Sit universal joints with plain or needle roller bearings Series P - E - H (DIN 808)
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- Verity Dawson
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1 Sit universl joints with plin or neele roller erings Series P - E - H (IN 808) P series joints re precision proucts me y 4 forks n soli pins mchine from one piece, to hve n extremely compct centrl lock.s E re with sliing ushes while type H hs neele roller erings. It s prouce in one only version: P series ccoring with IN 808; Joints with plin erings re ville in 2 versions: E series ccoring with IN 808; EB series ccoring with IN 808/7551 Joints with roller erings re ville in 2 versions: H series ccoring with IN 808; HB series ccoring with IN 808/7551 Every execution is me y 2 hus with forks n centrl lock. Between pins n ores there re: - P series: 4 erings with soli pins - E series: with sliing ushes - H series: with neele roller erings In the centrl locks of P n E series there re the holes for the luriction. For the H series (for high spee pplictions) no luriction is neee, ecuse the roller ering re mintennce free. P series joints is esigne for high precision n lifetime pplictions. E series joint with sliing ushes re use for low-meium spee n when some shock lo cn occur. For high spee n meium torque, we suggest the type H with roller erings. The mximum working ngle is 45 for single joints, 90 for oule joints. The mximum spee is 1000 rpm for P n E series, 4000 rpm for H series. Every execution cn e supply with extensile shft. 157
2 Precision joint Series P (IN 808) entrl lock n forks from one piece of Ni-r cemente steel (HR > 60) High wer resistnce Long life Pre-luricte with greser uilt-in Mx ngle: 45 Mx spee: 1000 rpm Stnr execution: ore n keywy Specil executions on request Weight [kg] GU01P ,05 GU02P ,06 GU03P , ,11 GU04P , ,17 GU05P , ,22 GU1P , ,32 GU2P , ,47 GU3P , ,67 GU4P , , ,00 GU5P , ,35 GU6P , ,85 158
3 Precision joint Series E (IN 808) Wer resistnt sliing ushes from cemente n hrene steel. Strong, precise, n verstile; wie ppliction fiel. Mx. ngle: 45 type E, 90 type E. mx. spee rpm. Mx. temperture 150 Specil executions upon request. E E L4 L3 Weight [kg] GU01E GU01E ,05 0,08 GU02E GU02E ,05 0,08 GU03E GU03E , ,10 0,15 GU04E GU04E , ,16 0,25 GU05E GU05E , ,20 0,40 GU1E GU1E , ,30 0,45 GU2E GU2E , ,45 0,70 GU3E GU3E , ,60 1,00 GU4E GU4E , , ,95 1,55 GU5E GU5E , ,20 2,00 GU6E GU6E , ,85 2,90 GU6E1 GU6E , ,00 3,00 GU7E GU7E ,3 3,15 4,75 GU8E GU8E ,3 4,60 7,20 GU9E GU9E ,8 7,60 12,00 E E IN 808 L4 L3 Weight [kg] GU03EB GU03EB , ,05 0,08 GU04EB GU04EB , ,12 0,20 GU1EB GU1EB , ,20 0,30 GU3EB GU3EB , ,35 0,50 GU5EB GU5EB , ,80 1,20 GU6EB GU6EB , ,20 1,70 GU8EB GU8EB ,3 2,90 4,30 E E IN 808/7551 = upon request 159
4 Extensile trnsmissions Series E (IN 808) Joints series E type EA with wer resistnt sliing ushes. Min. n mx. length upon request: LMIN LMAX B 2 ors X LMAX B 2 Specil execution upon request Lmin Lmx X B Shft profile 1 Weight [kg] GU01EA GU02EA , ,360 GU03EA , x 14 Z , , , , ,620 GU04EA , x 16 Z6 26 0, , , , , , , ,780 GU05EA , x 16 Z6 29 0, , , , , , , , ,140 GU1EA , x 20 Z , ,330 = upon request , ,
