Wheel Horse 265 H Yard & Garden Tractor 265 HE Yard & Garden Tractor

Transcription

1 Form No Wheel Horse 265 H Yard & Garden Tractor 265 HE Yard & Garden Tractor Model No and Up Model No and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. The TORO Company 2000 All Rights Reserved

2 Contents Page Page Fender & Footrests Assembly Hood & Grill Assembly Seat Assembly Hydro Drive Assembly Dash Assembly Front Axle Assembly Rear Wheel Assembly Battery Assembly Cruise Control Assembly Fuel Tank Assembly Housing & Fan Assembly Lower Steering Assembly Differential Gear Assembly Steering Wheel & Tilt Assembly Brake Assembly Hoodstand & Firewall Assembly Cylinder Block Assembly Lift Lever & HOC Assembly Kohler Engine CV15S PS Hydro Brake Assembly Kohler Engine CV15S PS Hydro Controls Assembly Wiring Frame Assembly Maintenance Hydro Transaxle Assembly Single Cylinder Engine, Muffler, & PTO Assembly Accessories Model / Model / 38 Side Discharge Mower 11 Cubic Foot Twin Bagger (Model No Only) Model No (For 38 SD Mower) Model No Side Discharge Mower (Model No Only) Model No Cubic Foot Twin Bagger (For 42 & 48 SD Mower) Model No Side Discharge Mower 36 Tiller Model No (Model No Only) Model No Dozer Blade Model No Side Discharge Mower (Model No Only) Model No Snowthrower Model No Recycler Kit Model No Side Discharge Mower Baffle Kit 42 SD Mower Model No (Model No Only) Model No Indicator Lights Kit 42 Side Discharge Mower (Model No Only) Model No (Model No Only Blade Adapter Side Discharge 42 Snowthrower Adapter (Model No Only) Model No Power Lift Kit Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required INC incorporated ASM assembly LH left hand CARR carriage NI nylon insert DEG degrees PPH Phillips pan head FH flat head PTH Phillips truss head GA gauge PTO power take off HF hex flange RH right hand HH hex head HHF hex head flange HLH hex lag head HJ hex jam HOC height-of-cut SFH slotted fillister head SHH slotted hex head SQH square head SHWH slotted hex washer head SPH slotted pan head HS hex socket SRH slotted round head HSBH hex socket button head STD standard HSFH hex socket flat head TAP self tapping HSH hex socket head TTH Torx truss head HWH hex washer head WH wing head HWHTF hex washer head thread forming 2

3 : : : LH 8 RH 9 LH 10 RH LH 21 RH LH 18 RH Hood & Grill Assembly Foam Hood Hood ASM Seal Air Inlet Single Nut J Type Screw Machine Foam Sidepanel Hood Side, LH (only on: 72071) Hood Side, RH (only on: 72071) Bracket Hinge, LH Bracket Hinge, RH Screw HWH Decal Hood, LH Decal Hood, RH Locknut Flange Screw HH Bushing Hinge Hood, LH Hinge Hood, RH Nut Lock, NI Bracket Hood Hinge, RH Bracket Hood Hinge, LH Grill * Not illustrated LH 13 RH Sheet No.: Lens Headlight Emblem Horsehead Screw CARR Clip Cable * Reflector & Lamp ASM 28: Socket Light 28: Bulb No : Reflector Wire Harness Lights Tie Strap Screw Plastite Baffle Hood Upper Screw 3

4 Hydro Drive Assembly Clip Spring Screw CARR Bearing Washer Screw HH Washer Flat Arm Idler Hydro Spring Clutch Pulley Flat Idler Nut Lock, NI Bushing Spacer Pulley Idler Sheet No.:3 4

5 :2 10:1 11 5:1 5:2: :2:3 5:2:2 5: :2 11: Sheet No.:4 Front Axle Assembly Pin Cotter Cap Hub Washer Washer 5: Tire 5: Wheel ASM 5:2: Valve Tubeless Tire 5:2: Bearing Wheel 5:2: Zerk Grease * Tube Washer Shim Pin Arm Front Spindle Nut Eslok Linkage Steering, RH 10: Jam Nut 10: Ball Joint Linkage Steering, LH 11: Jam Nut 11: Ball Joint Screw Pin Axle Arm Front Spindle Spindle Fitting Lube Axle Front * Not illustrated Fitting Lube, Washer E Ring 5

