Illustrated Parts Manual

Transcription

1 llustrated Parts Manual Model 15VPP May 29, 2013

2

3 RV LG eptember 5, riginal ssue f Manual March 27, Revised (Manual edited to Revision 22) December 20, Revised Manual ovember 15, Revised Manual May 29, Revised Manual A

4 RV LG B

5 ABL F FGUR. L PAG. 1 - BA BA MUD MP ALLA RAR DRV AMBLY DRV MR AMBLY JLG PHL PR ALLA RL GRUD RL/PWR PAK ALLA PLAFRM RL AD ABL ALLA BARY HARGR AMBLY PUMP/MR/AK AMBLY RL BX AMBLY MA MA AMBLY - 15VPP MA MUG MP PLAFRM PLAFRM ALLA (FLD DW D RAL) PLAFRM ALLA (FXD D RAL) PLAFRM ALLA (QUK HAG GULLWG) PLAFRM ALLA (QUK HAG MLDD) YLDR LF YLDR AMBLY HYDRAUL HYDRAUL DAGRAM HYDRAUL DAGRAM (/ PR) LRAL LRAL HMA (PRR / 03620) LRAL HMA (/ PR) LRAL MP ALLA DAL DAL ALLA RMMDD RV PAR K PAL P PAR UMBR DX i

6 ABL F FGUR. L PAG. ii

7 1 BA ABL F FGUR DRP PAG 1-1 BA MUD MP ALLA RAR DRV AMBLY DRV MR AMBLY JLG PHL PR ALLA B A

8 FGUR BA BA MUD MP ALLA RPLAM DAL MU B RDRD PARALY - 8 B A

9 1 BA. FGUR 1-1. BA MUD MP ALLA FG & M # PAR UMBR DRP QY. RV. BA AMBLY Ref VPP Ref. A Loctite #242 (ot hown) A/R 2 to 3 ot Used Bolt 3/8-16 x 1 (arriage) Bolt 1/4-20 x 3/ Bolt 3/8-16 x 1 1/ crew Bracket, Beacon able, Brake Assembly (ee tems for Breakdown) Decal - Manual Descent Gauge, Hour Meter nsulate, Ferrite Bead Lamp, Beacon Assembly ube, Flash Lens, Amber Locknut # Locknut # Locknut 1/ Locknut 3/ Relay, Power 24VD crew #6-32 x 1 1/ crew pring, ompression tud, Grooved witch, oggle witch, ilt Receptacle - 2 Position Flatwasher 1/4 arrow Washer, Fender Flatwasher # Flatwasher #10 Wide Flatwasher 3/8 Wide Base Weldment Wheel, Rear Assembly teel nsert (1 Per Assembly) Wheel, aster Assembly Axle 1/2 x 3 1/4 (1 Per Assembly) Wheel, Replacement (1 Per Assembly) aster without Wheel (1 Per Assembly) Bearing, Wheel (1 Per Assembly) 2 1 B A

10 1 B A 1 BA FGUR 1-1. BA MUD MP ALLA (UD) FG & M # PAR UMBR DRP QY. RV. MA UPPR ALLA Ref PRR / Ref / PR Ref. A Bolt 1/4-20 x 3/ Bolt 3/8-16 x Bolt 3/8-16 x 1 1/ Bolt 3/8-16 x 1 1/ Bolt 1/2-13 x 1 1/ ot Used Brace, Mast Gauge, Level (Prior to / 03620) Locknut 3/ Locknut 1/ over, Drive Motors Flatwasher 1/4 arrow Flatwasher 3/8 arrow Flatwasher 3/8 Wide Flatwasher 1/2 Wide Weldment, ounterweight Weldment, Rear Plate Weldment, Ground ontrol Wire, ie (ot hown) Decal - Manual Descent (/ to Present) BRAK ABL AMBLY Ref. 3/ Bolt 5/16-18 x 3 1/ ut 5/ pring, ompression Bar, Aluminum Bolt 1/4-20 x 1/ Handle, Brake able Bracket, Brake able able, Brake able, Brake Loctite #271 (ot hown) A/R Loctite #222 (ot hown) A/R A RAP ALLA Ref. A Bolt 3/8-16 x ut 3/ Flatwasher 3/ trap, tatic

