PREFILL AND EXHAUST VALVE PV 100 TO PV 200
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1 PREFILL ND EHUST VLVE Ref. No. Relese 08/ Description Set type construction. llows free flow from it's port to port. Flow from port to port cn e hd y pplying pilot pressure to it's port. The decompression feture enles the vlve to open in two stges progressively, llowing smooth nd rpid exhust of the compressed oil. Opening nd closing time of the vlve cn e influenced y providing Throttle - Check Vlves in the port line. Flnged port of the vlve housing cn e rotted round verticl xis through 360. Section Hydrulic symol Polyhydron Pvt. Ltd , Mchhe Industril Estte, Mchhe, elgum INDI. Phone : +91-(0) Fx : +91-(0) E-mil : polyhydron@vsnl.com Wesite:
2 PREFILL ND EHUST VLVE Ref. No. 2 Unit dimension Dimensions in mm ØD1 ØD2 ØD3 D4 R ØD10, N1 Nos. ØD11 ØD12 ØD13 ØD14 ØD15 H1 β T H3 H1 DIN 2633 H2 H4 H4 H2 ØD5 ØD6 ØD7 ØD8 ØD9 Model '' With flnge connection ØD9 Model '' Tnk Mounting Mss Kg ØD1 ØD2 ØD3 D4 ØD5 ØD6 ØD7 ØD G3/ G3/ G G1 1/ ØD9 ØD10 ØD11 ØD12 ØD13 ØD14 ØD15 H1 H2 H3 H4 N R β T
3 PREFILL ND EHUST VLVE Ref. No. 3 Mounting cvity detils D4 'N' nos. T5 R 0.8 R 0.8 D5 P.C.D. ØD1 ØD2 ØD3 20 T1 T2 T3 Depth of fit. T4 1.6 (0.8) H Vlve fixing screws ØD1 ØD2 ØD3 D4 x N D5 T1 T2 T3 T4 T5 S. H. C. Screw size Tightening Torque M30 x M30 x 120 L, 12 nos Nm M36 x M36 x 150 L, 12 nos Nm M36 x M36 x 150 L, 15 nos Nm M42 x M42 x 180 L, 18 nos Nm Technicl specifiction Construction... Mounting type... Poppet type, Pilot operted. Inside the oil tnk mounting or flnged port. Specil mchined cvity for port. Mounting position... Optionl. Flow direction... Free flow from port to port. Piloted flow from port to port. Operting pressure... For port 16 r, nd 315 r. Crcking pressure r Pilot pressure required to... hve flow from port to port. Px > [(P - P) x 4] + 10 r to open min poppet of the vlve. Px > [(P - P) 10] + 10 r to open decompression poppet of the vlve. Px = Pilot pressure t port (r) Where P = Pressure t port (r) P = Pressure t port (r) Pilot Volume cm³ Flow hndling cpcity... t n verge velocity of oil through the vlve (m/sec) (Nominl) l/min Oil vlocity during pre-filling (suction)... Hydrulic medium... Viscosity rnge... Working temperture rnge... Fluid clenliness requirement... Mss... Note : Recommended oil velocity during prefilling must e equl to or less thn 2 m/sec. Refer figure elow. Minerl oil 10 to 380 cst. -20 C to +70 C. s per ISO code 16/13 or etter. Refer individul tle
4 PREFILL ND EHUST VLVE Ref. No. 4 Oil velocity during prefilling (suction) for different rrngements : Vmx. = 4 m/s Vmx. = m/s Vmx. = m/s > 500 \ Vmx. = m/s Vmx. = m/s ~ mx = 300 min. with cylinder extended. = up to 1000 mm. (mx) Ordering code PV Prefill nd exhust vlve 100, 125, 150 & 200. Design code suject to chnge. Instlltion dimensions remin sme. for design code 10 thru 19. Mounting Style Flnge port t For mounting inside the oil tnk 0 1 Pilot opertion With decompression feture
5 PREFILL ND EHUST VLVE SERVICE Ref. No. 5 Sectionl View nd Prts List
6 PREFILL ND EHUST VLVE SERVICE Ref. No. 6 SNo Description 1 S.H. Cpscrew *7 *8 *9 *10 *11 *12 *13 *14 ckup Ring *15 ckup Ring *16 ckup Ring 17 Cover 18 Pilot Piston #19 Pilot Spring 20 Clmp 21 Spring Csing 22 Csing 23 Suction Housing 24 Flnge 25 Vlve Set 26 Min Poppet 27 Decomp. Poppet #28 Suction Spring 29 Guide 30 Housing *31 Glyd Ring *32 Slyd Ring *33 Slyd Ring S.H. Cpscrew S.H. Cpscrew S.H. Cpscrew S.H. Cpscrew Rivet Lel PV 100 Prt No M8 x 110L M8 x 30L M6 x 20L M8 x 60L M8 x 70L Ø50 x Ø148 x Ø62 x Ø150 x Ø160 x Ø190 x Ø131.5 x Ø51.4 x Ø56 x Ø132 x Ø140 x Ø191.6 x Ø200 x Qty Prt No M10 x 140L M10 x 35L M6 x 30L M10 x 65L M10x 70L Ø62 x Ø185x Ø87x Ø190 x Ø200 x Ø240 x Ø160 x Ø63.8 x Ø70 x Ø162 x Ø170 x Ø241.6 x Ø250 x PV 125 PV 150 Qty Prt No. Qty Prt No M12 x 140L M12 x 40L M6 x 30L M12 x 70L M12 x 80L Ø72 x Ø220 x Ø88 x Ø225 x Ø230 x Ø280 x Ø185 x Ø73.8 x Ø80 x Ø187 x Ø195 x Ø281.6 x Ø290 x PV 200 M16 x 180L M16 x 60L M6 x 40L M16 x 90L M16 x 90L Ø103 x 4 Ø298 x 7 Ø122 x 4 Ø303 x 7 Ø303 x 7 Ø368 x 7 Ø250 x 3.5 Ø103.8 x Ø11 Ø250.6 x Ø25 Ø368.6 x Ø38 Note : * Recommended spres. Prt no.2,8,10,20 nd 22 re not required for '' type Pre-fill vlves. While ordering spres give complete description of model no. s punched on the ody. ll rights reserved. Suject to revision.
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