Holder, Fuse - D elief, train ( ord) elief, train (D ord) riac ransformer, ontrol ransformer, Main Varistor Fuse, - 25 mp Holder, Fuse ot vailable Handle onnector, nable witch Heatsink trap, ondenser 1 20 ot equired 21 ot equired BY HG MBLY - UK P V/50HZ) Prior to /36625 ef. ee Figure 1-9 /36625 to Present ef mmeter Board, ircuit ondensor - 15 MFD onnector, D ord, Diode Fuse, D - 45 mp Holder, Fuse - D elief, train ( ord) elief, train (D ord) ot equired 111 ransformer, ontrol 1 ot equired Prior to Date ode B (February 1996) Date ode B (February 1996 to Present) ransformer, Main Varistor

37 1 FM FGU 1-8. BY HG MBLY - 220V/50HZ (UD) FG & M # P UMB DP QY. V Fuse, - 15 mp Holder, Fuse ot vailable Handle onnector, nable witch ot vailable Heatsink trap, ondenser utomatic witching ard ptions: Prior to Date ode B (February 1996) (Use Kit as eplacement) Date ode B (February 1996 to Present) elay ircuit solation Kit (Modification required for chargers built prior to date code B ) 1 1 F M

38 1 FM FGU 1-9. BY HG MBLY - 220V/50HZ (V PL- M - DUH/FH/GM/L/PH P) 1 F M

39 1 FM FGU 1-9. BY HG MBLY - 220V/50HZ (V PLM - DUH/ FH/GM/L/PH P) FG & M # P UMB DP QY. V BY HG MBLY - DUH/ FH/ GM/L/PH P (V PLM F & BY HG) ef mmeter over ssembly, ase Breaker, ircuit Board, ircuit (was p/n ) onnector ord, ord, D apacitor ssembly (ot hown) Fuse, D - 45 mp Harness (ot hown) Holder, Fuse - D onnector, D ecifier ssembly ecifier (1 Per ssembly) elay hunt ssembly train elief train elief 1 18 Use ransformer (was p/n ) Varistor ssembly 1 1 F M

40 1 FM FGU BY HG MBLY V/50HZ F M B GUD W YLW/G X P 1 V U BK 3 LY 6 9 B 2 WH WH 3 B D HK HK WH WH LD W W/VFLX D FU U BK.001 HM HU MM D G BLK D P. D BLU WH YLW WH/ G WH WH 1 5 BLU 240V 120V LY U BLU D L D FM U BK 4 BLK D : V LD MU B VD WH VFLX WH 8 7 G 7 7 WH YL WH 13 BLK 12 WH 14 G 11 G 15 WH 6 U BD H BLK 16 YL 17 1 BLU G 5 G MP

41 1 FM FGU BY HG MBLY V/50HZ FG & M # P UMB DP QY. V BY HG MBLY - UK LY (110/220 ef. DUL VLG) (/ P) mmeter ase, emote mmeter Breaker, ircuit 2 4 Use Board, ircuit (p/n was ) onnector ontrol, ircuit ord, ord, D Fuse ssembly - D Fuse, D - 80 mp Harness (ot hown) Holder, Fuse - D nsulator, elay onnector, D ecifier ssembly ecifier (1 Per ssembly) elay 1 18 ot Used hunt ssembly train elief (D ord) 2 21 Use ransformer (p/n was ) 1 22 ot Used Varistor 1 1 F M

42 1 FM FGU BY HG MBLY V/50HZ 1 F M

43 1 FM FGU BY HG MBLY V/50HZ FG & M # P UMB DP QY. V BY HG MBLY - UK LY (110/240 ef. DUL VLG) (/ P) mmeter 1 2 ot erviced ase, emote mmeter Breaker, ircuit (p/n was ) 1 4 Use Board, ircuit (p/n was ) onnector ontrol, ircuit ord, ord, D W/onnector 1 9 ot Used Fuse, D Harness (ot hown) Holder, Fuse - D nsulator, elay 1 14 ot Used ecifier ssembly ecifier (1 Per ssembly) elay 1 18 ot Used hunt ssembly train elief (D ord) 1 21 Use ransformer (p/n was ) train elief (D ord) Varistor 1 1 F M

44 1 FM FGU HYDUL MP & V LL (FM MUD) 1 F M

45 1 FM FGU HYDUL MP & V LL (FM MUD) FG & M # P UMB DP QY. V M/PUMP/K D FL LL - ef. MDL 30L M/PUMP/K D FL LL - ef. MDL 35L M/PUMP/K D FL LL - MDL 40L D 45L ef. 1 Pump/Motor/ank ssembly ptions: 1 Prior to / Pump/Motor/ank ssembly Pump ssembly eal Kit (ncludes ll -ings, eals & Filters) Filter lectric Motor ssembly Brush Kit (Lessen Motor) (was p/n ) Brush Kit (hio Motor) oupling eservoir elief artridge ssembly heck Valve ssembly Breather/Dipstick ssembly 1 / to Present Pump/Motor/ank ssy 1 B Pump ssembly eal Kit (ncludes all -ings, eals & Filters) Filter Fitting, 90 lbow uction eal, haft ing Washer over, uction Bolt, orx (Pump to Motor) crew M6-10 x 12mm crew 5/16-18 x lectric Motor ssembly Brush Kit rmature ndhead daptor, ndhead Lockwasher crew 1/4-20 x 3/ ag, aution oupling eservoir elief artridge ssy Ball, teel pring Plug Plug, Magnet 1 1 F M

46 1 F M 1 FM FGU HYDUL MP & V LL (FM MUD) (UD) FG & M # P UMB DP QY. V. 1 (cont d) crew x crew, Valve djustment Filter, eturn lement, Filter ilicone / crew, Machine 1/4"-20 x 5/8" Lockwasher 1/4" Flatwasher 1/4" ut 1/4" VLV LL - MDL 30L ef. B VLV LL - MDL 35L ef VLV LL - MDL 40L D ef. 45L ontrol Valve ssembly (ee tems for Breakdown) Flatwasher 1/4" Lockwasher 1/4" ut 1/4" L VLV MBLY - HYD- () ef. G artridge - omplete olenoid (teer Directional ontrols) oil eal Kit Weatherproof Kit artridge - omplete (teer Pressure elief) (Prior to 1 / 31641) eal Kit artridge - omplete (teer Pressure elief) (/ to Present) eal Kit artridge - omplete (teer huttle Valve) eal Kit 1 FM V LL electric ef. B/ /40/45electric ef /40/45electric ef Plate, over crew, pecial etainer lip, eceptacle over, ear xle ptions: electric /40/45electric n35/n40electric

47 1 FM FGU HYDUL MP & V LL (FM MUD) (UD) FG & M # P UMB DP QY. V Bumper, ubber eal, elf-grip 8 Ft./2.5m eal 4 Ft./1.3m Wingnut Plug, Hole PL BY BX V LL - MDL 30LL LY 401 ot Used over, Battery Box ube Flatwasher 1/4" Locknut 1/4" Bolt 1/4"-20 x 1 1/2" 12 ef. 1 F M

48 1 FM FGU HYDUL MP & V LL (FM MUD) (UD) FG & M # P UMB DP QY. V. 1 F M

49 2 UBL BL F FGU DP PG 2-1 urntable Mounted omponents nstallations - Model 30electric urntable Mounted omponents nstallations - Model 35electric urntable Mounted omponents nstallations - Model 40electric, 45electric ontrol Valve ssembly - Models 35electric, 40electric, 45electric wing Drive nd urntable Bearing nstallations - Models 30electric, 35electric wing Bearing ssembly - Models 30electric and 35electric (Post Production ervice eplacement) wing Drive nd urntable Bearing nstallations - Models 40electric, 45electric wing Bearing ssembly - Models 40electric and 45electric (Post Production ervice eplacement) wing Motor ssembly Ground ontrol nstallation - Model 30electric Ground ontrol nstallation - Models 35electric, 40electric, 45electric urntable nd Hood nstallation - Model 30electric urntable nd Hood nstallation - Model 35electric urntable nd Hood nstallation - Model 40electric, 45electric U B L

50 FGU electric. 2 UBL UBL MUD MP LL - MDL 2 U B L

51 2 UBL FGU 2-1. UBL MUD MP LL - MDL 30L. FG & M # P UMB DP QY. V VLV D H LL ef. B ontrol Valve ssembly - Hydro-ir (wing and Lift) 1 (ncludes tems ) 2 ot Used Lockwasher 5/16" Bolt 5/16"-18 x 1" Horn Flatwasher 1/4" Lockwasher 1/4" ut 1/4" L VLV MBLY - HYD- (WG D LF) artridge - omplete (Direction ontrol - wing, Main/ 3 Main/Upper Lift Up/Down and ower/lower Lift Up/ Down) oil (2 Per artridge) eal Kit artridge - omplete (wing rossover/pressure 3 elief/lift Down elief) eal Kit artridge - omplete (Lift Down peed/flow ontrol) eal Kit artridge - omplete (wing huttle Valve) eal Kit 1 ef. U B L M LM K (PL) Prior to /36544 without umbered olored Wire ef /36544 to Present with umbered olored Wire ef larm, Motion (emove ground strap before installation) Locknut 1/4" Flatwasher 1/4" ot Used 205 Harness ptions: Prior to /36544 without umbered olored Wire /36544 to Present with umbered olored Wire

52 FGU electric. 2 UBL UBL MUD MP LL - MDL 2 U B L

53 2 UBL FGU 2-2. UBL MUD MP LL - MDL 35L. FG & M # P UMB DP QY. V VLV D H LL ef. 2 1 ontrol Valve ssembly ptions (ee Figure 2-4 for Breakdown): Prior to / / to Present 2 ot Used Horn Bolt 5/16"-18 x 7/8" Flatwasher 5/16" Locknut 5/16" Loctite #242 / M LM K Prior to /36648 without umbered olored Wire ef /36648 to Present with umbered olored Wire ef larm, Motion (emove ground strap before installation) Locknut 1/4" Flatwasher 1/4" Bolt 1/4-20 x 1 1/ Harness ptions: Prior to /36648 without umbered olored Wire /36648 to Present with umbered olored Wire 2 U B L

54 2 UBL FGU 2-3. UBL MUD MP LL - MDL 40electric D 45electric. 2 U B L

55 2 UBL FGU 2-3. UBL MUD MP LL - MDL 40L D 45L. FG & M # P UMB DP QY. V VLV D H LL ef. 8/F 1 ontrol Valve ssembly ptions (ee Figure 2-4 for Breakdown): Prior to / /34056 to Present 2 ot Used Flatwasher 5/16" arrow Bolt 5/16"-18 x 3/4" Bracket, Valve Mounting Horn Locknut 5/16" Bolt 5/16" ut 1/4" Lockwasher 1/4" Flatwasher 1/4" ut 5/16" elief Valve ssembly artridge, Valve hield, Valve Bolt 5/16"-18 x 1" Loctite #242 (ot hown) / Manual Valve ssembly eal Kit Vlve Bolt 1/4"-20 x 2 1/4" Bracket, Decal Mounting (Prior to / 52185) 1 2 U B L MUL D MP LL ef Pump ssembly eal Kit Handle Pump w/o Handle ot Used Bolt 5/16"-18 x 2 1/4" to 105 ot Used Flatwasher 5/16" ut 5/16" lip, Gripper tud, pecial

