IPL ILLUSTRATED PARTS MANUAL. Model SWZT Walk-Behind. with a serial number of K to K Part No Printed 12/13 Printed in USA

Transcription

1 IPL 0 0 ILLUSTRATED PARTS MANUAL Model SWZT Walk-Behind This manual contains the illustrated parts list for MODELS: SWZT-fs with a serial number of J0000 to J SWZT-fs with a serial number of J0000 to J SWZT-fs with a serial number of J0000 to J SWZT-fs with a serial number of J0000 to J SWZT-fs with a serial number of J0000 to J SWZT-fse with a serial number of K0000 to K 0 Scag Power Equipment Division of Metalcraft of Mayville, Inc. Part No. 00 Printed / Printed in USA

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3 R Table of Contents Table of Contents " CUTTER DECK... " CUTTER DECK... " CUTTER DECK... CUTTER DECK CONTROLS... ENGINE DECK & HYDRAULIC SYSTEM...0 STEERING CONTROLS... BRAKE COMPONENTS... ELECTRICAL SYSTEM AND THROTTLE CONTROL - MANUAL START... ELECTRICAL SYSTEM AND THROTTLE CONTROL - ELECTRIC START... SWZT FUEL SYSTEM...0 ZT-00 HYDRAULIC AXLE ASSEMBLY... REPLACEMENT DECALS AND INFORMATION PLATES... SWZT ELECTRICAL SCHEMATIC - MANUAL START... I

4 R Section " CUTTER DECK SWZT CD

5 R Section " CUTTER DECK Ref. No. Part No. Description Ref. No. 0 0 Part No. Description 0 * * Nut, Elastic Stop /- Bracket, Belt Guide Flatwasher, /-. x. x.0 Dust Shield Nut, /- Spiral Lock Key, / x / x -/" Belt, Cutter Deck Pulley, " Idler Pulley,." OD - mm Bore Bolt, Hex Head /- x -/" Spring, Discharge Chute Nut, Elastic Stop /- Discharge Chute Assembly CA Discharge Chute Turbo Baffle Lockwasher, / Spring Bolt, Hex Head /- x -/" Nut, Elastic Stop /- Flatwasher, /-. x. x.0 Hardened Bearing, Plastic Idler Arm (incl. item #) Pivot, Idler Bolt, Hex Head /- x -/" Cutter Deck w/decals, SMWZT Nut, Serrated Flange /- Bolt, Hex Head /- x -/" Pusharm Bolt, Hex Head /- x " Flatwasher, /-.0 x." x. Bearing Spacer, Bearing Spindle Assembly Debris Shield Bearing Spacer, Bearing Spindle Housing Assembly (incl. item #, ) Protector, Bearing Shaft, Spindle Flatwasher, /- x -/" Lockwasher, / Spring Bolt, Hex Head /- x -/" Cutter Blade, " Bolt, Hex Head /- x -/" Gr. Bolt, Hex Head /- x -/" Bolt, Hex Head /- x -/" Gr. Spring, Idler Nut, Serrated Flange /- Flatwasher, /-.0 x -/" * = California Models Only (not shown)

6 R Section " CUTTER DECK SWZT CD - Rev

7 R Section " CUTTER DECK Ref. No. Part No. Description Ref. No. Part No. Description 0 0 * * Nut, Elastic Stop /- Bracket, Belt Guide Nut, /- Spiral Lock Key, / x / x -/" Belt, Cutter Deck Flatwasher, /-. x. x.0 Dust Shield Pulley, " Idler Belt Cover Pulley,." OD - mm Bore Spacer Pulley, " Idler Bolt, Hex Head /- x -/" Flatwasher, /-.0 x -/" Bearing Idler Arm (incl. item #) Pivot, Idler Bolt, Hex Head /- x -/" U-Nut, /- Knob w/stud Discharge Chute Assembly CA Discharge Chute Turbo Baffle Nut, Elastic Stop /- Spring, Discharge Chute Bolt, Hex Head /- x -/" Cutter Deck w/decals, SMWZT- Flatwasher, /-.0 x." x. Bolt, Hex Head /- x -/" Bolt, Hex Head /- x -/" Nut, Serrated Flange /- Bolt, Hex Head /- x -/" Gr. Cutter Blade, -/" Flatwasher, /-. x. x. HD Lockwasher, / Spring Bolt, Hex Head /- x -/" Spindle Assembly Debris Shield Bearing Spacer Spindle Housing Assembly (Incl. item #, ) Protector, Bearing Shaft, Spindle Bolt, Hex Head /- x " Pusharm Nut, Serrated Flange /- Bolt, Hex Head /- x -/" Bearing Spacer, Bearing Nut, Elastic Stop /- Lockwasher, / Spring Spacer Bolt, Hex Head /- x -/ Gr. Spring, Idler Wheel, Anti-Scalp Nut, Serrated Flange /- Shaft Weldment Bolt, Hex Head /- x " * = California Models Only (not shown)

