Illustrated Parts Manual

Transcription

1 llustrated Parts Manual Model 120HX P/ August 31, 2011

2

3 V LG May riginal ssue f Manual May evised June evised May evised December evised ovember 12, evised (Manual edited to evision 32) March 2, evised (Manual edited to evision 32) ctober 1, evised (Manual edited to evision 33) February 24, evised January 4, evised August 31, evised A

4 V LG B

5 ABL F FGU. L PAG. 1 - FAM FAM, VALV AD HLD ALLA VALV AMBLY - HYD A G AD AXL ALLA AD WHL DV ALLA DV HUB AMBLY DV BAK AMBLY DV M AMBLY - XH JAK YLD ALLA UABL UABL, BM AD WH ALLA VALV ALLA - UABL MUD VALV AMBLY - HYD A (P / 38697) VALV AMBLY - HYD A (/ P) AY ULPG AD LL G AMBLY AD ALLA WG DV AD BAG ALLA WG M AMBLY WG BAK AMBLY WG HUB AMBLY LAD MAAGM ALLA GUD L ALLA M DV L BX AMBLY (P JULY 1992) M DV L BX AMBLY (JULY 1992 P) DUZ F4L-912 G ALLA GA ALLA- DUZ PUMP UPLG ALLA PUMP AMBLY - UAD PUMP AMBLY - BA (B 1992 / 38697) PUMP AMBLY - HYD-A (/ P) AK ALLA HD ALLA L L ALLA BM BM AMBLY MP ALLA HA ADJU AMBL JB BM ALLA XD-A-AH ALLA BM LGH DA AD LM WH ALLA BM WP ALLA PLAFM PLAFM MP ALLA (LW MU) A M AMBLY PLAFM L AMBLY PAL PLAFM MUD MP i

6 ABL F FGU. L PAG. 5 - YLD AXL X YLD AMBLY BM LF YLD AMBLY XD-A-AH LVL YLD AMBLY XD-A-AH LF YLD AMBLY JAK YLD AMBLY MA YLD AMBLY YLD AMBLY LP YLD AMBLY YLD BLLW ALLA (PAL) HYDAUL HYDAUL DAGAM - DV (4WD AD DUZ G) (P / 38697) HYDAUL DAGAM - DV (4WD AD DUZ G) (/ P) HYDAUL DAGAM - ADAD (P / 38697) HYDAUL DAGAM - ADAD (/ P) HYDAUL DAGAM L LAL LAL DAGAM - BM LGH DA LAL DAGAM - 4W LAL DAGAM - FAM LAL DAGAM - PLAFM. (P / 38697) LAL DAGAM - PLAFM (/ P) (H 1 F 2) LAL DAGAM - ADAD (P / 38697) (H 1 F 4) LAL DAGAM - ADAD (/ P) (H 1 F 4) LAL MP AD DAGAM HA DAL DAL ALLA MMDD V PA K PAL P ii

7 1 FAM ABL F FGU DP 1-1 FAM, VALV AD HLD ALLA VALV AMBLY - HYD A G AD AXL ALLA WHL DV ALLA DV HUB AMBLY DV BAK AMBLY DV M AMBLY - XH JAK YLD ALLA F A M

8 FGU FAM FAM, VALV AD HLD ALLA 1 F A M

9 1 FAM FGU 1-1. FAM, VALV AD HLD ALLA FG & M # PA UMB DP QY. V. FAM, VALV AD HLD ALLA ef Frame Weldment (Prior to June 1993) Frame Weldment (June 1993 to Present) 1 VALV ALLA - FAM MUD ef Prior o / ef / o Present ef ot Used Valve Assembly - Hydro Air (ee Figure 1-2 for 1 Breakdown) (Prior to / 38697) Valve Assembly - Hydro Air (ee Figure 1-2 for 1 Breakdown) (/ to Present) Valve Assembly - Flow Divider (Prior to / 38697) 2 ot Available artridge (Vickers/Modular ontrols Version) eal Kit (Vickers/Modular ontrols Version) artridge (Fluid ontrols Version) eal Kit (Fluid ontrols Version) Valve Assembly - Flow Divider (/ to Present) artridge eal Kit Plug, rifice Valve Assembly - Flow Divider (Prior to / nly) eal Kit - artridge (ncludes -ings and Back- 2 Up ings) (2 Per Valve) Valve Assembly - Hydraforce 3-Way olenoid oil eal Kit ot Used 107 ot Used 108 ot Used Flatwasher 3/8" arrow Lockwasher 3/8" Bolt 3/8"-16 x 1 1/8" Flatwasher 5/16" arrow A/ Lockwasher 5/16" A/ Bolt 5/16"-18 x 2 1/2" Bolt 5/16"-18 x 3" (Prior to / 38697) tud (Welded on Part) Flatwasher 1/4" arrow Lockwasher 1/4" ut 1/4" F A M

10 1 1 FAM FGU 1-1. FAM, VALV AD HLD ALLA (UD) FG & M # PA UMB DP QY. V FAM HLD ALLA ef hield tud (Welded on Part) Flatwasher 1/4" ut, Acorn 1/4" Loctite #242 A/ F A M