56 2 UBL 2 U B L FGU 2-3. UBL MUD MP LL - MDL 40L D 45L. (UD) FG & M # P UMB DP QY. V. LM K Motion larm Kit Prior to /36648 without umbered ef. 2 olored Wire Motion larm Kit /36648 to Present with umbered olored Wire ef larm, Motion (emove ground strap before installation) Locknut 1/4" Flatwasher 1/4" Harness ptions (ot hown): Prior to /36648 w/o umbered olored Wire /36648 to Present with umbered olored Wire MUL MP LL (DUH P LY) Hose (o Ports P & 1 ) Fitting, traight Fitting, Hose (o Port 2 ) Fitting, ee Valve ssembly Valve, exroth Valve, artridge eal Kit Valve Bolt 5/16-18 x 1 3/ Flatwasher 5/ Lockwasher 5/ Decal - Manual scent 2 ef

57 2 UBL FGU 2-3. UBL MUD MP LL - MDL 40L D 45L. (UD) FG & M # P UMB DP QY. V. 2 U B L

58 FGU electric. 2 UBL L VLV MBLY - MDL 35electric, 40electric, D 2 U B L

59 2 UBL FGU 2-4. L VLV MBLY - MDL 35L, 40L, D 45L. FG & M # P UMB DP QY. V. L VLV MBLY - MDL 35L, 40L D 45L L VLV MBLY - MDL 45electric D 40electric (P / 34056) artridge, Flow ontrol Valve (Lower Lift Down) artridge, elief Valve (Upper Lift Down and wing) artridge, elief Valve (Platform Level & elescope) artridge, huttle Valve (wing) artridge, olenoid Valve (Platform Level) oil (2 Per ssembly) artridge, olenoid Valve (Lift) oil (2 Per ssembly) artridge, olenoid Valve (elescope) oil (1 Per ssembly) 2 8 ot Used artridge, heck Valve (Platform Level) artridge, Valve (Manual Descent) Knob onnector, lectrical artridge, elief Valve (Lower Lift) artridge, olenoid Valve (wing) oil (2 Per ssembly) eal Kit (For tem 1) eal Kit (For tems 2, 3 and 13) eal Kit (For tems 4, 7 and 10) eal Kit (For tems 5, 6 and 14) eal Kit (For tem 9) Weatherproofing Kit (For tems 5, 6, 7 and 14) 6 ef. 2 U B L L VLV MBLY - MDL 45electric D 40electric (/ P) ef artridge, Flow ontrol Valve (Lower Lift Down) artridge, elief Valve (Upper Lift Down and wing) artridge, elief Valve (Platform Level & elescope) artridge, huttle Valve (wing) artridge, olenoid Valve (Platform Level) oil (2 Per ssembly) artridge, olenoid Valve (Lift) oil (2 Per ssembly) artridge, olenoid Valve (elescope) oil (1 Per ssembly) ot Used artridge, heck Valve (Platform Level) artridge, Valve (Manual Descent) Knob

60 2 UBL 2 U B L FGU 2-4. L VLV MBLY - MDL 35L, 40L, D 45L. (UD) FG & M # P UMB DP QY. V onnector, lectrical artridge, elief Valve (Lower Lift) artridge, olenoid Valve (wing) oil (2 Per ssembly) eal Kit (For tem 101) eal Kit (For tems 102, 103 and 113) eal Kit (For tems 104) eal Kit (For tems 105) eal Kit (For tems 106) eal Kit (For tems 107) eal Kit (For tem 109) eal Kit (For tem 110) Weatherproofing Kit (For tems 106) Weatherproofing Kit (For tems 107) Weatherproofing Kit (For tems 105 and 114) L VLV MBLY - MDL 35electric (P / 34056) 201 ot equired artridge, Flow ontrol Valve (Upper Lift and wing) artridge, elief Valve (Platform Level & elescope) artridge, huttle Valve (wing) artridge, olenoid Valve (Platform Level and wing) oil (2 Per ssembly) artridge, olenoid Valve oil (2 Per ssembly) artridge, olenoid Valve oil (1 Per ssembly) ot Used artridge, heck Valve (Platform Level) ot equired 211 ot equired onnector, lectrical artridge, elief Valve (Lower Lift) artridge, olenoid Valve (wing) oil (2 Per ssembly) eal Kit (For tems 202, 203 and 213) eal Kit (For tems 204 and 207) eal Kit (For tem 209) eal Kit (For tems 205,206 and 214) Weatherproofing Kit (For tems 205, 206, 207 and 214) 6 ef

61 2 UBL FGU 2-4. L VLV MBLY - MDL 35L, 40L, D 45L. (UD) FG & M # P UMB DP QY. V L VLV MBLY - MDL 35electric (/ P) 301 ot equired artridge, elief Valve (Upper Lift Down and wing) artridge, elief Valve (Platform Level & elescope) artridge, huttle Valve (wing) artridge, olenoid Valve (Platform Level) oil (2 Per ssembly) artridge, olenoid Valve (Lift) oil (2 Per ssembly) artridge, olenoid Valve (elescope) oil (1 Per ssembly) ot Used artridge, heck Valve (Platform Level) ot equired 311 ot equired onnector, lectrical artridge, elief Valve (Lower Lift) artridge, olenoid Valve (wing) oil (2 Per ssembly) eal Kit (For tems 302, 303 and 313) eal Kit (For tems 304 and 307) eal Kit (For tems 305 and 306) eal Kit (For tem 309) 2 ef. 2 U B L

62 2 UBL FGU 2-5. WG DV D UBL BG LL - MDL 30electric D 35electric. 2 U B L

63 2 UBL FGU 2-5. WG DV D UBL BG LL - MDL 30L D 35L. FG & M # P UMB DP QY. V. WG DV D UBL BG L- L electric ef n35electric ef electric ef. 3 1 urntable Bearing and otation Box ssembly ptions: Production (ee tems for Breakdown) Post Production ervice eplacement (ee Figure 2-6 for Breakdown) Fitting, Grease wing Motor ssy (ee Figure 2-7 for Breakdown) Bolt 1/2"-13 x 1 3/4" (Grade 8) Washer, Hardened 2 6 Bolt ptions: / electric (5/8-20 x 2 3/4 Grade 8) n35electric (5/8-20 x 3 Grade 8) n35electric (5/8-20 x 5 Grade 8) electric (5/8-20 x 3 Grade 8) Washer, Hardened 32 8 Grease, Bearing ptions: / Grease, Bearing (5 Gallon Bucket) (Prior to / 31641) Grease, Bearing (/ to Present Grease, Bearing / Loctite #271 / 11 Plate, ounterweight ptions: / ot equired 30electric & 35electric n35electric 1 12 Plate, pacer ptions: / ot equired 30electric & 35electric n35electric 1 2 U B L UBL BG D BX M- BLY (PDU) ef Bearing, urntable wing otation Box ssembly eal, uter - apped nd eal, uter - Motor nd hims Kit ap, nd Bolt, ocket Head 1/4" Lockwasher 1/4"

64 2 UBL FGU 2-6. WG BG MBLY - MDL 30electric D 35electric (P PDU V PLM) 2 U B L

65 2 UBL FGU 2-6. WG BG MBLY - MDL 30L D 35L (P PDU V PLM) FG & M # P UMB DP QY. V WG BG MBLY ef up, Bearing one, Bearing dapter, Motor eal ap, nd Bolt, 1/4-20 x 1 1/ Bolt, 1/2-13 x 1 1/ Plug eal Fitting, Grease Fitting, Grease 2 11 ot vailable Housing Flatwasher, 1/ Gear, Worm Gear, ing Gasket,.010 (Brown) / Gasket,.0075 (lear) / Gasket,.005 (Blue) / Gasket,.020 (Yellow) 1 2 U B L

66 2 UBL FGU 2-7. WG DV D UBL BG LL - MDL 40electric D 45electric. 2 U B L

67 2 UBL FGU 2-7. WG DV D UBL BG LL - MDL 40L D 45L. FG & M # P UMB DP QY. V. WG DV D UBL BG L- L electric ef n40electric ef electric ef. 3 1 urntable Bearing and otation Box ssembly ptions: Production (ee tems for Breakdown) Post Production ervice eplacement (ee Figure 2-8 for Breakdown) Loctite / wing Motor ssy (ee Figure 2-7 for Breakdown) Bolt 1/2"-13 x 1 3/4" Grade Washer, Hardened Bolt 5/8"-11 x 3 1/4" Washer, Hardened 42 8 Grease, Bearing ptions: / Grease, Bearing (5 Gallon Bucket) (Prior to / 31641) Grease, Bearing (/ to Present Grease, Bearing / 10 Bolt ptions: electric (Bolt 5/8"-11 x 3 1/2" Grade 8) n40electric (Bolt 5/8"-11 x 6" Grade 8) electric (Bolt 5/8"-11 x 3 1/2" Grade 8) Plate, ounterweight ptions: / ot equired 40electric & 45electric n40electric 1 12 Plate, pacer ptions: / ot equired 40electric & 45electric n40electric 1 2 U B L UBL BG D BX M- BLY (PDU) ef Bearing, urntable wing otation Box ssembly eal, uter - apped nd (1.75.D.) eal, uter - apped nd (2.063.D.) eal, uter - Motor nd

68 2 UBL FGU 2-8. WG BG MBLY - MDL 40electric D 45electric (P PDU V PLM) U B L

69 2 UBL FGU 2-8. WG BG MBLY - MDL 40L D 45L (P PDU V PLM) FG & M # P UMB DP QY. V. ote: Visually identify the brand before ordering replacement parts. ef WG BG MBLY (PF G) (P PDU) ef Bearing, up Bearing, one dapter, Motor eal ap, nd Bolt 5/16-18 x 1 1/ Bolt 1/2-13 x 1 1/ Plug eal traight Fitting, Grease Fitting, Grease Fitting, Grease 2 11 ot vailable Housing Flatwasher 5/16 (Hardened) Gear, Worm ing, Bearing Gasket ( Brown) / Gasket ( lear) / Gasket ( Blue) / Gasket ( Yellow) 1 2 U B L WG BG MBLY (KYD) (PDU- ) ef. ote: When replacing major components, consider replacing with p/n omplete Bearing ssembly wing otation Box ssembly ap, nd ot vailable Bolt 1/2-13 x 1 1/2 Grade ot vailable Gear, Worm eal, uter - apped nd (1.75.D.) hims Kit (ncludes Qty 3 each of.005,.0075 & hims) up, Bearing one, Bearing eal, uter - apped nd (2.063.D.) ot vailable ing, etaining eal, uter - Motor nd Fitting, Grease ot vailable Lockwasher 1/ omponent ptions: 1 ot vailable Plug, Pipe Fitting, Grease Bearing, urntable 1 G