8 R Section " CUTTER DECK 0 0 SWZT CD

9 R Section " CUTTER DECK Ref. No. Part No. Description Ref. No Part No. Description 0 0 * * Nut, Elastic Stop /- Bracket, Belt Guide Nut, /- Spiral Lock Key, / x / x -/" Belt, Cutter Deck Flatwasher, /-. x. x.0 Dust Shield Pulley, " Idler Belt Cover Pulley,." OD - mm Bore Spacer Pulley, " Idler Bolt, Hex Head /- x -/" Flatwasher, /-.0 x -/" Bearing Idler Arm (incl. item #) Pivot, Idler Bolt, Hex Head /- x -/" U-Nut, /- Knob w/stud Discharge Chute Assembly CA Discharge Chute Turbo Baffle Nut, Elastic Stop /- Spring, Discharge Chute Bolt, Hex Head /- x -/" Cutter Deck w/decals, SMWZT- Flatwasher, /-.0 x." x. Bolt, Hex Head /- x -/" Bolt, Hex Head /- x -/" Nut, Serrated Flange /- Bolt, Hex Head /- x -/" Gr Cutter Blade, " Flatwasher, /-. x. x. HD Lockwasher, / Spring Bolt, Hex Head /- x -/" Spindle Assembly Debris Shield Bearing Spacer Spindle Housing Assembly (Incl. item #, ) Protector, Bearing Shaft, Spindle Bolt, Hex Head /- x " Pusharm Nut, Serrated Flange /- Bolt, Hex Head /- x -/" Bearing Spacer, Bearing Nut, Elastic Stop /- Lockwasher, / Spring Spacer Bolt, Hex Head /- x -/ Gr. Spring, Idler Wheel, Anti-Scalp Nut, Serrated Flange /- Shaft Weldment Bolt, Hex Head /- x " Nut, Serrated Flange /- Bolt, Carriage /- x " Wheel, Anti-Scalp Bolt, Hex Head /- x " Ser. Flg. Nut, Center Lock /- Bracket, Anti-Scalp * = California Models Only (not shown)

10 R Section CUTTER DECK CONTROLS 0 A A 0 0

11 R Section CUTTER DECK CONTROLS Ref. No. Part No. Description Knob W/Stud, /- x -/" Wing Nut, /" Plastic Small Belt Cover w/decals Deck Bellcrank Assy. (Incl. item #) Nut, Elastic Stop /- Flatwasher, /-. x. x.0 Bushing Grip, Deck Lift Bolt, Hex Head /- x -/" Nut, Serrated Flange /- Bearing, Deck Lift Reinforcement, Bearing Cpscrw, /- x "Serrated Flange Hex Head Nut, Center Lock /- Deck Lift Weldment, Front Link, Decklift Frame w/decals (SWZT & ) Frame w/decals (SWZT ) Hair Pin Cotter Pin Assembly w/lanyard Bolt, Hex Head /- x -/" Flatwasher, /-. x. x.0 Chain Grease Fitting Bolt, Carriage /- x " Flat-Free Tire Assy. (Incl. #, #, #) Retainer, Caster Wheel Bearing Roller Bearing, Caster Wheel Grease Fitting, Degree /- Nut, Elastic Stop /- Caster Yoke Sleeve, Caster Wheel Bearing Bolt, Hex Head /- x -/" Quick Pin Bronze Bearing Nut, Push-On /" U-Nut /- Bracket, Deck Height Spacer