6 TO SOLENOID ON SINGLE 14 CYL ENGINE, TO STARTER ON TWIN CYL ENGINE 13 12: :2 4 5 TO ENGINE BOLT Battery Assembly Battery Cable Red Rod Battery Hold Dwn Nut Wing Screw HH Wire 10 Black Tray Battery Plate Battery Hook Tube 21 Battery Drain Harness Wire, 265h Screw HWH ASM Battery w/decals 12: Decal Battery 12: Decal Danger Boot Terminal 8 Sheet No.:6 6

7 : :2 3: FUEL FILTER ON ENGINE Sheet No.:7 Fuel Tank Assembly Gas Cap Assembly 2: Gasket Gas Cap Tank Gas 3: Valve Fuel 3: Bushing Clamp Hose Fuel Line Single Screw HH Hose, Breather Fitting, Vent Clamp Worm Clamp R Washer Flat Nut Lock Spacer Fuel Tank Screw HH 7

8 : Lower Steering Assembly Bearing Washer Gear Sector Bushing Plate Nut Differential Bearing Flanged Collar 7: Screw HS Grip Ring Lower Strg Shaft Wa Washer Bearing Wheel Screw CARR 11 Sheet No.:8 8

9 : Steering Wheel & Tilt Assembly Brkt Supt Column Screw HH Column Wa Bushing Upper Strg Shaft Short Steering Wheel Steering 14 (only on: 72050) Wheel Steering, Toro (only on: 72071) 6: Cover Wheel, Steering Washer Lock/Sp Nut Hex Decal Toro Lever Tilt Plated Cap Rod Tilt Spring Ext,. Steering Bracket Detent Spacer Yoke Screw HH Washer Flat Screw HH Washer U Joint Steering Nut Lock, NI Spacer Yoke, Right Screw HH Nut Lock NI Sheet No.:9 9

10 WIRE HARNESS PTO CLUTCH WIRE x Hoodstand & Firewall Assembly Screw HH Cover RH Side Wa Nut J Type Screw CARR Panel Support, Dash Support Dash Clip Brkt Lower Column Screw HH Decal Danger (only on: 72050) Decal Slope/Hydro nt l (only on: 72071) Decal Instruction Hoodstand w/decals (only on: 72071) Hoodstand w/decals (only on: 72050) Cover LH Side Wa Decal 265 Hydro Tie Strap Casing Clamp Firewall Drive Shaft Cover Screw HH Screw Plastite Trim Seal Firewall Latch Hood Nut Keps Nut Lock NI Screw HH Nut Lock Screw HWH Sheet No.:10 10

11 Lift Lever & HOC Assembly Wedge HOC Screw HH Rod HOC Pin Spirol Knob Decal Height Knob Tip Rod Grip Handle Spirol Pin Spring Compression Ring Retaining, Ext Washer Flat Shaft Gage Screw CARR Washer Flat Nut Lock, NI Rod Trunnion Lift Nut Lock, NI Pin Tube Rod Shaft Pedal Pivot Bushing Flange Arm Pivot Wldmt Rod Rod Lift Lever Sheet No.: Shaft Lift Plate Screw HWH Pin Roll Rod HOC Indicator Spring Extension Pin Spring Plate HOC Gage Trunnion Bearing Flange Brkt Pivot Linkage Screw HWH Retainer Spring Decal Lift Int l (only on: 72071) Decal Lift (only on: 72050) Pin Cotter Wa Lift Lever 11

12 Hydro Brake Assembly Pad Pedal Washer Flat Pin Cotter Brake ASM, Welded Screw HH Spacer Shoulder Rod Brake Nut Lock, NI Guide, Brake Rod Spring Rod, Brake Adjustment Nut Jam Catch Parking Brake Nut Lock NI Support Parking Brake Nut Lock Interlock Switch Screw HWH Screw Hex Head Slot Pin Spring Tube Plated Bushing Flange Spring Extension Spacer Brake Brake Pedal W.a Screw HH Switch Micro Plunger Seal Nut Speed Bracket Switch Nut Lock Tubing Conduit Sheet No.:12 12