70 2 UBL FGU 2-8. WG BG MBLY - MDL 40L D 45L (P PDU V PLM) FG & M # P UMB DP QY. V Fitting, Grease ot vailable apscrew, ocket Head 5/ ot vailable Washer 5/16 (ot hown) 4 2 U B L

71 2 UBL FGU 2-8. WG BG MBLY - MDL 40L D 45L (P PDU V PLM) FG & M # P UMB DP QY. V. 2 U B L

72 2 UBL FGU 2-9. WG M MBLY. 2 U B L

73 2 UBL FGU 2-9. WG M MBLY. FG & M # P UMB DP QY. V WG M MBLY ef. 1 Kit eal, Dust 1 2 Kit ing, etainer 1 3 Kit him, Back-up 1 4 Kit eal, Housing 1 5 Kit eal, Body 3 6 Kit eal, haft 1 Kit ing, eflon Back-up 1 Kit him, Back-up Washer, hrust Bearing, hrust Plate, Wear over, nd 1 11 ot vailable Ball (Part of tem 10) / Plug, ooling Housing Link, Drive otor et ssembly Pin, Drive Link / Bolt haft Key eal Kit (ncludes tems 1-6) 1 2 U B L

74 2 UBL FGU GUD L MP LL - MDL 30electric. 2 U B L

75 2 UBL FGU GUD L MP LL - MDL 30L. FG & M # P UMB DP QY. V. GUD L BX LL uro & ustralian pec Prior to / Without ef. umbered olored Wire uro & ustralian pec /36544 to / with ef. 1 umbered olored Wire uro pec /36574 to Present with umbered olored ef. 1 Wire ustralian pec /36574 to Present with umbered olored Wire ef. 3 1 ot Used crew #10-24 x 1/2" Washer, ylon lip 1 5 Plate, Mounting ptions: uro pec ustralian pec Prior to / ustralian pec / to / ustralian pec / to Present 6 erminal trip ssembly ptions (ee tems for Breakdown): uro pec ustralian pec Prior to / ustralian pec / to Present Bolt 1/4"-20 x 3/4" Flatwasher, pecial Flatwasher 1/4" Locknut 1/4" crew #6-32 x 1/2" Lockwasher # Flatwasher # ut # U B L GUD L BX MBLY uro & ustralian pec Prior to / Without umbered olored Wire uro & ustralian pec /36544 to / with umbered olored Wire uro pec /36574 to Present with umbered olored Wire ustralian pec /36574 to Present with umbered olored Wire ef. ef. 1 ef. 2 ef ameplate, Ground ontrol ptions: Prior to / / to Present

76 2 UBL 2 U B L FGU GUD L MP LL - MDL 30L. FG & M # P UMB DP QY. V witch, Master Key (elect) (Prior to / 47045) Key, eplacement witch, Master Key (elect) - uro pec (/ to Present) Key, eplacement witch, Master Key (elect) - ustralian pec (/ to Present) Key, eplacement witch, mergency top (Prior to / 47045) Head, Mushroom Boot witch, mergency top (/ to Present) ap/-top With ealing ing ontact Block With Mount ollar Meter, Battery apacity witch, oggle hield, oggle witch Washer, pacer Mount, able ie (Located on Back of ameplate) ape, nsulation 4 ft./1.2m 110 ot Used 111 Decal - M ptions: uro pec (/ to Present) ot equired ustralian pec him,.015 (/ to Present) him,.125 (/ to Present) crew #8-32 x 1/4 (/ to Present) 6 ML P MBLY uro pec ef ustralian pec Prior to / ef ustralian pec / to Present ef. 2/ ail / top, erminal / Block, erminal ard, ircuit Barrier, erminal Bar, Buss - 2 Position Bar, Buss - 4 Position crew Washer leeve trip, Marking ot Used elay - 48VD (ot hown - ustralian pec / to Present nly) elay, ocket (ot hown - ustralian pec / to Present nly)

77 2 UBL FGU GUD L MP LL - MDL 30L. FG & M # P UMB DP QY. V lip, elay (ot hown - ustralian pec / to Present nly) crew #6-32 x 1/2 (ot hown) ut #6-32 (ot hown) Lockwasher #6 (ot hown) Flatwasher #6 (ot hown) 4 2 U B L

78 2 UBL FGU GUD L MP LL - MDL 35electric, 40electric, D 45electric. 2 U B L

79 2 UBL FGU GUD L MP LL - MDL 35L, 40L, D 45L. FG & M # P UMB DP QY. V. GUD L BX MBLY electric uro & ustralian pec Prior to /36648 ef. 5 without umbered olored Wire electric uro pec /36648 to Present with ef. 4 umbered olored Wire electric ustralian pec /36648 to Present with ef. 4 umbered olored Wire electric & 45electric uro & ustralian pec Prior ef. 3 to / without umbered olored Wire electric & 45electric uro pec / to ef. 3 Present without umbered olored Wire electric & 45electric ustralian pec / to Present without umbered olored Wire ef. 2 1 Lid ptions: electric (Prior to / 47045) electric (/ to Present) electric & 45electric (Prior to / 47045) electric & 45electric (/ to Present) 2 eal ptions: 50 in./1.3m electric electric & 45electric crew #10-24 x 1/2" Washer, ylon Voltmeter Guard, Domed (ptional) witch, oggle Guard, witch pacer witch, mergency top (Prior to / 47045) Head, Mushroom Boot witch, mergency top (/ to Present) ap/-top With ealing ing ontact Block With Mount ollar witch, Master Key (elect) (Prior to / 47045) Key, eplacement witch, Master Key (elect) (/ to Present) Key, eplacement 1 11 Mounting ptions: Plate, Mounting (35electric) (ot hown) Box Weldment (40electric & 45electric) onnector, train elief onnector, train elief crew, ound Head #6-32 x 1/2" Lockwasher # Flatwasher # ut # U B L

80 2 UBL 2 U B L FGU GUD L MP LL - MDL 35L, 40L, D 45L. (UD) FG & M # P UMB DP QY. V. 18 erminal trip ssembly ptions (ee tems for Breakdown): uro pec Machines ustralian pec Machines Prior to / ustralian pec Machines / to Present 19 Harness - Brake elease ptions (ee ection 7 for / Breakdown): ot equired ll uro pec Machines ot equired ll ustralian pec Machines (Prior to / 36648) electric ustralian pec Machines (/ to / 58844) electric ustralian pec Machines (/ to Present) electric & 45electric ustralian pec Machines (/ to Present) ut, etainer 6 21 Harness - hassis and Valve ptions (ee ection 7 1 for Breakdown): Prior to /36648 without umbered olored Wire /36648 to Present with umbered olored Wire ape, eal 4 ft./.3m ilicone (ot hown) / 24 Plug, Hole ptions: / ot equired 35electric electric & 45electric 1 25 Block, ontact ptions: Prior to / / to Present 26 able, Lanyard ptions: / ot equired 35electric electric & 45electric ut, Push #10 / Breaker, ircuit - 10 mp (March 1995 to Present 1 nly) ut, pecial (March 1995 to Present nly) ut, Keyswitch (35electric nly) (/ to / nly) ut, ap (35electric nly) (/ to / nly) him,.015 (/ to Present) him,.125 (/ to Present) crew #8-32 x 1/4 (/ to Present) Decal - M (/ to Present)

81 2 UBL FGU GUD L MP LL - MDL 35L, 40L, D 45L. (UD) FG & M # P UMB DP QY. V. GUD L BX LL electric uro & ustralian pec Prior to /36648 without umbered olored Wire electric uro pec /36648 to Present with umbered olored Wire electric ustralian pec /36648 to Present with umbered olored Wire electric & 45electric uro & ustralian pec Prior to /36648 without umbered olored Wire electric & 45electric uro pec /36648 to Present without umbered olored Wire electric & 45electric ustralian pec /36648 to Present without umbered olored Wire 101 ot Used Bolt 3/8"-16 x 5/8" Lockwasher 3/8" Flatwasher 3/8" 4 ef. ef. 1 ef. 1 ef. ef. 1 ef. 1 ML P MBL uro pec Machines ef ustralian pec Machines Prior to / ef. 1/ ustralian pec Machines / to Present ef. 1/ 2 U B L ail, Mounting top, erminal Block, erminal ard, ircuit Barrier, erminal Bar, Buss - 2 Position Bar, Buss - 4 Position crew, erminal Washer, erminal leeve, erminal trip, erminal umbering elay - 48VD (ot hown - ustralian pec (/ to Present nly) elay, ocket (ot hown - ustralian pec (/ to Present nly) lip, elay (ot hown - ustralian pec (/ to Present nly)

82 2 UBL FGU UBL D HD LL - MDL 30electric. 2 U B L

83 2 UBL FGU UBL D HD LL - MDL 30L. FG & M # P UMB DP QY. V UBL HD LL ef. ote: eplacement Decals Must be rdered eparately. ef Hood ssembly (ncludes tems ) Bolt 5/16"-18 x 1 1/4" Flatwasher 5/16" arrow Locknut 5/16" pring, Gas Lockwasher 5/16" ut 5/16" HD MBLY ef. ote: eplacement Decals Must be rdered eparately. ef Hood Door (Ground ontrol Panel) Door (Manual torage Panel) Bolt, Button Flatwasher 1/4" arrow Flatwasher 1/4" arrow ut 1/4" Hinge, Door Bolt, Button 20 2 U B L V LL (PL) ef over ot Used 203 ot Used Flatwasher 5/16" arrow Lockwasher 5/16" ut 5/16" Bolt 5/16"-18 x 1 3/4" B K (PL) ef. B Guard, trobe Light, trobe (mber) (Prior to / 28019) Light, trobe (mber) (/ to Present) Bulb, Light 1 mber Lens ptions: Lens - 3 1/8" Height Lens - 4 1/8" Height Flatwasher # ot Used

84 2 UBL FG & M # P UMB DP QY. V Bolt #10-24 x 1" Locknut # U B L

85 2 UBL FG & M # P UMB DP QY. V. 2 U B L

86 2 UBL FGU UBL D HD LL - MDL 35electric. 2 U B L

87 2 UBL FGU UBL D HD LL - MDL 35L. FG & M # P UMB DP QY. V UBL HD LL ef. D ote: eplacement Decals Must be rdered eparately. ef Hood - Left ide ccess Panel ssembly ccess Panel Fastener Kit Hood - ight ide Pin, levis Hinge Hairpin Flatwasher 1/2" arrow / Bumper 2 8 ot Used Bracket Bracket 1 11 ot Used Bracket Bolt 3/8"-16 x 1" Flatwasher 3/8" 8 15 ot Used apscrew, Button Head Flatwasher 5/16" Loctite #242 (ot hown) / Bolt 3/8"-16 x 3/4" 2 20 to 21 ot Used Latch eal 76 in./2m Bracket Bracket 1 26 ot Used ut 5/16" eal 20"/51cm Lockwasher 5/16" 5 2 U B L PL B LGH LL Prior to January 1995 ef January 1995 to Present ef Guard, Light Light, trobe ptions (mber): Light - Prior to / Light - /28019 to Present Bulb, Light 1 mber Lens ptions: Lens - 3 1/8" Height Lens - 4 1/8" Height