5 Lmin Lmx X B Shft profile 1 Weight [kg] , , ,550 GU2EA , x 22 Z6 37 1, , , , , , ,250 GU3EA , x 25 Z6 42 2, , , , , , ,670 GU4EA , x 28 Z , , , , , ,920 GU5EA , x 32 Z6 52 4, , , , , , ,420 GU6EA , x 38 Z8 58 5, , , ,690 GU7EA ,3 36 x 42 Z GU8EA ,3 42 x 48 Z GU9EA ,8 46 x 54 Z Lmin Lmx X GU03EBA , GU04EBA , x 14 Z6 22 GU1EBA , x 16 Z6 26 GU3EBA , x 20 Z6 32 GU5EBA , x 25 Z6 42 GU6EBA , x 32 Z6 52 GU8EBA ,3 36 x 42 Z8 70 B Shft profile 1 = upon request 161
6 Precision joints Series ER (sliing ushes) ER : mx. spee rpm. Mx. ngle 45. Y e f GU02ER ,5 3,5 6, GU03ER ,5 4 8, GU04ER , ,3 12 GU05ER , ,3 14 GU1ER ,35 14,8 5 17,3 16 GU2ER ,8 18 GU3ER ,8 20 GU4ER , ,8 22 GU5ER , ,3 25 GU6ER ,
7 High spee precision joints with neele roller erings Series H (IN 808) Roller erings luricte for life. No mintennce require. Precise n verstile, silent n smooth running; wie ppliction fiel. Mx. ngle: 45 type H, 90 type H, mx. spee rpm. Specil executions upon request. H H L4 L3 Weight [kg] GU03H GU03H , ,10 0,15 GU04H GU04H , ,16 0,25 GU05H GU05H , ,20 0,40 GU1H GU1H , ,30 0,45 GU2H GU2H , ,45 0,70 GU3H GU3H , ,60 1,00 GU4H GU4H , , ,95 1,55 GU5H GU5H , ,20 2,00 GU6H GU6H , ,85 2,90 GU6H1 GU6H , ,00 3,00 GU7H GU7H ,3 3,15 4,75 GU8H GU8H ,3 4,60 7,20 GU9H GU9H ,8 7,60 12,00 H H IN 808 = upon request L4 L3 Weight [kg] GU04HB GU04HB , ,12 0,20 GU1HB GU1HB , ,20 0,30 GU3HB GU3HB , ,35 0,50 GU5HB GU5HB , ,80 1,20 GU6HB GU6HB , ,20 1,70 GU8HB GU8HB ,3 2,90 4,30 HB HB IN 808/
8 Extensile trnsmissions high spee Series H (IN 808) High spee joints series H, type HA, with neele roller erings. Min. n mx. length upon request: LMIN LMAX B 2 ors X LMAX B 2 Specil executions on request. Lmin Lmx X B Shft profile 1 Weight [kg] GU03HA GU04HA GU05HA GU1HA , , , x 14 Z , , , , , , x 16 Z6 26 0, , , , , , , , , x 16 Z6 29 0, , , , , , , , , , x 20 Z , , , ,
9 Lmin Lmx X B Shft profile 1 Weight [kg] , , ,550 GU2HA , x 22 Z6 37 1, , , , , , ,250 GU3HA , x 25 Z6 42 2, , , , , , ,670 GU4HA , x 28 Z , , , , , ,920 GU5HA , x 32 Z6 52 4, , , , , , ,420 GU6HA , x 38 Z8 58 5, , , ,690 GU7HA ,3 36 x 42 Z GU8HA ,3 42 x 48 Z GU9HA ,8 46 x 54 Z = upon request Lmin Lmx X GU04HBA , x 14 Z6 22 GU1HBA , x 16 Z6 26 GU3HBA , x 20 Z6 32 GU5HBA , x 25 Z6 42 GU6HBA , x 32 Z6 52 GU8HBA ,3 36 x 42 Z8 70 B Shft profile 1 165
10 Precision joints Series HR (neele roller erings) ER : mx. spee rpm. Mx. ngle 45. Y e f GU03HR ,5 4 8, GU04HR , ,3 12 GU05HR , ,3 14 GU1HR ,35 14,8 5 17,3 16 GU2HR ,8 18 GU3HR ,8 20 GU4HR , ,8 22 GU5HR , ,3 25 GU6HR ,
11 Stinless steel joints Series X (IN 808) Mx. spee 250 rpm. Mx. ngle: 45 type X, 90 type X. Mx. temperture 200 Specil executions upon request. X X L4 L3 * * * * Weight [kg] GU01X GU01X ,05 0,08 GU02X GU02X ,05 0,08 GU03X GU03X , ,10 0,15 GU04X GU04X , ,16 0,25 GU1X GU1X , ,30 0,45 GU3X GU3X , ,60 1,00 GU5X GU5X , ,20 2,00 GU6X GU6X , ,85 2,90 * = check vilility X X 167