13 Hydro Controls Assembly Pedal Pad Pedal Pad Washer Flat Rod End Female Nut Jam Rod Hydro Screw HH Spacer Yoke, Right Washer Flat Pin Cotter Shoulder Bolt Washer Power Steering /2id X 1/2lg Bushing Bell Crank Rod W.a Cruise Plate W.a Clamp R Nut Lock Spacer Cruise Nut Lock, NI Nut Lock NI Bracket Gas Damper Pin Damper Bracket Washer Washer Spacer Sheet No.: Zerk Hydro Pedal ASM, Welded Spacer Washer Lock/Sp Screw HH Damper Gas Pin Damper, Control Arm Washer Flat Screw HH 13

14 x Frame Assembly Sheet No.: Screw CARR Screw HH Washer Flat Nut Lock, NI Brkt Idler Plate Screw HWH Bracket HOC Gage Fender Support Screw HH Frame W.a Nut Lock, NI Tie Strap Steering Bracket W.a Decal Belt Instr. (only on: 72071) PTO Stop ASM, Welded Clip Nut Lock, NI Washer Flat Decal Attach A Matic 14

15 Hydro Transaxle Assembly Screw CARR Decal Bypass Valve (only on: 72071) Decal Hydro Valve (only on: 72050) Transaxle Hydro Washer Flat Nut Lock, NI Screw HH Torque Strap ASM, Welded Pin Cotter Rod Bypass 5 4 Sheet No.:15 15

16 CLIP TO ENGINE SHROUD 2 BLACK BATTERY CABLE Sheet No.:16 15 Single Cylinder Engine, Muffler, & PTO Assembly Screw HWH Clip Wire Retainer Decal Toro Power Engine Kohler 15 Int l (only on: 72071) Engine Kohler 15 (only on: 72050) Valve Oil Drain Pulley Engine (Hydro) Clutch PTO (only on: 72050) Clutch Elec PTO (only on: 72071) Washer Screw HH Washer Screw HH Screw CARR Washer Flat Nut Lock, NI Muffler Shield ASM,Welded Nut Hex Flange Muffler Single Gasket Exh.single F/W Shield Mufflr Single Spacer Cluth V Belt, Hydro 16

17 Fender & Footrests Assembly Decal Rear Fender Screw Carriage Decal Fuel Level Rear Panel ASM Washer Flat Screw HH Nut Speed Washer Flat Nut Lock, NI Washer LH Footrest (Hydro) Screw CARR Clamp Fastener Panel LH Foot Mat (Hydro) RH Footrest (Hydro) Clip RH Foot Mat (Hydro) Screw CARR Decal HOC (only on: 72050) Decal HOC Int l (only on: 72071) Plt Ftrest w/decal (only on: 72050) Sheet No.: Plate Footrest w/decals (only on: 72071) Screw HH Decal Danger (only on: 72071) Decal Danger (only on: 72050) Fender Screw CARR 17

18 :3 5: z Seat V 511 (only on: 72071) Seat Medium Back (only on: 72050) Switch Seat Screw HH Spacer Nylon Support Seat, He ASM (only on: 72071) Support Seat (only on: 72050) 5: Decal Danger (only on: 72050) 5: Decal Danger Intl (only on: 72071) 5: Decal Nmir Switch Intl (only on: 72071) 5: Decal Nmir Switch (only on: 72050) Decal Europe, Noise (only on: 72071) Spring Compression Bolt Shoulder Nut Lock NI Cap Protector Rivet Pop, Steel 14 Seat Assembly 13 Sheet No.: Reflector Stick On Washer Flat Nut Lock, NI Brkt Pivot R.h. (Black) Screw CARR Bushing Brkt Pivot L.h Knob Washer Spacer Nylon Switch Starter Washer Lock/Int Nut HH Key Ignition 18