88 2 UBL 2 U FGU UBL D HD LL - MDL 35L. (UD) FG & M # P UMB DP QY. V. 103 Bolt, pecial ptions: Prior to January January 1995 to Present Plate, Mounting crew, Flathead 3/8"-16 x 3/4" Bolt #10-24 x 1" Locknut # Flatwasher # pacer ptions: Prior to January January 1995 to Present Loctite #242 / ie-trap lamp Loom (ot hown) 16 in./41cm B L

89 2 UBL FGU UBL D HD LL - MDL 35L. (UD) FG & M # P UMB DP QY. V. 2 U B L

90 2 UBL FGU UBL D HD LL - MDL 40electric D 45electric. 2 U B L

91 2 UBL FGU UBL D HD LL - MDL 40L D 45L. FG & M # P UMB DP QY. V UBL HD LL ef. 7 ote: eplacement Decals Must be rdered eparately. ef 1 Hood (Left ide) ptions: Prior to / / to Present 2 Hood (ight ide) ptions: Prior to / / to Present Latch Pin, levis wing Hinge ssembly Hairpin Flatwasher 1/2" / Bumper (Prior to / 48140) ut 5/16" crew, Button Head 5/16"-18 x 1" Flatwasher 5/16" Bracket, Mounting - ight Front Bracket, Mounting - ight ide Bottom Bracket, Mounting - ight ide op eal, Door 5 Ft./1.6m ut 3/8" Flatwasher 3/8" lamp Bolt 5/16"-18 x 1 1/4" Flatwasher 1/4" ut 1/4" Loctite (ot hown) / 2 U B L G MPM LL ef. B Lockwasher 3/8" Bolt 3/8"-16 x 5/8" Box, torage Latch eal 50 in./1.3m Door Front Weldment Washer, ylon crew, Button Head #10-24 x 1/2" etainer, ut # Loctite #242 / Flatwasher

92 2 UBL 2 U FGU UBL D HD LL - MDL 40L D 45L. FG & M # P UMB DP QY. V PL B LGH LL ef Guard, Light Light, trobe (mber) (Prior to / 28019) Light, trobe (mber) (/28019 to Present) Bulb, Light 1 mber Lens ptions: Lens - 3 1/8" Height Lens - 4 1/8" Height Bolt, pecial Plate, Mounting crew, Flathead 3/8"-16 x 3/4" Bolt #10-24 x 1" Locknut # Flatwasher # pacer Loctite #242 / ie-trap lamp Loom (ot hown) / B L

93 3 BM BL F FGU DP PG 3-1 Booms nd Limit witches nstallation Model 30electric Booms nd Limit witches nstallation Model 35electric Booms nstallation - Models 40electric nd 45electric Limit witches, ables & lamps nstallation - Model 40electric & 45electric Upper Boom omponents ssembly - Models 35electric, 40electric & 45electric B M

94 3 BM FGU 3-1. BM D LM WH LL MDL 30electric 3 B M

95 3 BM FGU 3-1. BM D LM WH LL MDL 30L FG & M # P UMB DP QY. V BM LL ef Main/Upper Boom ssembly (ncludes tems 101and 102) ower/lower Boom ssembly (ncludes tems 111) Main/Upper Level Link ssembly (ncludes tem 121) ower/lower Level Link ssy (ncludes tem 131) Upright Weldment Block, Bumper Lift ylinder ssy (ee ection 5 for Breakdown) Pin, ttach 1 9 ot Used Pin, ttach Pin, ttach Pin, Keeper Bolt 5/16"-18 x 1 1/2" Locknut 5/16" Grease, Bearing / Bolt 1/4"-20 x 1 1/4" Flatwasher 1/4" Locknut 1/4" ing ing 2 3 B M M/UPP BM MBLY ef Bushing, eflon Bushing, eflon W/LW BM MBLY ef Bushing, eflon M/UPP LVL LK MBLY ef Bushing, eflon W/LW LVL LK MBLY ef Bushing, eflon 4 LMP D BL LL Prior to / w/o umbered olored Wire ef / to Present w/ umbered olored Wire ef. 1/ 201 Harness - Main Boom ptions (ot hown - ee ection 7 for Breakdown): Prior to / / to Present

96 3 BM 3 B M FGU 3-1. BM D LM WH LL MDL 30L (UD) FG & M # P UMB DP QY. V Block, lamp Block, lamp Bolt 1/4"-20 x 1 3/4" Locknut 1/4" Bolt 1/4"-20 x 1 1/4" Lockwasher 1/4" ie-trap (ot hown) Protector, dge (3/16"-4.8mm) 18 in./25cm Protector, dge (1/4"-6.4mm) 40 in./102cm Protector, dge (3/8"-9.5mm) 29 in./73cm Flatwasher 1/4" ut 1/4" BM LM WH LL ef. D witch, Limit Bolt, pecial Flatwasher Locknut # Wire, afety / onnector, train elief M UU LL (, DUH, U- D GM P) ef witch, Limit crew #10-24 x 2 3/4" Locknut # Flatwasher # onnector, train elief am able, lectrical - 16/2 26 Ft./8m

97 3 BM FGU 3-1. BM D LM WH LL MDL 30L (UD) FG & M # P UMB DP QY. V. 3 B M

98 3 BM FGU 3-2. BM D LM WH LL MDL 35electric 3 B M

99 3 BM FGU 3-2. BM D LM WH LL MDL 35L FG & M # P UMB DP QY. V. BM LL Prior to February 1995 ef February 1995 to Present ef. 4 1 Lower Boom Weldment ptions (ncludes tem 101) Prior to ugust ugust 1994 to Present Lower Link Weldment (ncludes tem 111) Lower Lift ylinder ssembly (ee ection 5 for 1 Breakdown) Upright Weldment Upper Boom ssembly (ee Figure 3-5 for Breakdown) 1 6 Upper Lift ylinder ssembly ptions (ee ection 5 1 for Breakdown): Prior to February February 1995 to Present 7 Master ylinder ssembly ptions (ee ection 5 for 1 Breakdown) Prior to January January 1995 to Present Plate, able Pin Keeper, Pin ing Grease / Bolt 1/2"-13 x 1 1/2" Locknut 1/2" Pin Keeper, Pin ing Bolt 3/8"-16 x 1 1/4" Locknut 3/8" Pin Bolt 3/8"-16 x 1" 1 22 ot Used 23 Pin ptions: Prior to February February 1995 to / / to Present 24 ot Used Pin Bolt 1/4"-20 x 1" Flatwasher 1/4" Locknut 1/4" ot Used Block, Boom est Bolt 3/8"-16 x 1 3/4" Flatwasher 3/8" Loctite #242 (ot hown) / 3 B M

100 3 BM 3 B M FGU 3-2. BM D LM WH LL MDL 35L (UD) FG & M # P UMB DP QY. V Bolt 3/8"-16 x 3/4" Block, Boom est 1 36 Decal - Manual Descent Prior to February February 1995 to Present Bolt 1/2"-13 x 1" 7 LW BM WLDM Prior to ugust1994 ef ugust 1994 to Present ef. B/ Bushing, eflon LW LK WLDM ef Bushing, eflon 4 BL D LMP LL Prior to / w/o umbered olored Wire ef. D / to Present w/ umbered olored Wire ef Harness - Upper Boom ptions (ee ection 7 for Breakdown): Prior to / / to Present Harness-Lower Boom (ee ection 7 for Breakdown) lamp, Block over lamp Flatwasher 1/4" ut 1/4" Locknut 5/16" ut, corn 1/4" Bolt 5/16"-18 x 1 3/4" rim 1/4" 6ft/1.8m rim 1/2" 10in/25cm ie-trap lamp Bolt 5/16"-18 x 1 3/8" Flatwasher 5/16" rim 1/16"-1/8" 6in/15cm Loctite #242 (ot hown) / over, lamp lamp Bolt 5/16"-18 x 2 1/2" Locknut 5/16"

101 3 BM FGU 3-2. BM D LM WH LL MDL 35L (UD) FG & M # P UMB DP QY. V BM LM WH LL ef witch, Limit onnector, train elief Locknut # Flatwasher # Bolt #10-24 x 1 1/2" able, lectrical 34ft/10.4m 3 B M

102 3 BM FGU 3-3. BM LL - MDL 40electric D 45electric 3 B M

103 3 BM FGU 3-3. BM LL - MDL 40L D 45L FG & M # P UMB DP QY. V. BM LL (DD P) electric ef electric Prior to February 1995 ef electric February 1995 to Present ef. 3 1 ower Boom Weldment ptions: electric electric Bushing, eflon (4 Per ssembly) 8 2 Link, Level ptions (Base and Mid): electric electric Bushing, eflon (4 Per ssembly) 8 3 Upright Weldment ptions (Bottom): electric electric Upright Weldment (op) 1 5 Upper Boom ssembly ptions (ee Figure 3-5 for 1 Breakdown): electric electric 6 Plate, Hose Guard ptions: electric electric 7 ylinder ssembly - Lower Lift ptions (ee ection 1 5 for Breakdown) electric Prior to / electric / to Present electric Prior to / electric / to Present 8 ylinder ssembly - Mid Lift ptions (ee ection 5 1 for Breakdown): electric Prior to / electric / to Present electric Prior to / electric / to Present 9 ylinder ssembly ptions - Upper Lift (ee ection 1 5 for Breakdown): Prior to March March 1995 to / / to / / to Present 10 ylinder ssembly ptions - Master (ee ection 5 1 for Breakdown): Prior to January January 1995 to Present 11 Pin, Pivot ptions: electric electric Prior to February electric February 1995 to Present 3 B M

104 3 BM 3 B M FGU 3-3. BM LL - MDL 40L D 45L (UD) FG & M # P UMB DP QY. V Pin, Pivot 2 13 Pin, Pivot ptions: electric electric Prior to February electric February 1995 to Present Pin, Pivot Pin, Pivot Pin, Pivot Boom est Weldment Block, Boom est Keeper, Pin - 1/2" Keeper, Pin - 3/8" ing - 2" ing - 1" Grease / Bolt 5/16"-18 x 3/4" Locknut 5/16" Bolt 3/8"-16 x 1" Bolt 3/8"-16 x 1 1/4" Flatwasher 3/8" 2 29 ube ptions: electric electric Locknut 3/8" Bolt 1/2"-13 x 1 1/2" Bumper Bolt 1/2"-13 x 3/4" Bolt 1/2"-13 x 1 1/4" Locknut 1/2"