11 1 BA FGUR 1-1. BA MUD MP ALLA (UD) FG & M # PAR UMBR DRP QY. RV. 1 B A

12 FGUR 1-2. RAR DRV AMBLY 1 BA 1 B A

13 FGUR 1-2. RAR DRV AMBLY 1 BA FG & M # PAR UMBR DRP QY. RV RAR DRV AMBLY Ref. 1/B Weldment, Drive Plate, Motor Mount (Left) Plate, Motor Mount (Right) lutch, orque Limiting ptions: 2 Dalton Brand lutch, orque Limiting (ee tems for Breakdown) (Prior to eptember 1999) P Brand lutch, orque Limiting (ee tems for Breakdown) (eptember 1999 to Present) Wheel Drive Motor Assembly (ee Figure 1-3 for 2 Breakdown) haft, Drive Key, lutch Bolt 3/8-16 x 1 1/ Pin, Roll Bearing, Flange Brake Assembly witch, Micro (1 Per Assembly) Disc, Friction (1 Per Assembly) 2 11A Gear (1 Per Assembly) etscrew (2 Per Assembly) Bolt #8-32 x 1/ Flatwasher # Loctite #222 (ot hown) A/R Loctite #242 (ot hown) A/R Loctite #272 (ot hown) A/R Bolt 5/16-18 x 3/ Bolt 3/8-16 x 1 1/ Bolt 3/8-16 x 1 1/ Bolt 7/16-14 x 1 3/ Flatwasher 3/ Locknut 3/ Flatwasher 7/ Locknut 7/ Key, Wheel Washer, Wheel Retainer 2 1 B A RQU LMR LUH AMBLY (DAL BRAD) (PRR PMBR 1999) Ref. A Hub ut, Adjusting pring Bearing Facing, Friction Plate, Pressure procket oupling, hain

14 1 BA FGUR 1-2. RAR DRV AMBLY (UD) FG & M # PAR UMBR DRP QY. RV procket 1 1 B A RQU LMR LUH AMBLY (P BRAD) (PMBR 1999 PR) Hub hain procket Bushing Facing, Friction Plate, Pressure Disc, pring Lockwasher, abbed ut, Adjusting procket etscrew 1 Ref

15 1 BA FGUR 1-2. RAR DRV AMBLY (UD) FG & M # PAR UMBR DRP QY. RV. 1 B A

16 FGUR BA DRV MR AMBLY 1 B A

17 FGUR 1-3. DRV MR AMBLY 1 BA FG & M # PAR UMBR DRP QY. RV DRV MR AMBLY Ref. B Brush Kit Key, haft Gear and Pinion Assembly Ring, Retaining Key, haft Bearing Washer, Wave Washer, Wave Washer, Wave Bearing 32mm x 12mm x 10mm Bearing 47mm x 20mm x 14mm Bearing 47mm x 25mm x 12mm haft, Key eal, Lip Gear and Drive haft Bearing Ring 1 1 B A

18 FGUR BA JLG PHL PR ALLA B A FRAM RF (LF D) (RGH D)

19 1 BA FGUR 1-4. JLG PHL PR ALLA FG & M # PAR UMBR DRP QY. RV JLG PHL PR ALLA Ref. 2/B Actuator Weldment ube, leeve pring, ompression Grease, Lithium (with PF) (ot hown) A/R Rod, Actuator Plate, able Attach able Bolt 1/4-20 x 5/ Flatwasher # Flatwasher 1/4 arrow ut, Jam 5/ Flatwasher 5/8 arrow Rollpin 1/8 1 1/ crew, houlder 1/4-20 x 1/ Locknut # Bar, Pothole (Left ide) Bar, Pothole (Right ide) am pring, orsion Pin, levis 3/8 x 3 3/ Pin, levis 3/8 x 4 3/ Flatwasher 3/ crew #6-32 x 1 1/ Pin, otter 1/8 x 3/ etscrew #10-32 x 3/ witch, Limit Loctite #222 (ot hown) A/R Loctite #242 (ot hown) A/R onnector, train Relief 2 1 B A

20 1 BA FGUR 1-4. JLG PHL PR ALLA (UD) FG & M # PAR UMBR DRP QY. RV. 1 B A

21 2 RL ABL F FGUR DRP PAG 2-1 GRUD RL/PWR PAK ALLA PLAFRM RL AD ABL ALLA BARY HARGR AMBLY PUMP/MR/AK AMBLY RL BX AMBLY R L

22 2 RL FGUR 2-1. GRUD RL/PWR PAK ALLA R L RPLAM DAL MU B RDRD PARALY

23 2 RL. FGUR 2-1. GRUD RL/PWR PAK ALLA FG & M # PAR UMBR DRP QY. RV GRUD RL/PWR PAK ALLA Ref. D Alarm, Horn Alarm Angle, ontroller Mount Bar, Battery Hold Down Battery harger, Battery 120VA (ee Figure 2-3 for Breakdown) Bolt, Battery Hold Down Bolt 1/4-20 x 3/ Bolt 5/16-18 x Bolt 3/8-16 x 1 1/ crew Bolt 1/4-20 x 7/ Ground ontrol Box Lid witch, Key Key, Replacement witch, Push-Pull (top) crew m3 x Legend Plate, Power/ff/n Legend Plate, top onnector, train Relief Bracket, harger/ontroller Bracket, Alarm ontroller Hood 1 17A Hook Wingnut ut # Locknut # Locknut 1/ Locknut 3/ Plug Relay, Power 24VD Relay, 100Amp crew crew witch, Limit erminal, tud Mount ab Flatwasher 1/4 arrow Flatwasher 3/8 arrow Flatwasher #10 Wide Flatwasher 1/4 Wide Flatwasher 5/16 Wide Weldment, Battery Box (Left) Weldment, ounterweight Weldment, Battery Box (Right) 1 2 R L