19 CABLE TO STARTER SING CYL ENG ONLY (THROTTLE CABLE SING CYL ENG) CABLE TO BATTERY SING CYL ENG ONLY (2) ON SING CYL ENG (4) ON TWIN CYL ENG WIRING HARNESS Dash Assembly Sheet No.: Battery Cable Red Nut Keps Nut Lock Solenoid Screw HH Grommet Rubber Dash Steering Boot Clip Boot Knob Cover Slot, RH Decal Throttle/Ign (only on: 72050) Decal Dash Throt/Ign (only on: 72071) Key Ignition Nut Switch PTO Toro Switch Ignition Decal Dash PTO/Choke (only on: 72071) Decal PTO/Choke (only on: 72050) Cover Slot LH Control Throttle Single Screw Control Choke Single Decal Dash Lens (only on: 72050) Decal Dash Lens (only on: 72071) Lens Dash Hm Hourmeter Hsg Indicator Light Screw Screw HH Relay Speedometer Harness 4 Lamp (only on: 72050) Harness Lamp (only on: 72071) Module Low Voltage Screw Nut Lock Module Nmir, Clutch Nut Lock Keps Nut 19

20 :1 4:2:1 4:2 Rear Wheel Assembly Screw Set Nut Jam Hub Wheel 4: Tire 4: Wheel 4:2: Valve Tubeless Tire * Tube Inner Lug Bolt Key Sheet No.:24 * Not illustrated 20

21 Sheet No.:25 Cruise Control Assembly Nut Lock, NI Bracket, Nmir Washer Flat Comp Spring Rod Nmir Nut Lock NI Nut Lock, NI Switch Single Pole Screw Hex Head Slot Cruise Bracket W.a Nut Lock Clamp R Screw HH Screw HH Pin Cotter Arm Switch Double Pole No Plate switch 21

22 Sheet No.: Screw Fan Retaining Ring Pulley Ring Retaining Seal Lip Spacer Ring Wire Retaining Bearing Shaft Ball /16 24 Stud Control Arm Spacer, Trunnion Hex Lock Nut Countersunk Screw Spacer, Locating Bearing Washer Return Arm Adjusting Puck Screw Washer STD Hols Pin Seal Lip Trunnion Bushing Flange Bearing Bearing Craddle Main Housing ASM Ball Brg Seal 1 id X X Retaining Ring Cap Vent ASM Fitting Bushing, Rubber Ring Retaining Bypass Arm Seal Lip Kit Fan/Pulley 22

23 Sheet No.: Shaft, Axle Miter Gear, Diff. (Splined) Diff. Thrust Plate Pin, Carrier Miter Gear, Diff Shaft, Diff t Ring Gear Hex Jam Nut Washer Sleeve Bearing t Spur Gear Washer t Sun Gear Planet Thrust Plate t Planet Gear Planetary Carrier 23

24 Sheet No.: Rib Neck Bolt O Ring R.h. Housing ASM Sealant Needle Bearing Lip Seal Return Spring Bracket Bell Crank Brake Disk Brake Yoke Spacer Washer Lockwasher Nut Pins, Brake Arm, Brake Spring, Brake Arm Bias Washer Cotter Pin Nut Castle Comp. Spring, Brake Anti Drag Bolt, Square Head Puck Plate Puck, Brake Retaining Ring Seal 1 id X X Ball Brg Torx Head Screw Plug, Straight Thread Rib Neck Bolt Flange Bearing 24

25 Swashplate Variable Guide Slot Trunnion ASM Bearing Thrust Input Shaft Washer Block Thrust Spring Block cc Cylinder Block ASM Kit, Center Section Bolt Output (Motor) Shaft Spacer t Pinion Gear Washer Retaining Ring O Ring Bearing Ball, 7/ Spring, Relief O Ring Filter Sealant O Ring Gerotor ASM Gerotor Cover Capscrew Screw Lower Cover Pin Retainer, Motor Bearing Bearing Thrust Block Cyc. (Motor) ASM Actuator Bypass Plate Bypass Sheet No.:6 25