12 0 R Section ENGINE DECK & HYDRAULIC SYSTEM A A B B

13 R Section ENGINE DECK & HYDRAULIC SYSTEM Ref. No. Part No. Description Ref. No. Part No. Description *0 *0 *0 * Engine, Kawasaki FSV Engine, Kawasaki FSV Engine, Kawasaki FS00V (Recoil Start) Engine, Kawasaki FS00V (Electric Start Bolt, Hex Head /- x " Pivot, Idler Bearing Idler Arm (incl. item #) Spring, Transmission Idler Nut, Center Lock /- Nut, Serrated Flange /- Key, / x / x -/" Bolt, Carriage /-0 x /" Muffler, Kawasaki FS/FX Cap Reservoir Assembly (incl item #) Bolt, Hex Head, Serrated Flng /-0 x /" Hose, RH Transmission Clamp, 0." Max Dia. Hose, LH Transmission Clamp, 0." Max Dia. Bolt, Hex Head /- x -/" Bolt, Carriage /- x " Spacer U-Nut, /-0 Nut, Elastic Stop /-0 Bolt, Carriage /- x / Nut, Serrated Flange /-0 Fan Cover, RH Fan Cover, LH Skid Plate Cpscrw, /- x /"Serrated Flange HH Nut, Serrated Flange /- Bolt, Hex Head /- x " Bolt, Hex Head /- x -/" Flatwasher, /-. x. x.0 Hardened Nut, Elastic Stop /- Spacer Fitting, Transmission Spacer, Axle Belt, Transmission Drive Pulley, -/" Dia. **Transaxle Assy., (ZH-GMCC-LUB-MXX) **Transaxle Assy., (ZH-KMCC-LUC-MXX) Pulley, -/" Dia. " Bore Pusharm Mount Bracket, RH Cotter Pin, / x " Flatwasher, /-. x.0 x.0 Spring, Dump Valve Link Pin, Rue Cotter /" Dia. Joint, Swivel Link, Dump Valve Electric Clutch Assembly Flatwasher, /-. x. x. Bolt, Hex Head /-0 x " w/t Patch Lockwasher, /" spring Bolt, Hex Head /- x -/" Nut, Elastic Stop /- Pusharm Mount Bracket, LH Bracket, Anti-Rotation Wheel Assembly x.- (" Only) Tire x.- (" Only) Wheel Assembly x.- (" Only) Tire x.- (" Only) Wheel Nut, /-0 Nut, Push-On /- Spring, RTN * Available through the individual engine manufacturer. ** RTN Spring is Scag p/n 00. See item #

14 R Section STEERING CONTROLS A A B B A

15 R Section STEERING CONTROLS Ref. No. Part No. Description Ref. No. Part No. Description A * 000- *000-0 * Nut, Elastic Stop /- Linkage, Speed Control Spacer Bearing Neutral Plate Weldment Flatwasher, /-.0 x. x.0 Bolt, Hex Head /- x -/" Nut, Serrated Flange /-0 Switch (Manual Start) Switch (Electric Start Only) Bracket, Operator Presence Switch Handle Assy, W/Decals Handle Assy, W/Decals (see s/n range below) Machine Screw, #0- x -/", Pan Head Machine Screw, #0- x -/", Pan Head (see s/n range below) Latch, Thumb Latch, Thumb (see s/n range below) Plate, Anti-Friction Washer, /" Curved Spring Bolt, Shoulder / x " Spring, Speed Control Neutral Handle Assy (incl item #) Knob, Soft Touch Handle Weldment, Speed Control Nut, Serrated Flange /- Bearing, Plastic /" I.D. Bolt, Hex Head /- x -/" Bolt, Carriage /-0 x -/" Bolt, Hex Head /- x -/" Nut, Elastic Stop /- Nut, Elastic Stop #0- Bolt, Shoulder / x." Nut, Elastic Stop /-0 Flatwasher, /-. x. x.0 Bracket, Neutral Switch (Manual Start) Bracket, Neutral Switch (Electric Start Only) Bolt, Shoulder / x " Spring, Operator Presence Handle, Op. Presence-LH (incl item #) Handle, Op. Presence-RH (incl item #) Bearing Sleeve, Pivot Handle Assembly-LH (incl item #) Handle Assembly-RH (incl item #) Bolt, Hex Head /- x -/" Linkage, Steering Cpscrw, /- x /"Serrated Flange HH Bracket, Transaxle Control Bolt, Hex Head /- x " Lockwasher, / Spring Flatwasher, /-. x. x.0 Bearing, Self Aligning / I.D. Linkage, Pump Weldment, Bellcrank-LH Weldment, Bellcrank-RH Spacer, Axles Bolt, Hex Head /- x " Retaining Ring." EXT. "E" Bearing Bolt, Carriage /-0 x /" Flatwasher, /-. x. x.0 Hardened * Used on models produced in the following serial number range: SWZT-FS with a serial number of J0000 to J SWZT-FS with a serial number of J0000 to J SWZT-FS with a serial number of J0000 to J SWZT-FSE with a serial number of K0000 to K Always use the entire serial number listed on the serial number tag when referring to this product.