24 2 RL FGUR 2-1. GRUD RL/PWR PAK ALLA FG & M # PAR UMBR DRP QY. RV. PWR PAK ALLA Ref PRR / Ref. A / PR Ref. A Pump/Motor 24VD (ee Figure 2-4 for Breakdown) Bolt 3/8-16 x 3/ Bolt 3/8-16 x 5/ Flatwasher 3/8 Wide 4 2 R L

25 2 RL FGUR 2-1. GRUD RL/PWR PAK ALLA FG & M # PAR UMBR DRP QY. RV. 2 R L

26 2 RL FGUR 2-2. PLAFRM RL AD ABL ALLA 2 R L

27 2 RL. FGUR 2-2. PLAFRM RL AD ABL ALLA FG & M # PAR UMBR DRP QY. RV. PLAFRM RL AD ABL ALLA Ref VPP Ref. B Bolt 1/4-20 x 1 1/ able, Lanyard lamp, able lamp, Hose lip, Gripper ontroller, Joystick ut, Acorn # ut # Locknut 1/ Locknut 3/ Pin, Quick Release Bracket, Joystick 1 12A Pad, Rubber ptions: A/R RH ide Pad LH ide Pad Bracket, Joystick Pulley, heave Ring, plit Rivet crew, houlder pring, xtension Flatwasher 1/4 arrow Flatwasher #8 Wide Flatwasher #10 Wide Flatwasher 5/16 Wide Harness, Platform ontrol 1 2 R L

28 6 6 2 RL FGUR 2-3. BARY HARGR AMBLY 9A 109A B 109B R L : VR HW FR LARY A RU BRAKR RLAY.... M RLK R BLAK BLAK WH WH 12 BLAK 13 WH WH GR WH YLLW RAG 11 RU BARD RAG WH BLAK YLLW GR 1 BLU BLAK 1 D R A BLAK A GR A WH GRUD RW X PR B HAK R WH RU BRAKR D P RD WH 2 A RAFRMR HAK D G BLAK.001 HM HU

29 . FGUR 2-3. BARY HARGR AMBLY 2 RL FG & M # PAR UMBR DRP QY. RV. BARY HARGR AMBL Ref /240 VL/50HZ Ref. B ransformer (was p/n ) ard, ircuit hunt Assembly Relay, nterlock R Rectifier Varistor (was p/n ) A ord Assembly onnector, train Relief D Harness Assembly 1 9A onnector, Male - 2 Position Pin, Male 2 9B onnector, train Relief Breaker, ircuit - A Breaker, ircuit - D witch, elector Relay (ot hown) VL/50HZ Ref. B 2 R L ransformer ard, ircuit hunt Assembly Relay, nterlock R Rectifier Varistor A ord Assembly onnector, train Relief D Harness Assembly 1 109A onnector, Male - 2 Position Pin, Male 2 109B onnector, train Relief Breaker, ircuit - A Breaker, ircuit - D

30 2 RL FGUR 2-4. PUMP/MR/AK AMBLY R L

31 . FGUR 2-4. PUMP/MR/AK AMBLY 2 RL FG & M # PAR UMBR DRP QY. RV PUMP/MR/AK AMBLY Ref Bolt 5/16-24F x 2 3/ oupling Plug Ball eal, haft Washer 1 7 ot erviced Plug, hipping Magnet Filter Micron Motor Brush Kit crew 1/ over crew M6 x ot erviced ameplate - erial umber Pipe, PV Valve, heck artridge Bolt 5/16-18 x Bolt #12-24 x 1/ ube, Return ut 3/ able, lectrical ank, Plastic Decal - ank Fill Line Breather ut, ompression leeve, ompression pring olenoid, tart Valve, olenoid artridge oil Valve, Manual verride artridge Pin Ring 1 33 ot erviced ndhead Pump Assembly eal Kit - Pump ap Plug 1/ ube 1 38 to 39 ot Used Valve, crew Adjustment 1 2 R L

32 2 RL FGUR 2-5. RL BX AMBLY 2 R L

33 . FGUR 2-5. RL BX AMBLY 2 RL FG & M # PAR UMBR DRP QY. RV RL BX AMBLY Ref. A Printed ircuit Board Joystick mergency top Actuator ontact Block, mergency top Knob Potentiometer Potentiometer Membrane Keyboard Pad Joystick Box W/Gasket onnector, 12 Position Pin 12 2 R L