26 Kohler Engine CV15S PS Obtain Parts From Kohler Crankshaft (Only On: 92003, Plug Cup (Only On: 92003, 26

27 Kohler Engine CV15S PS41550 Obtain Parts From Kohler Seal Crankshaft (Only On: 92003, * Block Short (Only On: 92003) Block Short (Only On: Strap Lifting (Only On: 92003, 4 M Screw M8x1.25x Dowel Locating (Only On: 92003, Kit Camshaft INC 7 8 (Only On: Kit Camshaft INC 7 8 (Only On: 92003) Spring Actuating Shim Camshaft A/R Shim Camshaft A/R * Not illustrated Included in a service kit or in an assembly Shim Camshaft A/R Shim Camshaft A/R Shim Camshaft A/R Shim Camshaft A/R Shim Camshaft A/R Shaft Balance (Only On: 92003, Piston ASM STD Incl Piston ASM.25 Incl Piston ASM.50 Incl

28 Kohler Engine CV15S PS Obtain Parts From Kohler Retainer Piston Pin Ring Set STD (Only On: 92003, Ring Set.25 (Only On: 92003, Ring Set.50 (Only On: 92003, Rod Connecting STD Rod Connecting Pin Governor Regulating (Only On: 92003, Gear Governor ASM 16 M Washer Governor Shaft Governor Gear Plug Cup (Only On: 92003, Kit Governos Cross Incl 23 (Only On: 92003, 20 X Washer Flat (Only On: 92003, Seal Governor Shaft 22 M Washer Governor Shaft Pin Governor Hitch * Gasket Set (Only On: * Gasket Set (Only On: 92003) Included in a service kit or in an assembly * Not illustrated 28

29 Kohler Engine CV15S PS41550 Obtain Parts From Kohler Dipstick INC 2 3 (Only On: 92003, Kit Oil Cap INC O Ring Fill Cap (Only On: 92003, O Ring Upper Fill Tube Tube Oil Fill (Only On: 92003, 6 M Screw M5x0.8x O Ring Lower Fill Tube Screen Oil Pickup Cover Oil Pickup Screen (Only On: 92003, Included in a service kit or in an assembly 10 M Screw M5x0.8x16 11 M Screw M10x1.5x Bracket Oil Pump Relief Spring Oil Relief Valve Piston Oil Relief Valve Body Oil Relief Valve Filter Oil (Only On: 92003, 17 X Plug SH 3/8 NPTF Switch Oil Pressure 29

30 Kohler Engine CV15S PS Obtain Parts From Kohler Pump Oil (Only On: 92003, O Ring Oil Pump Cover (Only On: 92003, Cover Oil Pump (Only On: 92003, 22 M Screw M5x0.8x Seal Crankshaft (Only On: 92003, Screw M8x1.25x Screw M8x1.25x Pan Oil (Only On: 92003, * Lead Oil Switch w/tabs (Only On: 92003, * Not illustrated 30

31 Kohler Engine CV15S PS41550 Obtain Parts From Kohler Cylinder Head (Only On: 92003, On: 92003, Lifter Valve (Only On: 92003, Rod Push (Only On: 92003, Gasket Cylinder Head Gasket Cylinder Head (Only On: 92043, Valve Intake STD Valve Intake.25 (Only On: 92003, Valve Exhaust STD Valve Exhaust Spacer Head Bolt Exhaust (Only On: 92003, Screw M10x1.5x80 9 X Plug Cap Valve Spring Kit Retainer (Only On: 92003, Spring Valve (Only On: 92003, 13 X Clamp Hose (Only On: 92003, Hose Breather (Only On: 92003, Washer Flat (Only On: 92003, 16 M Screw HH M6x1.0x Cover Valve w/nipple 31

32 Kohler Engine CV15S PS Obtain Parts From Kohler 18 M Screw M6x1.0x Pivot Rocket Arm Arm Rocker (Only On: 92003, 22 M Screw M5x0.8x Retainer Breather Reed Reed Breather (Only On: 92003, Retainer Spring (Only On: 92003, Seal Valve Stem * Kit Cylinder Head Incl. 1 6, &

33 Kohler Engine CV15S PS41550 Obtain Parts From Kohler Screw Flywheel Mounting (Only On: 92003, Washer Flywheel Screw (Only On: 92003, Screen Grass (Only On: 92003, 4 M Screw M6x1.0x Spacer Fan (Only On: 92003, Fan 7 X Key Rectifier Regulator 9 X Washer Lock (Only On: 92003, 10 M Screw M6x1.0x Connector Regulator Flywheel ASM (Only On: 92003, 13 X Washer Flat (Only On: 92003, 14 M Screw M5x0.8x Connector 5 Contact 16 M Screw M5x0.8x Clip Stator Harness Stator 15 Amp (Only On: 92003, Spark Plug (Only On: 92003, Module Ignition (Only On: 92003, 33