![Specil joints with clmping hus Suitle for quick n esy connections Suitle for single, oule n extensile joints With set for the lock nut (type 2) Specil executions on request 1 Specil oe M T *T [Nm] 03](/docs-images/89/98222375/images/12-0.jpg "10 22 24 12 3 11,4 M4 5 5 04 12 25 28 13 4 13,8 M4 6 5 05 14 28 30 14 5 16,3 M4 6 5 1 16 32 34 16 5 18,3 M5 7 9 2 18 36 37 17 6 20,8 M5 7 9 3 20 42 41 18 6 22,8 M6 8 16 4 22 45 47,5 22 6 24,8 M6 8 16")
12 Specil joints with clmping hus Suitle for quick n esy connections Suitle for single, oule n extensile joints With set for the lock nut (type 2) Specil executions on request 1 Specil oe M T *T [Nm] ,4 M ,8 M ,3 M ,3 M ,8 M ,8 M , ,8 M ,3 M6 9, ,3 M ,3 M ,3 M ,8 M12 17,5 100 *T = mximum torque screws 2: clmping hu + lock nut set Specil oe F T E J R Y *T [Nm] S IN ,3 Ø 5, , M5= 9 17x14 Z ,8 Ø 5, , M5= 9 18x15 Z ,8 Ø 5, ,5 3 5 M5= 9 20x17 Z ,3 Ø 6, ,5 21,9 3,5 6.1 M6= 16 25x22 Z14 *T = mximum torque screws 168
13 Protection muffs Series M Specil neoprene ruer. Resistnt to cis, oils, grese, ust n moisture. Fille with grese to ensure constnt luriction. A B Joint externl imeter GMU01M GMU02M ,5 18 GMU03M ,5 22 GMU04M ,5 25/26 GMU05M ,5 28/29 GMU1M ,5 32 GMU2M ,5 36/37 GMU3M GMU4M /47 GMU5M /52 GMU6M
14 Selecting criteri Mtching one single joint with two shfts (of which the riving one is rotting t constnt spee), it forms n ngle which cuses perioic vrition of the riven shft, exctly four fluctutions per revolution. The ifference etween the mximum n the minimum spee of the riven shft epens on the ngle forme y the two shfts. The ifference grows when incresing of the ngle α. To hve homokinetic trnsmission, you hve to fit either two opposite single joints (pying ttention tht the two centrl yokes lie on the sme pline n the ngles re equl) or oule joint. The irregulrity cuse y the former rticultion is cncelle y the ltter. The overll length resulting from the coupling of the two single joints is even more reuce using oule joint. In other wors, the oule joint is to e consiere the shortest homokinetic trnsmission. For low spee pplictions (mx rpm) joint with plin erings (ruing erings) re suggeste: types E/EB. They re le to support shock los, rive reserves, irregulr runnings n reltively high torques. The working ngles must e reuce in opertion etween 500 n rpm. For high rottion spees, reltively low torques or wie ngles, joints with neele roller erings (type V - H) re preferre. They cn rech rpm lwys relting to the ngle. How to re igrms The joint cpcity to trnsmit regulr torque t constnt lo with no shocks for more or less long perio, minly epens on the numer of revolutions per minute n the inclintion ngle α of the two xes. The following igrms re se upon the criteri elon. Ech curve correspons to the joint size (outsie imeter ) n represents the torque tht the joint cn trnsmit epening upon spee n working ngle α. The igrms cn e irectly re if ngle α is 10 ; for wier ngles, torques re reuce, therefore the vlues re to e correcte using correction fctors (F) relting to the ngle shown in the tle. Note: igrms vlues re merely inictive. Ech ppliction hs its own prticulr motion chrcteristics, such s: shock los, motion reversls, connecte msses, type of strting, presence of elstic joints, stops n strts, etc. We, therefore, suggest clling our technicl eprtment. 170