34 2 RL FGUR 2-5. RL BX AMBLY (UD) FG & M # PAR UMBR DRP QY. RV. 2 R L

35 3 MA ABL F FGUR DRP PAG 3-1 MA AMBLY - 15VPP MA MUG MP M A

36 3 MA 3 FGUR MA AMBLY - 15VPP RPLAM DAL MU B RDRD PARALY M A

37 . FGUR 3-1. MA AMBLY - 15VPP 3 MA FG & M # PAR UMBR DRP QY. RV MA AMBLY - 15VPP (PRR / 03620) Ref MA AMBLY - 15VPP (/ PR) Ref. A Loctite #242 (ot hown) A/R Bar, heave Pin upport Bar, heave Pin upport Block, hain Anchor Bolt 1/4-20 x 3/ Bolt 1/4-20 x 7/ Bolt 1/4-20 x 1 1/ Bolt 5/16-18 x Bolt 5/16-18 x 1 1/ Bolt 1/2-13 x 1 1/ crew #10-24 x 3/ crew 3/8-16 x 3/ Bracket, equence able Bracket, Bottom hain Attach Bracket, Bottom hain Attach Bracket, Bottom hain Attach Bracket, equence able Bracket, equence able able, equence 3 20 to 21 ot Used hannel, Mast # hannel, Mast # hannel, Mast # hannel, Mast # hannel, Mast Header 1 27 Lift ylinder Assembly ptions (ee ection 5 for Breakdown): Prior to / / to Present Key ut 1/ ut 3/ ut 1/ Pad, lide Guide Pad, lide Guide Pin, hain qualizer Pin, heave Pin, hain qualizer Pin, hain qualizer Pin, Keeper Pin, otter Plate, ylinder Mount 2 41 to 42 ot Used Plate, Acuator upport Plate, Acuator upport 1 3 M A

38 3 MA FGUR 3-1. MA AMBLY - 15VPP (UD) 3 M A FG & M # PAR UMBR DRP QY. RV heave Assembly (Prior to / 03620) Bearing heave, hain heave Assembly (/ to Present) Bearing heave, hain heave, equence able heave Assembly (Prior to / 03608) Bearing heave, hain heave Assembly (/ to Present) Bearing heave, hain Rivet crew, houlder crew, 3/8-16 x 1/ Bolt #10-24 x 5/ hield, Mast over hield, Mast over him, lide Pad him, lide Pad him, lide Pad him, ylinder Mount him, ylinder Mount pring ube, pacer ube, pacer ube, pacer Flatwasher 1/ Flatwasher 5/ Flatwasher 1/ Flatwasher 1 (Prior to / 03608) Washer, up Flatwasher #8 Wide Flatwasher 5/16 Wide Lockwasher # Lockwasher 1/ Lockwasher 5/ Mount, ylinder ptions: Prior to / / to Present Bolt 1/4-20 x hied Ring, Retainer 1 77 to 82 ot Used hain Assembly - #544 (ee tems for Breakdown) hain Assembly - #444 (ee tems for Breakdown) hain Assembly - #444 (ee tems for Breakdown) Bracket, equence able

39 3 MA FGUR 3-1. MA AMBLY - 15VPP (UD) FG & M # PAR UMBR DRP QY. RV him, lide Pad (/ to Present) him, lide Pad (/ to Present) him, lide Pad (/ to Present) ube, pacer (/ to Present) ube, pacer (/ to Present) Washer, hrust (/ to Present) 14 ot Available Mast Kit (ot Available at ime of Printing) HA AMBLY - #544 HA Rev Loctite #R/640 (ot hown) A/R Block, hain Anchor Block, hain Anchor Use hain 11.8ft/3.6m Pin, Groove Pin, Groove Pin, otter Pin, otter Plate, hain Adjustment tud Flatwasher 5/ M A HA AMBLY - #444 HA Rev Loctite #R/640 (ot hown) A/R Block, hain Anchor Block, hain Anchor Use hain 11.8ft/3.6m Pin, Groove Pin, Groove Pin, Groove Pin, otter Plate, hain Adjustment tud Flatwasher 5/ HA AMBLY - #444 HA Rev Loctite #R/640 (ot hown) A/R Block, hain Anchor Block, hain Anchor Use hain 11.8ft/3.6m Pin, Groove Pin, Groove Pin, Groove Pin, otter Plate, hain Adjustment tud

40 3 MA FGUR 3-1. MA AMBLY - 15VPP (UD) FG & M # PAR UMBR DRP QY. RV Flatwasher 5/ M A

41 3 MA FGUR 3-1. MA AMBLY - 15VPP (UD) FG & M # PAR UMBR DRP QY. RV. 3 M A

42 3 MA FGUR 3-2. MA MUG MP M A

43 . FGUR 3-2. MA MUG MP 3 MA FG & M # PAR UMBR DRP QY. RV PAL RA HK ALLA Ref Bolt 3/8-16 x 1 1/ Locknut 3/ Plate, rane Hook Flatwasher 3/8 8 5 ot Used Decal - rane Hook MA AMBLY - 15VPP (AFY AAH) Ref. 101 to 176 ot Used Bolt 1/2-13 x 1 1/ Locknut 1/ Plate, afety Attach Backing Flatwasher 1/2 Wide Weldment, afety Attach Decal - Lanyard Attach 1 3 M A