34 Kohler Engine CV15S PS Obtain Parts From Kohler 21 M Screw M5x0.8x20 22 M Screw M5x0.8x10 23 X Clip Kill Lead (Only On: 92003, * Lead White (Only On: 92003, * Lead Black (Only On: 92003, * Lead Black (Only On: 92003, * Not illustrated 34

35 Kohler Engine CV15S PS41550 Obtain Parts From Kohler Plate Blower Housing 2 M Screw M5x0.8x Screw Phillips (Only On: 92003, 4 X Washer Flat (Only On: 92003, Housing Blower (Only On: 92003, Clip 7 M Screw M5x0.8x Baffle Carburetor Baffle Cylinder Head 10 M Screw HH M6x1.0x16 11 M Screw HH M6x1.0x Cover Pinion (Only On: 92003, Baffle Cylinder Barrel Washer Plain 5/ Washer Plain 1/4 (Only On: 92003, 35

36 Kohler Engine CV15S PS Obtain Parts From Kohler 1 M Screw M8x1.25x Starter ASM Incl Bolt Cap Commutator Incl Kit Brush And Spring Armature Starter Cap Drive End Kit Drive (Only On: 92003, * Lubricant Starter Included in a service kit or in an assembly * Not illustrated 36

37 Kohler Engine CV15S PS41550 Obtain Parts From Kohler M Nut M6x1.0 (Only On: 92003, 2 M Stud M6x1.0x110 (Only On: 92003, Kit Carburator w/gasket (Only On: 92003, Gasket Air Cleaner Carurator ASM Incl (Only On: 92003, Gasket Carburetor Deflector Heat (Only On: 92003, 8 X Clamp Hose (Only On: 92003, Line Fuel (Only On: 92003, Filter Fuel (Only On: 92003, Included in a service kit or in an assembly Connector Kit Pump INC Gasket Fuel Pump 14 M Screw HH M6x1.0x20 15 X Connector Straight Line Fuel 1.25 Inch 17 M Screw M5x0.8x10 (Only On: 92002, 92042) Clamp Fuel Line Line Fuel (Only On: 92003, 37

38 Kohler Engine CV15S PS Obtain Parts From Kohler Grommet (Only On: 92003, Needle Idle Fuel Adjust (Only On: 92003, Spring Idle Fuel (Only On: 92003, Screw Idle Speed Adjust (Only On: 92003, Spring Idle Fuel (Only On: 92003, Plate Throttle (Only On: 92003, Screw Throttle Plate Shaft w/lever & Seal Shaft Choke (Only On: 92003, Spring Choke Return Included in a service kit or in an assembly * Not illustrated Plate Choke (Only On: 92003, Jet Main (Only On: Jet Main (Only On: Kit Float (Only On: 92003, Gasket Bowl (Only On: 92003, Bowl Fuel (Only On: 92003, Gasket Bowl Screw Screw Fuel Bowl Line Fuel 3 (Only On: 92003, Spacer Fuel Pump * Gasket Carburetor

39 Kohler Engine CV15S PS41550 Obtain Parts From Kohler * Kit,Carburetor Repair * Not illustrated 39

40 Kohler Engine CV15S PS Obtain Parts From Kohler Linkage Choke (Only On: 92003, Clamp Cable (Only On: 92003, 3 M Screw Socket (Only On: 92003, 4 M Screw M5x0.8x Control ASM INC M Screw HHF M4x0.7x28 (Only On: 92003, 7 M Nut Hex M4x0.7 (Only On: 92003, Spring Governor 9 M Nut M6x1.0 (Only On: 92003, 10 Sm Screw M6x1.0x Lever Governor (Only On: 92003, Bushing Linkage Linkage Throttle (Only On: 92003, Bushing Linkage Included in a service kit or in an assembly 40