11 1 FAM FGU 1-1. FAM, VALV AD HLD ALLA (UD) FG & M # PA UMB DP QY. V. 1 F A M

12 FGU FAM VALV AMBLY - HYD A 1 F A M

13 FGU 1-2. VALV AMBLY - HYD A 1 FAM FG & M # PA UMB DP QY. V. VALV AMBLY - HYD A ef Prior o / ef. A / o Present ef. A 1 exroth Valve ection - omplete (Jack) ptions: A/ Prior to / omponents: exroth Valve ection - omplete (Jack) oil, olenoid (2 Per ection) eal Kit - exroth Valve ection rifice 1.5mm (Located in B Port) 2 / to Present omponents: exroth Valve ection - omplete (Jack) pool (2 Per ection) oil (2 Per ection) eal Kit nd ap (2 Per ection) 4 2 exroth Valve ection - omplete (teer) ptions: A/ Prior to / omponents: exroth Valve ection - omplete (teer) oil, olenoid (2 Per ection) eal Kit - exroth Valve ection 1 / to Present omponents: exroth Valve ection - omplete (teer) pool (2 Per ection) oil (2 Per ection) eal Kit nd ap (2 Per ection) 4 3 exroth Valve ection - omplete (xtend) ptions: A/ Prior to / omponents: exroth Valve ection - omplete (xtend) eal Kit - exroth Valve ection oil, olenoid (2 Per ection) 4 / to Present omponents: exroth Valve ection - omplete (Jack) pool (2 Per ection) oil (2 Per ection) eal Kit nd ap (2 Per ection) artridge, Valve - Hydraforce artridge, Valve - Hydraforce eal Kit artridge Valve (1 Per artridge) eal Kit artridge Valve (1 Per artridge) 8 1 F A M

14 FGU FAM G AD AXL ALLA 1 F A M

15 1 FAM FGU 1-3. G AD AXL ALLA FG & M # PA UMB DP QY. V. G AD AXL ALLA ef tandard Machines ef A Machines ef pindle Weldment pindle Weldment ie-od Assembly 2 A od, nner - ie-od (1 Per Assembly) ube, uter - ie-od (1 Per Assembly) Pin, xtension Lock (1 Per Assembly) Hairpin (1 Per Assembly) hain - #3 (1 Ft./2.5cm Per Assembly) 2 Ft./5cm ut, Jam 1 1/4"-12F (H hreads) od, nd (H hreads) ut, Jam 1 1/4"-12F od, nd (LH hreads) Pin (ie-od) Bolt 5/16"-18 x 3/4" Lockwasher 5/16" Plate, etainer 4 12 ot Used Kingpin ptions: tandard A ut, lotted 2"-9F Pin, otter 5/16" x 3" teer ylinder Assembly (ee ection 5 for Breakdown) Pin (teer ylinder) Plate, etainer Washer, hrust Washer, hrust Pin (teer ylinder) (Prior to / 33213) Pin (teer ylinder) (/ to Present) Hairpin Flatwasher 1 1/4" arrow ing hain - #3 (7.25 in./18.5cm Per Location) 14.5 in/37cm Fitting, Grease Fitting, Grease Weldment, top (Prior to / 47227) otter Pin (/ to Present) 4 1 F A M

16 1 F A M 1 FAM FGU 1-3. G AD AXL ALLA (UD) FG & M # PA UMB DP QY. V. XDABL AXL ALLA ef Prior o June 1993 ef. B June 1993 o Present ef Axle Weldment Bushing (2 Per Axle) (Kingpin Pivot) Axle Weldment Bushing (2 Per Axle) (Kingpin Pivot) Axle xtension ylinder Assembly ptions (ee 2 ection 5 for Breakdown): Prior to / / to Present Pin (xtension ylinder) ing, etaining Pad, Wear (ear op) him A/ him A/ Bolt 3/8"-16 x 2 1/4" Lockwasher 3/8" ot Used Bolt 1/2"-13 x 1 1/8" Lockwasher 1/2" Block, Axle him (Bottom) Block, Axle him (Bottom) Block, Axle him (op) Plate, Axle top him 1/16"/1.6mm A/ him 1/32"/.8mm A/ etscrew 3/4"-10 x 2 1/4" ut, Jam 3/4" Plate, ylinder etaining Bolt 3/8"-16 x 1 1/8" Locknut 3/8" witch, Limit Head, Actuator Bolt, ocket Head # Lockwire witch, Arm onnector, train elief Fitting, Grease Flex-rim 92 in/2.34cm ut 5/16" him (June 1993 to Present nly) A/ Bolt 1/2"-13 x 7/8" (June 1993 to Present nly) Lockwasher 1/2" (June 1993 to Present nly) Plate (June 1993 to Present nly) Bolt 3/8"-16 x 5/8" (June 1993 to Present nly) him (June 1993 to Present nly) A/ Loctite #242 A/

17 1 FAM FGU 1-3. G AD AXL ALLA (UD) FG & M # PA UMB DP QY. V. 1 F A M

18 FGU FAM AD WHL DV ALLA 1 F A M

19 1 FAM FGU 1-4. AD WHL DV ALLA FG & M # PA UMB DP QY. V. AD WHL DV ALLA ef WHL DV ALLA ef Drive Hub Assembly (ee Figure 1-5 for Breakdown) 4 2 Drive Brake Assembly ptions (ee Figure 1-6 for Breakdown): Prior to / / to Present 3 Drive Motor Assembly ptions (ee Figure 1-7 for Breakdown): 4 ee ote Prior to July 1995 (was p/n ) ote: Use p/n Motor Plus p/n onversion Kit as eplacement July 1995 to Present (ee Figure 1-7 for Breakdown) tud 1/2"-13 x 5 1/2" (2 Per Wheel) Lockwasher 1/2" (2 Per Wheel) Flatwasher (2 Per Wheel) ut 1/2"-13 (2 Per Wheel) 8 8 ot Used Bolt 3/4"-10 x 2" (12 Per Wheel) Lockwasher 3/4" (12 Per Wheel) Lugnut 3/4"-16 (12 Per Wheel) Loctite #242 A/ 1 F A M AD WHL ALLA (FAM-FLLD) ef Prior o / ef / o Present ef. A 12 ie and Wheel Assembly (Foam-Filled) ptions: A/ Prior o / / o Present ight ide (Foam-Filled) Left ide (Foam-Filled) 2 ote: Assemblies may require ballast/foam filling to manufacturer s specifications prior to installing on a machine. efer to peration & afety or ervice & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire & wheel assembly, otherwise, purchase complete assembly. ire ptions: ire 445/65 x 22.5 (Prior to / 43718) ire 445/65 x 22.5 (/ o Present)