44 3 MA FGUR 3-2. MA MUG MP (UD) FG & M # PAR UMBR DRP QY. RV. 3 M A

45 4 PLAFRM ABL F FGUR DRP PAG 4-1 PLAFRM ALLA (FLD-DW D RAL) PLAFRM ALLA (FXD D RAL) PLAFRM ALLA (QUK HAG GULLWG) PLAFRM ALLA (QUK HAG MLDD) P L A F R M

46 4 PLAFRM FGUR 4-1.PLAFRM ALLA (FLD DW D RAL) 4 P L A F R M

47 4 PLAFRM FGUR 4-1. PLAFRM ALLA (FLD DW D RAL) FG & M # PAR UMBR DRP QY. RV PLAFRM AMBLY Ref. G Loctite #242 (ot hown) A/R crew topper, Hood Latch ut # Rivet ut 5/ Pin, Plunger Plate, Platform Pan 1 10 to 11 ot Required trip, Wear 2ft/0.6m ape, on kid 10ft/3.0m Flatwasher 5/16 Wide Flatwasher #10 Wide Lockwasher # Platform ptions: Prior to / / to / / to Present 18 Platform, Gate ptions: Prior to / / to Present 19 Rail, Platform Gate ptions: Prior to / / to Present Fastener, Huck Plug Bushing, Hinge (/ to Present) Pin, Hinge (/ to Present) Ring, nap (/ to Present) 2 4 P L A F R M PLAFRM UB AMBLY Ref. A 101 ot Required Locknut 3/ Pin, Plunger Bolt, houlder 1/2-16 x 1/ Flatwasher 3/8 arrow Rail, op PLAFRM ALLA Ref. A 201 ot Required Bolt 3/8-16 x Bolt 3/8-16 x 2 1/ Locknut 3/

48 4 PLAFRM FGUR 4-1. PLAFRM ALLA (FLD DW D RAL) (UD) FG & M # PAR UMBR DRP QY. RV Flatwasher 3/ Decal - JLG Decal - Lanyard Attach Decal - JLG Manufacturing Decal - Model Designation Decal - lose Gate Decal - Fall Hazard Decal - 120V A 1 4 P L A F R M

49 4 PLAFRM FGUR 4-1. PLAFRM ALLA (FLD DW D RAL) (UD) FG & M # PAR UMBR DRP QY. RV. 4 P L A F R M

50 4 PLAFRM FGUR 4-2.PLAFRM ALLA (FXD D RAL) P L A F R M

51 4 PLAFRM FGUR 4-2. PLAFRM ALLA (FXD D RAL) FG & M # PAR UMBR DRP QY. RV PLAFRM AMBLY Ref Loctite #242 (ot hown) A/R crew topper, Hood Latch ut # Bolt 5/ ut 5/ Plug Plate, Platform Pan Rivet ot Required trip, Wear 20in/51cm ape, on kid 10ft/6.1m Flatwasher 5/16 Wide Flatwasher #10 Wide Lockwasher # Platform Platform, Gate Rail, Platform Gate Fastener, Huck Bushing, Hinge Pin, Hinge Ring, nap PLAFRM UB AMBLY Ref. A 101 ot Required Locknut 3/ Pin, Plunger Bolt, houlder 1/2-16 x 1/ Flatwasher 3/8 arrow Rail, op 1 4 P L A F R M PLAFRM ALLA Ref. A 201 ot Required Bolt 3/8-16 x Bolt 3/8-16 x 2 1/ Locknut 3/ Flatwasher 3/ Decal - JLG Decal - Lanyard Attach Decal - JLG Manufacturing Decal - Model Designation Decal - lose Gate Decal - Fall Hazard

52 4 PLAFRM FGUR 4-2. PLAFRM ALLA (FXD D RAL) (UD) FG & M # PAR UMBR DRP QY. RV Decal - 120V A 1 4 P L A F R M

53 4 PLAFRM FGUR 4-2. PLAFRM ALLA (FXD D RAL) (UD) FG & M # PAR UMBR DRP QY. RV. 4 P L A F R M

54 4 PLAFRM FGUR 4-3.PLAFRM ALLA (QUK HAG GULLWG) P L A F R M

55 4 PLAFRM FGUR 4-3. PLAFRM ALLA (QUK HAG GULLWG) FG & M # PAR UMBR DRP QY. RV PLAFRM ALLA Ref. A 1 ot Required Bolt 1/4-20 x able, Lanyard 4 4 to 5 ot Used Locknut 1/ Pin, Quick Release Flatwasher 1/4 arrow Bracket PLAFRM AMBLY Ref Weldment, Platform Rail (tationary) Weldment, Platform Rail (xtension) Weldment, Gate Glides, xtension 1 Pair Pan, Floor (tationary) Pan, Floor (xtension) Pad, lide Handle Hinge, Gate Bolt, houlder Locknut # Flatwasher # Locknut 5/ ap-plug Latch Grip, Handle Bolt #10-24 x 3/ Bolt, houlder Flatwasher 3/8 (arrow) Locknut 1/ crew, Button Head 1/ Flatwasher 1/4 (arrow) Bolt 1/4-20 x 1 3/ crew, Button Head 1/4-20 x 3/ Loctite #242 (ot hown) A/R Flatwasher # ape, on kid 11ft/3.4m Decal - JLG pring, Gas hock (ote: ot nclude Brackets) Bracket, Mounting Flatwasher 5/16 (arrow) Plug, Hole crew #8-32 x 5/ Flatwasher # Locknut # P L A F R M