105 3 BM FGU 3-3. BM LL - MDL 40L D 45L (UD) FG & M # P UMB DP QY. V. 3 B M

106 3 BM FGU 3-4. LM WH, BL D LMP LL - MDL 40electric D 45electric 3 B M

107 3 BM FGU 3-4. LM WH, BL D LMP LL - MDL 40L D 45L FG & M # P UMB DP QY. V. LMP D BL LL electric Prior to / without umbered ef. 6 olored Wire electric / to Present with umbered olored ef. 1 Wire electric Prior to / without umbered ef. 7 olored Wire electric / to Present with umbered olored Wire ef. 1 1 Harness ssembly - Upper Boom ptions (ee ection 7 for Breakdown): electric Prior to / electric / to Present electric Prior to / electric / to Present 2 Harness ssembly - ower Boom ptions (ee ection 7 for Breakdown): electric electric 3 ot Used Block, Hose lamp Block, Hose lamp 1 6 ot Used hield 1 8 to 9 ot Used Flatwasher 5/16" Flatwasher 1/4" ut 1/4" Bolt 5/16"-18 x 1 3/4" 3 14 ot Used 15 rim ptions: 3.6ft/1.1m Use electric (was p/n ) electric rim 1/2" 8ft/2.4m ie-trap to 19 ot Used Locknut 5/16" oller Bolt 5/16"-18 x 7 1/2" Bolt 5/16"-18 x 1 1/2" lamp, Hose over, Hose apscrew, Button 5/16"-18 x 1/2" ut, corn 1/4" lamp, able Bolt 1/4"-20 x 1 1/4" Locknut 1/4" Loctite #242 (ot hown) / 3 B M

108 3 BM 3 B M FGU 3-4. LM WH, BL D LMP LL - MDL 40L D 45L (UD) FG & M # P UMB DP QY. V over, lamp lamp Bolt 5/16"-18 x 2 1/2" Locknut 5/16"-18 1 BM LM WH LL (40L) electric ef electric ef witch, Limit onnector, train elief Locknut # ot Used 105 Bolt, ocket Head ptions:#10-24 x 1 1/2" (Prior 2 to / 33795) Prior to / (#10-24 x 1 1/2") / to Present (#10-24 x 1 3/4") Bolt, ocket Head ptions: Prior to / (#10-24 x 2 1/8") / to Present (#10-24 x 2 1/4") able, lectrical - 16/2 / 40electric 48 ft./17.7m 45electric 58 ft./15m over, witch Lower (/ to Present nly) over, witch Upper (/ to Present nly)

109 3 BM FGU 3-4. LM WH, BL D LMP LL - MDL 40L D 45L (UD) FG & M # P UMB DP QY. V. 3 B M

110 3 BM FGU 3-5. UPP BM MP MBLY - MDL 35electric, 40electric D 45electric 3 B M

111 3 BM FGU 3-5. UPP BM MP MBLY - MDL 35L, 40L D 45L FG & M # P UMB DP QY. V. UPP BM MBL electric ef. 18/P electric ef. 18/P electric ef. 13/J 1 Base Weldment ptions: electric and 40electric electric Bushing, eflon 2 2 Fly Weldment ptions: electric and 40electric electric Bushing, eflon 2 3 elescope ylinder ssembly ptions (ee ection 5 for Breakdown): electric and 40electric electric 4 Pin, Mounting ptions: electric and 40electric electric (Prior to February 1995) electric (February 1995 to / 57117) electric (/ to Present) Powertrack Links, eplacement Bracket, nd Holder, Wear Pad (Base Front Bottom) Pad, Wear (Base Front op & ides/fly ear ides 8 & Bottom) 8 Pad, Wear ptions (Fly ear op): Prior to / / to Present Pad, Wear (Base Front Bottom) Disc Bolt, pecial ut, Jam 3/ Bolt 1/2-13 x 2 1/ Lockwasher 1/2" ing, etaining Bolt 1/4"-20 x 5/8" Bolt 1/4"-20 x 1/2" Lockwasher 1/4" Bolt 3/8"-16 x 3/4" Lockwasher 3/8" Loctite #242 / over, Boom over, Boom Flatwasher 1/4" ut 1/4" B M

112 3 BM 3 B M FGU 3-5. UPP BM MP MBLY - MDL 35L, 40L D 45L (UD) FG & M # P UMB DP QY. V. 26 Holder, Wear Pad ptions (Base Front Left ide): 1 Use Prior to / (was p/n ) / to Present 2 27 Holder, Wear Pad ptions (Base Front ight ide): 1 Use Prior to / (was p/n ) / to Present 2 28 Holder, Wear Pad ptions (Base Front op): 1 Use Prior to / (was p/n ) / to Present Bolt 3/8"-16 x 2 1/4" ilicone (ot hown) / pacer Flatwasher 3/8" Bolt 3/8"-16 x 1" Plug, Hole over, lamp (March 1995 to Present nly) lamp (March 1995 to Present nly) Bolt 5/16"-18 x 2 1/4" (March 1995 to Present) 1 nly) Locknut 5/16"-18 (March 1995 to Present nly)

113 4 PLFM BL F FGU DP PG 4-1 Platform nd omponents nstallation - Model 30electric Platform nd omponents nstallation - Model 35electric, 40electric & 45electric otator Motor/Pump/ank ssembly Platform onsole ssembly ontrol ssembly (Drive/teer) P L F M

114 4 PLFM FGU electric PLFM D MP LL - MDL 4 P L F M

115 4 PLFM FGU 4-1. PLFM D MP LL - MDL 30L FG & M # P UMB DP QY. V PLFM LL ef. ote: eplacement Decals Must be rdered eparately. ef 1 Platform ssembly ptions: Platform with Lift Gate (Prior to May 1995) Platform with Lift Gate (May 1995 to Present) Pin, Keeper Bolt 5/16"-18 x 1 1/8" Locknut 5/16" Pin, ttach Grease, Bearing / ing Gate, Lift PLFM MBLY MP ef FWH LL ef Footswitch ssembly Block, ontact Decal (nglish) 1 ote: Decal for other languages see ection onnector, train elief ptions: onnector, train elief - 90 (Prior to / 42965) onnector, train elief - traight (/ to 1 Present) Bolt 1/4"-20 x 1" Locknut 1/4" Flatwasher 1/4" ot Used Flex-rim (ot hown) 2 in./5cm P L F M PL 220V PL LL ef. F 301 upply Locally Box, witch upply Locally eceptacle, lectrical upply Locally hield, over upply Locally onnector, train elief upply Locally Plug, lectrical able, lectrical 16/3 40 ft./12.2m 307 upply Locally crew, Machine #6-32 x 3/8" upply Locally Lockwasher # upply Locally Gasket, hield PL L V K ef over, onsole

116 4 PLFM FGU 4-1. PLFM D MP LL - MDL 30L (UD) FG & M # P UMB DP QY. V. PL WK LGH K Prior to / ef / to Present ef Plate, Mounting Bolt 1/4"-20 x 1 3/4" Locknut 1/4" Flatwasher 1/4" arrow Light ssembly Bulb, eplacement (1 per Light) ie-trap (ot hown) to 510 ot Used 511 onnector, train elief ptions (ot hown - 1 Located at onsole Box): Prior to / / to Present P L F M

117 4 PLFM FGU 4-1. PLFM D MP LL - MDL 30L (UD) FG & M # P UMB DP QY. V. 4 P L F M

118 4 PLFM FGU 4-2. PLFM D MP LL - MDL 35electric, 40electric D 45electric 4 P L F M

119 4 PLFM FGU 4-2. PLFM D MP LL - MDL 35L, 40L D 45L FG & M # P UMB DP QY. V D UPP LL ef. M upport Weldment Bushing, Bronze (Platform Pivot) Bushing, Bronze (otator ylinder Pivot) lamp, Hose Pivot Weldment Bushing, Bronze (otator ylinder Pivot) 2 3 lave ylinder ssembly ptions (ee ection 5 for 1 Breakdown): Prior to January January 1995 to Present otator ylinder ssembly (ee ection 5 for Breakdown) otator Pump, Motor and ank ssembly (ee Figure for Breakdown) Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Pin, Keeper Pin, Keeper Washer, hrust Bolt 3/8"-16 x 7/8" Bolt 3/8"-16 x 1" Bolt 1/2"-13 x 1 1/4" Bolt 3/8"-16 x 5/8" 2 17 ot Used 18 ot Used Flatwasher 3/8" Flatwasher 1/2" Locknut 3/8" Pin, levis 1/2" x 2" Pin, otter ing ing Bellows lamp, Hose lamp, Hose over, Motor crew, elf-apping 1/4" x 5/8" Flatwasher 1/4" Lockwasher 1/4" hield Bolt 5/16"-18 x 5/8" Bolt 5/16"-18 x 2" Flatwasher 5/16" Locknut 5/16" Loctite #242 (ot hown) / 4 P L F M

120 4 PLFM FGU 4-2. PLFM D MP LL - MDL 35L, 40L D 45L (UD) FG & M # P UMB DP QY. V lamp, Hose Bolt 3/8"-16 x 1 1/4" 1 4 P L F M PLFM WLDM " x 48"/6.6cm x 122cm (Prior to May 1995) ef " x 48"/6.6cm x 122cm (May 1995 to / 33712) ef " x 48"/6.6cm x 122cm (/ to Present) ef. / " x 60"/6.6cm x 152cm (Prior to May 1995) ef " x 60"/6.6cm x 152cm (May 1995 to / 33712) ef " x 60"/6.6cm x 152cm (/ to Present) ef. /2 ote: eplacement Decals Must be rdered eparately. ef 101 Lift Gate Weldment FWH LL ef Footswitch ssembly Block, ontact Decal (nglish) 1 ote: Decal for other languages see ection onnector, train elief ptions: onnector, train elief - 90 (Prior to / 42965) onnector, train elief - traight (/ to 1 Present) Bolt 1/4"-20 x 1" ut 1/4" Flatwasher 1/4" ot Used Flex-rim 2 in./5cm Harness (onsole Box to Footswitch) 1 PL BX LL (PL) electric with 110V eceptacle ef electric with 110V eceptacle ef. B electric with 110V eceptacle ef. 301 upply Locally Box, lectrical upply Locally eceptacle, lectrical upply Locally over, eceptacle upply Locally onnector, train elief upply Locally Plug Harness ptions (Upper Boom): electric electric electric Plug, Male upply Locally crew, Machine upply Locally Lockwasher

121 4 PLFM FGU 4-2. PLFM D MP LL - MDL 35L, 40L D 45L (UD) FG & M # P UMB DP QY. V. 309 upply Locally Gasket Harness ptions (Lower Boom): electric electric electric eceptacle 1 PL WK LGH K Prior to / ef / to Present ef Plate, Mounting Bolt 1/4"-20 x 1 3/4" Locknut 1/4" Flatwasher 1/4" arrow Floodlight Bulb, eplacement (1per Light) ie-trap to 408 ot Used Loom, Vinyl (ot hown) 9 ft./2.7m 410 ot Used 411 onnector, train elief ptions (ot hown - 1 Located at onsole Box): Prior to / / to Present PL L V K - DD MH over 1 ef. 4 P L F M