16 R Section BRAKE COMPONENTS 0 A A

17 R Section BRAKE COMPONENTS Ref. No. Part No. Description Pin, Rue Cotter /" Dia. Brake Lever w/grip Grip, Brake Lever Hair Pin,.00 x." Rod, Brake Linkage Cpscrw, /- x /"Serrated Flange HH Cotter Pin, / x /" Flatwasher, /-.0 x. x.0 Bushing, Pivot Slide Spring, Brake Nut, Elastic Stop /- Nut, Elastic Stop /- Bearing, Self Aligning / I.D. Weldment, Brake Bellcrank Joint, Swivel Rod, Brake Adjustment Ring, Retaining / External E Bearing Cpscrw, /- x "Serrated Flange HH

18 R Section ELECTRICAL SYSTEM AND THROTTLE CONTROL - MANUAL START SCAG POWER EQUIPMENT 0 0 0

19 R Section ELECTRICAL SYSTEM AND THROTTLE CONTROL - MANUAL START Ref. No. Part No. Description Key Assembly w/fob Key w/shroud Nut, /- Special Lockwasher, /" Internal Tooth Instrument Panel w/decal Bolt, Carriage #0- x /" Bolt, Carriage /- x /" PTO Switch Throttle Cable Key Switch Nut, Elastic Stop #0- Choke Control Nut, Serrated Flange /-0 Bracket, Operator Presence Switch Switch Bolt, Carriage /-0 x /" Nut, Serrated Flange /- Bracket, Neutral Switch Flatwasher, /-. x. x.0 Nut, Elastic Stop /-0 Switch, Brake Interlock Wire Harness Bolt, Hex Head M-. x Lockwasher, /" External Tooth Diode Key, / x / x -/" Pulley, -/" Dia. " Bore Electric Clutch Assembly Flatwasher, /-. x. x. Lockwasher, /" spring Bolt, Hex Head /-0 x " w/t Patch Bolt, Carriage /-0 x -/"

20 R Section 0 0 ELECTRICAL SYSTEM AND THROTTLE CONTROL - ELECTRIC START SCAG POWER EQUIPMENT RED BLK 0

21 R Section ELECTRICAL SYSTEM AND THROTTLE CONTROL - ELECTRIC START Ref. No. Part No. Description Key Assembly w/fob Key w/shroud Nut, /- Special Lockwasher, /" Internal Tooth Instrument Panel w/decal Bolt, Carriage #0- x /" Bolt, Carriage /- x /" PTO Switch Throttle Cable Key Switch Nut, Elastic Stop #0- Choke Control Nut, Serrated Flange /-0 Bracket, Operator Presence Switch Switch Bolt, Carriage /-0 x /" Nut, Serrated Flange /- Bracket, Neutral Switch Flatwasher, /-. x. x.0 Nut, Elastic Stop /-0 Switch, Brake Interlock Wire Harness Bolt, Hex Head M-. x Lockwasher, /" External Tooth Diode Key, / x / x -/" Pulley, -/" Dia. " Bore Electric Clutch Assembly Flatwasher, /-. x. x. Lockwasher, /" spring Bolt, Hex Head /-0 x " w/t Patch Bolt, Carriage /-0 x -/" Clip, Wire Cover, Sealed Double Fuse, 0 Amp Fuse Holder Nut, Elastic Stop /- Bracket, Battery Battery (not available through Scag) Screw, Self Tapping /-0 x /" Solenoid, Sealed Nut, Push-On /" Bolt, Carriage /- x " Cable, Battery - Red Cable, Battery - Black Rubber Boot