56 4 PLAFRM FGUR 4-3. PLAFRM ALLA (QUK HAG GULLWG) (UD) FG & M # PAR UMBR DRP QY. RV lip, Gripper Bolt 1/4-20 x Plate, him Plate, Backing Weldment, top ot Used Locknut # ut, Acorn 5/ ot Used trip, Wear 10in/25cm hield, Flex-rim 2.2ft/0.67m 4 P L A F R M

57 4 PLAFRM FGUR 4-3. PLAFRM ALLA (QUK HAG GULLWG) (UD) FG & M # PAR UMBR DRP QY. RV. 4 P L A F R M

58 4 PLAFRM FGUR 4-4.PLAFRM ALLA (QUK HAG MLDD) P L A F R M

59 4 PLAFRM FGUR 4-4. PLAFRM ALLA (QUK HAG MLDD) FG & M # PAR UMBR DRP QY. RV MLDD PLAFRM ALLA Ref. A 1 ot Used Bolt 1/4-20 x able, Lanyard Locknut 1/ Pin, Ball Detent Flatwasher 1/ Weldment, Platform Mount Rail Basket over Weldment, Bottom Mount Bolt 1/4-20 x Flatwasher 1/ ap Locknut 1/ pring, Gas Link, Gate Rail, Gate (op) Rail, Gate (Bottom) Flatwasher 5/ Locknut 5/ Pad, Gate Rest crew, Machine #10-24 x Flatwasher # Flex-rim 2ft/0.6m ut # him, Gate top Pad, Gate Latch crew, Plastite Bolt, houlder Washer, ylon Locknut # Bolt, houlder Washer, ylon ut, Acorn 1/ Loctite #242 (ot hown) A/R Latch, Gate Plug ot Used Rivet him, Gate Latch 1 4 P L A F R M PLAFRM AMBLY Ref. 1/A

60 4 PLAFRM FGUR 4-4. PLAFRM ALLA (QUK HAG MLDD) (UD) FG & M # PAR UMBR DRP QY. RV. 4 P L A F R M

61 5 YLDR ABL F FGUR DRP PAG 5-1 LF YLDR AMBLY YL D R

62 5 YLDR FGUR 5-1.LF YLDR AMBLY 5 YL D R

63 5 YLDR FGUR 5-1. LF YLDR AMBLY FG & M # PAR UMBR DRP QY. RV. LF YLDR AMBL Ref PRR / Ref. A / PR Ref. G 1 Kit -Ring 1 2 Kit Wiper 1 3 Kit eal 1 4 Kit -Ring 1 5 Kit eal 1 6 Kit Ring, Wear 1 7 ot Used 8 Locknut ptions: Prior to / / to Present 9 ot Used 10 Barrel ptions: Prior to / ot Available / to Present 11 Rod ptions: Prior to / / to Present 12 Piston ptions: Prior to / / to Present 13 Head ptions: Prior to / / to Present 14 pacer ptions: Prior to / ot Required / to Present 15 Poppet, olenoid Valve (/ to Present nly) Poppet, olenoid Valve - 20 Volt oil Volt oil nly eal Kit pring (/ to Present nly) ontrol Valve (/ to Present nly) Knob-Red eal Kit (ncludes tems 1-6) eal Kit (ncludes tems 1-6) 1 5 YL D R

64 5 YLDR FGUR 5-1. LF YLDR AMBLY (UD) FG & M # PAR UMBR DRP QY. RV. 5 YL D R

65 6 HYDRAUL ABL F FGUR DRP PAG 6-1 HYDRAUL DAGRAM (PRR / 03620) HYDRAUL DAGRAM (/ PR) H YD R A U L

66 6 HYDRAUL FGUR 6-1.HYDRAUL DAGRAM 6 H YD R A U L

67 6 HYDRAUL FGUR 6-1. HYDRAUL DAGRAM FG & M # PAR UMBR DRP QY. RV HYDRAUL DAGRAM Ref. A ealant, Pipe (ot hown) A/R 2 to 3 ot Used Fitting Fitting Fitting Fitting, Fitting Fitting 1 10 to 11 ot Used ube, Return ube, xtension Valve, Flow 1 6 H YD R A U L

68 6 HYDRAUL FGUR 6-2. HYDRAUL DAGRAM (/ PR) 6 H YD R A U L

69 6 HYDRAUL FGUR 6-2. HYDRAUL DAGRAM (/ PR) FG & M # PAR UMBR DRP QY. RV HYDRAUL DAGRAM Ref. A ealant, Pipe (ot hown) A/R 2 to 3 ot Used Fitting Fitting Fitting Fitting 1 8 to 9 ot Used ube, Return ube, xtension 1 6 H YD R A U L