122 4 PLFM FGU 4-3. M/PUMP/K MBLY 4 P L F M

123 4 PLFM FGU 4-3. M/PUMP/K MBLY FG & M # P UMB DP QY. V M/PUMP/K MBLY ef Motor (ncludes Mounting Bolts) 1 ot vailable Brush/pring Kit oupling 1 3 Kit -ing Pump/dapter ssembly Pump ssembly Filter eservoir ssembly 1 8 Kit eal ap, eservoir eservoir Mounting Kit 1 12 Kit -ing artridge - hermal elief Valve artridge - Hgh Pressure elief Valve artridge - Low Pressure elief Valve eal Kit (ncludes tems 3,8,12 and Pump eals and - ings) 1 4 P L F M

124 4 PLFM FGU 4-4. PLFM L MBLY 4 P L F M

125 4 PLFM FGU 4-4. PLFM L MBLY FG & M # P UMB DP QY. V. PLFM L MBLY electric (Prior to / 31037) ef electric (/ to / 36544) ef electric (/ to Present) ef electric (Prior to / 31037) ef. D electric (/ to / 36648) ef electric (/ to Present) ef electric & 45electric (Prior to / 31037) ef electric & 45electric (/ to / 36648) ef electric & 45electric (/ to Present) ef. 3 1 Box ssembly ptions: electric (Prior to / 31037) electric (/ to Present) electric/40electric/45electric (Prior to /31037) electric/40electric/45electric (/31037 to Present) Hinge Pin/etainer/Gasket Kit 1 2 Decal ptions: electric (Prior to / 47045) electric (/ to Present) electric (Prior to / 47045) electric (/ to Present) electric/45electric (Prior to / 47045) electric/45electric (/ to Present) 3 Potentiometer ptions (Function peed): Prior to / / to Present ut, pecial (Prior to / nly) 1 5 Knob ptions: Prior to / / to Present 6 witch, oggle ptions (Basket otate): / ot equired 30electric electric/40electric/45electric Guard, witch / witch, oggle (wing/lift/ele/level) 5 9 witch, Push-Pull ptions (mergency top): witch (Prior to /31037) Lens Bulb witch (/31037 to / 47045) Push-Pull Mush Head Boot witch, mergency top (/ to Present) ap/-top With ealing ing ontact Block With Mount ollar Block, ontact / Light, ndicator 1 4 P L F M

126 4 PLFM 4 P L F M FGU 4-4. PLFM L MBLY (UD) FG & M # P UMB DP QY. V Bulb witch, Push Button (Horn) ontroller ssembly (Drive/teer) (ee Figure 4-5 for 1 Breakdown) crew, Machine #8-32 x 5/8" Flatwasher # Lockwasher # Plate, ontroller upport Plug, Hole Mount, able ie trip, erminal / crew #6-32 x 1 1/2" Lockwasher # Flatwasher # ut # elay / Base, elay / pring, elay / Block, erminal Markers, erminal Lock, erminal onnector, train elief onnector, train elief / Bolt 5/16"-18 x 1" Flatwasher 5/16" Lockwasher 5/16" 4 37 ot Used Breaker, ircuit - 5 mp 2 39 Breaker, ircuit - 10 mp / ot equired 30electric electric/40electric/45electric Washer, ealing ail ilicone / ing Lanyard Bolt #10-24 x 3/8" Flatwasher # Lockwasher # Plug, erminal ptions: / ot equired 30electric electric/40electric/45electric 1 49 Bridge, nsertion ptions: / ot equired 30electric electric/40electric/45electric Decal - M (/ to Present)

127 4 PLFM FGU 4-4. PLFM L MBLY (UD) FG & M # P UMB DP QY. V. PL L LM K (PL) electric ef electric ef electric & 45electric ef Base, elay elay pring, elay larm Diode mp (ot hown) / 4 P L F M

128 4 PLFM FGU 4-5. L MBLY (DV/) 4 P L F M

129 4 PLFM FGU 4-5. L MBLY (DV/) FG & M # P UMB DP QY. V LL MBLY (DV/) ef K WH GP HDL MBLY ef Half, Handle witch, ocker ap, ubber ctuator, witch haft, Handle Kit Lock, lide Kit pring Kit leeve Bolt 1/4"-20 x 3/8" with Hole Drilled in enter (ot 1 hown) lide Lock epair Kit (ncludes tems ) 1 HUG D L MP Housing ssembly (ncludes tems 202 and 203) Bushing, Bronze ing Gasket Guide, pring pring, orsion ector, Gear lectrical ssembly Potentiometer Gear, Brass pur et crew Harness onnector omponents: / ap, Female - 9 Pin Plug, Male ocket, Female Pin, Male 9 ef. 4 P L F M

130 4 PLFM FGU 4-5. L MBLY (DV/) (UD) FG & M # P UMB DP QY. V. 4 P L F M

131 5 YLD BL F FGU DP PG 5-1 Lift ylinder ssembly - Model 30electric Upper ylinder ssemblies - Models 35electric, 40electric nd 45electric Mid Lift ylinder ssemblies - Models 35electric, 40electric nd 45electric Lower Lift ylinder ssemblies - Models 35electric, 40electric nd 45electric Master ylinder ssembly - Models 35electric, 40electric nd 45electric Platform otator ylinder ssembly - Models 35electric, 40electric nd 45electric lave ylinder ssembly - Models 35electric, 40electric nd 45electric teer ylinder ssemblies elescope ylinder ssemblies - Models 35electric, 40electric nd 45electric ylinder Bellows nstallation - Model 30electric ptional ylinder Bellows nstallation - Models 35electric, 40electric nd 45electric YL D

132 5 YLD FGU 5-1. LF YLD MBLY - MDL 30electric 5 YL D

133 5 YLD FGU 5-1. LF YLD MBLY - MDL 30L FG & M # P UMB DP QY. V LF YLD MBLY - MDL 30L ef. / Barrel ssembly (ncludes tems ) od ssembly (ncludes tems ) etainer Piston Head ut pacer, ube Washer Holding artridge Valve eal Kit artridges Valve, Manual elease artridge eal Kit artridge etscrew 3/8"-16 x 3/8" etscrew 1/4"-20 x 1/4" 1 13 Kit ing, Lock 2 14 Kit eal 2 15 Kit -ing 1 16 Kit ing, Wear 1 17 Kit -ing 1 18 Kit eal, od 1 19 Kit eal, Wiper Loctite #242 / Primer, Locking / Loctite #222 / Plug, -ing eal Kit (ncludes tems 13-19) BL MBLY ef Bushing, eflon (ncludes tem 102) ing (1 Per Bushing) lamp 1 5 YL D D MBLY ef Bushing, eflon (ncludes tem 152) ing (1 Per Bushing) VLD LL (FH P) ef witch, Pressure to 203 ot Used onnector, train elief to 208 ot Used Valve, artridge - Holding eal Kit Valve

134 5 YLD FGU 5-1. LF YLD MBLY - MDL 30L (UD) FG & M # P UMB DP QY. V Harness Fitting 1 5 YL D

135 5 YLD FGU 5-1. LF YLD MBLY - MDL 30L (UD) FG & M # P UMB DP QY. V. 5 YL D

136 5 YLD FGU 5-2. UPP YLD MBL - MDL 35electric, 40electric D 45electric 5 YL D

137 5 YLD FGU 5-2. UPP YLD MBL - MDL 35L, 40L D 45L FG & M # P UMB DP QY. V. UPP LF YLD MBL electric & 45electric (Prior to March 1995) ef electric & 45electric (March 1995 to / 29899) ef electric & 45electric (/ to / 33090) ef electric & 45electric (/ to Present) ef. / electric (Prior to February 1995) ef. D electric (February 1995 to Present) ef. 2 1 Barrel Weldment ptions: 1 40electric & 45electric ylinder (Prior to March 1995) ylinder (March 1995 to / 29899) ylinder (/ to / 33090) ylinder (/ to Present) electric (Prior to February 1995) electric (February 1995 to Present) Bushing, eflon 2 2 od Weldment ptions: 1 40electric & 45electric ylinder (Prior to March 1995) ylinder (March 1995 to / 29899) ylinder (/ to / 33090) ylinder (/ to Present) electric Bushing, eflon etainer Piston 1 5 Head ptions: 1 40electric & 45electric ylinder (Prior to March 1995) ylinder (March 1995 to / 29899) ylinder (/ to / 33090) ylinder (/ to Present) electric 6 ut, Hex ptions: electric & 45electric electric 7 Washer ptions: 1 40electric & 45electric ylinder (Prior to March 1995) ylinder (March 1995 to / 29899) ot equired ylinder (/ to / 33090) ot equired ylinder (/ to Present) 35electric ylinder (Prior to / 29899) ot equired ylinder (/ to Present) 5 YL D

138 5 YLD 5 YL D FGU 5-2. UPP YLD MBL - MDL 35L, 40L D 45L (UD) FG & M # P UMB DP QY. V. 8 pacer ptions: 1 40electric & 45electric ylinder (Prior to March 1995) ylinder (March 1995 to / 29899) ylinder (/ to / 33090) ylinder (/ to Present) electric 9 ot equired 10 artridge, Holding ptions: 1 40electric & 45electric artridge (Prior to March 1995) artridge (March 1995 to Present) eal Kit and Valves 1 35electric artridge, Holding Valve eal Kit Valve 1 11 Plug ptions: electric & 45electric ot equired 35electric (Prior to February 1995) electric (February 1995 to Present) etscrew 3/8"-16 x 3/8" etscrew 1/4"-20 x 1/4" 1 14 Kit ing, Lock 2 15 Kit eal, Piston 2 16 Kit -ing 1 17 Kit ing, Wear 1 18 Kit -ing 1 19 Kit eal, od 1 20 Kit Wiper od Loctite #242 / Primer, Locking / Loctite #222 / 24 Valve ptions: 1 ot equired 40electric & 45electric electric - artridge, eedle Valve (Prior to February 1995) electric - Valve Manual elease (February 1995 to Present) Lever (February 1995 to Present) Pin, levis (February 1995 to Present) Pin, otter (February 1995 to Present) Pin, oll (February 1995 to Present) ap, Lever (February 1995 to Present)

139 5 YLD FGU 5-2. UPP YLD MBL - MDL 35L, 40L D 45L (UD) FG & M # P UMB DP QY. V. eal Kit ptions (ncludes tems 14-20): 1 40electric & 45electric & ylinders (Prior to / 29899) & ylinder (/ to Present) electric 5 YL D