20 FGU 1-5. DV HUB AMBLY 1 FAM 1 F A M

21 1 FAM FGU 1-5. DV HUB AMBLY FG & M # PA UMB DP QY. V DV HUB AMBLY ef Hub and pindle Assembly (ee tems for 1 Breakdown) Gear, nternal arrier Assembly (ee tems for Breakdown) Gear, ing 1 5 Kit -ing over Assembly (ee tems for Breakdown) Washer, hrust pring ing, etaining - nternal ing, etaining - xternal haft, nput pacer, nput Gear, un pacer, nput Washer, hrust Bearing, hrust Bolt 1/2"-13 x 3 3/4" Bolt, ocket Head 3/8"-16 x 3 1/2" oupling 1 20 ot Used 21 ot Used 22 ot Used Lockwasher ot Used ing, Keeper 1 1 F A M HUB AD PDL AMBLY ef pindle Kit eal, Lip up, Bearing one, Bearing Washer, hrust ing, etaining - xternal Housing Plug, Pipe tud 3/4"-16F Plug, Pipe

22 1 F A M 1 FAM FGU 1-5. DV HUB AMBLY (UD) FG & M # PA UMB DP QY. V A AMBLY ef arrier ollpin up, Bearing one, Bearing haft, Planet Gear, luster pacer, hrust ing, etainer - xternal V AMBLY ef Plate, over ap, over Bolt 1/4"-20 x 3/4" ap, Disengage od, Disengage Kit -ing Kit -ing Plug, Pipe - 1/8" Plug, Pipe - 3/8" eal Kit (ncludes tems 5, 102, 306 and 307)

23 1 FAM FGU 1-5. DV HUB AMBLY (UD) FG & M # PA UMB DP QY. V. 1 F A M

24 FGU FAM DV BAK AMBLY 1 F A M

25 1 FAM FGU 1-6. DV BAK AMBLY FG & M # PA UMB DP QY. V. DV BAK AMBLY ef. 1 Kit eal, il 1 2 Kit Bearing ing, etaining 1 4 ot Used 5 ot Used 6 ot Used 7 ot Used 8 ot Used 9 ot Used 10 ot Used 11 Kit eal, ase 1 12 ot Used over 1 14 ot Used ing, etainer 1 16 ot Used Pin, Dowel 2 18 Kit ing, Back-up 1 19 Kit -ing 1 20 Kit ing, Back-up 1 21 Kit -ing 1 22 Kit otor 2 23 Kit tator 2 24 ot Used Plug, Pipe 1 1 F A M 26 ot Used 27 ot Used 28 Kit -ing Gasket eal Kit (ncludes tems 1, 11,18,19, 20, 21, 28 and 29) Bearing Kit (ncludes tems 1, 2,11, 28 and 29) 1 DV BAK AY - M (VAABL PA) Prior o / ef. A / o Present ef. B haft 1 52 pring ptions: A/ nner pring - Prior o / uter pring - Prior o / ot equired / o Present 0 53 pring ptions: A/ ot equired Prior o / pring (ed) - / o Present pring (Blue) - / o Present

26 1 F A M 1 FAM FGU 1-6. DV BAK AMBLY (UD) FG & M # PA UMB DP QY. V. 54 Housing ptions: Prior o / / o Present 55 Bolt, Washer Head ptions: Prior o / / o Present 56 Guide, pring ptions: Prior o / / o Present 57 Piston ptions: Prior o / / o Present 58 Plate, eturn/eparator Assembly ptions: Prior o / omponents: Kit Plate, eturn eparator Assembly Pin eparator / o Present omponents: Kit Plate, eturn 1 59 Plug ptions: Bleeder crew - Prior o / Plug - / o Present Lining Kit ptions (ncludes tems 58, 11, 22, 23, 28 and 29): Prior o / / o Present

27 1 FAM FGU 1-6. DV BAK AMBLY (UD) FG & M # PA UMB DP QY. V. 1 F A M

28 FGU FAM DV M AMBLY - XH 1 F A M

29 1 FAM FGU 1-7. DV M AMBLY - XH FG & M # PA UMB DP QY. V. DV M AMBLY - XH ef Prior to July 1995 ef July 1995 to Present ef haft - 13 eeth 1 2 Kit eal, haft Bearing, radle 2 4 ot Available Housing od, Piston Piston, troking 1 7 Kit -ing ut, Adaptor Bearing, oller Bolt, Metric ocket Head M12 x Block, Port him Pin, Dowel M6 x Kit -ing ut, ap M10 x crew, Adjusting 1 17 Kit -ing ut, Jam M10 x Kit otary Group Assembly 1 20 ot Available Plug 1 21 Kit Plate, wash Bearing, oller V-ing ontrol Plate Assembly eal Kit (ncludes tems 2,7,14,17 and -ings under 1 tem 24) otary Group Kit (ncludes tems 19 and 21) 1 1 F A M

30 FGU FAM JAK YLD ALLA 1 F A M

31 1 FAM FGU 1-8. JAK YLD ALLA FG & M # PA UMB DP QY. V JAK YLD ALLA ef Jack ylinder Assembly (ee ection 5 for Breakdown) Bolt 1/2"-13 X 1 1/2" (4 Per ylinder) Lockwasher 1/2" (4 Per ylinder) Plate, Mounting (1 Per ylinder) Bolt 1/2"-13 x 2" (4 Per ylinder) Flatwasher 1/2" arrow (4 Per ylinder) Locknut 1/2"-13 (4 Per ylinder) ameplate - Jack perator (1 Per nd of Machine) witch, oggle - xtend and etract of Jack ylinder and Axles (2 Per ameplate) Washer, pecial (2 Per ameplate) crew, Button Head 1/4"-20 x 3/4" (4 Per ameplate) Lockwasher 1/4" (4 Per ameplate) 8 13 ot Used Jack Pad Weldment Bolt 1/2" -13 x 6 1/2" ut 1/2" Loctite A/ 1 F A M