70 6 HYDRAUL FGUR 6-2. HYDRAUL DAGRAM (/ PR) (UD) FG & M # PAR UMBR DRP QY. RV. 6 H YD R A U L

71 7 LRAL ABL F FGUR DRP PAG 7-1 LRAL HMA (PRR / LRAL HMA (/ PR) LRAL MP ALLA L R AL

72 7 LRAL FGUR 7-1.LRAL HMA (PRR / 03620) 7 L R AL

73 7 LRAL FGUR 7-2.LRAL HMA (/ PR) 7 L R AL

74 7 LRAL FGUR 7-3. LRAL MP ALLA BARY (LF D) 1 BARY (RGH D) ( ) (+) (+) PUMP MR LD ( ) 3 HR 13 ALARM 15 15A BA 14 HURMR 7 L BARY RMAL 15 3 GRUD RL BX MA AR RLAY R AL P-HL PR LM WH 13 PUMP/MR AMBLY

75 7 LRAL 201 L R WH PLAFRM RL BX 101M BARY RMAL 101J 101K 101L BARY RMAL F 101G LVA LM WH 14B 106A A 101H GRUD RL WH GRUD RL RLAY B D A 14A 11A 13B 12A 11 MA RLLR B 11B L XRAL DRV/HR RLAY AR RLAY B A 103 R AL 16 12B B MR/BRAK AMBLY (LF D) MR/BRAK AMBLY (RGH D)

76 7 LRAL FGUR 7-3. LRAL MP ALLA FG & M # PAR UMBR DRP QY. RV. LRAL YM ALLA Ref Prior to / Ref / to Present Ref. A 7 L R AL able, Battery able, Battery able, Battery to10 ot Used Harness, Right Motor 1 11A Receptacle - 5 Pin hell, Receptacle 2 11B Receptacle - 2 Position onnector, Female - 2 Position Pin ocket Harness, Left Motor 1 12A Receptacle - 5 Pin Pin 2 12B Receptacle - 2 Position onnector, Female - 2 Position Pin ocket Harness, Valve & Limit witch (Prior to / 03083) Harness, Valve & Limit witch (/ to 1 / 03620) Harness, Valve & Limit witch (/ to 1 Present) Diode A/R 13A Receptacle - 15 Pin hell, Receptacle ocket 8 13B onnector, Male - 2 Position Pin ocket Fuse - 5 Amp Fuseholder Harness, ontroller Power Diode 2 14A Receptacle - 5 Pin hell, Receptacle 2 14B onnector, Female - 2 Position ocket Harness, Key witch Power 1 15A Fuse - 5 Amp Fuseholder Harness, Main ontactor Diode - 6 Amp Harness, -top (Located nside ontrol Box) trap, ie (ot hown)

77 7 LRAL FGUR 7-3. LRAL MP ALLA FG & M # PAR UMBR DRP QY. RV trap, ie (ot hown) trap, ie (ot hown) 4 ADARD HAR AMBL Ref Harness, Ground to Platform 1 101A able, hielded A/R 101B erminal, 15 Pin erminal, 15 Pin 1 101D erminal, Pin erminal Plug, Male 1 101F Backshell 1 101G Pin, Male 9 101H ap, Dust Harness, onnector (ncludes tems 101J, 101K, 1 101L, 101M & 101) 101J erminal Plug, Female 1 101K Backshell 1 101L Pin, Female 9 101M erminal, 12 Pin erminal, Female erminal (Harness upplied with Drive Motor nly) ot Available Harness Assembly - Brake 2 103A onnector, Female - 2 Position ocket Pin 1 103B onnector, Male - 2 Position ocket Pin ot Available Beacon Light Harness Assembly Receptacle - 3 Position (Attach to #14 for ilt ensor) Pin D Battery harger Harness Assembly 1 106A onnector, Male - 2 Position Pin, Male 2 L Ref ompound, ilicone (Use on onnectors/ A/R Receptacles) rimper (For Wire to Pin/ocket onnections) xtractor (For Removal of Pin/ocket from 1 onnectors) (ot hown) 203 ot Used tripper, Wire 1 7 L R AL