140 5 YLD FGU electric MD LF YLD MBL - MDL 40electric D 5 YL D

141 5 YLD FGU 5-3. MD LF YLD MBL - MDL 40L D 45L FG & M # P UMB DP QY. V. MD LF YLD MBLY electric (Prior to / 33090) ef. D/ electric (/ to Present) ef. / electric (Prior to / 33111) ef. / electric (/ to Present) ef. /1 1 Barrel Weldment ptions: 1 45electric ylinder (Prior to /33090) ylinder (/33090 to Present) 40electric ylinder (Prior to / 33111) ylinder (/ to Present) Bushing, eflon 2 2 od Weldment ptions: electric electric Bushing, eflon 2 3 etainer ptions: electric electric 4 Piston ptions: electric electric 5 Head ptions: electric electric 6 ut, Hex ptions: electric electric 7 Washer ptions: electric electric 8 pacer ptions: electric electric artridge, Holding Valve eal Kit artridge, Holding Valve eal Kit Valve Plug etscrew 3/8"-16 x 3/8" 1 13 etscrew 1/4"-20 x 1/4" ptions: 1 ot equired 45electric electric 14 Kit ing, Lock 2 15 Kit eal, Piston 2 16 Kit -ing 1 5 YL D

142 5 YLD FGU 5-3. MD LF YLD MBL - MDL 40L D 45L (UD) FG & M # P UMB DP QY. V. 17 Kit ing, Wear 1 18 Kit -ing 1 19 Kit eal, od 1 20 Kit Wiper od Loctite #242 / Primer, Locking / Loctite #222 / 24 ot equired 45electric eal Kit & Mid Lift ylinder 1 (ncludes tems 14-20) 40electric eal Kit & Mid Lift ylinder (ncludes tems 64-70) 1 5 YL D

143 5 YLD FGU 5-3. MD LF YLD MBL - MDL 40L D 45L (UD) FG & M # P UMB DP QY. V. 5 YL D

144 5 YLD FGU 5-4. LW LF YLD MBL - MDL 35electric, 40electric D 45electric 5 YL D

145 5 YLD FGU 5-4. LW LF YLD MBL - MDL 35L, 40L D 45L FG & M # P UMB DP QY. V. LW LF YLD MBLY electric (Prior to / 33090) ef electric (/ to Present) ef. / electric (Prior to / 33111) ef. D/ electric (/ to Present) ef. / electric ef. 4 1 Barrel Weldment ptions: 1 45electric ylinder (Prior to /33090) ylinder (/33090 to Present) 40electric ylinder (Prior to / 33111) ylinder (/ to Present) electric Bushing, eflon 2 2 od Weldment ptions: electric electric electric Bushing, eflon 2 3 etainer ptions: electric electric electric 4 Piston ptions: electric electric electric 5 Head ptions: electric electric electric ut, Hex 1 7 Washer ptions: 1 ot equired 45electric electric electric 8 pacer ptions: electric electric electric 9 artridge, Holding Valve ptions: 1 40/45electric artridge, Holding Valve eal Kit Valve 1 ot equired 35electric 5 YL D

146 5 YLD 5 YL D FGU 5-4. LW LF YLD MBL - MDL 35L, 40L D 45L (UD) FG & M # P UMB DP QY. V. 10 artridge, Holding Valve ptions: 1 40/45electric artridge, Holding Valve eal Kit Valve 1 35electric artridge, Holding Valve eal Kit Valve Plug etscrew 3/8"-16 x 3/8" 1 13 ot equired 14 Kit ing, Lock 2 15 Kit eal, Piston 2 16 Kit -ing 1 17 Kit ing, Wear 1 18 Kit -ing 1 19 Kit eal, od 1 20 Kit Wiper, od Loctite #242 / Primer, Locking / Loctite #222 / 24 artridge, eedle Valve ptions: 1 ot equired 40/45electric electric 45electric eal Kit & Lower Lift ylinders 1 (ncludes tems 14-20) 40electric eal Kit & ower Lift ylinders 1 (ncludes tems 14-20) 35electric eal Kit Lower Lift ylinder (ncludes tems 14-20)

147 5 YLD FGU 5-4. LW LF YLD MBL - MDL 35L, 40L D 45L (UD) FG & M # P UMB DP QY. V. 5 YL D

148 5 YLD FGU 5-5. M YLD MBLY - MDL 35electric, 40electric D 45electric 5 YL D

149 5 YLD FGU 5-5. M YLD MBLY - MDL 35L, 40L D 45L FG & M # P UMB DP QY. V. M YLD MBLY - MDL electric & 45electric (Prior to January 1995) ef electric & 45electric (January 1995 to Present) ef. 1/ Barrel Weldment Bushing, eflon 2 2 od Weldment ptions: ylinder (Prior to January 1995) ylinder (January 1995 to Present) Bushing, eflon etainer 1 4 Piston ptions: ylinder (Prior to January 1995) ylinder (January 1995 to Present) Head 1 6 ut, Hex ptions: ylinder (Prior to January 1995) ylinder (January 1995 to Present) pacer, ube etscrew 3/8"-16 x 3/8" 1 9 Kit -eal 1 10 Kit ing, Wear 1 11 Kit -ing 1 12 Kit -ing 1 13 Kit ing, Wear 1 14 Kit eal, od 1 15 Kit Wiper, od Primer, Locking / Loctite #242 / Loctite #222 / eal Kit (ncludes tems 9-15) 1 5 YL D

150 5 YLD FGU 5-6. PLFM YLD MBLY - MDL 35electric, 40electric D 45electric 5 YL D

151 5 YLD FGU 5-6. PLFM YLD MBLY - MDL 35L, 40L D 45L FG & M # P UMB DP QY. V PLFM YLD MBLY - ef. B MDL 35electric, 40electric D 45electric ut, Hex Piston 1 3 Kit eal 1 4 Kit -ing Barrel Weldment od Head 1 8 Kit -ing 1 9 Kit ing, Back-up 1 10 Kit eal 1 11 Kit Wiper ing, etainer eal Kit ylinder (ncludes tems 3,4 & 8-11) 1 5 YL D

152 5 YLD FGU electric LV YLD MBLY - MDL 35electric, 40electric D 5 YL D

153 5 YLD FGU 5-7. LV YLD MBLY - MDL 35L, 40L D 45L FG & M # P UMB DP QY. V. LV YLD MBLY Prior to January 1995 ef January 1995 to Present ef Barrel Weldment Bushing, eflon 2 2 od Weldment ptions: ylinder (Prior to January 1995) ylinder (January 1995 to Present) Bushing, eflon etainer 1 4 Piston ptions: ylinder (Prior to January 1995) ylinder (January 1995 to Present) Head 1 6 ut, Hex ptions: ylinder (Prior to January 1995) ylinder (January 1995 to Present) pacer, ube Valve, Holding etscrew 3/8"-16 x 3/8" Plug, Pipe 1 11 Kit -eal 1 12 Kit ing, Wear 1 13 Kit -ing 1 14 Kit -ing 1 15 Kit ing, Wear 1 16 Kit eal, od 1 17 Kit Wiper, od Primer, Locking / Loctite #242 / Loctite #222 / ealant, Pipe / 22 artridge, Holding Valve ptions: artridge ( ylinder-prior to Jan 1995) eal Kit Valve artridge ( ylinder-jan 1995 to Present) eal Kit Valve Plug, ocket Hex eal Kit & ylinder (ncludes tems 11-17) 1 5 YL D

154 5 YLD FGU 5-7. LV YLD MBLY - MDL 35L, 40L D 45L (UD) FG & M # P UMB DP QY. V VLD LL (FH P) ef witch, Pressure to 103 ot Used onnector, train elief Harness hield Bolt 1/4-20 x 1/ Loctite #242 (ot hown) / 5 YL D

155 5 YLD FGU 5-7. LV YLD MBLY - MDL 35L, 40L D 45L (UD) FG & M # P UMB DP QY. V. 5 YL D

156 5 YLD FGU 5-8. YLD MBL 5 YL D

157 5 YLD FGU 5-8. YLD MBL FG & M # P UMB DP QY. V. YLD MBL electric/40electric/45electric (Prior to /37950) ef. / electric/40electric/45electric (/37950 to /2 ef. Present) n35electric/n40electric (Prior to /37950) ef. B/ n35electric/n40electric (/37950 to Present) ef. /2 1 Barrel Weldment ptions: & yls (Prior to /37950) & yls (/37950 to Present) 2 od Weldment ptions: electric/40electric/45electric n35electric/n40electric Piston Head etainer pacer ing, etaining 2 8 Kit eal, Wiper 2 9 Kit eal, od 2 10 Kit -ing 2 11 Kit ing, Wear 2 12 Kit -eal 1 13 Kit -ing 1 14 Follower, am ptions: Prior to / / to / / to Present ut, Jam 1/2"-20F Loctite #222 / 17 ot Used Fitting, Fitting, ap Fitting, Modified rifice eal Kit (ncludes tems 8-13) 1 5 YL D

158 5 YLD FGU 5-9. LP YLD MBL - MDL 35electric, 40electric D 45electric 5 YL D

159 5 YLD FGU 5-9. LP YLD MBL - MDL 35L, 40L D 45L FG & M # P UMB DP QY. V. LP YLD MBL electric ef. B/ electric/40electric ef. /5 1 Barrel Weldment ptions: electric electric/40electric 2 od Weldment ptions: electric electric/40electric Piston Head pacer, ube ounterbalance Valve ssembly (ee tems for Breakdown) Bolt 5/16"-18 x 1 1/2" Plug, -ing etscrew 1/4"-20 x 1/4" Locknut ing, etaining 1 12 Kit ing, Wear 2 13 Kit eal, ap 1 14 Kit -ing 1 15 Kit ing, Wear 1 16 Kit -ing 1 17 Kit eal, od 1 18 Kit Wiper Loctite #242 / 20 ot Used Fitting, Fitting, ap Wear Pad ssembly Bolt 3/8"-16 x 1/2" Lockwasher 3/8" Loctite #242 / eal Kit (ncludes tems 12-18) 1 5 YL D UBL VLV MBLY ef. B artridge, ounterbalance artridge, Vented ounterbalance ing (Between Valve and ylinder Block) eal Kit (1 Per artridge)

160 5 YLD FGU YLD BLLW LL - MDL 30electric 5 YL D

161 5 YLD FGU YLD BLLW LL - MDL 30L FG & M # P UMB DP QY. V YLD BLLW LL - MDL ef. 30electric Bellow (Lift ylinder) Bellow (teer ylinder - ight ide) Bellow (teer ylinder - Left ide) lamp lamp 2 5 YL D

162 5 YLD FGU PL YLD BLLW LL - MDL 35electric, 40electric D 45electric 5 YL D

163 5 YLD FGU PL YLD BLLW LL - MDL 35L, 40L D 45L FG & M # P UMB DP QY. V PL YLD BLLW LL - ef. MDL 45electric PL YLD BLLW LL - ef. MDL 40electric PL YLD BLLW LL - MDL 35electric ef Bellows, ylinders (lave and Master ylinders) Bellows, ylinders (Upper Lift ylinder) (Prior to / ) Bellows, ylinders (Upper Lift ylinder) (/ to 1 Present) 3 Bellows, ylinders (Mid Lift ylinder) ptions: electric electric ot equired 35electric 4 Bellows, ylinders (ower Lift ylinder) ptions: electric electric electric Bellows, ylinders (teer ylinder - ight ide) Bellows, ylinders (teer ylinder - Left ide) lamp lamp / 5 YL D