22 R Section SWZT FUEL SYSTEM 0 A A B Purge Tank To Fuel Pump *0 * *0 * B 0 To Engine Purge Port 0

23 R Section SWZT FUEL SYSTEM Ref. No. Part No. Description * * * Fuel Cap w/ Tether Fuel Cap w/ Tether - California Models Only (not shown) Fuel Gauge Assembly (incl. #) Seal, Fuel Gauge Fuel Tank Assembly (incl. #,,,,, ) Bushing,. Dia. Viton Ball Valve w/screen Clamp, Fuel Hose Fuel Hose, /" ID (order by inch) Fuel Filter Clamp, Fuel Hose Fuel Hose Clamp, Vapor Recovery Hose /" Hose, Vapor Recovery /" (order by inch) Clamp, /" Lockwasher, /" Spring Bolt, Hex Head /- x /" Grommet, Viton Fitting, Remote Vent Clamp, Fuel Hose /" ID Hose, Vapor Recovery /" (order by inch) Tube, Fuel Tank Insert - " Mender, / x / w/.0 Hole Carbon Canister Clamp Bracket, Canister Mounting Nut, Serrated Flange /- Clamp, /" Flatwasher, /-. x. x.0 Bolt, Hex Head /- x " Bolt, Carriage /- X /" * = Available through engine manufacturer only.

24 R Section ZT-00 HYDRAULIC AXLE ASSEMBLY Overhaul Seal Kit

25 R Section ZT-00 HYDRAULIC AXLE ASSEMBLY Ref. No. Part No. Description Ref. No. Part No. Description HG HG HG* HG** HG0 HG0 HG HG HG HG HG0 HG* HG** 00-0 HG HG HG HG HG HG0 HG HG HG HG HG0 HG0 HG0 HG HG HG HG HG HG HG0 HG0 HG0 Bolt, Hex Head /-0 x -/" Plug, /- Kit, Side Cover * Kit, Side Cover ** Washer,. x.0 x.0 Jackshaft Pin Gear, T Gear, T Bearing, Ball. x 0 x Spacer,. x. x. Gear, T Kit, Housing * Kit, Housing ** Fitting, Transmission Seal, Lip. x. x. Ring,.Retaining. External Rod, By-Pass Ring, Retaining.0 Internal Arm, By-Pass Ring,.Retaining. External Seal, Lip x 0 x Kit, Fan & Pulley Nut, Hex Locking /-0 Fan Pulley Ring, Retaining.0 Internal Washer,. x. x.0 Kit, Shaft, Input Kit, Shaft, Axle Bearing, Ball.0 x x Open Spacer,. x.0 x.0 Seal, Lip TC.0 x.0 x. Hub Kit Nut, Hex Locking Cap, Axle Ring, Retaining.0 Internal HG0 HG HG0 HG* HG** 00 HG* HG** HG HG0 HG HG0 HG* HG** HG HG0 HG* HG** HG HG0 HG0 HG HG HG0 HG0 HG0 HG HG HG HG* HG** HG HG0 HG0 HG HG HG Clip, Retaining Handle, Brake Washer,. x. x.0 Kit, RTN Assembly * Kit, RTN Assembly ** Spring, RTN Arm, Control * Arm, Control ** Bolt, /- x /" Patch Washer,. x. x.0 Spacer,.0 x.00 x.0 Seal, Lip x x Arm, Neutral * Arm, Neutral ** Filter Seal Kit Filter Guard * Filter Guard ** Kit, Charge Pump Bolt, /-0 x /" O-Ring Pawl, Brake Shaft, Brake Trunnion Swashplate Thrust Bearing Kit, Cylinder Block Thrust Bearing Kit, Motor Cylinder Block Kit, Charge Relief Kit, Center Section * Kit, Center Section ** Bolt, Hex Head /- x -/" Patch Shaft, Motor Washer,. x. x.0 Ring, Retaining Gear, T Washer,. x.0 x.0 - NOTE - Refer to label on transaxle for identification *ZH-KMCC-LUC-MXX **ZH-GMCC-LUB-MXX