32 1 FAM FGU 1-8. JAK YLD ALLA (UD) FG & M # PA UMB DP QY. V. 1 F A M

33 2 UABL ABL F FGU DP PAG 2-1 UABL, BM AD WH ALLA VALV ALLA - UABL MUD VALV AMBLY - HYD-A (Prior to / 38697) VALV AMBLY - HYD-A (/ to Present) AY UPLG AD LL G AMBLY AD ALLA WG DV AD BAG ALLA WG M AMBLY WG BAK AMBLY WG HUB AMBLY LAD MAAGM ALLA GUD L ALLA M DV L BX AMBLY (Prior to July 1992) M DV L BX AMBLY (July 1992 to Present) DUZ F4L-912 G ALLA GA ALLA - DUZ PUMP UPLG ALLA PUMP AMBLY - UAD PUMP AMBLY - BA (ctober 1992 to / 38697) PUMP AMBLY - HYD-A (/ to Present) AK ALLA HD AD ALAM ALLA L L ALLA (ptional) U A B L

34 FGU UABL UABL, BM AD WH ALLA 2 U A B L

35 2 UABL FGU 2-1. UABL, BM AD WH ALLA FG & M # PA UMB DP QY. V. UABL, BM AD WH ALLA ef UABL AMBLY ef. F/ Boom Pivot Assembly Bushing, elf-aligning (1 Per Assembly) Bushing, Bronze (Base Pivot) BM AD YLD ALLA ef. 101 Boom Assembly (ee ection 3 for Breakdown) Lift ylinder Assembly (ee ection 5 for Breakdown) (Prior to ovember 1992) Lift ylinder Assembly (ee ection 5 for Breakdown) (ovember 1992 to Present) Master ylinder Assembly (ee ection 5 for Breakdown) etscrew 5/8"-11 x 1 3/4" ut, Jam 5/8" Fitting, Grease Bolt 1/2" Washer, pecial Hardened ot Used ap, Boom Pivot ot Used 112 ot Used Pin, op Master ylinder Washer, pecial Bolt 3/8"-24F x 1" Lockwasher 3/8" tud (Welded on Part) (Prior to July 1995) tud (Welded on Part) (July 1995 to Present) Flatwasher 5/16" (Prior to July 1995) Flatwasher 3/8" (July 1995 to Present) Lockwasher 5/16" (Prior to July 1995) Lockwasher 3/8" (July 1995 to Present) ut 5/16"-18 (Prior to July 1995) ut 3/8"-16 (July 1995 to Present) Pin, Bottom Master ylinder Pin, otter 3/16" x 2 1/2" ot Used Flatwasher 3/4" Lockwasher 3/4" Bolt 3/4"-10 x 1 5/8" (Grade 8) ot Used Washer, pecial crew, ountersunk 1/2"-13 x 3/4" Bolt 1/2"-13 x 5" Locknut 1/2" U A B L

36 2 U A B L 2 UABL FGU 2-1. UABL, BM AD WH ALLA (UD) FG & M # PA UMB DP QY. V Fitting, Grease Flatwasher, pecial Loctite #271 A/ BM AD YLD ALLA (VAABL ef. PA) A pec Prior to / ef. F A pec with hip overs Prior o / ef. D A pec / o Present ef A pec with hip overs (/ o Present ef A pec Prior o / 37026) ef A pec / o Present ef Pin, Boom Pivot ptions: A pec A pec 152 Pin, Bottom Lift ylinder ptions: A pec A pec 153 Pin, op Lift ylinder ptions: A pec A pec HZAL UU LM WH ALLA (GH D) ef witch, Limit Lockwasher # Bolt #10-24 x 1 3/4" ot Used Arm, Actuator onnector LUB L ALLA ef Fitting, Grease Fitting Hose Hose Hose Fitting, ipple Hose Fitting tud (Welded on Part) Lockwasher 1/4" ut 1/4" lamp, nsulated

37 2 UABL FGU 2-1. UABL, BM AD WH ALLA (UD) FG & M # PA UMB DP QY. V. 2 U A B L

38 FGU UABL VALV ALLA - UABL MUD 2 U A B L

39 2 UABL FGU 2-2. VALV ALLA - UABL MUD FG & M # PA UMB DP QY. V. VALV ALLA - UABL MUD ef Prior o / ef / o Present ef. 2 1 Valve Assembly - Hydro-Air ptions: Prior to / (ee Figure 2-3 for Breakdown) / to Production (ee Figure 2-4 for Breakdown) Post Production (ee Figure 2-4 for Breakdown) 2 to 5 ot Used Valve Assembly Way olenoid oil eal Kit 1 7 Valve, ounterbalance ptions: Prior to / / to Present Valve Assembly - olenoid oil (Vickers/Modular ontrols Version) oil (Hydraforce Version) Flatwasher 3/8" Lockwasher 3/8" Bolt 3/8"-16 x 1 1/8" 3 12 to 15 ot Used tud (Welded on Part) Flatwasher 1/4" Lockwasher 1/4" ut 1/4" ot Used Bolt 3/8"-16 x 2" Plate, Valve Mounting Bolt 1/4"-20 x 2 1/2" ut 3/8" Horn Bolt 1/4"-20 x 3/4" 1 2 U A B L L DA ALLA ef Prior o eptember 1994 ef. B eptember 1994 o Present ef witch, Level ensor - 5 ptions: Prior o eptember eptember 1994 o Present ubing, Vinyl (6 in/14cm Per witch) (Prior to eptember 1994) 6 in./14cm