164 5 YLD FGU PL YLD BLLW LL - MDL 35L, 40L D 45L (UD) FG & M # P UMB DP QY. V. 5 YL D

165 6 HYDUL BL F FGU DP PG 6-1 Hydraulics Diagram List Hydraulic Diagram - 30electric Hydraulic Diagram - 35electric Hydraulic Diagram - 40electric and 45electric FGU DP 6-1 FGU 6-1. HYDUL DGM L ote: tems with asterisk (*) indicate hydraulic diagrams shown in this manual. ll other hydraulic diagrams are available from the JLG ervice Department upon request. P scent Hydraulic Diagram - 40electric nd 45electric (Dutch pec nly) H Y D U L * tandard Hydraulic Diagram - 30electric tandard Hydraulic Diagram - 35electric (Prior to pril 1995) * tandard Hydraulic Diagram - 35electric (pril 1995 to Present) * tandard Hydraulic Diagram - 40electric * tandard Hydraulic Diagram - 45electric Hydraulic chematic - 30electric Hydraulic chematic - 35electric Hydraulic chematic - 40electric D 45electric

166 6 HYDUL FGU 6-2. HYDUL DGM - 30electric 6 H Y D U L

167 6 HYDUL FGU 6-2. HYDUL DGM - 30L FG & M # P UMB DP QY. V HYDUL DGM - 30L ef. B 101 ot Used 102 ot Used Fitting, Quick Disconnect ap, Dust Hose Hose Hose Hose Hose Hose Hose Hose Fitting, ee Fitting, traight Fitting, Fitting, traight Fitting, traight Fitting, educer Fitting Fitting Fitting, Fitting, ealant, hread (ot hown) / 6 H Y D U L

168 6 HYDUL FGU 6-3. HYDUL DGM - 35electric 6 H Y D U L

169 6 HYDUL FGU 6-3. HYDUL DGM - 35L FG & M # P UMB DP QY. V HYDUL DGM - 35L ef Fitting, ee Hose Hose Hose Fitting, ot Used Fitting, traight Fitting, traight Fitting, Hose Hose Hose Fitting, traight Fitting, traight Hose Fitting, traight 2 17 ot Used Fitting, Pipe Fitting, Quick Disconnect ap, Dust Hose 2 22 ot Used Hose Hose Fitting, Hose Hose Fitting, ee Hose Fitting, Pipe Fitting, ee Hose Hose Hose Hose leeve, ylon ags, Hose (ot hown) Fitting, Fitting, ee 2 40 Fitting, traight ptions: Prior to / / to Present 41 ot Used Fitting, H Y D U L

170 6 HYDUL FGU 6-4. HYDUL DGM - 40electric D 45electric 6 H Y D U L

171 6 HYDUL FGU 6-4. HYDUL DGM - 40L D 45L FG & M # P UMB DP QY. V. HYDUL DGM electric ef. 15/L electric ef. 8/H Fitting, ee Hose Hose Hose Hose Fitting, traight Fitting, traight Fitting, Fitting, ot Used Hose Hose Fitting, Hose Fitting, traight Fitting, Hose Fitting, traight Fitting, Hose Fitting, traight Fitting, educer Fitting, Pipe Fitting, Quick Disconnect ap, Dust 3 26 Hose electric electric Fitting, ee Hose Hose Fitting, Hose Fitting, ee 3 33 Hose electric electric 34 Hose electric electric Hose 1 36 Hose electric electric 6 H Y D U L

172 6 HYDUL 6 H Y D U L FGU 6-4. HYDUL DGM - 40L D 45L (UD) FG & M # P UMB DP QY. V. 37 Hose electric electric Fitting, ee 2 39 Hose electric electric Fitting, Pipe Fitting, ee Hose Hose Fitting, Hose 1 46 ot Used 47 ot Used 48 ot Used Hose Hose ube 1 52 ube electric electric leeve, ylon Hose ags, Hose (ot hown) 1 56 Fitting, traight ptions: Prior to / / to Present Fitting, ee Fitting, ee Bleeder Kit 1 60 Hose electric electric Fitting, ee Hose ealant (ot hown) /

173 7 LL BL F FGU DP PG 7-1 lectrical omponents and Diagram List - 30electric lectrical omponents and Diagram List - 35electric, 40electric & 45electric lectrical chematic-30electric with olored Wire (Prior to /36544) lectrical chematic-30electric with umbered olored Wire (/ to Present) lectrical chematic-35/40/45electric with olored Wire (Prior to /36648) lectrical chematic-35/40/45electric with umbered olored Wire (/ to Present) Harness omponents nstallation L L

174 7 LL FGU 7-1. LL MP D DGM L - 30L FG & M # P UMB DP QY. V. LL MP D DGM L - ef. 30L ote: umbered colored wiring starts with / tems with * indicate electrical drawing shown in this manual. ll other electrical drawings are available from the JLG ervice Department upon request BY HG UU LL D- GM (UL P LY) ef B LGH LL DGM ef. 7 L DV UU LL DGM / bove levation (French pec) ef. / / bove levation (talian pec) ef. / elay Base, elay pring, elay Diode ight Meter (Dutch/ustrian/German pec) ef / ight Meter ( pec) ef. / Horizontal ef elay Base, elay pring, elay Diode Harness LW VLG UU LL DGM ef. L M LM LL DGM Prior to /36544 ef / to Present ef. 1/ PLFM LL DGM Prior to / 33441) ef / to /36544 ef / to Present ef. B/ PLFM VLD LL DGM (WH PU WH UD BK) ef / PLFM WKLGH LL DGM (P / 36544) / PLFM WKLGH LL DGM (/ P) ef. B/ ef. 2/B

175 7 LL FG & M # P UMB DP QY. V. DD LL DGM Prior to /36544 ef /36544 to Present ef. 2/ DD LL HM * Prior to /36544 ef. B * /36544 to Present ef. B L LM LL DGM Prior to /36544 ef /36544 to Present ef Base, elay elay - DPD pring, elay larm 1 7 L L

176 7 LL FGU L LL MP D DGM L - 35L/40L/ FG & M # P UMB DP QY. V. LL MP D DGM L - ef. 35electric/40electric/45electric ote: umbered colored wiring starts with / tems with * indicate electrical drawing shown in this manual. ll other electrical drawings are available from the JLG ervice Department upon request BY HG UU LL D- GM (UL P LY) ef. 2/ 7 L L B LL DGM / electric & 45electric ef. 7/G / electric ef. 3/G UU LL DGM Drive utout bove levation / Prior to /36648 ef / /36648 to Present ef elay Base, elay pring, elay Diode mp 1 Drive/ilt utout bove levation / Prior to /36648 ef / /36648 to Present ef. 1 Drive utout ight Meter / Prior to /36648 ef / /36648 to Present ef elay Base, elay pring, elay Diode mp Platform verload utout (witch under Plat) ef. / able, lectrical - 16/3 6ft/1.8m Diode - 6 mp 2 Platform verload utout (witch at lave yl) / Prior to /36648 (With verride) ef / Prior to /36648 (Without verride) ef / /36648 to Present (With verride) ef / /36648 to Present (Without verride) ef elay Base, elay pring, elay Diode mp Diode - 6 mp

177 7 LL FG & M # P UMB DP QY. V LGH LL DGM Headlights & aillights ef. / Headlights & Back-up Lights ef. / witch, oggle P elay, 48V 50/60 HZ / ocket, elay / elay, pring / emiconductor, Diode / ircuit Breaker LW BY LF UP LL D- ef. B/3 GM (UL MDL) LW BY LF UP LL ef. /2 GM DGM (35electric - UL MDL) (/ P) Gauge, Battery apacity with elay ameplate - Low Voltage nterrupt ocket, elay elay, pring elay 48V 50/60 HZ MUL LL DGM (DUH P) ef. 2 M LM LL MP (PL) electric Prior to / ef electric / to Present ef /45electric Prior to / ef /45electric / to Present ef. 1 PLFM LL DGM Prior to / ef / to /36648 ef / to Present ef. 2/B PLFM PXMY WH LL ef. B/2 DGM elay Base, elay pring, elay Diode mp 1 7 L L / PLFM WKLGH LL DGM (P / 36648) / PLFM WKLGH LL DGM (/ P) ef. / ef. 2/B

178 7 LL FG & M # P UMB DP QY. V. DD LL DGM Prior to /36648 ef. H /36648 to Present ef. 2/ DD LL HM * Prior to /36648 ef. H * /36648 to Present ef. B L LM LL DGM / Prior to /36648 ef /36648 to Present ef Base, elay elay - DPD pring, elay larm Diode mp 2 7 L L

179 7 LL FG & M # P UMB DP QY. V. 7 L L

180 7 LL FGU 7-3. LL HM - 30electric WH LD W (P / 36544) (H 1 F 4) 7 L L

181 7 LL FGU 7-3. LL HM - 30electric WH LD W (P / 36544) (H 2 F 4) 7 L L

182 7 LL FGU 7-3. LL HM - 30electric WH LD W (P / 36544) (H 3 F 4) 7 L L

183 7 LL FGU 7-3. LL HM - 30electric WH LD W (P / 36544) (H 4 F 4) 7 L L

184 7 LL FGU 7-4. LL HM - 30electric WH UMBD LD W (/ P) (H 1 F 4) 7 L L

185 7 LL FGU 7-4. LL HM - 30electric WH UMBD LD W (/ P) (H 2 F 4) 7 L L

186 7 LL FGU 7-4. LL HM - 30electric WH UMBD LD W (/ P) (H 3 F 4) 7 L L

187 7 LL FGU 7-4. LL HM - 30electric WH UMBD LD W (/ P) (H 4 F 4) H PG LLY LF BLK 7 L L

188 7 LL FGU 7-5. LL HM - 35electric/40electric/45electric WH LD W (P /36648) (H 1 of 4) 7 L L

189 7 LL FGU 7-5. LL HM - 35electric/40electric/45electric WH LD W (P /36648) (H 2 of 4) 7 L L

190 7 LL FGU 7-5. LL HM - 35electric/40electric/45electric WH LD W (P /36648) (H 3 of 4) 7 L L

191 7 LL FGU 7-5. LL HM - 35electric/40electric/45electric WH LD W (P /36648) (H 4 of 4) 7 L L

192 7 LL FGU 7-6. LL HM - 35electric/40electric/45electric WH UMBD LD W (/36648 P) (H 1 of 4) 7 L L

193 7 LL FGU 7-6. LL HM - 35electric/40electric/45electric WH UMBD LD W (/36648 P) (H 2 of 4) 7 L L

194 7 LL FGU 7-6. LL HM - 35electric/40electric/45electric WH UMBD LD W (/36648 P) (H 3 of 4) 7 L L

195 7 LL FGU 7-6. LL HM - 35electric/40electric/45electric WH UMBD LD W (/36648 P) (H 4 of 4) 7 L L

196 7 LL FGU 7-7. H MP LL 7 L L

197 7 LL FGU 7-7. H MP LL 7 L L