26 R Section REPLACEMENT DECALS AND INFORMATION PLATES WARNING BEFORE OPERATING *Read operator's manual *Make sure guards, shields & safety devices are in place & working *Clear area of children, bystanders & debris *Mow across face of slopes *Trained operators only *Solicite etiquetas en espanol a un distribuidor Scag FAST THROTTLE SLOW FAST SPEED CONTROL SLOW N N E U T R A L ON OFF PULL OUT TO ENGAGE PUSH IN TO DISENGAGE MOWER DECK WARNING INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR'S MANUAL WARNING ROTATING BLADES AND BELTS * Keep hands, feet & clothing clear * Keep all guards in place * Shut off engine & disengage blade clutch before servicing * Use caution in directing discharge * Read instruction manual before operating DO NOT OPERATE UNLESS GRASS CATCHER, MULCHING KIT OR DISCHARGE CHUTE IS INSTALLED 0 ISO 00 Registered SPINNING BLADES KEEP CLEAR BLADE CONTACT & THROWN OBJECTS CAN INJURE 0 COMMERCIAL GRADE MOUNT RIDING ATTACHMENT HERE WARNING FALLING HAZARD USE ONLY SCAG APPROVED RIDING ATTACHMENTS SEE OPERATOR'S MANUAL 0 0 Heavy-Duty Commercial -/ -/ -/ -/ -/ -/ WARNING DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING KIT, OR ENTIRE GRASS CATCHER INSTALLED R 0 WARNING Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. (supplied with California models only) 00 -/ -/ -/ -/

27 R Section REPLACEMENT DECALS AND INFORMATION PLATES Ref. No. Part No. Description 0 * Decal, Instrument Panel (Manual Start) Decal, Instrument Panel (Electric Start Only) Decal, Scag Logo Decal, Belt Cover Decal, Handle - LH Decal, Handle - RH Decal, Warning-Rotating Blades Decal, Metalcraft - Made in USA Decal, Commercial Decal, Commercial Decal, Commercial Decal, Scag Heavy Duty Decal, Spinning Blades Decal, Sulky Attachment Decal, Scag Logo Decal, Warning Spark Arrestor Decal, Height of Cut Decal, Warning Spanish Decal Kit (not shown)

28 R Section SWZT ELECTRICAL SCHEMATIC - MANUAL START PTO SWITCH YELLOW YELLOW W/RED STRIPE BLUE KEY SWITCH L.H. OPERATOR PRESENCE SWITCH YELLOW W/RED STRIPE W/RED STRIPE NEUTRAL INTERLOCK SWITCH YELLOW W/RED STRIPE W/RED STRIPE BRAKE INTERLOCK SWITCH HOURMETER W/RED STRIPE BLUE YELLOW W/RED STRIPE W/RED STRIPE W/RED STRIPE W/RED STRIPE W/RED STRIPE R.H. OPERATOR PRESENCE SWITCH YELLOW BLUE YELLOW DIODE (00V A) BLUE CLUTCH CHARGING MAGNETO GROUND

29 R Section SWZT ELECTRICAL SCHEMATIC - ELECTRIC START PTO SWITCH W/RED STRIPE W/RED STRIPE W/RED STRIPE RED GREEN BLUE YELLOW W/RED STRIPE YELLOW RED YELLOW W/RED STRIPE YELLOW GREEN BLUE W/RED STRIPE BLUE YELLOW W/RED STRIPE 0 AMP FUSE RED RED GREEN KEY SWITCH 0 AMP FUSE YELLOW YELLOW L.H. OPERATOR PRESENCE SWITCH YELLOW W/RED STRIPE W/RED STRIPE GREEN W/RED STRIPE NEUTRAL INTERLOCK SWITCH BRAKE INTERLOCK SWITCH HOURMETER R.H. OPERATOR PRESENCE SWITCH SOLENOID GROUND CHARGING MAGNETO DIODE (00V A) CLUTCH ENGINE