41 Kohler Engine CV15S PS41550 Obtain Parts From Kohler Knob Air Cleaner Cover (Only On: 92003, Cover Air Cleaner Nut Wing (Only On: 92003, 4 X Washer Flat (Only On: 92003, Element Air Cleaner Incl 11 (Only On: 92003, Precleaner Element Stud Mounting Plate Screw Mounting Plate Gasket Air Cleaner Base Air Cleaner Incl Seal * Decal Air Cleaner * Kit Air Cleaner Incl 1 11 * Not illustrated 41

42 Kohler Engine CV15S PS Obtain Parts From Kohler 1 M Stud M8x1.25x20 (Only On: 92003, Strap Lifting (Only On: 92002, Gasket Exhaust Manifold (Only On: 92003, 4 M Screw Valve Cover 42

43 Kohler Engine CV15S PS41551 Obtain Parts From Kohler Crankshaft Plug Cup 43

44 Kohler Engine CV15S PS Obtain Parts From Kohler Seal Crankshaft Block Short Strap Lifting 4 M Screw M8x1.25x Dowel Locating Kit Camshaft INC Spring Actuating Shim Camshaft A/R Shim Camshaft A/R Shim Camshaft A/R Shim Camshaft A/R Shim Camshaft A/R Shim Camshaft A/R Shim Camshaft A/R Shaft Balance Piston ASM STD Incl Piston ASM.25 Incl Piston ASM.50 Incl Retainer Piston Pin Ring Set STD Ring Set Ring Set.50 Included in a service kit or in an assembly * Not illustrated Rod Connecting STD Rod Connecting Pin Governor Regulating Gear Governor ASM 16 M Washer Governor Shaft Governor Gear Plug Cup Shaft Governor Cross 20 M Washer Governor Shaft Seal Governor Shaft 22 X Washer Flat Pin Governor Hitch * Gasket Set

45 Kohler Engine CV15S PS41551 Obtain Parts From Kohler Dipstick INC Kit Oil Cap INC O Ring Fill Cap O Ring Upper Fill Tube Tube Oil Fill 6 M Screw M5x0.8x O Ring Lower Fill Tube Screen Oil Pickup Cover Oil Pickup Screen 10 M Screw M5x0.8x16 11 M Screw M10x1.5x Bracket Oil Pump Relief Spring Oil Relief Valve Piston Oil Relief Valve Body Oil Relief Valve Filter Oil 17 X Plug SH 3/8 NPTF Switch Oil Pressure Pump Oil O Ring Oil Pump Cover Cover Oil Pump Included in a service kit or in an assembly * Not illustrated 22 M Screw M5x0.8x Seal Crankshaft Screw M8x1.25x Screw M8x1.25x Pan Oil * Lead Oil Switch w/tabs 45

46 Kohler Engine CV15S PS Obtain Parts From Kohler Cylinder Head Lifter Valve Rod Push Gasket Cylinder Head Valve Intake STD Valve Intake Valve Exhaust STD Valve Exhaust Spacer Head Bolt Exhaust Screw M10x1.5x80 9 X Plug Cap Valve Spring Kit Retainer Spring Valve 13 X Clamp Hose Hose Breather Washer Flat 16 M Screw HH M6x1.0x Cover Valve w/nipple 18 M Screw M6x1.0x Pivot Rocker Arm Arm Rocker 22 M Screw M5x0.8x Retainer Breather Reed * Not illustrated Reed Breather Retainer Spring Seal Valve Stem * Kit Cylinder Head (Incl. 3 12, & 26) 46

47 Kohler Engine CV15S PS41551 Obtain Parts From Kohler Screw Flywheel Mounting Washer Flywheel Screw Screen Grass 4 M Screw M6x1.0x Spacer Fan Fan 7 X Key Rectifier Regulator 9 X Washer Lock 10 M Screw M6x1.0x Connector Regulator Flywheel ASM 13 X Washer Flat 14 M Screw M5x0.8x Connector 5 Contact 16 M Screw M5x0.8x Clip Stator Harness Stator 15 Amp Spark Plug Module Ignition 21 M Screw M5x0.8x20 22 M Screw M5x0.8x10 23 X Clip Kill Lead * Lead White * Lead Black * Lead Black * Not illustrated 47