40 2 UABL FGU 2-3. VALV AMBLY - HYD A (P / 38697) 2 U A B L

41 2 UABL FGU 2-3. VALV AMBLY - HYD A (P / 38697) FG & M # PA UMB DP QY. V VALV AMBLY - HYD-A (P / 38697) exroth Valve ection - omplete (wing and Lift) oil, olenoid (2 Per ection) exroth Valve ection - omplete (Flow) (was p/n ) oil, olenoid (1 Per ection) exroth Valve ection - omplete (elescope) oil, olenoid (2 Per ection) rifice 2.7mm (Located in Port) exroth Valve ection - omplete (xtend-a-each) oil, olenoid (2 Per ection) Diode ircuit Board (2 Per ection) rifice 1.2mm (Located in Port A nly) exroth Valve ection - omplete (otate) oil, olenoid (2 Per ection) exroth Valve ection - omplete (Platform Level) oil, olenoid (2 Per ection) rifice 1.2mm (Located in A and B Ports) artridge, Valve eal Kit artridge artridge, Valve eal Kit artridge artridge, Valve (Without oil) eal Kit artridge oil - 12V artridge, Valve eal Kit artridge (1 Per artridge) artridge, Valve eal Kit artridge (1 Per artridge) artridge, Valve eal Kit artridge (1 Per artridge) artridge, Valve eal Kit artridge (1 Per artridge) apscrew, ocket Head #10-24 x 2 A/ eal Kit - exroth Valve ections (1 Per Valve ection) 7 ef. 2 U A B L

42 FGU UABL VALV AMBLY - HYD A (/ P) U A B L

43 2 UABL FGU 2-4. VALV AMBLY - HYD A (/ P) FG & M # PA UMB DP QY. V. VALV AMBL ef PDU ef P PDU ef. B artridge, Valve eal Kit artridge artridge, Flow ontrol (Lift Down peed ontrol) eal Kit artridge artridge, Flow ontrol eal Kit artridge artridge, Load huttle eal Kit artridge (1 Per artridge) artridge, Pilot heck eal Kit artridge (1 Per artridge) artridge, Pilot Directional eal Kit artridge (1 Per artridge) artridge, Proportional Valve (Without oil) (Lift, 3 wing, ele, A & otate) ot Available eal Kit artridge artridge, elief Valve (Main Pressure Adjustment) eal Kit artridge artridge, elief Valve (Lift Down Pressure) eal Kit artridge artridge, elief Valve (wing Pressure) eal Kit artridge artridge, elief Valve (A Up Pressure) eal Kit artridge artridge, elief Valve (A Down Pressure) eal Kit artridge artridge, elief Valve (otate ight, otate Left) eal Kit artridge artridge, elief Valve (Level Down Pressure) eal Kit artridge artridge, elief Valve (Level Up Pressure) eal Kit artridge artridge, olenoid Valve (Without oil) (Main Dump) eal Kit artridge artridge, olenoid Valve (Without oil) (Lift Down) eal Kit artridge artridge, olenoid Valve (Without oil) (elescope) eal Kit artridge oil - 12V Bosch Valve ection - omplete (Lift) pool (2 Per ection) oil (2 Per ection) eal Kit (2 Per ection) ap, nd (2 Per ection) Bolt 4 2 U A B L

44 2 U A B L 2 UABL FGU 2-4. VALV AMBLY - HYD A (/ P) (UD) FG & M # PA UMB DP QY. V Bosch Valve ection - omplete (wing) pool (2 Per ection) oil (2 Per ection) eal Kit (2 Per ection) ap, nd (2 Per ection) Bolt Bosch Valve ection - omplete (A) pool (2 Per ection) oil (2 Per ection) eal Kit (2 Per ection) ap, nd (2 Per ection) Bolt Bosch Valve ection - omplete (otate) pool (2 Per ection) oil (2 Per ection) eal Kit (2 Per ection) ap, nd (2 Per ection) Bolt Bosch Valve ection - omplete (Level) pool (2 Per ection) oil (2 Per ection) eal Kit (2 Per ection) ap, nd (2 Per ection) Bolt oil oil oil rifice rifice rifice

45 2 UABL FGU 2-4. VALV AMBLY - HYD A (/ P) (UD) FG & M # PA UMB DP QY. V. 2 U A B L

46 2 UABL FGU 2-5. AY ULPG AD LL G AMBLY AD ALLA 2 U A B L

47 2 UABL FGU 2-5. AY ULPG AD LL G AMBLY AD ALLA FG & M # PA UMB DP QY. V. AY UPLG AD LL G AM- BLY AD ALLA P: ef P PMB 1994 ef. B PMB 1994 P ef. 3 AY L UPLG ALLA ef. 1 otary il oupling Assembly ptions: Prior o eptember (ee tems For Breakdown eptember 1994 to Present 1 A eal Kit oupling Plate, etaining etscrew 1/2"-13 x 2 1/2" Bolt 1/2"-13 x 7/8" Lockwasher 1/2" ollar Bolt 5/16"-18 x 1 1/2" (Prior to / 36536) Bolt 5/16"-18 x 1 3/4" (/ to Present) Lockwasher 5/16" Loctite #242 A/ Loctite #271 A/ 2 U A B L AY L UPLG AMBLY ef Body, wivel Housing, wivel Kit -eal ing, etaining Kit -ing 1 eal Kit ptions: oupling (ncludes tems 103 and 105) Use X oupling (was p/n ) ote: Due to complexity of repair, seal kit no longer available. Use rebuilt unit as replacement LL G ALLA (FU WHL LY) ef Bracket Weldment Bushing Bolt 1/4"-20 x 2 1/4" Pipe Bushing ollector ing Assembly ut 1/2" Pin, Drive Guide, Drive 2 ` over

48 2 U A 2 UABL FGU 2-5. AY ULPG AD LL G AMBLY AD ALLA (UD) FG & M # PA UMB DP QY. V crew, Machine #10-24 x 1/2" Lockwasher 1/4" lamp, able crew, Machine Flatwasher # Lockwasher # ut # Flatwasher 1/4" 2 B L