![igrm for joints Series E kw Joint size - Outsie imeter Spee [rpm] Torque MT in [Nm] WORKING ANGLE α ORRETION FATOR F 5 10 15 20 25 30 35 40 45 1,25 1,00 0,80 0,65 0,55 0,45 0,38 0,30 0,25 Exmple](/docs-images/89/98222375/images/15-0.jpg "Power: 0,65 kw rpm: 230 min -1 With working ngle α = 10, Fctor F = 1,00 ( 0,65 kw : 1,00 = 0,65 kw) we get point P n Torque MT = 27 Nm corresponing to joint size = 25/26 mm (type 04E, 1EB ) With")
15 igrm for joints Series E kw Joint size - Outsie imeter Spee [rpm] Torque MT in [Nm] WORKING ANGLE α ORRETION FATOR F ,25 1,00 0,80 0,65 0,55 0,45 0,38 0,30 0,25 Exmple Power: 0,65 kw rpm: 230 min -1 With working ngle α = 10, Fctor F = 1,00 ( 0,65 kw : 1,00 = 0,65 kw) we get point P n Torque MT = 27 Nm corresponing to joint size = 25/26 mm (type 04E, 1EB ) With working ngle α = 30, Fctor F = 0,45 (0,65 kw : 0,45 = 1,44 kw) we get point P1 n Torque MT = 60 Nm corresponing to joint size = 32 mm (type 1E, 3EB). onsier tht: MT MT = x = x Power [kw] rpm [min -1 ] Power [V] rpm [min -1 ] [Nm] [Nm] 171
![igrm for joints Series H - High Spee kw Joint size - Outsie imeter Spee [rpm] Torque MT in [Nm] WORKING ANGLE α ORRETION FATOR F 5 10 15 20 25 30 35 40 45 1,25 1,00 0,90 0,80 0,70 0,50 0,40 0,30 0,25](/docs-images/89/98222375/images/16-0.jpg "Exmple Power: 5,5 kw rpm: 2300 min -1 With working ngle α = 10, Fctor F = 1,00 (5,5 kw : 1,00 = 5,5 kw) we get point P n Torque MT = 23 Nm corresponing to joint size = 28/29 mm (type 05H, 1HB) With")
16 igrm for joints Series H - High Spee kw Joint size - Outsie imeter Spee [rpm] Torque MT in [Nm] WORKING ANGLE α ORRETION FATOR F ,25 1,00 0,90 0,80 0,70 0,50 0,40 0,30 0,25 Exmple Power: 5,5 kw rpm: 2300 min -1 With working ngle α = 10, Fctor F = 1,00 (5,5 kw : 1,00 = 5,5 kw) we get point P n Torque MT = 23 Nm corresponing to joint size = 28/29 mm (type 05H, 1HB) With working ngle α = 25, Fctor F = 0,70 (5,5 kw : 0,70 = 7,85 kw) we get point P1 n Torque MT = 33 Nm corresponing to joint size = 32 mm (type 1H, 3HB). onsier tht: MT MT = x = x Power [kw] rpm [min -1 ] Power [V] rpm [min -1 ] [Nm] [Nm] 172
17 Instructions for correct fitting Fig. 1 Fig. 2 To otin uniform rotry motion, lwys use two opposite single joints or one oule joint. The pillow locks must e positione s close s possile to the joints (see Picture 1 n 2). Fig. 3 Fig. 4 correct wrong When using two opposite single joints, respect the lignment of the insie yokes. In extensile trnsmissions lso py ttention to the rrows stmpe tlly (see Picture 3 ORRET, Picture 4 WRONG). Fig. 5 Fig. 6 correct wrong The joints ngle α must e equl (see Picture 5). The shfts cn e move one from the other either prllel or symmetriclly. Pin holes must not e execute over the yokes to voi mge (see Picture 6). 173
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