48 Kohler Engine CV15S PS Obtain Parts From Kohler Plate Blower Housing 2 M Screw M5x0.8x Screw Phillips 4 X Washer Flat Housing Blower Clip 7 M Screw M5x0.8x Baffle Carburetor Baffle Cylinder Head 10 M Screw HH M6x1.0x16 11 M Screw HH M6x1.0x Cover Pinion Baffle Cylinder Barrel Washer Plain 5/ Washer Plain 1/4 48

49 Kohler Engine CV15S PS41551 Obtain Parts From Kohler M Screw M8x1.25x Starter ASM Incl Bolt Cap Commutator Incl Kit Brush And Spring Armature Starter Cap Drive End Kit Drive * Lubricant Starter Included in a service kit or in an assembly * Not illustrated 49

50 Kohler Engine CV15S PS Obtain Parts From Kohler 1 M Nut M6x1.0 2 M Stud M6x1.0x Kit Carburator w/gasket Incl Gasket Air Cleaner Carurator ASM Incl Gasket Carburetor Deflector Heat 8 X Clamp Hose Line Fuel Filter Fuel Connector Kit Pump INC Gasket Fuel Pump 14 M Screw HH M6x1.0x20 15 X Connector Straight Line Fuel 1.25 Inch 17 M Screw M5x0.8x Clamp Fuel Line Line Fuel Grommet Needle Idle Fuel Adjust Spring Idle Fuel Screw Idle Speed Adjust Spring Idle Fuel Plate Throttle Screw Throttle Plate Shaft w/lever & Seal Shaft Choke Spring Choke Return Plate Choke Jet Main Kit Float Gasket Bowl Bowl Fuel Gasket Bowl Screw Screw Fuel Bowl Line Fuel Spacer Fuel Pump * Gasket Carburetor * Kit Carburetor Repair Included in a service kit or in an assembly * Not illustrated 50

51 Kohler Engine CV15S PS41551 Obtain Parts From Kohler Linkage Choke Clamp Cable 3 M Screw Socket 4 M Screw M5x0.8x Control ASM INC M Screw HHF M4x0.7x28 7 M Nut Hex M4x Spring Governor 9 M Nut M6x Sm Screw M6x1.0x Lever Governor Bushing Linkage Linkage Throttle Bushing Linkage Included in a service kit or in an assembly 51

52 Kohler Engine CV15S PS Obtain Parts From Kohler Knob Air Cleaner Cover Cover Air Cleaner Nut Wing 4 X Washer Flat Element Air Cleaner Incl Precleaner Element Stud Mounting Plate Screw Mounting Plate Gasket Air Cleaner Base Air Cleaner Incl Seal * Decal Air Cleaner * Kit Air Cleaner Incl 1 11 * Not illustrated 52

53 Kohler Engine CV15S PS41551 Obtain Parts From Kohler M Stud M8x1.25x Strap Lifting Gasket Exhaust Manifold 4 M Screw Valve Cover 53

54 HEADLIGHT WIRE HARNESS CLUTCH WIRE GND TO ENGINE BOLT CLIP ON ENGINE HEADLIGHT CONNECTOR ENGINE CONNECTOR WIRE HARNESS TO ENGINE ROUTING SINGLE CYLINDER Engine Wire Harness Routing Assembly Sheet No.:32 54

55 TO PTO SWITCH TO HOUR METER TO OVERRIDE SWITCH TO NMIR MODULE TO SEAT CONNECTOR TO IGNITION SWITCH CLAMP NMIR CLUTCH MODULE HYDRO DUMP ROD REVERSE SWITCH CRUISE MAGNET PLATE RELAYS FUSE BLOCK ALTERNATOR MODULE TO ENGINE THRU FIREWALL CRUISE/BRAKE SWITCH PARK BRAKE MICRO SWITCH TO ENGINE THRU FIREWALL (SINGLE CYL) NEUTRAL SWITCH TIE STRAP TO INDICATOR LIGHTS SOLENOID FUSE BLOCK 30A FUSE AT TOP RELAYS WIRE HARNESS ROUTING HYDRO TRANSMISSION Sheet No.:34 Hydro Transmission Wire Harness Routing Assembly 55

56 H Wire Schematic

57 Maintenance Record Date 57

58 Maintenance Record Date 58

59 Maintenance Record Date 59

60