49 2 UABL FGU 2-5. AY ULPG AD LL G AMBLY AD ALLA (UD) FG & M # PA UMB DP QY. V. 2 U A B L

50 FGU UABL WG DV AD BAG ALLA. 2 U A B L

51 2 UABL FGU 2-6. WG DV AD BAG ALLA. FG & M # PA UMB DP QY. V WG DV ALLA ef wing Motor Assembly (ee Figure 2-7 for Breakdown) 1 2 wing Brake Assembly ptions (ee Figure 2-8 for 1 Breakdown): Prior to / / to Present wing Hub Assembly (ee Figure 2-9 for Breakdown) Mounting Weldment - wing Drive Gear, Pinion Plate, etaining 1 7 ot Used crew, ountersunk 1/2"-20F x 1" Bolt 3/4"-10 x 2" Bolt 1/2"-13 x 1 1/4" Lockwasher 1/2" Bolt, ocket Head 1/2"-13 x 4" (Grade 8) Washer, pecial 2 14 ot Used Washer, pecial Hardened Motor ontrol Valve Assembly artridge eal Kit Bolt 5/16"-18 x 2 1/2" Lockwasher 5/16" ing (/ to Present) Loctite #271 A/ ealant, Pipe A/ 2 U A B L UABL BAG ALLA ef. 7/F Bearing Bolt 5/8"-11 x 2" Washer, pecial Hardened Loctite #271 (ot hown) A/ 105 ot Used 106 Bolt ptions: Prior to / Use Bolt 5/8-11 x Prior to / Use Bolt 5/8-11 x 3 1/ UABL LK ALLA ef Bushing Weldment Pin, nap hain - #3 9 in/23cm ing, Quick elease Pin, urntable Lock

52 FGU UABL WG M AMBLY 2 U A B L

53 2 UABL FGU 2-7. WG M AMBLY FG & M # PA UMB DP QY. V WG M AMBLY ef. B 1 Kit eal, Dust 1 2 Kit ing, Back-Up 1 3 Kit eal, Lip Valve, otary Ball, heck Valve G Assembly 1 7 Kit ing, nap 1 8 Kit eal, ing Plug, Vent (ncludes -ing) Bolt 8 11 ot Used haft, pline 1 13 ot Used 14 ot Used Body/Bearing Assembly 1 16 ot Used over/bearing Assembly 1 18 ot Used 19 ot Used 20 ot Used 21 Kit ing, etaining Plate, ommutator eal Kit (ncludes tems 1,2,3,7,8 and 21)) 1 2 U A B L

54 FGU UABL WG BAK AMBLY 2 U A B L

55 2 UABL FGU 2-8. WG BAK AMBLY FG & M # PA UMB DP QY. V. WG BAK AMBLY ef. 1 Kit eal, il 1 2 Kit Bearing ing, etaining 1 4 to 10 ot Used 11 Kit eal, ase 1 12 ot Used over 1 14 ot Used Pin, Dowel 2 16 Kit ing, Back-up (nner) 1 17 Kit -ing (nner) 1 18 Kit ing, Back-up (uter) 1 19 Kit -ing (uter) 1 20 Kit otor 2 21 Kit tator 2 22 ot Used 23 ot Used 24 ot Used 25 ot Used 26 Kit -ing Gasket 2 2 U A B L eal Kit (ncludes items 1,11,16,17,18,19,26 and 27) Bearing Kit (ncludes tems 1,2,11,26 and 27) 1 WG BAK AMBLY (VAABL PA) Machines Built hrough 1992 ef Machines Built 1993 to / ef. A Machines Built / to Present ef. B 51 haft ptions: Machines Built hrough Machines Built hrough 1993 to Present 52 pring ptions: A/ Brake omponents: pring (mall) pring (Large) 6 ot equired Brake 0 53 pring ptions: A/ ot equired Brake Brake omponents: pring (ed) pring (Blue) 3 54 Housing ptions: Machines Built hrough Machines Built hrough 1993 to / Machines Built / to Present

56 2 U A B L 2 UABL FGU 2-8. WG BAK AMBLY (UD) FG & M # PA UMB DP QY. V. 55 Bolt, Washer Head Brake Brake 56 Guide, pring 1 ot equired Machines Built hrough Machines Built hrough 1993 to / Machines Built / to Present Piston Brake Brake 58 eturn Plate/eparator Assembly ptions: A/ Brake omponents: Kit Plate, eturn eparator Assembly Pin eparator Brake (1 Welded omponent) 1 59 crew, Bleeder/Plug ptions: Brake (crew, Bleeder) Brake (Plug) 60 ing, etaining ptions: A/ ot equired Machines Built hrough Machines Built hrough 1993 to Present Lining Kit ptions (ncludes tems 11,20,21,26, 27 & 1 58): Brake Brake

57 2 UABL FGU 2-8. WG BAK AMBLY (UD) FG & M # PA UMB DP QY. V. 2 U A B L

58 FGU UABL WG HUB AMBLY 2 U A B L

59 FGU 2-9. WG HUB AMBLY 2 UABL FG & M # PA UMB DP QY. V WG HUB AMBLY ef Hub and pindle Assembly (ee tems for Breakdown) Gear, nternal arrier Assembly (ee items for Breakdown) Gear, ing 1 5 Kit -ing over 1 7 ot Used Washer, hrust 1 9 ot Used 10 ot Used 11 ot Used 12 ot Used Gear, nput 1 14 ot Used Washer, hrust Bearing, hrust Bolt Bolt, houlder Lockwasher Plug, Pipe 1 2 U A B L HUB AD PDL AMBLY ef haft, utput Kit eal, Lip up, Bearing one, Bearing up, Bearing one, Bearing ot Available Hub Kit pacer Kit ing, etaining Plug, Pipe Plug, Pipe A AMBLY ef. 201 ot Available Housing, arrier Kit Washer, hrust Bearing, eedle Kit pacer haft, Planet Kit Gear, luster Kit ollpin eal Kit (ncludes tems 5, 102, 108 and 109) luster Gear Kit (ncludes tems 202, 204,206 and 207)