78 7 LRAL FGUR 7-3. LRAL MP ALLA FG & M # PAR UMBR DRP QY. RV. 7 L R AL

79 8 DAL ABL F FGUR DRP PAG 8-1 DAL ALLA D A L

80 8 DAL FGUR 8-1.DAL ALLA D A L / PR

81 8 DAL FGUR 8-1. DAL ALLA FG & M # PAR UMBR DRP QY. RV DAL ALLA Ref Box, Manual torage Decal - Patent Decal - Read nstructions Decal - Warning (Prior to / 03620) Decal - ie Down Decal - lectrical Hazard (Prior to / 03620) Decal - rushing Decal - xplosion/fire Hazard 1 9 ot Available Decal - Bar ode Decal - Daily hecklist Decal - Leveling Decal - peration (Prior to / 03620) Decal - Joystick (Prior to / 03620) Decal - Manual Decent (Prior to / 03620) Decal Decal - o Forklift Decal - Fork Pockets Decal - JLG Decal - Brakes (Prior to / 03620) Decal - Brakes Decal - JLG Decal - harger ord Location Decal - ontrol Box Location Decal - Arrow Decal - Arrow Decal - owing/winching Decal - Fall Hazard (Prior to / 03620) Decal - JLG Manufacturing Decal - Model Designation Decal - peration Decal - Wheel Load Decal - Maximum apacity (Prior to / 03620) Decal - UA 1 34 ot Available ameplate, erial umber Panel, ontrol Rivet (Prior to / 03620) Rivet Rivet Rivet ape, afety A/R Decal - Warning/nstruction (/ to Present) 1 8 D A L

82 8 DAL FGUR 8-1. DAL ALLA (UD) FG & M # PAR UMBR DRP QY. RV. 8 D A L

83 9 RMMDD RV PAR K VPP R he following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG ndustries Parts Department. JLG PAR UMBR ADARD PAR DRP QY PR FL R MR Relay, Power 24 VD (Figure 1-1 & 2-1) witch, oggle (Figure 1-1) witch, ilt (Figure 1-1) witch, Micro (Figure 1-2) witch, Limit (Figure 1-4) Ground ontrol Box (Figure 2-1) ontroller (Figure 2-1) Relay 100-Amp (Figure 2-1) witch, Limit (Figure 2-1) ontroller, Joystick (Figure 2-2) ransformer (Figure 2-3) Relay, nterlock (Figure 2-3) Breaker, ircuit - A (Figure 2-3) Breaker, ircuit - D (Figure 2-3) oupling (Figure 2-4) Filter Micron (Figure 2-4) Breather (Figure 2-4) olenoid, tart (Figure 2-4) Diode (Figure 7-3) Fuse - 5 Amp (Figure 7-3) R M M D D R V P A R K

84 9 RMMDD RV PAR 9 VPP R he following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG ndustries Parts Department. JLG PAR UMBR DRP QY PR FL R MR R M M D D R V P A R K

85 10 PAL P ote: his list is to accommodate machines ordered with special equipment. ptions may not be applicable to all models. For more specific parts information contact JLG Parts Department. FG & M # PAR UMBR DRP QY. RV YL UR Ref. LRAL R K Ref Amp/yco lectrical onnector Kit Ref Deutsch D lectrical onnector Kit Ref Deutsch HD lectrical onnector Kit Ref Packard lectrical onnector Kit Ref Various lectrical onnectors Kit Ref FLUR UB ADDY Ref MARAL RAY Ref RUG ARRR Ref. ote: For Breakdown of bstruction ensing ystem Refer to bstruction ensing Manual p/n L Ref ompound, ilicone (Use on onnectors/ A/R Receptacles) rimper (For Wire to Pin/ocket onnections) xtractor (For Removal of Pin/ocket from 1 onnectors) tripper, Wire able Kit, oftware (ot hown) P A L P

86 10 PAL P ote: his list is to accommodate machines ordered with special equipment. ptions may not be applicable to all models. For more specific parts information contact JLG Parts Department. FG & M # PAR UMBR DRP QY. RV. 1 0 P A L P

87 11 PAR UMBR DX Part umber Page , 1-7, 1-13, 3-3, 4-3, 4-7, 4-11, , , , 1-7, , , , Part umber Page , 1-4, 2-3, , 4-11, , , , , 1-4, 1-7, , , , , , , 4-3, , , , , , 4-11, Part umber Page , , , , , , , 2-13, , , , , 4-7, 4-11, , 4-4, , 4-7, , 4-7, , Part umber Page , , , , , , , , 4-7, , , 4-3, 4-7, , 1-13, 2-3, 4-11, 4-12, , 2-3, 2-7, 4-11, , 4-3, , , 1-4, 1-7, 2-3, 2-7, 3-9, 4-3,

88 11 PAR UMBR DX Part umber Page , , 4-11, , , , , , , , , 2-3, , 9-1 Part umber Page , , 4-15, , 4-7, , , , , , , , , , 4-7, Part umber Page , , , , , 4-7, , 7-6, , , , 7-6, , , 7-6, , 1-4, 1-13, 2-3, 2-7, 3-4, 4-11, , , 2-3, 3-9, 4-3, 4-4, 4-7, Part umber Page , , 2-7, 3-4, , 2-3, 2-7, 4-3, 4-7, 4-11, , , 2-7, 3-4, 3-5, 3-6, 4-3, 4-7, , 1-4, 1-7, 1-13, , , 4-3, , , , , ,

89 11 PAR UMBR DX Part umber Page , , , , , , , , Part umber Page , , , , , Part umber Page Part umber Page