60 2 UABL FGU LAD MAAGM ALLA 2 U A B L

61 2 UABL FGU LAD MAAGM ALLA FG & M # PA UMB DP QY. V LAD MAAGM ALLA ef. 7 1 Base Weldment ptions: Prior to May May 1992 to eptember eptember 1992 to Present pring Bolt 1 1/4"-& x 14" ut, Jam 1 1/4" ut 1 1/4"-7 (Grade 8) witch, Limit witch, Proximity od, Actuator ut 5/16" Plate, Actuator Mounting Actuator, witch (Prior to / 27316) Bolt, Leveler (/ to Present) Locknut 1/4"-28F crew, Drilled Head #10-24 x 2 1/4" Lockwire onnector, train elief Pin, Load Moment Pivot Bolt 3/4"-10 x 6 1/2" Locknut 3/4" Fitting, Grease top, urntable top, urntable A/ him 11 GA x 1 1/2" x 4" A/ him 16 GA x 1 1/2" x 4" A/ 24 ot Used 25 ot Used 26 ot Used 27 ot Used top, urntable 1/2" x 1 1/2"" x 4" A/ top, urntable 1/4" x 1 1/2" x 4" A/ Loctite A/ 2 U A B L

62 2 UABL FGU GUD L ALLA 2 U A B L

63 2 UABL FGU GUD L ALLA FG & M # PA UMB DP QY. V. GUD L ALLA ef Prior o / ef / o Present ef. 1 1 Ground ontrol Box Assembly - Deutz ptions (ee tems for Breakdown) Prior to / / to Present Hinge Door, Ground ontrol Flatwasher 1/4" Locknut 1/4"-20 (Prior to / 38697) ut 1/4"-20 (/ to Present) tud (Welded on Part) (Prior to / 38697) Latch 1 8 ot Used tud (Welded on Part) Flatwasher 5/16" Loctite #242 A/ 2 U A B L GUD L BX AMBLY ef Prior o / ef / o Present ef Lid/ameplate ptions: Prior to May May 1994 to / / to Present Box Alarm Gasket 15 ft./4.5m ard, ircuit (ngine elay) ard, ircuit (elect) ard, ircuit (Load adius) ptions: Prior to April April 1993 to / / to Present ard, ircuit (verload) elay - PD elay - 3PD elay - 2PD (Prior to / 38697) elay - 2PD (/ to / 41162) elay - 2PD (/ to Present) elay - 5PD (With kirt) A/ 113 ot Used Marker, erminal (1-50) ail top, erminal

64 2 U A B L 2 UABL FGU GUD L ALLA (UD) FG & M # PA UMB DP QY. V Block, erminal Barrier, erminal leeve, erminal Bar, Buss - 5 Position Washer, erminal crew, erminal Breaker, ircuit - 30 Amp Breaker, ircuit - 15 Amp witch, Key (Master elect) ptions: Prior to / / to / / to Present Key, eplacement ptions: Use with & witches Use with witch top, erminal Light, ndicator - Green (Axles et) Bulb, Light Breaker, ircuit - 3 Amp Light, ndicator - ed (adius Limit) witch, Push Button (tart) ot Used Light, ndicator - Blue (apacity Limit) witch, oggle (xtend-a-each, Lift, wing, Level, elescope and otate) Lockwasher #6 A/ Flatwasher 1/4" A/ ut 1/4"-20 A/ Flatwasher # ut # onnector, train elief ut, onduit Bushing, educer onnector, train elief ptions: Prior to / / to / / to / onnector, train elief ut, innerman crew, elf-apping #8 x 3/4" crew, Hex #8-32 x 1/2" Lockwasher # ut # crew, Hex #6-32 x 3/8" trip, erminal Marking - # ing lamp, able trip, erminal marking - # Base, elay ut, onduit

65 2 UABL FGU GUD L ALLA (UD) FG & M # PA UMB DP QY. V pring, elay crew, Hex #6-32 x 1" tand-ff #6-32 x 1/4" A/ ut #6-32 A/ 161 ot Used Hourmeter Voltmeter Gauge, il Pressure Plug, Hole Bushing witch, oggle (Auxiliary Power) witch, oggle (Proximity Manual est) Guard, witch ard, ircuit (Prior to / 38697) ocket, elay (Prior to / 38697) elay (Prior to / 38697) pring, elay (Prior to / 38697) Block, ontact ptions: Prior to / / to Present 175 witch, mergency top ptions: Prior to / / to Present ap ptions: ap, Mushroom Head (Used on witch p/n ) Boot (Used on witch p/n ) ap, ed (Used on witch p/n ) ontact Block (Used on witch p/n ) 176 ot Used Washer, ylon Washer, Flat him.125 (/ to Present) him.015 (/ to Present) crew #8-32 x 1/4 (/ to Present) 6 2 U A B L

66 2 UABL FGU M DV L BX AMBLY (P JULY 1992) 2 U A B L

67 2 UABL FGU M DV L BX AMBLY (P JULY 1992) FG & M # PA UMB DP QY. V M DV L BX AMBLY (P JULY 1992) Lid, ontrol Box ape, nsulation 21 in./53cm ameplate - mergency top ameplate - Drive/teer Functions ameplate - aution onnector, train elief Locknut, onduit Bushing able, lectrical - 16/10 23 ft./7.62m crew #10 x 1/2" witch, oggle ontrol Box Weldment witch, oggle Guard, witch hield 4 16 ot Used 17 ot Used 18 ot Used 19 ot Used Knob, peed ontrol ut, pecial witch, Potentiometer esistor Diode 6 ef. A 2 U A B L

68 2 UABL FGU M DV L BX AMBLY (JULY 1992 P) 2 U A B L

69 2 UABL FGU M DV L BX AMBLY (JULY 1992 P) FG & M # PA UMB DP QY. V. M DV L BX AMBLY P: ef W (July 1992 o ctober 1992) ef W (ctober 1992 o Present) ef. 6 1 Box, emote ptions: W W 2 Plate, emote Box Lid ptions: W W ape, nsulation A/ 4 Decal, emote Box ptions: W W (ctober 1992 to March 1994) W (March 1994 to Present) Decal, Potentiometer 1 6 witch, mergency top ptions: Prior to / / to Present hield, oggle A/ witch, oggle A/ witch, Potentiometer ut, pecial onnector, train Locknut Bushing 1 14 Use able, ontrol 16/10 (was p/n ) 25 ft Washer, ylon ut, innerman # crew #8 x 1/2 Lg Knob, peed ontrol (Black) Flatwasher 3/8" esistor (ot hown) Diode (ot hown) A/ 2 U A B L

70 2 UABL FGU DUZ F4L-912 G ALLA 2 U A B L

71 2 UABL FGU DUZ F4L-912 G ALLA FG & M # PA UMB DP QY. V. DUZ F4L-912 G ALLA ef tandard ngine - Prior o ctober 1992 ef. B tandard ngine ctober 1992 o / ef tandard ngine / o Present ef lean Burn ngine Prior o ctober 1992 ef. B lean Burn ngine ctober 1992 o / ef lean Burn ngine / o / ef. 4 1 ngine - Deutz Diesel F4L-912 ptions: tandard ngine lean Burn ngine 1 2 Pump Assembly - unstrand (ee Figure 2-17 for Breakdown) ooth pline (Prior to / 28163) ooth pline (/ to Present) Motor upport Weldment (Front) Motor upport Weldment (ear) Mount, ubber Motor (Front) Mount, ubber Motor (ear) Plate, ngine Mounting (Front) Plate, ngine Mounting (ear) 1 9 Pump Assembly ptions: Pump Assembly - Barnes (ot Field erviceable) (Prior to ctober 1992) haft eal Kit Pump Pump Assembly - Barnes (ctober 1992 to / 38697) (ee Figure 2-18 For Breakdown) Pump Assembly - Barnes (/ to Present) (ee Figure 2-19 For Breakdown) Bracket, Filter Filter - harge Pump lement able, Battery (tarter to Ground) Bolt 1/2"-13 x 1 1/2" Lockwasher 1/2" Fuel hutdown Kit (ncludes Mounting Hardware) Bolt 5/8"-11 x 4" Locknut 5/8" Flatwasher, pecial Bolt, Metric 14mm x 100mm Lockwasher, Metric 14.2mm Bolt, Metric 12mm x 35mm Lockwasher 12mm Flatwasher 3/8" (Prior to / 38697) Flatwasher 3/8" (/ to Present) Bolt 3/8"-16 x 1 1/4" (Prior to / 38697) Bolt 3/8"-16 x2 1/2" (/ to Present) Lockwasher 3/8" (Prior to / 38697) Loctite #242 (/ to Present) A/ Bolt, Metric 10mm x 35mm 2 2 U A B L

72 2 U A B L 2 UABL FGU DUZ F4L-912 G ALLA (UD) FG & M # PA UMB DP QY. V Lockwasher 6mm ut 1/4" Bolt 1/4"-20 x 5/8" Lockwasher #1/4" 4 31 ot Used Bolt, Metric 6mm x 45mm lectrical Panel Assembly (ee tems for (Breakdown) hrottle able nstallation (ee tems for Breakdown) Bracket, erminal trip lamp, Wire over, erminal trip crew, Machine #8-32 x 3/4" tarwasher # ut # Decal, Wire dentification Air ntake Weldment Adapter, xhaust (/ to Present) 1 44 ot Used Harness, Wiring Gauge, ender Unit 1 47 oupling nstallations (ee Figure 2-16 for Breakdown) Flatwasher 6mm 9 49 ot Used 50 ot Used Valve, il Drain Hose, Heater 6 in./15cm Lockwasher, Metric 10mm 2 54 to 56 ot Used Locknut, Metric 6mm (/ to Present) 4 58 ot Used lamp (ot hown) (/ to Present) ing ape, ealant A/ DUZ G ALLA ef tandard ngine Prior o ctober 1992 ef. B tandard ngine ctober 1992 o / ef tandard ngine / o Present ef lean Burn ngine Prior o ctober 1992 ef. B lean Burn ngine ctober 1992 o / ef lean Burn ngine / o / ef ube Weldment ptions: Prior to ctober ctober 1992 to Present over, Base Plate

73 2 UABL FGU DUZ F4L-912 G ALLA (UD) FG & M # PA UMB DP QY. V Air leaner Assembly lement Band, Mounting lbow lbow ube Hose 2 3/4" D x 3" Lg lamp tud (Welded on Part) Lockwasher 1/4" ut 1/4" Battery (Large) od, ie-down Bar, Hold-Down eat, Battery Battery (mall) Hold-Down eat, Battery Flatwasher 1/4" A/ Wingnut 1/4" able, Battery (Large Battery to Ground) able, Battery (Large Battery to tarter) able, Battery (tarter to Aux. elay) able, Battery (Aux. elay to Aux. Pump) tud (Welded on Part) A/ able, Battery (Positive to Positive - Batteries) Bolt 5/8"-11 x 2 3/4" Flatwasher 5/8" Lockwasher 5/8" ut 5/8" Bolt 3/8"-16 x 2 3/4" Flatwasher 3/8" A/ Lockwasher 3/8" A/ ut 3/8"-16 A/ 113 Auxiliary Pump Assembly ptions: Pump Used Prior to April 1993 (ee tems for Breakdown) Pump Used April 1993 to Present (ee tems for Breakdown) Bolt 3/8"-16 x 2 1/2" Fuel Line (eturn) 8 ft./2.4m Fuel Line (upply) 10 ft./3m Fitting, Fitting, Barbed Bolt 1/4"-20 x 1 3/4" lamp Air nlet Box Assembly ptions: Prior to ctober ctober 1992 to Present eoprene 1/8" x 2" 30 in./76cm 2 U A B L